Flygt N-pump series

SELF-CLEANING PUMPS WITH SUSTAINED HIGH EFFICIENCY

Sustained high efficiency
is priceless
Flygt N-pumps take on the toughest
applications and get the job done.
Every component is designed and
manufactured to deliver sustained
high efficiency. Thanks to patented
N-technology with its innovative self-
cleaning impeller, Flygt N-pumps
deliver the highest total efficiency.
It lowers your energy bill and reduces
unplanned maintenance costs. That
adds up to total peace of mind – and
big savings over the long term.

Our vast fluid handling knowledge and

dedication to research and development
leads to technological advances and
continuous improvement.

That’s why our Flygt N-pumps are at quality. Flygt products deliver outstanding,
work in more than a hundred thousand cost-effective performance that has been
installations worldwide. They have proven, proven in applications such as:
by far, to be the best and most reliable
choice for both dry and submersible • Wastewater
installations. • Raw water
• Cooling water
Robust and reliable • Sludge
Every Flygt N-pump is tested in the factory • Storm water
to ensure high performance and premium • Industrial effluent

THE N-PUMP ADVANTAGE BROAD RANGE CAPACITY

• Patented technology • Ratings from 1.3 kW to 310 kW
• Innovative design • Flow up to 1,000 l/s
• Sustained high efficiency • Heads up to 100 m
• Self-cleaning ability • Submersible and dry installations
• Modular design • Every Flygt pump is performance
• Reliable tested in the factory
• Fewer unplanned service calls • Can handle dry solids up to 8%

2
 DESIGN

Self-cleaning N-pump
saves money
Sustained high efficiency Impeller

When solid object such as stringy fibrous material and modern trash,
enter the inlet of a conventional pump, they tend to get caught on
the leading edges of the impeller vanes. This build-up reduced the
impeller’s efficiency, resulting in increased power consumption
Insert ring
(Fig. A). This increased rate of power consumption generates an
increase in energy charges. Guide pin
Relief
A. Conventional B. Conventional pump C. Flygt N-pump grove
wastewater pump running intermittently

[time] [time] [time]

Pump housing
Energy consumption Hydraulic efficiency Sustained high efficien

As solids continue to build-up inside the impeller, motor thermal

protection can trip causing the pump to stop. This leads to costly
unplanned service calls. If a conventional wastewater pump runs
intermittently, the solids build-up will be removed by backflushing
when the pump is shut off at the end of the operating cycle. When
next cycle begins, efficiency returns to its initial value since the
impeller is free from solid objects (Fig B).

The high efficiency of the Flygt N-pump is sustained over time due to
its self-cleaning ability, keeping energy costs to a minimum (Fig. C ).

All Flygt N-pumps have the same self-cleaning performance

regardless of duty point.

THE SELF-CLEANING CONCEPT

Stage 1. Most solid objects entering the pump will pass through the Stage 2. The solid object will slide along the tip of the impeller vane
impeller between the impeller vanes. If an object gets caught on the inside the relief groove. The guide pin in the insert ring will push all
leading edge of one of types of solids away from
the vanes, it will slide the center of the impeller,
along the backswept along the leading edge
shape towards the and out through the relief
perimeter of the inlet. groove.

3
DESIGN

Broad capacity range to

suit your application
Flexible and modular design Cast iron Hard-Iron™ (60 HRC)

Flygt N-technology enables you to tailor

the hydraulics to meet the requirements
of virtually any application. Choose the
hardened cast iron version for typical
wastewater applications and the chopper
ring version for cutting long fibers or solids.
The Hard-Iron™ version should be used in
abrasive applications and waters that cold
cause erosion corrosion due to high
oxygen content.
Cast iron impeller with Extra durable option for Chopper ring for cutting
hardened edges and abrasive and erosion long fibers or solids.
Whatever you choose, you never sacrifice insert ring for typical corrosion applications.
pump efficiency – and you can easily switch pumping applications.
the module if the operating conditions
change.

