A6V10302075 en
A6V10302075 en
A6V10302075 en
VAV Actuator
Owner’s Manual
125-5037 Rev. AA, February 2008
Rev. AA, February 2008
NOTICE
The information contained within this document is subject to change without notice and should not be construed as a
commitment by Siemens Building Technologies, Inc. Siemens Building Technologies, Inc. assumes no responsibility
for any errors that may appear in this document.
All software described in this document is furnished under a license and may be used or copied only in accordance
with the terms of such license.
WARNING
This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance
with the instructions manual, may cause interference to radio communications. It has been tested and found to
comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to
provide reasonable protection against such interference when operated in a commercial environment. Operation of
this equipment in a residential area is likely to cause interference in which case users at their own expense will be
required to take whatever measures may be required to correct the interference.
SERVICE STATEMENT
Control devices are combined to make a system. Each control device is mechanical in nature and all mechanical
components must be regularly serviced to optimize their operation. All Siemens Building Technologies branch offices
and authorized distributors offer Technical Support Programs that will ensure your continuous, trouble-free system
performance.
For further information, contact your nearest Siemens Building Technologies, Inc. representative.
TO THE READER
Your feedback is important to us. If you have comments about this document, please send them to
[email protected]
CREDITS
Product or company names mentioned herein may be the trademarks of their respective owners.
Country of Origin: US
Table of Contents
How To Use This Manual..............................................................................................V
Introduction ................................................................................................................1
Ordering Notes ........................................................................................................1
Hardware Inputs ........................................................................................................2
Analog .....................................................................................................................2
Digital ......................................................................................................................2
Hardware Outputs ......................................................................................................2
Analog .....................................................................................................................2
Digital ......................................................................................................................3
Power Wiring ...........................................................................................................3
Communication Wiring ............................................................................................4
Controller LED Indicators ........................................................................................4
Temperature Sensors ................................................................................................4
Room Temperature Sensor.....................................................................................4
Duct Temperature Sensor .......................................................................................5
Related Equipment ..................................................................................................5
Applications...................................................................................................................6
Overview ....................................................................................................................9
Overview ....................................................................................................................10
Overview ....................................................................................................................11
Baseboard Radiation .................................................................................................11
Electric Heat Interlock ................................................................................................11
Overview ....................................................................................................................13
Application 2564 VAV Series Fan Powered with Electric Reheat ............................15
Overview ....................................................................................................................15
Fan Operation ............................................................................................................15
Application 2565 VAV Series Fan Powered with Hot Water Reheat ........................16
Overview ....................................................................................................................16
Fan Operation ............................................................................................................16
Application 2566 VAV Parallel Fan Powered with Electric Reheat ..........................17
Overview ....................................................................................................................17
Fan Operation ............................................................................................................17
Application 2567 VAV Parallel Fan Powered with Hot Water Reheat ......................18
Overview ....................................................................................................................18
Fan Operation ............................................................................................................18
Overview ....................................................................................................................19
Using Auxiliary Points ................................................................................................19
Using the Controller as a Point Extension Device .....................................................19
Overview ....................................................................................................................20
Troubleshooting ............................................................................................................29
Glossary .........................................................................................................................33
Overview ....................................................................................................................33
Index ...............................................................................................................................37
This section covers manual organization, manual conventions, symbols used in the manual,
and other information that will help you use this manual.
Manual Organzation
This manual contains the following chapters:
• Chapter 1, Hardware, describes the hardware components and the accessories that
are used with the BACnet VAV Actuator.
• Chapter 2, Applications for BACnet VAV Actuator, describes the control applications
available in the model of the BACnet VAV Actuator that includes a terminal block for
wireable input/output connections.
• Chapter 3, Point Database, defines the point database descriptors and includes
address and applications.
• The Glossary describes the terms and acronyms used in this manual.
Manual Conventions
The following table lists conventions to help you use this manual in a quick and efficient
manner.
