Manual Transaxle (G15M-R)

1712-1U-01G(05-15B).
fm 1 ページ２００１年６月２９日金曜日午前１０時１１分
MANUAL TRANSAXLE [G15M-R]

05–15B MANUAL TRANSAXLE [G15M-R]
MANUAL TRANSAXLE [G15M-R] Lower Arm Ball Joint Removal Note . . . 05–15B–5
LOCATION INDEX . . . . . . . . . . . . . . . . 05–15B–1 No.4 Engine Mount Bracket
TRANSAXLE OIL Removal Note . . . . . . . . . . . . . . . . . . . 05–15B–5
INSPECTION [G15M-R] . . . . . . . . . . . . 05–15B–2 Manual Transaxle (MTX)
TRANSAXLE OIL Removal Note . . . . . . . . . . . . . . . . . . . 05–15B–5
REPLACEMENT [G15M-R]. . . . . . . . . . 05–15B–2 Manual Transaxle (MTX)
OIL SEAL (DIFFERENTIAL) REPLACEMENT Installation Note . . . . . . . . . . . . . . . . . 05–15B–6
[G15M-R] . . . . . . . . . . . . . . . . . . . . . . . . 05–15B–2 Engine Mount Member
MANUAL TRANSAXLE (MTX) Installation Note . . . . . . . . . . . . . . . . . 05–15B–6
REMOVAL/INSTALLATION [G15M-R]. 05–15B–4
End of Toc
MANUAL TRANSAXLE [G15M-R] LOCATION INDEX
A3U051501025W02
05–15B
Z3U515W01
1 Transaxle oil 2 Oil seal (differential)

(See 05–15B–2 TRANSAXLE OIL INSPECTION (See 05–15B–2 OIL SEAL (DIFFERENTIAL)
[G15M-R]) REPLACEMENT [G15M-R].)
(See 05–15B–2 TRANSAXLE OIL REPLACEMENT 3 Manual transaxle
[G15M-R].) (See 05–15B–4 MANUAL TRANSAXLE (MTX)
REMOVAL/INSTALLATION [G15M-R].)
05–15B–1
1712-1U-01G(05-15B).fm 2 ページ２００１年６月２９日金曜日午前１０時１１分

End Of Sie OIL INSPECTION [G15M-R]
TRANSAXLE
A3U051527001W03
Note
• Park the vehicle on level ground.
1. Remove the oil level plug and the washer.

2. Verify that the oil is near the bottom of the plug
port within the range shown in the figure.
• If the oil level is low, add the specified type of
oil to the bottom of the plug port through the
oil level plug hole.
Specified oil
Grade: API service GL-4 or GL-5
Viscosity: SAE 75W—90 (All season) or SAE
80W—90 (Above 10 °C {50 °F})
X3U515WA0
3. Install a new washer and the oil level plug.
Tightening torque
40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}
End Of Sie
U3U51502
TRANSAXLE OIL REPLACEMENT [G15M-R]

A3U051527001W04
1. Remove the drain plug and the washer.
2. Drain the oil into a container.
3. Install a new washer and the drain plug.
Tightening torque
40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}
4. Remove the oil level plug and the washer. Add

the specified amount and type of oil through the
oil level plug hole until the level reaches the
bottom of the oil level plug hole.
Specified oil
Grade: API service GL-4 or GL-5
Viscosity: SAE 75W—90 (All season) or SAE
80W—90 (Above 10 °C {50 °F})
Capacity (approximate quantity)
2.68 L {2.83 US qt, 2.36 Imp qt}
X3U515WA1
5. Install a new washer and the oil level plug.
Tightening torque
40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}
End Of Sie
OIL SEAL (DIFFERENTIAL) REPLACEMENT [G15M-R]
A3U051527165W02
1. Drain the transaxle oil into a container.
2. Separate the drive shaft and joint shaft from the transaxle. (See 03–13–3 JOINT SHAFT REMOVAL/
INSTALLATION.) (See 03–13–9 DRIVE SHAFT REMOVAL/INSTALLATION.)
3. Remove the oil seal using a screwdriver and seal remover.
05–15B–2

4. Using the SST and a hammer, tap the new oil seal in
evenly until the SST contacts the transaxle case.
5. Coat the oil seal lip with transaxle oil.
6. Insert the drive shaft and joint shaft to the transaxle.
(See 03–13–3 JOINT SHAFT REMOVAL/
INSTALLATION.) (See 03–13–9 DRIVE SHAFT
REMOVAL/INSTALLATION.)
7. Add the specified amount and type of transaxle oil.
(See 05–15B–2 TRANSAXLE OIL REPLACEMENT
[G15M-R].)
End Of Sie
U3U51503
05–15B
05–15B–3

