1712-1U-01G(01-13A).

fm 1 ページ ２００１年６月２９日 金曜日 午前９時４２分

INTAKE-AIR SYSTEM [ZM]

01–13A INTAKE-AIR SYSTEM [ZM]
INTAKE-AIR SYSTEM LOCATION (VTCS) CHECK VALVE (ONE-WAY)
INDEX [ZM] . . . . . . . . . . . . . . . . . . . . . . 01–13A–2 INSPECTION [ZM] . . . . . . . . . . . . . . . . . 01–13A–9
INTAKE-AIR SYSTEM FLOW VARIABLE TUMBLE CONTROL SYSTEM
DIAGRAM [ZM] . . . . . . . . . . . . . . . . . . . 01–13A–3 (VTCS) SHUTTER VALVE ACTUATOR
VACUUM HOSE ROUTING DIAGRAM REMOVAL/INSTALLATION [ZM] . . . . . 01–13A–9
[ZM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01–13A–3 VARIABLE TUMBLE CONTROL SYSTEM 01–13A
INTAKE-AIR SYSTEM (VTCS) SHUTTER VALVE ACTUATOR
REMOVAL/INSTALLATION [ZM] . . . . . 01–13A–5 INSPECTION [ZM] . . . . . . . . . . . . . . . . . 01–13A–10
Throttle Body Removal Note . . . . . . . . 01–13A–6 Operating Inspection . . . . . . . . . . . . . . . 01–13A–10
Intake Manifold Removal Note. . . . . . . 01–13A–6 VARIABLE TUMBLE CONTROL SYSTEM
Intake Manifold Gasket Installation (VTCS) DELAY VALVE
Note . . . . . . . . . . . . . . . . . . . . . . . . . . 01–13A–6 REMOVAL/INSTALLATION [ZM] . . . . . 01–13A–10
Throttle Body Installation Note . . . . . . . 01–13A–6 VARIABLE TUMBLE CONTROL SYSTEM
Accelerator Cable Installation Note . . . 01–13A–6 (VTCS) DELAY VALVE
IDLE AIR CONTROL (IAC) VALVE INSPECTION [ZM] . . . . . . . . . . . . . . . . . 01–13A–11
REMOVAL/INSTALLATION [ZM] . . . . . 01–13A–6 VARIABLE TUMBLE CONTROL SYSTEM
IDLE AIR CONTROL (IAC) VALVE (VTCS) SOLENOID VALVE
INSPECTION [ZM] . . . . . . . . . . . . . . . . 01–13A–7 INSPECTION [ZM] . . . . . . . . . . . . . . . . . 01–13A–11
Resistance Inspection . . . . . . . . . . . . . 01–13A–7 Simulation Test . . . . . . . . . . . . . . . . . . . 01–13A–11
Circuit Open/Short Inspection . . . . . . . 01–13A–7 Airflow Inspection . . . . . . . . . . . . . . . . . 01–13A–11
VARIABLE TUMBLE CONTROL SYSTEM Circuit Open/Short Inspection . . . . . . . . 01–13A–12
(VTCS) DIAGRAM [ZM] . . . . . . . . . . . . 01–13A–8 ACCELERATOR CABLE
VARIABLE TUMBLE CONTROL SYSTEM REMOVAL/INSTALLATION [ZM] . . . . . 01–13A–12
(VTCS) CHECK VALVE (ONE-WAY) Accelerator Pedal Installation Note . . . . 01–13A–13
REMOVAL/INSTALLATION [ZM] . . . . . 01–13A–8 ACCELERATOR CABLE
VARIABLE TUMBLE CONTROL SYSTEM INSPECTION/ADJUSTMENT [ZM] . . . . 01–13A–13

End of Toc

01–13A–1
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INTAKE-AIR SYSTEM [ZM]