Convention Example
Actions that you Type F for Field panels.
should perform are
specified in boldface Click OK to save changes and close the dialog box.
font.
Error and system The message Report Definition successfully renamed
messages are appears in the status bar.
displayed in Courier
New font.
New terms appearing The Open Processor continuously executes a user-defined set of
for the first time are instructions called the control program.
italicized.
Manual Symbols
The following table lists the symbols used in this owner’s manual to draw your attention to
important information.
Getting Help
For more information about the BACnet VAV Actuator, contact your local Siemens Building
Technologies, Inc. representative.
Table 1 lists the BACnet VAV Actuator products that are covered:
Ordering Notes
BACnet VAV Actuator (GDE Actuator) 550-430
BACnet VAV Actuator (GLB Actuator) 550-431
Air Velocity
Sensor
BACnet
Connection
Status/DO LEDs
Power
Connection
Airflow
Pickup Tubes
TEC0496R1
Hardware Inputs
Analog
• Air Velocity Sensor (AVS)
Digital
• Night mode override (optional)
Hardware Outputs
Analog
• None
Digital
Application
Power Wiring
The controller is powered by 24 Vac. Power wiring connects to the two screw
terminals on the controller labeled “C” (Common) and “H” (Hot) on the terminal block
labeled “24 VAC”. No earth ground connection is required (Figure 2).
24V
24VAC Line
24VAC Neutral
Dependent On
Earth Local Codes
TEC05next#R1
Required If Primary
Is Over 150 VAC
Neutral Bond Wire
Communication Wiring
The controller connects to the field panel by means of a Floor Level Network (FLN)
trunk. Communication wiring connects to the three screw terminals on the controller
labeled “+” (positive), “-“(negative), and “S” (Shield) (Figure 3).
FLN TRUNK
3-Wire Network Interface
+ -
e to earth - + - + - +
Terminator
Note: = System Common
(SHIELD) (SHIELD)
TEC05XXR1
Temperature Sensors
For more information about temperature sensors, contact your local Siemens
Building Technologies, Inc. representative.
Related Equipment
• Relay Module
• Damper Actuator(s)
Contact your local Siemens Building Technologies, Inc. representative for product
numbers and more information.
Day/Night Mode
The controller maintains the specified day setpoint temperature during daytime hours and the
specified night setpoint at night.
Control Loops
Temperature Loop – Heating Loop – Cooling Loop – maintain temperature setpoint by
changing the flow setpoint or modulating the heat source (valve/electric heat).
Calibration
Air Velocity Sensor - Calibration of the controller's internal air velocity sensor is periodically
required to maintain accurate air velocity readings. Calibration may be set to take place
automatically or manually.
Autozero Module (AZM) – Used when damper cannot be closed and constant airflow is
needed.
• For a controller used with an AZM, calibration occurs without closing the damper.
Application 2560, 2561, 2562, 2563.
• For a controller used without an AZM, the damper is briefly commanded closed to get
a zero airflow reading and an accurate damper position during calibration.
Application 2560, 2561, 2562, 2563.
Hot Water Valve – Calibration of a hot water valve (if used) is done by briefly commanding
the valve closed. Application 2562, 2565, 2567.
If this occurs, the controller will automatically compensate for any difference by readjusting
the calculated damper position. This calculated position may not match the actual position.
Fail-safe Operation
If the air velocity sensor fails, the controller uses pressure dependent control. The
temperature loop controls the operation of the damper.
If the room temperature sensor fails, then the controller operates using the last known
temperature value.
When the controller is in cooling mode, the heating valve(s) are closed.
The heating loop modulates the heating valve(s) to warm up the room. In cooling mode, the
heating valve is closed.
Electric Reheat
CAUTION:
Verify that the equipment is supplied with safeties by others to ensure that there is
airflow across the heating coils when they are to be energized.
The heating loop controls up to three stages of electric reheat to warm up the room. The
electric reheat is time modulated using a duty cycle. When the controller is in cooling mode,
the electric heat is OFF at all times.
