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Goulds Model IC

ISO 5199 Chemical Process


Pump Designed for Global
Process Applications
Capacities to 340 m3/h (1490 US GPM)
Heads to 160 m (525 feet)
Temperature Range -40C to 180C
(-40F to 360F)
Pressures to 16 Bar (235 PSIG)
Materials - Ductile Iron, 316 Stainless Steel,
Duplex SS, Alloy 20, Hastelloy, Titanium

Performance Features
Engineered For Lifetime Value
Extended Pump Life
The IC ISO Chemical Process Full ISO 5199/EN 25199 Compliance
Pump is designed in accordance with Patented Cyclone Seal Chamber for Extended
ISO 5199/EN25199 and dimensionally com- Seal Life
plies with ISO 2858/EN22858 Heavy Duty Bearing Frame, with Large Oil Sump
and DIN 24256. Extends Bearing Life
Enclosed Impeller with Optional Wear Ring for
Renewable Efficiency
Optional PumpSmart Variable Frequency Drive
Systems for Optimized Performance and Extended
Reliability

Ease of Maintenance
Modular Design For Maximum Interchangeability
Between All 18 Pump Sizes
Back Pull-Out Design Makes Maintenance
Activities Safe and Simple
Complies With ISO 2858/EN 22858 For Retrofit
Capability

Applications/Markets
Chemical Process
Pharmaceutical and Petrochemical
Food Technology
Pulp Preparation
Metal Processing
General Industry
Water Treatment
OEM
Nuclear Power Plants
Waste Disposal/Recycling Industries

41 CHEM-1B
Model IC ISO Chemical Process Pumps
Design Features Engineered For Worldwide Process Applications
BEARING FRAME CASING
Large capacity oil sump reduces oil temperature for Heavy duty, top centerline discharge casing with integral cast
extended bearing life. feet provides maximum resistance to pipe loads for improved
Heavy duty cast iron frame gives rigid support to shaft seal and bearing life.
and bearings for longer service. Minimum 3mm corrosion allowance maximizes pump life for
Magnetic drain plug maintains a clean oil environment corrosive and erosive applications.
for extended bearing life. Back pull out design makes maintenance activities safe and
Standard double lip seals at pump and coupling end simple.
maintain a seal tight, clean operating environment. Standard 3/8 NPT casing drain for safe maintenance.
Renewable wear ring maintains pump performance over the life
the pump (optional).

HEAVY DUTY SHAFT AND BEARINGS


Rigid shaft designed for less than 0.05mm
shaft deflection.
Heavy duty ball bearings engineered to pro-
vide L10 bearing life in excess of 17,500
hours.
Standard 400 series stainless steel shaft
(1.4021) provides reliable power transmission
and corrosion resistance at both the pump
and coupling ends.

DUCTILE IRON LANTERN/FRAME ADAPTER


Provides safe and accurate alignment for the liquid end to
the bearing frame. ENGINEERED SHAFT SEALING
Large access windows make installation and maintenance of seal ENVIRONMENT
and auxiliary support systems trouble-free. Wide choice of sealing arrangements
for maximum sealing flexibility.
IMPELLER Patented cyclone seal chamber
Precision-cast enclosed impeller design provides maximum efficiency and improves lubrication, heat removal and
optimum NPSH performance. solids handling for extended seal life.
Preferred by ISO 5199 for maximum mechanical seal life. Confined casing gasket provides safe
Standard back vanes or balance holes reduce axial thrust and seal chamber pressure containment preventing
pressure for extended bearing and seal life. gasket blow out while protecting
Key driven for maximum reliability, eliminates spin-offs due to reverse rotation alignment fits from corrosion for ease
during start-up. of maintenance.

CHEM-1B 42
Pump Features Engineered to Extend Reliability
and Reduce Life Cycle Cost
Patented Cyclone Seal Chamber Eliminates Seal Failures
A tapered bore design enhanced with two cast helical
grooves removes suspended solids away from mechanical
seal components resulting in extended seal life .
Increased radial clearance and increased volume improves
cooling for extended seal life.
Self-venting design eliminates vapor build up in the seal area.
Patented design by ITT Industries, tested and proven to
extend seal life.

