HPH Prospekt

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Product Overview

TYPE HPH

www.DUECHTING.com
FLUE GAS
DESULFURIZATION WATER TREATMENT
The flue gas cleaning in DÜCHTING PUMPEN has
Germany started worked in desalination with
with the adoption of the high-pressure centrifugal
„Großfeuerungsverordnung“ - a regulation for pumps in reverse osmosis now since the early
open fire - in 1982. From the very beginning 90s. While the demand for higher quantities and
DÜCHTING PUMPEN took part in this business pressures has risen over the past years DP has
and today has one of the largest populations in kept up with the development and can now offer
European power stations. With the development high-pressure pumps, including energy recovery
of the material SICcast® now almost every units. The materials used for these pumps have
FGD pump is built completely in SICcast®. been proven in numerous applications and the
Through this unique and innovative technology performance data has been adjusted to market
our products are increasingly favored beyond demands by means of CFX programs.
the borders of Europe.

INDUSTRY /
MINING OIL & GAS
Since the early 50s The chemical industry profits
DÜCHTING has supplied from the SICcast® - material
pumps to the mining industry, of DÜCHTING PUMPEN.
especially German hard coal mining - at first As far as this field of application is concerned
only as maintenance and primarily with respect the high chemical resistance of SICcast® is
to underground mining. In the following years of primary importance: its corrosion resistance
new pumps and wear-resistant centrifugal with respect to acids will even exceed that of Ni-
pumps for the processing of coal were added. alloys.
Today DÜCHTING PUMPEN covers the entire These pumps are entirely metal free in all
market for centrifugal pumps in mining including wetted areas - even the single- or double-acting
high-pressure cooling centrifugal pumps. mechanical seals.
Company Profile

Quality through experience


DÜCHTING PUMPEN is a privately owned German company with more than 77 years of experience in
the field of advanced centrifugal pumps for use in many different industries.

Our motto “Quality Through Experience” forms the basis of our sophisticated product range. The capabilities
of our company in the construction, manufacturing, testing and commissioning of our products is highly
respected in the industries we serve.
Our reputation is based on a sustainable company policy, focusing on efficiency, reliability, innovation and
thorough customer after-sales service which is provided by partners in the countries where our products are
installed.
In order to meet the current demand for highly efficient and reliable products in seawater desalination,
DÜCHTING PUMPEN offers optimized high-pressure pumps and energy recovery turbine units. To minimize
total energy costs in high pressure seawater desalination plants, we are at your service during both design
and operation.
Pump Type HPH

Ring section design pump

TYPE HPH
Suitable for slightly polluted, chemicaly neutral or aggressive liquids.

HPH Design
Multistage centrifugal pump in ring-section
design.

ƒƒ Pump inlet: axial or radial with flanges positioned ƒƒ Replaceable rings in composite material to
at 90° increments maintain best efficiency and reliability
ƒƒ Discharge flange: radial positioned at 90° ƒƒ Shaft sealing by stuffing box or mechanical seal
increments ƒƒ Axial thrust compensation by balancing discs,
piston or combination of both
ƒƒ Easy replacement of all wearing parts
ƒƒ Tailormade solutions available:
►► Pump dimensions can be adapted to
customer requirements
ƒƒ Impellers are fixed by fitting key (e.g. backflushing)
possible
ƒƒ Replaceable Impeller wear rings available
ƒƒ Pump with one or two connective shaft ends
ƒƒ Impellers and diffusors are cast by using
ceramic moulds to get highest surface quality for
outstanding hydraulic performance

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Fields of Application Materials
Handling of clean or slightly polluted, chemically Carefully selected depending on the application
neutral or aggressive liquids. and adapted to the respective conditions.

ƒƒ Pressure boosting systems in industrial process DÜCHTING PUMPEN offers improved corrosion
ƒƒ Water supply, and water treatment resistant materials like SUPER DUPLEX stainless
ƒƒ Seawater desalination steel with Pitting Resistance Equivalent numbers
ƒƒ Condensate production above 40.
ƒƒ Boiler feed systems
ƒƒ Hot water applications
ƒƒ Petrochemical applications
ƒƒ Water Injection

Technical Data

Pump Size: DN 80 to DN 300


(3“ to 12“)
max. Pressure: 100 bar
(1450 PSI)
max. Flow: 3500 m³/h
(15400 gpm)
Total head: up to 1100 m (3600 ft)
Rotating Speed: up to 3600 rpm

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Pump Type HPH

Diffusor
With reduced impact losses due
to CFD optimized flow channels.

Impeller
Design in consideration of
optimal specific speed.
Cast in ceramic moulds for best
surface quality.
Different impeller sets available
for every pump size.

Wear Rings
Replaceable wear rings in
composite material to maintain
best efficiency and reliability.

Axial suction Branch


available
In horizontal orientation for
constant inlet velocities and
reducing suction pressure
requirements.

Liquid lubricated Bearings


plain bearing Supplied with oil-lubricated
anti-friction bearings or
Plain bearing eliminates second plain bearings for long-life
mechanical seal (for axial inlet). performance.

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Technical Features

Discharge Casing
Optimized by numerical
calculations to achieve best
outflow conditions.
Balancing Device
Axial thrust compensation
by balancing discs, piston or
combination of both.

5
Life-Cycle-Costs

Life-Cycle-Costs
Average life cycle costs for industrial pumps.

Evaluating the Life-Cycle-Costs will identify the most


financially attractive alternative. The initial purchase
price is a very small part of the life cycle cost for high
usage pumps. Minimizing energy consumption and
plant downtime have a big influence on the total Life-
Cycle-Costs.

Energy costs
DÜCHTING PUMPEN offers a wide range of impeller
sets for high efficiencies.

► high efficiency leads to low energy costs

Maintenance costs
Robust design leads to long lifetime of the pump
parts.

► low wear leads to low maintenance work


and costs

Easy accessable and changeable wear parts lead to


short downtime for overhauls.

► short downtime leads to low maintenance


costs

6
Service

After-Sales-Service & Spare Parts


With its service and spare parts departement DÜCHTING PUMPEN offers the full range of
After-Sales-Service.

With its own service technicians and several service partners worldwide DÜCHTING Service is everywhere
and always available.

Inhouse - Service Site - Service


ƒ Maintenance ƒ start-ups
ƒ rebuild & repair ƒ commissioning assistance
ƒ damage analysis ƒ Revisions
ƒ performance tests with ƒ Repairs
vibration analysis ƒ Troubleshooting
ƒ site staff training ƒ laser alignment
ƒ and much more ƒ vibration & condition analysis
ƒ flow rate measuring
ƒ whole pump rebuild and repair
ƒ mechanical seal exchange
ƒ on-site training
ƒ and much more

Please contact us at:


+49 23 02 / 969 - 0
or send a message to [email protected]

7
DÜCHTING PUMPEN Maschinenfabrik GmbH & Co. KG
Stand: 1/2015

Wilhelm Düchting Str. 22 +49 2302 / 969 - 0 www.DUECHTING.com


58453 Witten, Germany +49 2302 / 690 - 443 [email protected]

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