INTAKE-AIR SYSTEM LOCATION INDEX [ZM]
A3U011301005W03

Z3U0113W001

Fresh-air duct VTCS solenoid valve

1 (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/ (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/
INSTALLATION [ZM]) INSTALLATION [ZM])
7
Resonance chamber (See 01–13A–11 VARIABLE TUMBLE CONTROL
2 (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/ SYSTEM (VTCS) SOLENOID VALVE INSPECTION
INSTALLATION [ZM]) [ZM])
Air cleaner 8 VTCS vacuum chamber
3 (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/ VTCS delay valve
INSTALLATION [ZM]) (See 01–13A–10 VARIABLE TUMBLE CONTROL
Throttle body SYSTEM (VTCS) DELAY VALVE REMOVAL/
4 (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/ 9 INSTALLATION [ZM])
INSTALLATION [ZM]) (See 01–13A–11 VARIABLE TUMBLE CONTROL
SYSTEM (VTCS) DELAY VALVE INSPECTION
Intake manifold [ZM])
5 (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/
INSTALLATION [ZM]) VTCS check valve (one-way)
(See 01–13A–8 VARIABLE TUMBLE CONTROL
VTCS shutter valve actuator SYSTEM (VTCS) CHECK VALVE (ONE-WAY)
(See 01–13A–9 VARIABLE TUMBLE CONTROL 10 REMOVAL/INSTALLATION [ZM])
SYSTEM (VTCS) SHUTTER VALVE ACTUATOR (See 01–13A–8 VARIABLE TUMBLE CONTROL
6 REMOVAL/INSTALLATION [ZM]) SYSTEM (VTCS) CHECK VALVE (ONE-WAY)
(See 01–13A–10 VARIABLE TUMBLE CONTROL REMOVAL/INSTALLATION [ZM])
SYSTEM (VTCS) SHUTTER VALVE ACTUATOR
INSPECTION [ZM])

01–13A–2
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INTAKE-AIR SYSTEM [ZM]

End Of Sie

INTAKE-AIR SYSTEM FLOW DIAGRAM [ZM]

A3U011301005W04

01–13A

Z3U0113W002

End Of Sie
VACUUM HOSE ROUTING DIAGRAM [ZM]
A3U011320030W02

Y3U113WA5

01–13A–3
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INTAKE-AIR SYSTEM [ZM]

Z3U0113W015

End Of Sie

01–13A–4
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INTAKE-AIR SYSTEM [ZM]

INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [ZM]
A3U011313000W02

Warning
• When the engine and intake-air system are hot, they can badly burn. Turn off the engine and wait
until they are cool before removing the intake-air system.
• Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and 01–13A
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line
Safety Procedure”. (See 01–14–4 BEFORE REPAIR PROCEDURE.)

1. Disconnect the negative battery cable.

2. Remove in the order indicated in the table.
3. Install in the reverse order of removal. .

Z3U0113W003

1 Fresh-air duct 9 Throttle body

2 Resonance chamber (See 01–13A–6 Throttle Body Removal Note)
(See 01–13A–6 Throttle Body Installation Note)
3 Air cleaner
10 VTCS solenoid valve bracket
4 Air cleaner element
11 VTCS solenoid valve
5 MAF sensor (Integrated with IAT sensor)
12 PRC solenoid valve
6 Air hose
13 Intake manifold
7 Accelerator cable bracket (See 01–13A–6 Intake Manifold Removal Note)
8 Accelerator cable
(See 01–13A–6 Accelerator Cable Installation Note)

01–13A–5
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INTAKE-AIR SYSTEM [ZM]

14 Intake manifold gasket
(See 01–13A–6 Intake Manifold Gasket Installation
Note)

Throttle Body Removal Note

• Drain the engine coolant from the radiator. (See 01–12–3 ENGINE COOLANT REPLACEMENT.) (See 01–12–
2 COOLING SYSTEM SERVICE WARNINGS.)

Intake Manifold Removal Note

• Remove the fuel injector before removing the throttle body. (See 01–14–21 FUEL INJECTOR REMOVAL/
INSTALLATION.)

Intake Manifold Gasket Installation Note

• To install the intake manifold gasket, make sure
that the convex side of the gasket is facing the
intake manifold side.

X3U113WA2

Throttle Body Installation Note

• Refill the radiator with engine coolant after installing the throttle body. (See 01–12–3 ENGINE COOLANT
REPLACEMENT.) (See 01–12–2 COOLING SYSTEM SERVICE WARNINGS.)

Accelerator Cable Installation Note

• Carry out the “ACCELERATOR CABLE INSPECTION/ADJUSTMENT” procedure after installing the
accelerator cable. (See 01–13A–13 ACCELERATOR CABLE INSPECTION/ADJUSTMENT [ZM].)
End Of Sie
IDLE AIR CONTROL (IAC) VALVE REMOVAL/INSTALLATION [ZM]
A3U011320661W03
1. Disconnect the negative battery cable.
2. Remove the air hose and throttle body. (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
[ZM].)
3. Disconnect the IAC valve connector.
4. Remove in the order indicated in the table.
1 Bolt
2 IAC valve

5. Install in the reverse order of removal.

End Of Sie

Y3U113WA2

01–13A–6
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INTAKE-AIR SYSTEM [ZM]

IDLE AIR CONTROL (IAC) VALVE INSPECTION [ZM]
A3U011320661W04
Resistance Inspection

Note
• Perform the following test only as directed.

