DKG-509 AUTOMATIC MAINS FAILURE UNIT

DESCRIPTION
The DKG-509 is a comprehensive AMF unit for a single genset
standby or dual genset mutual standby operations.
In AUTOMATIC position, DKG-509 monitors mains phase
voltages and controls the automatic starting, stopping and load
transfer of the generating set in case of a mains failure and
once the generator is running, it monitors internal protections
and external fault inputs. If a fault condition occurs, the unit
shuts down the engine automatically and indicates the failure
source with the corresponding red led lamp and text.
The operation of the unit is controlled with front panel
pushbuttons. The LOAD TEST, TEST, AUTO and OFF
pushbuttons select the operating mode. Other buttons select
the display parameter scroll, alarm mute and lamp test
functions.
The DKG-509 provides a comprehensive set of digitally
adjustable timers, threshold levels, input and output
configurations and operating sequences. The unauthorized
FEATURES
access to program parameters is prevented by the program lock
input. All programs may be modified via front panel pushbuttons, Automatic mains failure
and do not require an external unit. Engine control
Gas engine support
The fault conditions are considered in 3 categories as Engine idle speed control
Warnings, Loaddumps and Shutdown Alarms. Measured
Generator protection
values have separate programmable limits for warning and
shutdown conditions. The unit is able to initiate modem calls Built in alarms and warnings
and sending SMS messages in fault conditions. Remote Start operation available
Dual genset mutual standby operation
Last 100 faults are stored in the event log file. The event log Load shedding, dummy load
includes not only the date-time information, but also a
Periodic maintenance request indicator
comprehensive list of measured genset parameters at the time
that the fault has occurred. Built in daily / weekly / monthly exerciser
Event logging with time stamp and measurements
The service request indicator lamp turns on at the expiration of Statistical counters
either engine hours or time limits. Battery backed-up real time clock
It is possible to monitor and control the operation of the system Weekly operation schedule programs
locally or remotely with the WINDOWS based RAINBOW 3 level password support
program. Field adjustable parameters
RS-232 serial port
The unit supports MODBUS protocol enabling communication
with PLCs and building management systems. The MODBUS Firmware downloadable from serial port
protocol is also supported through GSM and PSTN modems. Free MS-Windows Remote monitoring SW:
-local and modem connection
The unit is designed for front panel mounting. Connections are -monitoring, download of parameters
made with 2 part plug and socket connectors.
-modem networking
The unit offers triple language support. Default languages are GSM and PSTN modem support
English-Turkish and Chinese. GSM SMS message sending on fault
MODBUS communications
MEASUREMENTS
Graphic LCD display (128x64 pixels)
Generator Volts: L1-N, L2-N, L3-N Triple language support
Generator Volts: L1-L2, L2-L3, L3-L1 Customer logo display capability
Generator Amps: L1, L2, L3 Magnetic pickup input
Generator KW: L1, L2, L3, total 10ADC relay outputs
Generator pf: L1, L2, L3, total
Generator Frequency
Configurable analogue inputs: 3
Engine rpm (optional) Configurable digital inputs: 7
Mains Volts: L1-N, L2-N, L3-N Configurable relay outputs: 2
Mains Volts: L1-L2, L2-L3, L3-L1 Total relay outputs: 6
Mains Frequency I/O expansion capability
Battery Voltage Survives cranking dropouts
Engine Coolant Temperature Sealed front panel
Engine Oil Pressure Plug-in connection system for easy replacement
Fuel Level
Engine Oil Temperature
 STATISTICS TELEMETRY AND REMOTE PROGRAMMING
Following incremental counters provide statistics about past The unit provides the user with large telemetry facilities via its
performance of the generating set: standard RS-232 serial port, connecting either to a PC, PLC or
Engine Hours Run a GSM or PSTN modem. It supports both RAINBOW and
Total KW-h MODBUS communication protocols. The standard PC software
Engine Hours to Service offers local and modem operation capabilities as well as
Time to Service modem networking feature.
Number of Engine Cranks The PC program is used for below purposes:
Number of Genset Runs -parameter upload/download
-remote monitoring and control
EVENT LOGGING -diagnostics and analysis
The DKG-509 records last 100 events with date-time stamp The MODBUS interface allows the unit to be integrated in
and a total of 18 measured parameters. Recorded events are: building management systems.
-shutdown alarms, loaddumps and warnings
-periodic records TECHNICAL SPECIFICATIONS
WEEKLY OPERATION SCHEDULE
In AUTO mode only, the unit offers the capability of defining a Alternator voltage: 0 to 300 V-AC (Ph-N)
weekly operation schedule. Programmable parameters allow Alternator frequency: 0-100 Hz.
the genset to operate automatically only in defined time limits Mains voltage: 0 to 300 V-AC (Ph-N)
of each weekday. Mains frequency: 0-100 Hz.
The internal battery backed-up real time clock allows precise DC Supply Range: 9.0 to 30.0 V-DC
switching times. Cranking dropouts: survives 0 V for 100ms.
Typical Standby Current: 100 mA-DC
DIGITAL INPUTS Maximum Operating Current: 200 mA-DC (Relay outputs open)
The unit has 7 configurable digital inputs. Each input has Generator/Mains Contactor Relay Outputs: 16 A / 250V
following programmable parameters: DC Outputs: 10A @ 28V
-alarm type: shutdown / load_dump / warning / no alarm Charge excitation current: min 150mA @ 10 to 30 V-DC
-alarm polling: on engine running / always / on mains OK Magnetic pickup input:: 1 – 30 Vac.
-latching / non-latching operation, Magnetic pickup frequency: 10 KHz max.
-contact type: NO / NC Current inputs: from CTs, .../5A. Max load 0.7VA per phase.
-switching: BAT+ / BAT- Analog input range: 0-5000 ohms.
Serial port: RS-232, 2400 bauds, no parity, 1 bit stop
ANALOG INPUTS Operating temp.: -20°C (-4°F) to 70 °C (158°F).
Engine analog inputs are provided for coolant temperature, oil Storage temp.: -40°C (-40°F) to 80 °C (176°F).
pressure, oil temperature and fuel level. Analog inputs connect Maximum humidity: 95% non-condensing.
to resistive sender units to provide precise and adjustable Dimensions: 190 x 135 x 48 mm (WxHxD)
protection. The inputs have programmable sensor Panel Cut-out Dimensions: 176x121 mm minimum.
characteristics so that they are suitable for any type and any Weight: 400 g (approx.)
brand of sensors. Case Material: High Temperature ABS/PC (UL94-V0)
IP Protection: IP65 from front panel, IP30 from the rear
RELAY OUTPUTS
Conformity (EU directives)
The unit provides 6 relay outputs and 2 of them have
programmable functions, selectable from a list. Any function or -2006/95/EC (low voltage)
alarm condition may be output as a relay output. -2004/108/EC (electro-magnetic compatibility)
Using two Relay Expansion Modules, the number of relays Norms of reference:
may be increased to 22, 16 of them being volt-free contacts. EN 61010 (safety requirements)
EN 61326 (EMC requirements)

DATAKOM Electronics Ltd. http: www.datakom.com.tr