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    02 - Micronet TMR (Chass Power CPU)

    Uploaded by

    NGUYEN HUU TUAN
    1) The document describes the MicroNet TMR (Triple Modular Redundant) digital control system, which uses 3 redundant CPUs and fault tolerant power supplies to ensure continuous operation in the event of hardware failures. 2) The system includes I/O modules that connect to field devices, and expansion chassis allow for unlimited scalability. 3) Each CPU module runs an identical control algorithm and they continuously check each other using a fault tolerance process of double exchange and voting to detect and mask any errors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    02 - Micronet TMR (Chass Power CPU)

    Uploaded by

    NGUYEN HUU TUAN
    17 views23 pages
    1) The document describes the MicroNet TMR (Triple Modular Redundant) digital control system, which uses 3 redundant CPUs and fault tolerant power supplies to ensure continuous operation in the event of hardware failures. 2) The system includes I/O modules that connect to field devices, and expansion chassis allow for unlimited scalability. 3) Each CPU module runs an identical control algorithm and they continuously check each other using a fault tolerance process of double exchange and voting to detect and mask any errors.

    Original Description:

    Woodward Document

    Original Title

    02_Micronet TMR (Chass Power CPU)

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    © © All Rights Reserved

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    1) The document describes the MicroNet TMR (Triple Modular Redundant) digital control system, which uses 3 redundant CPUs and fault tolerant power supplies to ensure continuous operation in the event of hardware failures. 2) The system includes I/O modules that connect to field devices, and expansion chassis allow for unlimited scalability. 3) Each CPU module runs an identical control algorithm and they continuously check each other using a fault tolerance process of double exchange and voting to detect and mask any errors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views23 pages

    02 - Micronet TMR (Chass Power CPU)

    Uploaded by

    NGUYEN HUU TUAN
    1) The document describes the MicroNet TMR (Triple Modular Redundant) digital control system, which uses 3 redundant CPUs and fault tolerant power supplies to ensure continuous operation in the event of hardware failures. 2) The system includes I/O modules that connect to field devices, and expansion chassis allow for unlimited scalability. 3) Each CPU module runs an identical control algorithm and they continuously check each other using a fault tolerance process of double exchange and voting to detect and mask any errors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 23

    1

    MicroNet TMR
    Digital Control System
    TMR Chassis, Power Supplies, CPUs

    December 2018

    Industrial Turbomachinery Systems


    2

    Micronet (TMR) – Triple Modular Redundant

    Industrial Turbomachinery Systems


    3

    MicroNet TMR Package

    Each section has


    Fan
    Temp Switch

    Kernel PS
    CPU
    HD Analog I/O

    etc...

    Analog Combo
    HD Discrete I/O
    Power
    Supplies
    Industrial Turbomachinery Systems
    4

    I/O Modules
    Chassis

    Cable

    I/O
    Module
    Field
    Field
    Termination
    Wiring
    Module
    (FTM)
    Industrial Turbomachinery Systems
    5

    Expansion Chassis

    Unlimited
    Expandability

    Industrial Turbomachinery Systems


    6

    TMR Power Supplies

    • Fault tolerant power supply scheme


    • 2 separate supplies with 3 outputs each, diode ORed to
    the 3 computing kernels: 24V@6Amps
    • Hot Replacement
    • Input voltage options
     18-36 VDC
     100-150 VDC
     88-132 VAC, 47-63 Hz
     180-264 VAC 47-63 Hz
    • Kernel P.S. converts the 24V
    to 5 VDC @ 10Amps for the kernel modules

    Industrial Turbomachinery Systems


    7

    Kernel Power Supply Module

    • Must be Placed in Slot 1


    Woodwar
    d

    • Provides 24 Volts Bused from TMR


    Power Supplies Diode-ORed Together
    • Provides 5 Volts at 10 Amps
    • Provides Isolation drivers for all CPU to
    CPU Data Paths

    KERNE
    L
    P/S

    Industrial Turbomachinery Systems


    8

    CPU Module

    • Must Be Placed In Slot 2


    • Motorola Processor
     68040
    • 8 MB Application Flash Memory
    • 2 MB RAM
    • EEPROM’s - Store Tunable
    Variables

    Industrial Turbomachinery Systems


    9

    CPU Module

    RX

    TX • Dedicated Fiber Optic Port for Two-


    M
    Line Service Panel
    E
    M
    O
    R
    • PCMCIA Slot - FLASH Application
    Y

    C
    Downloading
    •
    A
    R
    D Reset/Run Switch
    FAULT
    R
    E
    • RS-232 Serial Port
    S
    E
    T
    • Indication LED’s
    • Real Time Clock - Battery Back-up
    J2