1. Carry out the “Idle Air Control (IAC) Inspection”. (See 01–03A–57 Idle Air Control (IAC) Inspection.)
• If not as specified, perform the further inspection for the IAC valve. 01–13A
2. Disconnect the negative battery cable.
3. Disconnect the IAC valve connector.
4. Measure the resistance between the IAC valve
terminals using an ohmmeter.
• If not as specified, replace the IAC valve.
(See 01–13A–6 IDLE AIR CONTROL (IAC)
VALVE REMOVAL/INSTALLATION [ZM].)
• If as specified, but PID value is failed, carry
out the “Circuit Open/Short Inspection”.
— If there is an open or short circuit, repair
or replace wiring harnesses.
— If the above open or short circuit is okay,
replace IAC valve.
Y3U113WA3

Resistance
7.7—9.3 ohms [23 °C {73 °F}]

Circuit Open/Short Inspection

1. Remove the PCM. (See 01–40A–7 PCM REMOVAL/INSTALLATION [ZM].)
2. Connect the SST (104 Pin Breakout Box) to the
PCM as shown.
3. Tighten the connector attaching screw.

Tightening torque
7.9—10.7 N·m {80—110 kgf·cm, 69.5—95.4
in·lbf}

4. Inspect for an open or short circuit in the following

wiring harnesses by probing the applicable
sensor and SST (104 Pin Breakout Box) terminals
with ohmmeter leads.
X3U113WAJ
Open circuit
• Power circuit (IAC valve connector terminal A
and PCM connector terminal 54)
• GND circuit (IAC valve connector terminal B and PCM connector terminal 83)
Short circuit
• Power circuit (IAC valve connector terminal A and PCM connector terminal 54 to GND)
• GND circuit (IAC valve connector terminal B and PCM connector terminal 83 to GND)
5. Reconnect the IAC valve connector.
6. Reconnect the negative battery cable.
End Of Sie

01–13A–7
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INTAKE-AIR SYSTEM [ZM]

VARIABLE TUMBLE CONTROL SYSTEM (VTCS) DIAGRAM [ZM]
A3U011313012W02

Z3U0113W004

End Of Sie
VARIABLE TUMBLE CONTROL SYSTEM (VTCS) CHECK VALVE (ONE-WAY) REMOVAL/INSTALLATION
[ZM]
A3U011342913W01
1. Disconnect the negative battery cable.
2. Remove the air hose, throttle body and intake manifold. (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/
INSTALLATION [ZM].)
3. Remove in the order indicated in the table.
1 Vacuum hose
2 VTCS check valve (one-way)

4. Install in the reverse order of removal.

End Of Sie

X3U113WA5

01–13A–8
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INTAKE-AIR SYSTEM [ZM]

VARIABLE TUMBLE CONTROL SYSTEM (VTCS) CHECK VALVE (ONE-WAY) INSPECTION [ZM]
A3U011342913W02
1. Remove the VTCS check valve (one-way). (See 01–13A–8 VARIABLE TUMBLE CONTROL SYSTEM (VTCS)
CHECK VALVE (ONE-WAY) REMOVAL/INSTALLATION [ZM].)
2. Blow through port A and verify that the air flows from port B.
• If not as specified, replace the VTCS check valve (one-way).
3. Blow through port B and verify that the air does
not flow from port A.
• If not as specified, replace the VTCS check 01–13A
valve (one-way).
End Of Sie

Z3U0113W999

VARIABLE TUMBLE CONTROL SYSTEM (VTCS) SHUTTER VALVE ACTUATOR REMOVAL/INSTALLATION

[ZM]
A3U011320153W03
1. Disconnect the negative battery cable.
2. Remove the air hose, throttle body and intake manifold. (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/
INSTALLATION [ZM].)
3. Remove in the order indicated in the table.
1 E-ring
2 Bolt
3 VTCS shutter valve actuator

4. Install in the reverse order of removal.

End Of Sie

Y3U113WA6

01–13A–9
1712-1U-01G(01-13A).fm 10 ページ ２００１年６月２９日 金曜日 午前９時４２分

INTAKE-AIR SYSTEM [ZM]

VARIABLE TUMBLE CONTROL SYSTEM (VTCS) SHUTTER VALVE ACTUATOR INSPECTION [ZM]
A3U011320153W04
Operating Inspection

Note
• Perform the following test only as directed.

1. Carry out the “VTCS Operation Inspection”. (See 01–03A–58 Variable Tumble Control System (VTCS)
Inspection.)
• If not as specified, perform the further inspection for the VTCS shutter valve actuator.
2. Disconnect the vacuum hose from the VTCS shutter valve actuator.
3. Connect a vacuum pump to the VTCS shutter valve actuator.
4. Apply pressure slowly and inspect the rod
movement of the VTCS shutter valve actuator
under the following condition.
• If not as specified, replace the VTCS shutter
valve actuator. (See 01–13A–9 VARIABLE
TUMBLE CONTROL SYSTEM (VTCS)
SHUTTER VALVE ACTUATOR REMOVAL/
INSTALLATION [ZM].)
• If as specified, but “VTCS Operation
Inspection” is failed, inspect the vacuum
hoses for improper routing, kinks or leakage,
and inspect the following:
Pressure (kPa {mmHg,
Rod movement
inHg})
Above –1.2 {–9.0, –0.35} Not pulled
–3.6— –27.9
Start to move
{–28— –209, –1.1— –8.2
Below –27.9 {–209, –8.2} Fully pulled