Large Capacity Bearing Frame Extends Pump Bearing Life


Large capacity oil sump results in cooler, cleaner oil. Model IC
ISO Chemical Pump has one of the largest oil sump in its
class!
Heavy duty bearing sized for minimum L10 bearing life of
17,500 hours.
Rigid, stainless steel shaft resists corrosion while maintaining
shaft deflections below 0,05mm.
Double lip oil seals maintain clean oil sump.

OIL SUMP VOLUME (liters)


2 Model IC Competitor

1.5

0.5

0
Frame 24 Frame 32 Frame 42 Frame 48

PumpSmart Pumping Packages Complete Process Pumping Solutions!


PumpSmart Control Systems are variable HAZARDOUS AREA NON-HAZARDOUS AREA
frequency drive systems that are integrated with WALL-MOUNTED
patented, centrifugal pump specific logic. Because VERSION
of this single purpose programming, PumpSmart
does more than change speed, rather it optimizes EXPLOSION-PROOF PANEL-
pump performance with system demand while at MOTOR MOUNTED
the same time preventing operation under unfavor- VERSION
able conditions such as dry running, cavitation,
dead heading and run out operation. 15-45 KW
1.5-11 KW
Optimizes pump performance to match system OR
demand for 30 50% energy savings.
Eliminates control valves and bypass lines for
reduced installation cost.
Facilitates increased pump standardization
resulting in reduced maintenance cost and MRO
inventories.
One touch programming simplifies installation.

43 CHEM-1B
Innovative Shaft Sealing Solutions,
Engineered To Extend Seal Life
Essential to extending seal life is providing the optimum The patented Cyclone Seal Chamber has been
operating environment for a mechanical seal, an environ- engineered to meet these requirements making it the
ment which provides adequate lubrication and cooling of ideal solution for most sealing applications.
the seal faces and one which is free of contaminants
such as solids and vapors.

Patented Cyclone Seal Chamber


How it Works 1
1.The casted helical grooves act as barriers, collecting inbound
solid particles as they travel along the angled walls of the seal
chamber.

2.Once caught in the grooves, the rotational velocity of the


liquid within the seal chamber acts to rotate these solid along
the helical path of the grooves until they are transported out
of the seal chamber environment.

Maximum Shaft Sealing Flexibility


Seal chamber cavities for the Model IC pump are in
accordance with ISO 3069 and will accommodate all seal
design in accordance with EN12756 L1K(DIN 24960 L1K).
Seal arrangements possible include DIN 24960 L1K single,
single with quench, double back-to-back and double in tandem. 2
Also possible is the use of cartridge seal designs.
Also available is a proprietary mechanical seal designed for Solids transported out of seal chamber
optimum performance when installed in the Model IC cyclone environment along helical groove in cyclone
seal chambers. The seal features a stationary spring design seal chamber.
with balanced seal faces which has been integrated into the
pump design for extended reliability and reduced cost.

Goulds Mechanical Seal


Goulds Mechancial Seal

CHEM-1B 44
Baseplate Mounting Options
Two fabricated steel baseplates are available to meet user
installations requirements. Manufactured from continuous weld-
ed engineered shapes, both designs offer superior rigidity and
resistance to bending and torsion for extended pump reliability.

Standard Fabricated Steel Baseplate


Rigid fabricated design.
Machined mounting surfaces.
Complies with ISO 3661 dimensions.
Optional SS drip pan.
Available stilt mounted.

Feature Fabricated Steel Baseplate


Welded fabricated design.
Complies with ISO 3661 dimensions.
Standard features include:
Standard 316SS drip pan.
Motor adjustment screws.
Vertical leveling screws.
Earthing lug.

Options
Suction Inducers
Unique, proven suction inducer design improves pumps suction
inlet conditions without significant compromise to pump operat-
ing range.
Reduces NPSHr up to 30% - 50%.
Simplifies suctions piping design.
Suitable for liquids with entrained gas up to 40%.

High and Low Temperature Capabilities


For high and low temperature applications or where
pumpage temperature must be controlled.

Finned Tube Oil Sump Cooler


Direct oil contact for maximum heat transfer.

Casing and Cover Jacket


Ideal to prevent liquid from solidifying or
polymerizing.