Notes
1. If the temperature swings in the room are excessive or if there is trouble in maintaining
the setpoint, contact your local Siemens Building Technologies, Inc. representative for
more information.
2. The BACnet VAV Actuator, as shipped from the factory, keeps all associated equipment
OFF. The controller and its equipment are released to application control at start-up.
3. “Safeties by Others”: This note implies that the associated equipment has safety features
installed, for example adding mechanical stops to the dampers.
Overview
In Application 2560, the controller modulates the supply air damper of the terminal box for
cooling. In order for it to work properly, the central air-handling unit must provide cool supply
air. See Figure 5.
Supply Air
Damper
Supply Air
SAFETIES
BY
OTHERS
Air
Velocity
Sensor
Modulating
Damper
Actuator
Spare DO or
Autozero Module (Opt.)
6
5
Spare DOs
4
3
RTS
NO Wall Switch (Opt.)
Spare AI (10K ohm thermistor)
or Spare DI
TEC2560CDR1
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
In Application 2561, the controller modulates the supply air damper of the terminal box for
cooling and heating. In order for it to work properly, the central air-handling unit must provide
cool supply air in cooling mode and warm air in heating mode. See Figure 6.
Supply Air
Damper
3 to 5 Straight Duct Diameters
required for proper sensor reading
Supply Air
SAFETIES
BY
Air OTHERS
Velocity
Sensor
Modulating
Damper
Actuator
Spare DO or
Autozero Module (Opt.)
6
5
Spare DOs
"COMMON" Termination for all DOs 4
3
C
RTS
N O Wall Switch (Opt.)
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
In Application 2562, the controller modulates the supply air damper for the terminal box for
cooling and controls stages of electric reheat or baseboard radiation for heating. When in
heating, the terminal box either maintains minimum airflow or modulates the supply air
damper. In order for the terminal box to work properly, the central air-handling unit must
provide supply air. See Figure 7 and Figure 8.
Baseboard Radiation
Baseboard radiation can be a two-position valve or electrical resistance heating.
If the controller is in cooling mode, the heating valve is closed. When in heating mode, the
controller will operate the heating valve to maintain the heating setpoint.
Supply Air
Damper
3 to 5 Straight Duct Diameters
required for proper sensor reading
Supply Air
SAFETIES
BY
Air OTHERS
Velocity
Sensor
6
5
4
3
"COMMON" Termination for all DOs
C
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
TEC2562ACDR1
or Spare DI
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Supply Air
Damper
Supply Air
SAFETIES
BY
Air OTHERS
Velocity
Sensor
Modulating
Damper
Actuator
Spare DO or
Autozero Module (Opt.)
6
2-Position
5
Spare DOs
4
Valve
3
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
TEC2562BCDR1
or Spare DI
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
In Application 2563, the controller modulates the supply air damper of the terminal box for
cooling and modulates a reheat valve (or valves) for heating. When in heating, the terminal
box either maintains minimum airflow or modulates the supply air damper. In order for the
terminal box to work properly, the central air handling unit must provide supply air. See
Figure 9 and Figure 10.
Supply Air
Damper
Supply Air
SAFETIES
BY
Air OTHERS
Velocity
Sensor
Modulating
Damper
Actuator
Spare DO or
Valve Autozero Module (Opt.) 6
Spare DO
5
Actuator
4
3
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
TEC2563ACDR1
or Spare DI
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Figure 9. Application 2563 Control Drawing (HW Heat and Spare DO).
Supply Air
Damper
3 to 5 Straight Duct Diameters
required for proper sensor reading
Supply Air
SAFETIES
BY
Air OTHERS
Velocity
Sensor
Modulating
Damper
Actuator
Valve
Actuator
Valve
6
Actuator
5
4
3
"COMMON" Termination for all DOs
C
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
TEC2563BCDR1
or Spare DI
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
In Application 2564, the controller modulates the supply air damper of the terminal box for
cooling and controls stages of electric reheat for heating. When in heating, the terminal box
either maintains minimum airflow or modulates the supply air damper. The terminal box also
has a series fan for air circulation. In order for the terminal box to work properly, the central
air-handling unit must provide supply air. See Figure 11.