200
Top performance with a broad
capacity range 100

50
  Large capacity pumps 3231, 3306, 3212,
3356 and 3400
  Medium capacity pumps 20 3153, 3171, 3202,
[H/m]

  Low capacity pumps 3301 and 3315

3085, 3102
10
and 3172

2
Composite curves for comparison purposes only.
Consult engineering data for exact flow and head 0
capabilities. 0 5 10 20 50 100 200 500 1,000
[Q l/s]

HARD-IRON™ (60 HRC) FOR THE TOUGHEST

Hard-Iron™,
60 HRC WASTEWATER CHALLENGES
Steel, hardened,
Accelerated wear tests prove that Hard-Iron™ hydraulic components keep on working
60 HRC
Cast iron, hardened, efficiently with minimal wear after pumping water with a very high concentration of
47 HRC coarse sand (2,400 tons).
Stainless steel, AISI 316
190 HB
Flygt N-pumps with Hard-Iron™ components continue to deliver sustained high
Cast iron,
190 HB efficiency without clogging or erosion corrosion, prolonging lifetime by 200 percent
. . . . . . . . . . .
0 1 2 3 4 5 6 7 8 9 10 compared to standard hardened cast iron hydraulics.
Relative lifetime

4
Designed and engineered
for longer life
Xylem specially designs and manufactures Flygt N-pump
components, such as the motor, seals and shaft, to optimize
operation and prolong pump service life.

Motor
The C lass H squirrel-cage induction motor delivers outstanding
performance and superior heat transfer in submersible and dry
installations. Heat losses are concentrated around the shrink-fitted
stator, which is cooled by means of the surrounding water. The
motor has a NEMA C lass B maximum operating temperature rise of
80°C (176°F) to ensure long service life. Prepared for variable speed
operation, all motors are capable of fully utilizing the available
power.

For an even higher overall efficiency, premium efficiency motors IE3

are available.

Long-life seals
Durable tungsten carbide seals offer exceptional mechanical
strength as well as superior sliding properties even when running
dry. These low-friction seals withstand thousands of hours of high-
pressure operation under extreme conditions without cracking,
seizing up or showing signs of unacceptable wear.

Low shaft deflection

To minimize vibration, promote quiet operation and prolong seal
and bearing life, all Flygt N-pumps feature a short shaft overhang to
reduce shaft deflection.

SPIN-OUT™ SEAL PROTECTION FOR PUMPS WITH

CAVITIES IN THE SEAL CHAMBER
The patented Spin-out™ design expels abrasive particles from the seal chamber,
providing protection against wear of the outer seal. As an integral part of the seal
chamber, Spin-out™ is as simple as it is effective.

5
 3085, 3102 and 3127

Low capacity pumps

Performance, 50 Hz

50

20

10

[H/m]
3127
5 3102
3085

This series of Flygt N-pumps includes three models that handle

0
capacities up to 100 l/s. Like all Flygt N-pumps, these contribute 0 5 10 20 50 100
[Q l/s]
to reducing the total life cycle costs of your installation.

Power ratings and size

Model 3085 3102 3127
Rating, kW 1.3–2.4 3.1–4.2 4.7–7.4
Discharge, mm (in) 80 (3") 80 (3") 80 (3")
100 (4") 100 (4")
150 (6") 150 (6")

Methods of installation
NP NS NT NZ NL

For semi-permanent wet A semi-permanent free A vertically-mounted, A horizontally-mounted, A semi-permanent

well installations. The standing installation. permanent dry well or permanent dry well or installation of a pump
pump is installed with Transportable version in-line installation with in-line installation with within a vertical steel or
twin guide bars on a with pipe or hose flange connections for flange connections for concrete column.
discharge connection. connection. suction and discharge suction and discharge
pipework. pipework.

6
 TECHNICAL DATA

BETTER HEAT TRANSFER CABLE ENTRY

Our specially designed and manufactured motor Water-resistant cable entry provides both sealing and
provides enhanced cooling because heat losses are strain relief functions to ensure a safe installation.
concentrated around the stator. Trickle impregnated
in resin (Class H insulation), the stator windings are
rated at 180°C (355°F) and enable up to 30 starts SENSORS
per hour. Thermal sensors embedded in the stator
windings prevent overheating. Optional
leakage sensors in the stator and oil
COMPLIANCE housings are also available.
Each pump is tested and approved in accordance
with national and international standards,
including IEC 34-1 and CSA. Pumps are LONG-LIFE BEARINGS
available in explosion-proof versions for use in Durable bearings provide a minimum service
hazardous environments, and are approved life of 50,000 hours.
by the Factory Mutual, European Standard
and IEC.
ENDURING SEALS
The Griploc™ system consists of two sets
of mechanical shaft seals that operate
independently to provide double security
against leakage.

