Emission System
Emission System
Emission System
fm 1 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
01–16 EMISSION SYSTEM
EMISSION SYSTEM LOCATION PURGE SOLENOID VALVE
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . 01–16–2 REMOVAL/INSTALLATION . . . . . . . . . . 01–16–11
Evaporative Emission (EVAP) Control Vacuum Hose Installation Note. . . . . . . 01–16–11
System . . . . . . . . . . . . . . . . . . . . . . . . 01–16–2 Evaporative Hose Installation Note . . . . 01–16–11
EGR System . . . . . . . . . . . . . . . . . . . . 01–16–4 PURGE SOLENOID VALVE
Positive Crankcase Ventilation (PCV) INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–16–12 01–16
System . . . . . . . . . . . . . . . . . . . . . . . . 01–16–5 Airflow Inspection . . . . . . . . . . . . . . . . . 01–16–12
EVAPORATIVE EMISSION (EVAP) Circuit Open/Short Inspection . . . . . . . . 01–16–12
CONTROL SYSTEM DIAGRAM . . . . . . 01–16–6 FUEL-FILLER CAP INSPECTION . . . . . . 01–16–13
EVAPORATIVE EMISSION (EVAP) leakage inspection . . . . . . . . . . . . . . . . 01–16–13
CONTROL SYSTEM EGR SYSTEM DIAGRAM. . . . . . . . . . . . . 01–16–14
(FUEL TANK SIDE) COMPONENT EGR VALVE
REMOVAL/INSTALLATION . . . . . . . . . 01–16–7 REMOVAL/INSTALLATION . . . . . . . . . . 01–16–15
EVAPORATIVE GAS CHECK VALVE EGR VALVE INSPECTION. . . . . . . . . . . . 01–16–15
(TWO-WAY) INSPECTION . . . . . . . . . . 01–16–8 Resistance Inspection . . . . . . . . . . . . . . 01–16–15
AIR FILTER INSPECTION . . . . . . . . . . . 01–16–9 Circuit Open/Short Inspection . . . . . . . . 01–16–16
CHARCOAL CANISTER INSPECTION . 01–16–9 EGR BOOST SENSOR SOLENOID VALVE
CANISTER DRAIN CUT VALVE (CDCV) INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–16–17
REMOVAL/INSTALLATION . . . . . . . . . 01–16–9 Airflow Inspection . . . . . . . . . . . . . . . . . 01–16–17
Evaporative Hose Installation Note . . . 01–16–9 Circuit Open/Short Inspection . . . . . . . . 01–16–17
CANISTER DRAIN CUT VALVE (CDCV) POSITIVE CRANKCASE VENTILATION
INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–16–10 (PCV) SYSTEM FLOW DIAGRAM . . . . . 01–16–18
Simulation Test . . . . . . . . . . . . . . . . . . 01–16–10 POSITIVE CRANKCASE VENTILATION
Airflow Inspection . . . . . . . . . . . . . . . . . 01–16–10 (PCV) VALVE INSPECTION . . . . . . . . . 01–16–18
Circuit Open/Short Inspection . . . . . . . 01–16–10 WARM UP THREE-WAY CATALYTIC
CATCH TANK INSPECTION. . . . . . . . . . 01–16–11 CONVERTER (WU-TWC)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–16–19
End of Toc
01–16–1
1712-1U-01G(01-16).fm 2 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
EMISSION SYSTEM LOCATION INDEX
A3U011601074W01
Evaporative Emission (EVAP) Control System
Engine room side
Z3U0116W996
01–16–2
1712-1U-01G(01-16).fm 3 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
Fuel tank
01–16
A3U0116W001
01–16–3
1712-1U-01G(01-16).fm 4 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
Evaporative gas check valve (two-way)
7 (See 01–16–8 EVAPORATIVE GAS CHECK
VALVE (TWO-WAY) INSPECTION)
EGR System
Z3U0116W995
01–16–4
1712-1U-01G(01-16).fm 5 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
4 EGR pipe
01–16
Z3U0116W994
End Of Sie
01–16–5
1712-1U-01G(01-16).fm 6 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM DIAGRAM
A3U011601074W02
Z3U0116W002
End Of Sie
01–16–6
1712-1U-01G(01-16).fm 7 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM (FUEL TANK SIDE) COMPONENT REMOVAL/
INSTALLATION
A3U011601074W03
1. Raise the rear of the vehicle and support it with safety stands.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4SD
01–16
A3U0116W003
01–16–7
1712-1U-01G(01-16).fm 8 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
5HB
A3U0116W002
End Of Sie
EVAPORATIVE GAS CHECK VALVE (TWO-WAY) INSPECTION
A3U011642914W01
1. Remove the check valve (two-way).
2. Attach an air hose to the SST.
3. Set the SST to port A as shown in the figure.
4. Verify that there is airflow from port B when
pressure of +0.99 kPa {+7.4 mmHg, +0.29 inHg}
is applied to port A.
