Alarm set point and Specification:

Item Description Set Point Item Description Set Point

1 Low System Voltage 20 VDC Cold Mode Activated Below 60ºC
2 Hi Water Temperature 107ºC Cold Mode Operation Above 63ºC
3 Aftercooler Water Temp 107ºC
ECM supply voltage to all
Analog Sensor
( Output Voltage protected 5.0 0.2 VDC
4 Air Filter Restriction 7 kpa
but not protected from P1-30 /P1-36
supply line overvoltage or
shorted to the battery)
Fuel Filter Differential Hardness resistance should P29 and P35
5 105 kpa
Pressure be greater than 20,000 to ground
Oil Filter Differential Ohms
6 105 kpa
Pressure Less than 20,000 Ohms
7 Hi Exhaust Temp 800ºC replace connector or wire
8 Crankcase Pressure 6 kpa ECM supply voltage to all 8.0 0.4 VDC
9 Overspeed X1.18 Digital Sensor P1-29/P1-35
Battery Voltage to ECM 24 3 VDC The % throttle position is
10
between 3 and 85%
Fuel Injector Adjustment
not exceed 0.20mm
System Voltage from
Injectors adjustment
ECM to Unit Injector Pulse
11 – Compression Stroke 2-4-5-8-9-11
-low Idle 90 VDC 脉冲信号
– Exhaust Stroke 1-3-6-7-10-12
-Hi Idle 105 or 120 VDC
3 #1 Compress Stroke –Inlet
5 Valve adjust 1-3-6-7-10-12
12 Sensor Operating Range 1 Ex Valve adjust 1-4-5-6-9-12
2 #11 Exhaust Stroke –
13 Coolant temp Sensor -40ºC to 120ºC
B Inlet Valve adjust 2-4-5-8-9-11
14 All Filter Sensor 0.2 – 4.8 VDC Exhaust Valve adjust 2-3-7-8-10-11
Fuel/Oil Filter/unfilter Inlet Valve 0.42-0.58mm
15 Sensor 0 – 1090 kPa
Exhaust Valve 0.92-1.08mm
16 Turbo Oulet Press Sensor 0 – 452 kPa Cooling Jet start to open 13030 kPa
17 Turbo Inlet Press Sensor press (194 psi)
18 Atmospheric Press Sensor 0 – 111kPa Cooling Jet Fully open 20030 kpa
19 Crankcase Press Sensor press (294 psi)
20 Air Cleaner Restriction Max.6.25 kPa Oil Cooler bypass valve 18020 kpa
21 Exhaust Back Pressure Max.5.0 kPa open with press difference (263 psi)
22 Atmospheric Press at 25ºC Approx 96 kPa Oil Filter bypass valve start 2877 kpa
Engine Oil Pressure 345 – 448 kPa to open (421 psi)
Fuel Pressure 415– 450 kPa Oil Filter bypass valve 4807 kpa
Water Temp 90ºC Fully to open (701 psi)
Engine Standard Rotation Firing Order: 1-12-9-4-5-8—11-2-3-10-7-6
Top Common Fuel Pipe Line is Fuel supply line to Cylinder Head.
Bottom Common Fuel Pipe Line is Fuel return line to Fuel Cooler..
SPECIFICATIONS
Items Description Specification Range
65  7Nm(48  5 lb ft.)
1 Fuel Injector Clamp Bolt
2 Nozzle 210  20Nm(155  15 lb ft.)
3 Camshaft contact bolt 55  7Nm(40  5 lb ft.)
4 Rocker Arm locknut 55  7Nm(40  5 lb ft.)
5 Rocker Arm Bridge locknut 30  4Nm(22  3 lb ft.)
Exhaust Manifold bolts with
6 50  5Nm(37  4 lb ft.)
5P-3931 Anti-Seize Compound on the threads.
Step 1: 24Nm(18 lb ft.)
7 Aftercooler bolts
Step 2: 47Nm(35 lb ft.)
Oil Pan gasket sealant:
8  4C-9613 Silicone Sealant
 138-8436 Liquid Gasket
9 Fan Drive Grease: 1P-0808 Multipurpose Grease
10 Jacket Water Shaft Nut 200  25Nm(150  18 lb ft.)
Jacket Water Pump lubricate the Ceramic ring and
11
rubber seal with 207-1600 Rubber Lubricant
170.25  0.025mm
12 Bore in new liner
Max wear 170.229mm
Use 246-1176 Piston Ring Groove Gauge measure
Install with “Up-1” upward
TOP Keystone ring
Use 1U-6431 Piston Ring Groove Gauge measure to
13 Install with “Up-2” upward
measure 2nd Keystone gauge
0.625  0.125mm
Piston ring gap clearence
(0.025  0.0005 inch)
Put 6V-4876 Lubricant on the bolts thread
Connecting Rod Torque 90  5Nm(65  4 lb ft.)
14 Step 1: Tighten A and B A C 90  5Nm(65  4 lb ft.)
B D
Step 2: Tighten C and D 90  5Nm(65  4 lb ft.)
Step 3: Tighten C and D/A and B again
0.17 to 0.63mm
15 Crankshaft end play
(0.007 to 0.025 inch)
Put 6V-4876 Lubricant on the bolts thread
16 Step 1: Crankshaft counter weight bolts torque 70  5Nm(50  4 lb ft.)
Step 2: 120  5 degree
Front Housing 4X½ bolts torque 105  20Nm(75  15 lb ft.)
17
Front Housing 8X5/8 bolts torque 215  40Nm(160  30 lb ft.)
18 Camshaft gear bolt torque 360 Nm(265 lb ft.)
19 Camshaft Cluster idle gear shaft plate bolt torque 140  10Nm(105  5 lb ft.)
20 Camshaft idle gear 2X5/8 bolt torque 215  40Nm(160  30 lb ft.)
 Camshaft idle gear 1X9/16 bolt torque 240  40Nm(175  15 lb ft.)
Flywheel to Crankshaft bolts torque 1150  60Nm(840  44 lb ft.)
21 Flywheel 18X½ bolts torque 135  20Nm(100  15 lb ft.)
Flywheel 16X5/8 bolts torque 270  40Nm(200  30 lb ft.)
SPECIFICATIONS