Griploc™ seal Adaptive N-impeller

With a robust design, Griploc™ seals offer The Flygt N3085 – N3127 feature an
consistent performance and trouble-free adaptive self-cleaning N-impeller that can
operation in challenging environments. move axially to enable easy
Solid seal rings minimize leakage and the passage of
patented griplock spring, which is tightened large solids
around the shaft, provides axial fixation through the
and torque transmission. In addition, the pump.
Griploc™ design facilitates quick and correct
assembly and disassembly.

7
 3153, 3171, 3202, 3301 and 3315

Medium capacity pumps

Performance, 50 Hz

100

50 3301

3202
20 3171 3315

[H/m]
10 3153

For demanding pumping duties, five models handle fluid transport 2

for capacities up to 500 l/s. Highly efficient, these heavy-duty models
0
provide clog- free performance in order to achieve the best overall 0 10 20 50 100 200 500
[Q l/s]
life cycle cost.

Power ratings and size

Model 3153 3171 3202 3301 3315
Rating, kW 7.5–15 15–22 22–47 37–70 55–105
Discharge, mm (in) 80 (3") 100 (4") 100 (4") 150 (6") 150 (6")
100 (4") 150 (6") 150 (6") 250 (10") 250 (10")
150 (6") 250 (10") 200 (8") 300 (12") 300 (12")
200 (8") 300 (12") 350 (14") 350 (14")
250 (10")

Methods of installation
NP NS NT NZ

For semi-permanent wet A semi-permanent free A vertically-mounted, A horizontally-mounted,

well installations. The standing installation. permanent dry well or permanent dry well or
pump is installed with Transportable version in-line installation with in-line installation with
twin guide bars on a with pipe or hose flange connections for flange connections for
discharge connection. connection. suction and discharge suction and discharge
pipework. pipework.

8
 TECHNICAL DATA

BETTER HEAT TRANSFER in explosion-proof versions for use in hazardous

Our specially designed and manufactured motor environments, and are approved by the Factory Mutual,
provides enhanced cooling because heat losses are European Standard and IEC.
concentrated around the stator. Trickle impregnated in
resin (Class H insulation), the stator windings are rated CABLE-ENTRY
at 180°C (355°F) and enable up to 30 starts per hour. Water-resistant cable entry provides both sealing and
strain relief functions to ensure a safe installation.
EFFICIENT COOLING
These pumps are cooled either by the surrounding SENSORS
liquid or, in more demanding applications, with Thermal sensors embedded in the stator windings
an internal closed-loop cooling system. prevent overheating, and a leakage sensor in the
inspection chamber minimizes the risk for bearing
INSPECTION CHAMBER and stator failure.
To increase operational reliability, an inspection
chamber between the seal unit and the bearings LONG-LIFE BEARINGS
enables rapid spot checks and maintenance. Durable bearings provide a minimum service life
In the case of a seal failure, a built-in sensor of 50,000 hours.
provides an early warning of any fluid build-
up, thus reducing the risk of ENDURING SEALS
expensive repair work. The Flygt Plug-in™ seal with the Active
Seal™ system offers increased sealing
COMPLIANCE reliability and zero leakage into the motor,
Each pump is tested and thereby reducing the risk of bearing and
approved in accordance stator failure.
with national and
international standards,
including IEC 34-1 and
CSA. Pumps are available

Flygt Plug-in™ seal with Active Seal™ system inner seal that acts as a micro-pump and an
The Flygt Plug-in™ seal is a seal unit that outer seal that prevents leakage of pumped
eliminates the risks associated with incorrect media into the buffer chamber.
installation and careless handling. It
comprises the Active Seal™ system in one Laser-cut grooves on the inner seal create a
easy-to-handle unit. hydrodynamic pumping effect that prevents
any leakage from entering the motor. This
The Active Seal™ system is a patented zero- Inner seal with laser-cut translates into enhanced sealing reliability,
spiral grooves.
leakage double-seal system that actively reduced downtime and fewer unscheduled
prevents liquid from entering the motor maintenance checks. In addition, regular
cavity, thereby reducing the risk for bearing service inspections can be prolonged in
and stator failure. It comprises a unique many applications.