• If there is no airflow, replace the evaporative
gas check valve (two-way).
5. Verify that there is airflow from port A when
pressure of +0.99 kPa {+7.4 mmHg, +0.29 inHg}
is applied to port C.
• If there is no airflow, replace the evaporative
gas check valve (two-way).
End Of Sie X3U116WB9
01–16–8
1712-1U-01G(01-16).fm 9 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
AIR FILTER INSPECTION
A3U011613988W01
1. Remove the air filter.
2. Blow from port A and verify that there is airflow from port B.
• If not as specified, replace the air filter.
3. Blow from port B and verify that there is airflow from port A.
• If not as specified, replace the air filter.
End Of Sie
01–16
X3U116WA1
Caution
• Do not apply the pressure more than 20 kPa {0.2 kgf/cm2, 2.8 psi} to the charcoal canister, or the
charcoal canister will be damaged.
1. Remove the charcoal canister. (See 01–16–7 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM (FUEL
TANK SIDE) COMPONENT REMOVAL/INSTALLATION.)
2. Plug ports A and C, then blow air into port B.
3. Verify that there is no air leakage from the case.
• If not as specified, replace the charcoal canister.
End Of Sie
X3U116WA6
Y3U116WA0
01–16–9
1712-1U-01G(01-16).fm 10 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
CANISTER DRAIN CUT VALVE (CDCV) INSPECTION
A3U011618743W02
Simulation Test
1. Carry out the “Evaporative Emission Control System Inspection”. (See 01–03A–56 Evaporative System Leak
Inspection Using Vacuum Pump.) (See 01–03B–55 Evaporative System Leak Inspection Using Vacuum
Pump.)
• If not as specified, perform the following inspection for the CDCV.
Airflow Inspection
Note
• Perform the following test only when directed.
X3U116WCA
Tightening torque
7.9—10.7 N·m {80—110 kgf·cm, 69.5—95.4
in·lbf}
Y3U116WAG
01–16–10
1712-1U-01G(01-16).fm 11 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
4. Inspect for an open or short circuit in the following
wiring harnesses by probing the applicable
sensor and SST (104 Pin Breakout Box) terminals
with ohmmeter leads.
Open circuit
• GND circuit (CDCV connector terminal B and
PCM connector terminal 18 through common
connector) 01–16
• Power circuit (CDCV connector terminal A
and main relay connector terminal D)
Short circuit
• GND circuit (CDCV connector terminal B and
PCM connector terminal 18 through common
connector to GND)
• Power circuit (CDCV connector terminal A
and main relay connector terminal D to GND)
5. Install the CDCV.
6. Connect the negative battery cable. Z3U0116W997
End Of Sie
CATCH TANK INSPECTION
A3U011613978W01
1. Remove the catch tank.
2. Plug the purge solenoid valve side port of the catch tank.
3. Blow from the charcoal canister side port and verify that there is no air leakage from the case.
• If not as specified, replace the catch tank.
End Of Sie
X3U116WB0
Z3U0116W993
01–16–11
1712-1U-01G(01-16).fm 12 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
PURGE SOLENOID VALVE INSPECTION
A3U011618740W02
Airflow Inspection
Note
• Perform the following test only when directed.
X3U116WC1
Tightening torque
7.9—10.7 N·m {80—110 kgf·cm, 69.5—95.4
in·lbf}
Y3U116WAJ
01–16–12
1712-1U-01G(01-16).fm 13 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
Short circuit
• Power circuit (purge solenoid valve connector terminal A and main relay connector terminal D through
common connector to GND)
• Control circuit (purge solenoid valve connector terminal B and PCM connector terminal 67 through
common connector to GND)
5. Install the purge solenoid valve.
6. Connect the negative battery cable.
End Of Sie 01–16
FUEL-FILLER CAP INSPECTION
A3U011642250W01
leakage inspection
1. Perform the following SST (Evaporative Emission System Tester MZ254AT3641) self-test.
Note
• If the tester does not work correctly during self-test, see the tester operators manual for more detailed
procedures.
(1) Verify the gas cylinder valve is closed and the control valve located on the tester is in the TEST position. All
tester display should be off at this time.
(2) Connect the long hose (part of SST) to the tester.
(3) Connect the manifold assembly (part of SST)
to the long hose as shown.
(4) Open the gas cylinder valve and verify the
gas cylinder regulator left gauge reads 10 to
12 psi (preset at factory).
• If not, see the tester operators manual to
contact tester manufacturer.
(5) Press the ON/OFF switch to turn on the SST
and make sure the left display reads 0.0.