45 CHEM-1B
50 Hz Hydraulic Coverage IC
SPEED 2900 RPM
Q (US GPM)
15 20 30 40 50 60 80 100 150 200 500 1000

200
-600
150 -500

80-50-3 -400
65-40-3 15 100-65-3 125- 125-
15 15 80-315 100-315
100
-300
50-32-250 80-50-2 100-65-2
80 50 50 125-
65-40-2 125-
50 80-250 100-250
TOTAL HEAD H (m)

60 -200

H (ft)
50-32-200
50 65-40-2 80-50-2 100-65-2 125-
00 00 00 125- -150
80-200
40 100-200

50-32-160 65-
40- 80-50-1 125- -100
30 160 60 100- 80-160
65-1 -
60
-80
-
20
-60
-50
15
-40

10
3 4 5 8 10 15 20 30 40 50 80 100 150 200 300 400

CAPACITY Q (m3/h)

Q n=1750 min-1 (60Hz)


15 30 50 100 200 500 (US gpm)

3 5 10 15 20 30 50 70 100 (m3/h)
(ft) (m) (m) (ft)

50
100 30 150

65-40-315 80-50-315
H n=1450 min-1 (50Hz)

50-32-250 100
20 30 H n=1750 min-1 (60Hz)
65-40-250 80-50-250 80
100-65-250 125-80
50 15 -250 20
50-32-200
65-40-200 80-50-200
15 50
10
30 100-65-200
125-100 40
125-80
-200 -200
50-32-160 80-50-160 10
30
20 6
65-40-160 8
100-65-160
15 125-80-160 20
4
5
3 15
10

8
3 10
2
2 3 5 10 20 30 50 100 (m3/h)

10 20 30 50 100 200 400 (US gpm)

Q n=1450 min-1 (50Hz)

CHEM-1B 46
60 Hz Hydraulic Coverage IC
SPEED 1750 RPM
Q (US GPM)
10 15 20 30 40 50 60 80 100 150 200 500 1000

-400
100
-300
80
125-80-400 125-
60 150- 200- -200
100-400 125-40 150-40
50 0 0
65-40 80-50 125 -150
-315 100-6 150-
-315 5-315 80-3 - 125- 200-
TOTAL HEAD H (m)

40 XX-X-XX
15 100-315 125-315 150-315
30 65-4 -100
50-32-250 0-25 100-6 12
80-50 125-

H (ft)
0
-250 5-25080 5- 150-
-80
-250 80-200 125-250 200-
20 150-250
50-32-200 65-
40- 100 12 -60
200 -65-
80-50
-200 200 100 5- 125- -50
15 -250 80-1
65- 60
40- -40
160
10 50-32-160 125
80-50 -30
-160 100- 100- -
8 65-16 200
0
8 -20
5
-15
4

3 -10
2 3 4 5 8 10 15 20 30 40 50 80 100 150 200 300 400 500 800

CAPACITY Q (m3/h)

Q n=3500 min-1 (60Hz)


20 30 50 100 200 500 900 (US gpm)

4 6 10 20 30 50 100 200 (m3/h)


(ft) (m) (m) (ft)

500 150 700


200
65-40-315
80-50-315
150 500
100
H n=2900 min-1 (50Hz)

H n=3500 min-1 (60Hz)


300 50-32-250
65-40-250
70 80-50-250 100
100-65-250 300
200 125-80
50-32-200 -250
50 70
150 65-40-200 80-50-200 200
100-65-200 125-80 125-100
-200 -220 50
150
100 30
50-32-160
65-40-160
80-50-160
70 30 100
20
100-65-160 125-80
-160
50 15 70
20
40
15 50
10
3 5 10 20 30 50 100 200 (m3/h)

10 30 50 100 200 400 700 (US gpm)

Q n=2900 min-1 (50Hz)

47 CHEM-1B
Parts List and Materials of Construction IC
400 901.11 161 344 320.51 330 637 932.51 320.52
102V 923.51
940.31

922

210

412.21
421.51
230 903.51

912.11 183
524 507 421.41 412.41
Item Part Ductile
Number Name Iron 316SS Duplex Alloy 20 Hastelloy Titanium
(AA) (BB/CC) (TT)