9
 3231, 3306, 3312, 3356 and 3400

Large capacity pumps

Performance, 50 Hz

100

50 3231

3312
20

[H/m]
3312 3306 3400

10

3356

When higher capacity is required, the Flygt N-pump series has

0
five pumps to do the job. These models deliver unprecedented 0 50 100 200 500 1,000
[Q l/s]
pumping power – reliably and efficiently.

Power ratings and size

Model 3231 3306 3312 3356 3400
Rating, kW 70–215 58–100 55–250 45–140 40–310

Discharge, mm (in) 200 (8”) 300 (12”) 300 (12”) 350 (14”) 400 (16”)

Methods of installation
NP NS NT NZ

For semi-permanent wet A semi-permanent free A vertically-mounted, A horizontally-mounted,

well installations. The standing installation. permanent dry well or permanent dry well or
pump is installed with Transportable version in-line installation with in-line installation with
twin guide bars on a with pipe or hose flange connections for flange connections for
discharge connection. connection. suction and discharge suction and discharge
pipework. pipework.

10
 TECHNICAL DATA

BETTER HEAT TRANSFER CABLE ENTRY

Our specially designed and manufactured Water-resistant cable entry provides both sealing
motor provides enhanced cooling because and strain relief functions for a safe installation.
heat losses are concentrated around the stator.
Trickle impregnated in resin (Class H insulation),
the stator windings are rated at 180°C (355°F) SENSORS
and enable up to 15 starts per hour. Thermal sensors in the stator windings prevent
overheating, and an analogue temperature sensor
EFFICIENT COOLING monitors the lower bearing. The stator housing
These pumps are cooled either by the pumped and the junction box are equipped with leakage
liquid or with an internal closed-loop cooling sensors. The sensors decrease the risk of bearing
system. and stator failure.

INSPECTION CHAMBER
To increase operational reliability, an optional LONG-LIFE BEARINGS
inspection chamber between the seal unit Durable bearings provide a minimum service life
and the bearings enables rapid spot checks of 100,000 hours.
and maintenance. In the case of a seal failure,
a built-in sensor provides an early warning of
any fluid build-up, thus reducing the risk of ENDURING SEALS
expensive repair work. Two sets of mechanical shaft seals work
independently for double security. The Active
COMPLIANCE Seal™ system offers increased sealing reliability
Each pump is tested and and zero leakage into the motor, thereby reducing
approved in accordance with the risk of bearing and stator failure.
national and international
standards, including IEC 34-1
and CSA. Pumps are available
in explosion-proof versions for
use in hazardous environments,
and are approved by the
Factory Mutual, European
Standard and IEC.

Zero leakage into the motor cavity Laser-cut grooves on the inner seal create a
The Active Seal™ system is a patented zero- hydrodynamic pumping effect that prevents
leakage double-seal system that actively any leakage to enter the motor.
prevents liquid from entering the motor
cavity, thereby reducing the risk for bearing This translates into enhanced sealing
and stator failure. It comprises a unique reliability, reduced downtime and fewer
inner seal that acts as a micro-pump and an unscheduled maintenance checks. In
outer seal that prevents leakage of pumped addition, regular service inspections can be
media into the buffer chamber. prolonged in many applications.

11
TECHNICAL DATA

Complete solutions for

your needs

Ready-to-install prefabricated pump stations

Flygt N-pumps can be delivered ready to install in standard, Our solutions are pre-assembled with your
prefabricated pump stations with everything you need. Our configuration of valves, discharge pipe, and
prefabricated pump stations feature the most reliable and cost- inlet and outlet connections. Installation and
effective pumping solutions. startup is easy and requires minimal time.

MONITORING AND CONTROL

Flygt’s wide range of monitoring and control systems puts you firmly in the driving
seat. Our state-of-the-art solutions are designed to ensure pumps work at optimum
efficiency, to provide key data, and to prevent pump breakdown.