(6) Turn the control valve on the tester to the
FILL position.
(7) Verify the left display reading is within 13.9 to
YMU116WZ1
14.0 inches of water.
• If not, adjust the pressure using the
regulator knob located on the right side of the tester.
(8) Turn the control valve to TEST position and press the START switch.
(9) After the 2-minute countdown (left display) is completed, the right display shows the total pressure loss for
that period. A 0.5 inch of water loss is acceptable on the self-test.
• If the loss is more than 0.5 inch of water, perform one or more self-test. If the failed test repeats, check
for leak using the ultrasonic leak detector (part of SST).
2. Press the RESET switch to set the left display reading to 0.0.
3. Connect the fuel cap receiver assembly (part of SST) to the manifold assembly and fuel-filler cap from the
vehicle.
• If the fuel-filler cap is not a genuine part, replace it.
4. Turn the control valve to the FILL position.
5. Wait (maximum 20 s) until the left display reads
13.9 to 14 inches of water.
• If the reading is slightly below, adjust it using
the regulator knob.
• If the reading is far below, the fuel-filler cap
has leak. Replace it.
6. Turn the control valve to the TEST position and
press the START switch.
7. After the 2-minute countdown (left display) is
completed, check the test result (the failed/
passed light on the tester).
• If the green light turns on, the fuel-filler cap is
YMU116WZ2
OK.
• If the red light turns on, the fuel-filler cap has leakage. Replace it.
8. Close the gas cylinder valve.
9. Turn the control valve to the FILL position.
10. Press the ON/OFF switch to turn off the tester.
End Of Sie
01–16–13
1712-1U-01G(01-16).fm 14 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
EGR SYSTEM DIAGRAM
A3U011620000W01
ZM
Z3U0116W004
FS
Z3U0116W005
End Of Sie
01–16–14
1712-1U-01G(01-16).fm 15 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
EGR VALVE REMOVAL/INSTALLATION
A3U011620300W01
1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
1 EGR valve connector
2 EGR valve
01–16
4. Connect the negative battery cable.
End Of Sie
Z3U0116W007
Note
• Perform the following test only when directed.
X3U116WB4
01–16–15
1712-1U-01G(01-16).fm 16 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
Circuit Open/Short Inspection
1. Remove the PCM.
2. Connect the SST (104 Pin Breakout Box) to the
PCM as shown.
3. Tighten the connector attaching screw.
Tightening torque
7.9—10.7 N·m {80—110 kgf·cm, 69.5—95.4
in·lbf}
Y3U116WAK
01–16–16
1712-1U-01G(01-16).fm 17 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
EGR BOOST SENSOR SOLENOID VALVE INSPECTION
A3U011618744W01
Airflow Inspection
Note
• Perform the following test only when directed.
Y3U116WA3
X3U116WCB
Tightening torque
7.9—10.7 N·m {80—110 kgf·cm, 69.5—95.4
in·lbf}
Y3U116WAH
01–16–17
1712-1U-01G(01-16).fm 18 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM FLOW DIAGRAM
A3U011613890W01
Z3U0116W006
End Of Sie
POSITIVE CRANKCASE VENTILATION (PCV) VALVE INSPECTION
A3U011613890W02
1. Remove the PCV valve.
2. Blow through the valve and verify that air flows as
specified.
• If not as specified, replace the PCV valve.
Specification
Condition Airflow
Air applied from port A Yes
Air applied from port B No
End Of Sie
X3U116WB8
01–16–18
1712-1U-01G(01-16).fm 19 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
WARM UP THREE-WAY CATALYTIC CONVERTER (WU-TWC) INSPECTION
A3U011620505W01
Note
• Make sure that no HO2S DTC has been detected. If detected, this inspection cannot be used for WU-
TWC inspection.
Note
• Do not count the number of peaks. Refer to the illustration.
Equation
RATIO = Upstream HO2S inversion ÷ downstream HO2S inversion
• If the ratio is 2 or more or no downstream HO2S inversion, the WU-TWC is functioning properly.
• If the ratio is less than 2, the WU-TWC is not functioning properly. Replace the WU-TWC.
Z3U0116W011
Y3U116WAA
01–16–19
1712-1U-01G(01-16).fm 20 ページ 2001年6月29日 金曜日 午前9時45分
EMISSION SYSTEM
Downstream HO2S graphline example 1
Equation
RATIO = 26 inversions (upstream HO2S
inversions) ÷ 7 inversions (downstream
HO2S inversions) = 3.7 (good WU-TWC)
Z3U0116W008
Z3U0116W009
Equation
RATIO = 26 inversions (upper stream HO2S
inversions) ÷ 19 inversions (downstream
HO2S inversions) = 1.4 (deteriorated WU-
TWC)
End Of Sie
Z3U0116W010
01–16–20