102V Casing Ductile Iron 316SS Duplex SS Alloy 20 Hastelloy Titanium


161 Seal Chamber/
Stuffing Box Cover Ductile Iron 316SS Duplex SS Alloy 20 Hastelloy Titanium
183 Support Foot Carbon Steel
210 Shaft Stainless Steel (1.4021)
230 Impeller Cast Iron 316SS Duplex SS Alloy 20 Hastelloy Titanium
320.51 Radial Bearing Single Row, Ball Bearing
320.52 Thrust Bearing Double Row Angular Contact Ball Bearing
330 Bearing Bracket Cast Iron
344 Lantern Ductile Iron
400 Case Gasket Non-Asbestos Aramid Fiber
412.21 O-ring, Shaft Sleeve
& Impeller Nut Teflon
412.41 O-ring Bearing Bracket Viton
421.41 Oil Seal, Inboard Lip Seal (Buna & Steel)
421.51 Oil Seal, Outboard Lip Seal (Buna & Steel)
507 Flinger Noryl 66
524 Shaft Sleeve Duplex SS (1.4462) Alloy 20 Hastelloy Titanium
637 Oil Vent Steel
901.11 Casing Bolts, Hex
Cap Screw Stainless Steel (A2)
903.51 Drain Plug Steel Magnetic Tipped
912.11 Case Drain Plug 316SS Alloy 20 Hastelloy Titanium
922 Impeller Nut Duplex SS Alloy 20 Hastelloy Titanium
923.51 Bearing Lock Nut Steel/Nylon
932.51 Snap Ring/Circlip Carbon Steel
940.31 Impeller Key Carbon Steel

Other Parts Not Shown


236 Inducer (optional) Duplex SS (1.4462) Alloy 20 Hastelloy Titanium
452 Packing Gland 316ss
458 Lantern Ring Glass Filled PTFE
461 Packing PTFE Impregnated
502.11 Wear Ring (optional) 316ss (1.4410) Duplex SS Alloy 20 Hastelloy Titanium
642 Oil Level Sight Glass Glass/Plastic
Noryl is a registered trademark of General Electric Co.
Teflon and Viton are registered trademarks of E.I. DuPont.

CHEM-1B 48
Dimensions IC
All dimensions in mm. Not to be used for construction.

DIMENSIONS
Flanges Bare Pump
Pump Size Frame DNs DNd a F h1 h2 X Weights (kg)

50-32-160 24 50 32 80 385 132 160 100 43


50-32-200 24 50 32 80 385 160 180 100 52
50-32-250 32 50 32 100 500 180 225 100 85
65-40-160 24 65 40 80 385 132 160 100 44
65-40-200 24 65 40 100 385 160 180 100 57
65-40-250 32 65 40 100 500 180 225 100 85
(1)
65-40-315 32 65 40 (1) 125 500 200 250 100 121
80-50-160 24 80 50 100 385 160 180 100 48
80-50-200 24 80 50 100 385 160 200 100 57
80-50-250 32 80 50 125 500 180 225 100 87
(1)
80-50-315 32 80 50 (1) 125 500 225 280 100 126
100-65-160 32 100 65 100 500 160 200 100 74
100-65-200 32 100 65 100 500 180 200 140 79
100-65-250 32 100 65 125 500 200 250 140 98
(1)
100-65-315 42 100 65 (1) 125 530 225 280 140 150
125-80-160 32 125 80 125 500 180 225 140 81
125-80-200 32 125 80 125 500 180 250 140 87
125-80-250 32 125 80 125 500 225 280 140 109
(1)
125-80-315 42 125 80 (1) 125 530 250 315 140 162
125-80-400 42 125 80 140 530 280 355 140 201
125-100-200 32 125 80 125 500 200 280 140 93
125-100-250 42 125 100 140 530 225 280 140 130
(1)
125-100-315 42 125 100 (1) 140 530 250 315 140 174
125-100-400 42 125 100 140 530 280 355 140 215
150-125-250 42 150 125 140 530 250 355 140 143
150-125-315 42 150 125 140 530 280 355 140 195
150-125-400 42 150 125 140 530 315 400 140 246
200-150-250 42 200 150 160 530 280 375 180 152
200-150-315 48 200 150 160 670 315 400 180 262
200-150-400 48 200 150 160 670 315 450 180 303

Dimensions in mm.
Dimensions Subject To Change Without Notice.
NOTE: Flange Drilling In Accordance With ISO 7001/EN 27001 PN16 Except where noted. (1) Flanges Drilled PN25.
Detailed Pump Dimensions In Accordance With ISO 2858/EN22858. Detailed Baseplate Dimensions In Accordance With ISO3661/EN23661.

49 CHEM-1B

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