Fan Operation
CAUTION:
On series fan powered terminal boxes, the terminal box fan must be
controlled/interlocked to start either before or at the same time as the central air
handler. Failure to do so may cause the terminal box fan to rotate backwards and
cause consequent damage at start up.
In day mode, the fan is ON all the time. In night mode, the fan cycles on when heating or
cooling is required.
Recirculated
Air Damper
Recirculated
Plenum Air
Air 3 Stage
Velocity Fan Electric
Sensor Reheat
Supply Air
Supply
Air Damper SAFETIES
3 to 5 Straight Duct Diameters
required for proper sensor reading BY
OTHERS
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
or Spare DI
TEC2564CDR1
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
In Application 2565, the controller modulates the supply air damper of the terminal box for
cooling and modulates a hot water valve for heating. When in heating, the terminal box either
maintains minimum airflow or modulates the supply air damper. The terminal box also has a
series fan for air circulation. In order for the terminal box to work properly, the central air
handling unit must provide supply air. See Figure 12.
Fan Operation
CAUTION:
On series fan powered terminal boxes, the terminal box fan must be
controlled/interlocked to start either before or at the same time as the central air
handler. Failure to do so may cause the terminal box fan to rotate backwards and
cause consequent damage at start up.
In day mode, the fan is ON all the time. In night mode, the fan cycles on when heating or
cooling is required.
Recirculated
Air Damper
Recirculated
Plenum Air
Air
Velocity Fan
Sensor
Supply Air
Supply
Air Damper SAFETIES
3 to 5 Straight Duct Diameters
required for proper sensor reading BY
OTHERS
Modulating
Damper
Actuator
Valve
6
Spare DO
5
Actuator
4
3
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
or Spare DI
TEC2565CDR1
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
In Application 2566, the controller modulates the supply air damper of the terminal box for
cooling and controls stages of electric reheat for heating. When in heating, the terminal box
either maintains minimum airflow or modulates the supply air damper. The terminal box also
has a parallel fan, which re-circulates the room air. In order for the terminal box to work
properly, the central air handling unit must provide supply air. See Figure 13.
Fan Operation
The fan turns on when heating is required.
Recirculated
Air Damper
Recirculated Fan
Plenum Air
Air
Velocity
Sensor
Supply Air
Supply
Air Damper SAFETIES
3 to 5 Straight Duct Diameters
required for proper sensor reading BY
OTHERS
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
or Spare DI
TEC2566CDR1
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
In Application 2567, the controller modulates the supply air damper of the terminal box to
provide for cooling and modulates a hot water valve for heating. When in heating, the
terminal box either maintains minimum airflow or modulates the supply air damper. The
terminal box also has a parallel fan that re-circulates the room air. In order for the terminal
box to work properly, the central air handling unit must provide supply air. See Figure 14.
Fan Operation
The fan turns on when heating is required.
Recirculated
Air Damper
Recirculated
Fan
Plenum Air
Air
Velocity
Sensor
Supply Air
Supply
Air Damper SAFETIES
3 to 5 Straight Duct Diameters
required for proper sensor reading BY
OTHERS
Modulating
Damper
Actuator
Valve
6
Spare DO
5
Actuator
4
3
RTS
NO Wall Switch (Opt.)
10K ohm Thermistor
or Spare DI
TEC2567CDR1
FLN
Hi/Lo Tubing
Connections
BACnet Actuator
Controller
Overview
Application 2597 is the slave mode application for the BACnet VAV Actuator (P/N 550-430
and 550-431). Slave mode is the default application that comes up when power is first
applied to the controller. Slave mode provides no control. Its purpose is to allow the operator
to perform equipment checkout before a control application is put into effect and to set some
basic controller parameters (CTLR ADDRESS, APPLICATION, etc.). A controller in default
state can also be used as a point extension device by unbundling spare I/O points at the field
panel.