MANUAL TRANSAXLE (MTX) REMOVAL/INSTALLATION [G15M-R]
A3U051501029W02
1.
Remove the battery, battery cover, and battery tray.
2.
Remove the fresh-air duct and air cleaner component.
3.
Remove the wheels and tires and splash shields.
4.
Remove the EGR pipe, front pipe and TWC. (See 01–15–1 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
5.
Drain the transaxle oil into a container.
6.
Remove the starter. (See 01–19–1 STARTER REMOVAL/INSTALLATION.)
7.
Remove in the order indicated in the table.
8.
Install in the reverse order of removal.
9.
Add the specified amount of the specified transaxle oil. (See 05–15B–2 TRANSAXLE OIL REPLACEMENT
[G15M-R].)
10. Warm up the engine and transaxle, inspect for oil leakage, and inspect the transaxle operation.
A3U0515W006
.
1 Speedometer sensor connector 7 Tie-rod end ball joint

2 Neutral switch connector (See 06–12–9 STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION.)
3 Back-up light switch connector
8 Lower arm ball joint
4 Clutch release cylinder (See 05–15B–5 Lower Arm Ball Joint Removal
5 Extension bar Note.)
6 Change control rod 9 Drive shaft
(See 03–13–9 DRIVE SHAFT REMOVAL/
INSTALLATION.)
05–15B–4

10 Joint shaft 14 No.2 engine mount
(See 03–13–3 JOINT SHAFT REMOVAL/ 15 No.1 engine mount bracket
INSTALLATION.)
16 MTX
11 No.4 engine mount bracket (See 05–15B–5 Manual Transaxle (MTX) Removal
(See 05–15B–5 No.4 Engine Mount Bracket Note.)
Removal Note.) (See 05–15B–6 Manual Transaxle (MTX)
12 Transverse member Installation Note.)
(See 02–13–9 TRANSVERSE MEMBER (ZM
(ATX), FS) REMOVAL/INSTALLATION.)
13 Engine mount member
(See 05–15B–6 Engine Mount Member Installation
Note.)
Lower Arm Ball Joint Removal Note
Caution
• Wrap a rag around the ball joint dust seal to protect it from getting damages. 05–15B
1. Pry the lower arm out of the knuckle.
X3U515WA4
No.4 Engine Mount Bracket Removal Note

1. Support the engine using the SST before removing the No.4 engine mount bracket.
2. Remove the No.4 engine mount bracket.
Z3U110WFK
Manual Transaxle (MTX) Removal Note

1. Loosen the SST (49 E017 5A0) and lean the engine toward the transaxle.
2. Support the transaxle on a jack.
3. Remove the transaxle mounting bolts.
4. Remove the transaxle.
X3U515WA6
05–15B–5

Manual Transaxle (MTX) Installation Note
1. Set the transaxle on a jack and lift into place.
2. Install the transaxle mounting bolts.
X3U515WA7
Engine Mount Member Installation Note

1. Verify that the engine mount rubbers are installed
as shown.
2. Put the No.2 engine mount stud bolts in the
installation holes when installing the engine
mount member.
X3U515WA8
3. Tighten bolt A and nut B.
Tightening torque
Bolt A: 67—89 N·m {6.8—9.1 kgf·m, 50—65
ft·lbf}
Nut B: 67—93 N·m {6.8—9.5 kgf·m, 50—68
ft·lbf}
4. Tighten nuts C.
Tightening torque
Nut C: 67—93 N·m {6.8—9.5 kgf·m, 50—68
X3U515WA9
ft·lbf}
5. By aligning the holes with the stud bolts, install

the No.4 engine mount bracket to the transaxle.
6. Align the hole of the No.4 engine mount bracket
with the No.4 engine mount rubber on vehicle,
and temporarily tighten bolt D.
7. Tighten nuts E, then bolt D.
Tightening torque
Bolt D and nut E: 67—93 N·m {6.8—9.5
kgf·m, 50—68 ft·lbf}
8. Remove the SST (49 E017 5A0).

Y3E5212W003
End Of Sie
05–15B–6

Manual Transaxle (G15M-R)

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1712-1U-01G(05-15B).

MANUAL TRANSAXLE [G15M-R]

1 Transaxle oil 2 Oil seal (differential)

MANUAL TRANSAXLE [G15M-R]

1. Remove the oil level plug and the washer.

3. Install a new washer and the oil level plug.

TRANSAXLE OIL REPLACEMENT [G15M-R]

4. Remove the oil level plug and the washer. Add

MANUAL TRANSAXLE [G15M-R]

MANUAL TRANSAXLE [G15M-R]

1 Speedometer sensor connector 7 Tie-rod end ball joint

MANUAL TRANSAXLE [G15M-R]

Lower Arm Ball Joint Removal Note

No.4 Engine Mount Bracket Removal Note

Manual Transaxle (MTX) Removal Note

MANUAL TRANSAXLE [G15M-R]

Engine Mount Member Installation Note

3. Tighten bolt A and nut B.

5. By aligning the holes with the stud bolts, install

8. Remove the SST (49 E017 5A0).

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