Our monitoring and control systems are designed for use in a variety of pumping
applications. It is the specific conditions at each pump station which help you decide
the best monitoring and control solution for your needs. Whether it’s a matter of
wastewater, storm water, effluent, RAS, WAS, lightly contaminated water or clean water
– all demand different solutions.
Flygt SmartRun™ Flygt Multismart™

12
Engineered solutions
Flygt N-pumps can be configured to your specific requirements. Perfect compliance. All Flygt monitoring and control
equipment integrates easily into any scada control
Our engineers work closely with you, from design and system
system.
analysis to selection of product and installation equipment. This
enables us to deliver reliable and cost-effective pumping solutions.

FLYGT N-PUMPS: SUBMERSIBLE AND

DRY INSTALLATIONS
Flygt N-pumps are an excellent choice for handling solids in dry-pit installations.
Originally designed for submersible conditions, our pumps eliminate the risk of
damage to the motor due to station flooding. Submersible or dry-installed Flygt
N-pumps deliver superior clog-free operation with minimal maintenance and
substantial energy savings.

13
TECHNICAL DATA

The power to adapt

Options table
Customize your Flygt N-pump with optional equipment.
Flygt N-pump model 3085 3102 3127 3153 3171 3202 3301 3315 3231 3306 3312 3356 3400
Option/Product
Motor
  Premium efficiency (IE3)
Hydraulic
 Guidepin
 Hard-Iron™
 Chopper
  Adaptive N
Seal system
 Griploc™ seal
 Plug-in™ seal
  Active Seal™
 Spin-out™
  Seal flush
Cooling system
  1. No cooling
  2. Internal
  3. Integrated
  4. External
Installation
 NP
 NS
 NT
 NZ
 NL
Accessories
  Flush valve
Pump monitor
  Prepared for
  – Mini CAS
  – MAS
  – Intelligent control

= Standard = Standard or not available depending on model

= Optional = Optional or not available depending on model
= Standard but also optional depending on model

SELF CLEANING SAVES MONEY

Flygt N-pump Schematic overview of calculations made on a 30kW
Flygt N-pump.
Conventional pump
2 service calls/year Purchase cost
Conventional pump Energy cost
12 service calls/year Service cost
Unplanned maintenance cost
Life cycle costs

14
 SUPPORT & SERVICE

Supporting your business,

every step of the way

Extensive engineering know-how

Xylem has extensive knowledge of fluid
dynamics and vast practical experience
in designing, operating and maintaining
efficient wastewater transport systems.
We provide a broad range of engineering
services, including:

• System analysis and calculations

• Sump design
• Water hammer calculations
• Pump start analysis
• Transient analysis
• Computational Fluid Dynamics (CFD)
• Scale model testing

In short, we can assist you with everything

you need for optimal performance and
economical, energy-efficient operation. Support for your Flygt pumps
Our global network of local service centers
Empower your system and service partners, provide integrated
With Flygt monitoring and control services to support safe, efficient and
products, you can control and optimize the reliable operation. To ensure trouble-free
performance of every component of your operation and minimal downtime, count
system. This helps reduce stress on pumps, on us for quick, professional response and
valves and mains, enable reliable, efficient quality maintenance services, using genuine
operation and prolong service lifetime. Flygt spare parts.

EXTENSIVE MONITORING GENUINE FLYGT SPARE PARTS

AND CONTROL AND WARRANTY
We supply hardware and software When downtime isn’t an option, rely on
for complete process systems – from our global service network to deliver
individual pump drives, starters, sensors genuine Flygt spare parts to you –
and controllers to system software and quickly and efficiently. All Flygt spare
scalable scada systems. parts are backed by a solid 15-year
availability guarantee. Large capacity
pumps even 20-year.

15
 Document ID
1)  The tissue in plants that brings water upward from the roots
2)  A leading global water technology company

We’re 12,000 people unified in a common purpose: creating innovative solutions

to meet our world’s water needs. Developing new technologies that will improve
the way water is used, conserved, and re-used in the future is central to our work.
We move, treat, analyze, and return water to the environment, and we help people
use water efficiently, in their homes, buildings, factories and farms. In more than
150 countries, we have strong, long-standing relationships with customers who
know us for our powerful combination of leading product brands and applications
expertise, backed by a legacy of innovation.

For more information on how Xylem can help you, go to xyleminc.com

Flygt is a brand of Xylem. For the latest

version of this document and more
information about Flygt products visit
www.flygt.com © 2013 Xylem, Inc.