NOTE: If using either a motor or DOs as auxiliary points, be sure to set MTR SETUP to
the correct value. If using a pair of DOs to control a motor, then the DOs cannot
be unbundled. Only MTR1 COMD and MTR2 COMD can be unbundled to control
the motors.
Example
If using DO 1 and DO 2 as the physical terminations for a motor, follow these steps:
2. Unbundle MTR1 COMD at the field panel to command the motor from the field panel.
Contact your local Siemens Building Technologies, Inc. representative for other combinations
of DOs and motors.
You are not required to do any controller troubleshooting. You may want to contact your local
Siemens Building Technologies representative if a problem occurs or you have any questions
about the controller.
NOTE: When troubleshooting, record what the problem is and what actions were
performed immediately before the problem occurred. Being able to describe the
problem in detail is important, should you need assistance from your local
Siemens Building Technologies representative.
Never remove the cover from the VAV Actuator. There are no serviceable parts inside. If a
problem is found with this device, contact your local Siemens Building Technologies
representative for replacement. An anti-static wrist strap is recommended when installing or
replacing controllers.
Preventive Maintenance
Most controller components are designed so that, under normal circumstances, they do not
require preventive maintenance. Periodic inspections, voltage checks, and point checks are
normally not required. The rugged design makes most preventive maintenance unnecessary.
However, devices that are exposed to dusty or dirty environments may require periodic
cleaning to function properly.
Safety Features
The controller board stores the controller's address, applications, and point values. In the
event of a power failure or a reset, these values are retrieved from the controller's permanent
memory and are used by the controller unless overridden by a field panel. If one of the
following conditions occurs, the controller will activate safety features present in its fail-safe
mode.
• Sensor failure.
• Loss of power. Upon controller power loss, communication with the controller is also
lost. The controller will appear as failed (*F*) at the field panel.
Controller LEDs
To determine if the controller is powered up and working, verify that the Basic Sanity Test
(BST) Light Emitting Diode (LED) is flashing ON/OFF once per second. The controller
contains seven LEDs located on the circuit board. See the Controller LED lndicators section
of Chapter 1, Product Overview for more information about LEDs.
Automated Checkout
The BACnet VAV Actuator has a built-in checkout procedure that can be manually initiated at
any time after the controller has been installed. The procedure tests all of the necessary I/O
and ensures the controller has the ability to operate within the set airflow range, between
CLG FLOW MIN and CLG FLOW MAX.
To perform the checkout procedure, set CHK OUT to YES. When the procedure is
completed, CHK OUT returns to NO and the results are displayed in CHK STATUS. See
Table 3.
1. The cable for the room temperature sensor may be unplugged or loose. Check both ends
to ensure that the cable is securely seated.
2. Connect directly to the controller through the room temperature sensor connection on the
BACnet VAV Actuator and check whether communication is possible. If so, the problem
lies in the room temperature sensor or its cable. If not, the problem is with the controller.
1. The cable for the room temperature sensor may be unplugged or loose. Check both ends
to ensure that the cable is securely seated.
2. The controller may be incorrectly set to use a setpoint dial with a sensor that does not
have the dial. If the sensor has no dial, change STPT DIAL (Point 14) from YES to NO.
3. Connect directly to the controller through the room temperature sensor connection on the
BACnet VAV Actuator and check whether communication is possible. If so, the problem
lies in the room temperature sensor or its cable. If not, the problem is with the controller.
1. The sensor tubing may be blocked, leaking, or disconnected. Check for pinched,
disconnected, or cracked sensor tubing. Correct as needed.
2. The tubing connections for the air velocity sensor may be reversed. Repipe if HI and LO
connections are incorrect.