Items Description Specification Range

Vibration Damper 48X3/8 bolts torque 55  7Nm(40  5 lb ft.)
22
Vibration Damper 6Xbolts tighten to Crankshaft 1125  100Nm(830  75 lb ft.)
Air Starting Motor Pressure Regulating Valve
1) Inlet port: – Inlet pressure 1725 kPa (250 psi)
23 – Max. inlet pressure 3100 kPa (450 psi)
2) Outlet port: – 620 to 758 kPa (90 to 110 psi)

Items Description Design Specification Range

1 Fuel Pressure Sensor

Engine Oil Pressure Sensor

2 Max. input pressure – 1135 kPa 10  2Nm(90  18 lb in.)
Temp Range –40 to 125ºC
Coolant Temperature Sensor
3
Temp Range –40 to 125ºC

Coolant Level Sensor

4 22  3Nm(16  2 lb ft.)
Temp Range –40 to 125ºC
Turbocharger Inlet Press Sensor
5 Max. input pressure – 116 kPa
Temp Range –40 to 125ºC
10  2Nm(90  18 lb in.)
Turbocharger Oulet Press Sensor
6 Max. input pressure – 472 kPa
Temp Range –40 to 125ºC
Turbocharger Exhaust
7 25  5Nm(18  4 lb ft.)
Temperature Sensor

Crankcase Pressure Sensor

8 Max. input pressure – 116 kPa
Temp Range –40 to 125ºC
10  2Nm(90  18 lb in.)
Atmospheric Pressure Sensor
9 Max. input pressure – 116 kPa
Temp Range –40 to 125ºC
Engine Speed/Timing Sensor
10 Extend sensor slip head to min 40  5Nm(30  4 lb ft.)
distance 4mm for installation
11 Engine Speed Sensor 25  5Nm(18  4 lb ft.)