5. Disconnect the vacuum pump to the VTCS

shutter valve actuator.
6. Reconnect the vacuum hose from the VTCS
shutter valve actuator.
X3U113WA8
End Of Sie
VARIABLE TUMBLE CONTROL SYSTEM (VTCS) DELAY VALVE REMOVAL/INSTALLATION [ZM]
A3U011318800W03
1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
1 Vacuum hose
2 VTCS delay valve

3. Install in the reverse order of removal.

End Of Sie

X3U113WA9

01–13A–10
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INTAKE-AIR SYSTEM [ZM]

VARIABLE TUMBLE CONTROL SYSTEM (VTCS) DELAY VALVE INSPECTION [ZM]
A3U011318800W04
1. Remove the VTCS delay valve. (See 01–13A–10 VARIABLE TUMBLE CONTROL SYSTEM (VTCS) DELAY
VALVE REMOVAL/INSTALLATION [ZM].)
2. Blow through port A and verify that the air flows from port B.
• If not as specified, replace the VTCS delay valve.
3. Blow through port B and verify that the air does
not flow from port A.
• If not as specified, replace the VTCS delay 01–13A
valve.
End Of Sie

X3U113WAA

VARIABLE TUMBLE CONTROL SYSTEM (VTCS) SOLENOID VALVE INSPECTION [ZM]

A3U011318745W02
Simulation Test
1. Carry out the “VTCS Operation Inspection”. (See 01–03A–58 Variable Tumble Control System (VTCS)
Inspection.)
• If not as specified, perform the further inspection for the VTCS solenoid valve.

Airflow Inspection

Note
• Perform the following test only as directed.

1. Remove the VTCS solenoid valve.

2. Inspect airflow each port under the following
condition.
• If as specified, replace the VTCS solenoid
valve.
• If as specified but the “VTCS Operation
Inspection” is failed, inspect evaporative
hoses for improper routing, kinks or leakage,
and “Circuit Open/Short Inspection”.
— If there is an open or short circuit, repair
or replace wiring harnesses.
— If the above open or short circuit is okay,
replace VTCS solenoid valve.
Y3U113WA4

X3U113WAI

01–13A–11
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INTAKE-AIR SYSTEM [ZM]

Circuit Open/Short Inspection
1. Remove the PCM. (See 01–40A–7 PCM REMOVAL/INSTALLATION [ZM].)
2. Connect the SST (104 Pin Breakout Box) to the
PCM as shown.
3. Tighten the connector attaching screw.

Tightening torque
7.9—10.7 N·m {80—110 kgf·cm, 69.5—95.4
in·lbf}

X3U113WAC

4. Inspect for an open or short circuit in the following

wiring harnesses by probing the applicable
sensor and SST (104 Pin Breakout Box) terminals
with ohmmeter leads.
Open circuit
• Power circuit (VTCS solenoid valve connector
terminal A and main relay connector terminal
D through common connector)
• Control circuit (VTCS solenoid valve
connector terminal B and PCM connector
terminal 19)
Short circuit
• Power circuit (VTCS solenoid valve connector
Z3U0113W998

terminal A and main relay connector terminal

D through common connector to GND)
• Control circuit (VTCS solenoid valve connector terminal B and PCM connector terminal 19 to GND)
5. Reconnect the VTCS solenoid valve connector.
6. Reconnect the negative battery cable.
End Of Sie
ACCELERATOR CABLE REMOVAL/INSTALLATION [ZM]
A3U011341660W04

Note
• Accelerator removal and installation on cruise control system–equipped vehicles is not possible.

1. Remove in the order indicated in the table.

1 Retainer
2 E-ring
3 Accelerator pedal
(See 01–13A–13 Accelerator Pedal Installation
Note)
4 Return spring

2. Install in the reverse order of removal.

X3U113WAD

01–13A–12
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INTAKE-AIR SYSTEM [ZM]

Accelerator Pedal Installation Note
1. Set the accelerator pedal securely, taking care not to bend the accelerator cable.
End Of Sie
ACCELERATOR CABLE INSPECTION/ADJUSTMENT [ZM]
A3U011341660W05
1. Verify that the throttle valve is fully closed.
2. Pull the accelerator cable in A and B directions, and measure the free play.
• If not as specified, adjust by turning locknuts C.
01–13A
Free Play
1—3 mm {0.04—0.11 in}

Tightening torque
10—14 N·m {1.0—1.5 kgf·m, 8—10 ft·lbf}

End Of Sie

X3U113WAE

01–13A–13