1. The actuator may be loose on the shaft. Check that the setscrew is fully tightened against
the damper shaft. Follow these torque guidelines:
2. The tubing for the air velocity sensor may be pinched, disconnected, or cracked. Check
the tubing and correct as needed.
3. The tubing connections for the air velocity sensor may be reversed. Repipe if HI and LO
connections are incorrect.
4. Box sizing information may be incorrect. Check the values of the following points and
correct as needed:
• DUCT AREA
• FLOW COEFF
5. Motor setup information may be incorrect. Check the values of the following points and
correct as needed:
• MTR SETUP
• MTR1 TIMING
6. The box may not have been balanced correctly. Contact your local Siemens Building
Technologies Representative.
7. The air velocity sensor may need calibration. Set CAL AIR to YES to run the calibration
sequence. When CAL AIR returns to NO, indicating that the sequence is finished, run the
checkout procedure again to see whether the problem has been corrected.
1. Check for the problems described immediately above for CLG FLOW MIN.
2. The box may be starved for air, either because the central air-handling unit is off or
because of low duct static.
AI
Analog Input. A point receiving a signal that represents a condition that has more
than two states. For example, flow rate sensors (water or air), temperature sensors
(room or duct), pressure sensors (static or velocity), and humidity sensors (room,
duct, or outdoor).
airflow
Rate at which a volume of air moves through a duct. Usually expressed in cubic feet
per minute (cfm) or liters per second (lps).
algorithm
Mathematical formula that uses varying inputs to calculate an output value.
AVS
Air Velocity Sensor.
AZM
Autozero Module. Equipment controller device used to calibrate the Variable Air
Volume Controller’s internal air velocity transducer without changing the volume of
air being delivered to a space.
centralized control
Type of control offered by a controller that is connected by means of Field Level
Network (FLN).
cfm
Cubic Feet per Minute.
control loop
PID algorithm that is used to control an output that is based on a setpoint and an
input reading from a sensor.
DDC
Direct Digital Control.
DI
Digital Input. Physical input point that receives a two-state signal (ON/OFF,
OPEN/CLOSED, YES/NO).
DO
Digital Output. Physical output point that sends a two-state signal (ON/OFF,
OPEN/CLOSED, YES/NO).
English units
The foot-pound-second system of units for weights and measurements.
equipment controller
FLN device that provides additional point capacity to a field panel or provides
individual room or mechanical equipment control.
field panel
A device containing a microprocessor for centralized control of system components
and equipment controllers.
FLN
Field Level Network. Network consisting of equipment controllers, FLN end devices,
fume hoods, etc.
lps
Liters per Second.
loopout
Output of the control loop expressed as a percentage.
HMI
Human Machine Interface. Terminal and its interface program that allows you to
communicate with a field panel or equipment controller.
override switch
Button on a room temperature sensor that an occupant can press to change the
status of a room from unoccupied to occupied (or from night to day) for a
predetermined time.
pressure independent
Variable Air Volume (VAV) room temperature control system in which the
temperature drives an airflow setpoint.
PID
Proportional, Integral, Derivative.
RTS
Room Temperature Sensor.
setpoint
Virtual point that stores a point value such as a temperature setting. Points that
monitor inputs, such as temperature, report actual values.
SI units
Systeme International d'Unites. The international metric system.
slave mode
Default application that displays when power is first applied to an equipment
controller. No control action is initiated in the slave mode.
stand-alone control
Type of control offered by a controller that is providing independent DDC control to a
space.
unbundle
Term used to describe the entering of a point that resides in a controller's database
into the field panel's database so that it can be monitored and controlled from the
field panel.
VAV
Variable air volume. Ventilation system that changes the amount of air supplied to
and exhausted from the rooms served.
O V
override switch ................................................. 35
valve
2-position heating ................................. 3, 7, 23
P
W
PID ................................................................... 35
point database
wiring
overview ....................................................... 20
communication wiring..................................... 4
power wiring ....................................................... 3
power wiring ................................................... 3
preventive maintenance ................................... 29