    RUN
    I/O LOCK
    LOW VCC
    WATCH DOG

    CPU
    Industrial Turbomachinery Systems
    10

    CPU Module - Fiber Optic Port

    • Two-Line Display Connection


     Control Interface
    ► On-Line Tuning and Viewing of Software
    ► Boot-Up Information (Diagnostics)
     3,000 Foot Maximum Distance

    Industrial Turbomachinery Systems


    11

    CPU Module - Loading Application

    • Transfer .HEX File


     Flash Memory Card
     Ethernet
     Serial Download
    • Reset Control

    Industrial Turbomachinery Systems


    12

    CPU Module - Reset Switch

    RX • “Re-Boot” or RESET Control


    TX   to RESET Control
    M
    E
      to RUN Control
    M
    O
    R
    Y

    C
    A
    R
    D

    FAULT
    R
    E
    S
    E
    T

    J2

    RUN
    I/O LOCK
    LOW VCC
    WATCH DOG

    CPU

    Industrial Turbomachinery Systems


    13

    CPU Module - Serial Port

    RX

    • RS-232 Wiring Configuration Only


    TX

    • Used With Isolated Serial Port ONLY


    M
    E
    M
    O
    R
    Y

    C
    • Download Application
    A
    R
    D
    • Baud Rate Adjustable - 300 to 38.4K
    FAULT
    R
    • Port Filter Must Be Installed to Use This Port
    E
    S
    E
    T

    J2

    RUN
    I/O LOCK
    LOW VCC Port
    WATCH DOG

    CPU
    Filter
    Industrial Turbomachinery Systems
    14

    CPU Module - Indication LED’s

    FAULT • FAULT
     Blinks a distinct number of times to indicate a specific
    problem. (see manual)

    RUN
    • RUN-
     Indicates CPU is functioning properly.
    I/O • I/O LOCK-
    LOCK
     Indicates I/O Lock has disabled all I/O.
    LOW • LOW VCC-
    VCC
     Indicates 5V power has dropped below 4.7 V
    WATCH • WATCH DOG-
    DOG
     Indicates CPU has stopped executing the application
    program.

    Industrial Turbomachinery Systems


    15

    CPU Module - Real Time Clock

    • Date and Time Clock


     10 millisecond resolution
     Used in some GAP applications
    • Back-up Battery
     Not user replaceable
     Recharges when module has power
     Runs clock for at least 3 months without
    power

    Industrial Turbomachinery Systems


    16

    Diagnostics

    • Off-Line
     Memory Tests
     Duart Communication Tests
     VME Bus Tests
     Real Time Clock Tests
     Co-processor Tests
    • On-Line
     Memory Tests
     Application Verification
     Co-processor Tests
     Task Overrun Tests (Rate Groups)

    Industrial Turbomachinery Systems


    17

    Fault Tolerance

    CPU A
    V
    KERNEL P.S. A Hardware Platform
    M
    SIO
    PORT
    E
    B Buffers
    Dual Port
    Right
    Kernels
    U
    S Buffers
    CPU A C
    P Dual Port
    I/O U Right
    A

    CPU B KERNEL P.S. B


    V
    SIO M Dual Port
    PORT
    E Right
    B Buffers
    U
    S Buffers
    CPU B C
    P Dual Port
    I/O U Right
    A

    CPU C KERNEL P.S. C


    V
    SIO M Dual Port
    PORT
    E Right
    B Buffers
    U
    S Buffers
    CPU C C
    P Dual Port
    I/O U Right
    A

    Industrial Turbomachinery Systems


    18

    Fault Tolerance Process

    INPUT Double Control Single OUTPUT


    Exchange & Vote Algorithm Exchange & Vote

    INPUT Double Control Single OUTPUT


    Exchange & Vote Algorithm Exchange & Vote

    INPUT Double Control Single OUTPUT


    Exchange & Vote Algorithm Exchange & Vote

    Industrial Turbomachinery Systems


    19

    Fault Tolerance

    DOUBLE EXCHANGE

    EXCHANGE EXCHANGE VOTE

    Simplex
    FTM CPU A CPU A CPU A APPLICATION
    INPUT

    Simplex
    FTM CPU B CPU B CPU B APPLICATION
    INPUT

    Simplex
    FTM CPU C CPU C CPU C APPLICATION
    INPUT

    Industrial Turbomachinery Systems


    20

    Simplex I/O

    I/O
    Module Field
    Device

    Simplex
    FTM

    Industrial Turbomachinery Systems


    21

    TMR I/O

    I/O A
    TMR FTM
    Field
    Device

    I/O B

    I/O C TMR FTM

    Industrial Turbomachinery Systems


    22

    FT Relay

    Discrete TMR FTM (s)

    Discrete A 3 Discrete Outputs

    6 Discrete Inputs

    Discrete B
    3 Discrete Outputs

    6 Discrete Inputs
    Discrete C

    Industrial Turbomachinery Systems


    23

    Questions????

    Industrial Turbomachinery Systems

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