Filter
Filter
Filter
Screening and sedimentation remove a large percentage of the suspended solids and organic matter present in raw
supplies.
the resultant water will not be free of impurities, and may contain some very fine suspended particles (discrete, or
flocculated when coagulation is used) and bacteria present in it.
To remove or to reduce the remaining impurities still further, and to produce potable and palatable water, the water is
filtered through the beds of fine granular material, such as sands, etc. The process of passing the water through the
beds of such granular materials (called filters) is known as filtration. Filtration may help in removing colour, odour,
turbidity, and some pathogenic bacteria from the water.
Two types of filters are commonly used for treating municipal water supplies. They are;
1. Slow sand gravity filters
2. Rapid sand gravity filters
A third type of a rapid sand filter works under pressure and is known as a pressure filter.
1
slow sand filters yield a very slow rate of filtration (about 30
th of that given by rapid gravity filters) and require
large areas, and are costly.
Theory of Filtration =
1. Mechanical straining =
The suspended particles present in water, and which are of bigger size than the size of the voids in the sand
layers of the filter, cannot pass through these voids and get arrested in them.
The resultant water will be free from them. Most of the particles are removed in the upper sand layers.
The arrested particles including the coagulated flocs forms a mat on the top of the bed, which further helps in
straining out the impurities.
2. Flocculation and sedimentation =
the filters are able to remove even particles of size smaller than the size of the voids present in the filter. the
void spaces act like tiny coagulation-sedimentation tanks. The colloidal matter arrested in these voids is a
gelatinous mass and, therefore, attract other finer particles. These finer particles thus settle down in the voids
and get removed.
3. Biological metabolism =
Certain micro-organisms and bacteria are generally present in the voids of the filters.
They may either reside initially as coatings over sand grains, or they may be caught during the initial process
of filtration. these organisms require organic impurities (such as algae, plankton, etc.) as their food for their
survival.
These organisms, therefore, utilise such organic impurities and convert them into harmless compounds by the
process of biological metabolism.
The harmless compounds so formed, generally form a layer on the top, which is called schmutzdecke or dirty
skin. This layer further helps in absorbing and straining out the impurities.
4. Electrolytic changes =
The purifying action of filter can also be explained by the theory of ionisation.
According to this theory, a filter helps in purifying the water by changing the chemical characteristics of
water. This may be explained by the fact that the sand grains of the filter media and the impurities in water,
carry electrical charges of opposite nature. When these oppositely charged particles and the impurities come
in contact with each other, they neutralise each other, thereby changing the character of the water and making
it purer. After a certain interval, the electrical charges of sand grains get exhausted and have to be restored by
cleaning the filter.
Filter Materials =
1. Sand =
The filter sand should generally be obtained from rocks like quartzite, and should contain the following
properties: It should be free from dirt and other impurities , It should be uniform in nature and size , It should be
hard and resistant , It should be such as not to loose more than 5% of its weight after being placed in
hydrochloric acid for 24 hours.
The size of the sand (effective size) D 10 may be defined as the size of the sieve in mm through which 10 % of the
sample of sand (by mass) will pass. The selection of the correct effective size is very important, because too
smaller size will lead to very frequent clogging of filters, and will give very low filtration rates. Similarly, too
large size will permit the suspended particles and bacteria to pass through it, without being removed.
The value of D10 for sand to be used in slow sand filters varies from 0.2 to 0.4 mm, while for rapid gravity filters,
this value varies from 0.35 to 0.55 mm.
The uniformity in size or degree of variations in sizes of particles is measured and expressed by the term called
uniformity coefficient. The uniformity coefficient CU may be defined as the ratio of the sieve size in mm through
which 60 per cent of the sample of sand will pass, to the effective size of the sand. The value of CU for sand to be
used in slow sand filters varies from 1.8 to 2.5 while for rapid gravity filters, this value varies from 1.3 to 1.7.
2. Gravel
The gravel which may be used below the sand should be hard, durable, free from impurities, properly rounded, and
should have a density of about 1600 kg/m³. Gravel of different sizes are usually placed in 3-4 layers, each of 15-20
cm Depth, with the coarsest size (20 to 60 mm) placed in the bottom-most layer, and the finest size (3 to 6 mm) in the
top most layer.
Types of filters =
1. On the basis of rate of their filtration =
a. Slow sand filters
b. Rapid sand filters
1. Rapid gravity filters
2. Pressure filters
2. On the basis of consideration of gravity and pressure
a. Gravity filters
1. Slow sand filters
2. Rapid sand filters
b. Pressure filters
Construction of slow sand filters =
1. Enclosure tank =
an open water-tight rectangular tank
made of masonry or concrete
bed slope - 1 in 100 towards the central drain.
The depth of the tank - vary from 2.5 to 3.5 m.
The plan area of the tank may vary from 100 to 2000 sq. m or more, depending upon the quantity of water to be
treated.
2. Filter media =
consists of sand layers about 90 to 110 cm in depth, and placed over a gravel support.
The effective size (D10) of the sand varies from 0.2 to 0.4 mm
the uniformity coefficient (Cu) from 1.8 to 2.5 or 3.0.
The top 15 cm layer of this sand is generally kept of finer variety than that of the rest, which is generally kept
uniform in grain size. if different gradations of sand are used then the coarsest layer should be placed near the
bottom, and the finest towards the top. Finer the sand used, the purer will be the obtained water, as more
impurities and bacteria will be removed.
3. Base material =
The base material is gravel, and it supports the sand.
It consists of 30 to 75 cm thick gravels of different sizes, placed in layers.
Generally, three to four layers each of 15-20 cm depth are used.
The coarsest gravel is used in the bottom most layer, and the finest gravel is used in the topmost layer.
The size of gravel in the bottom-most layer is generally kept 40 to 65 mm; in the intermediate layers as varying
between 20 to 40 mm and 6 to 20 mm (when two intermediate layers are used); and in the top-most layer as 3 to
6 mm.
4. Under-drainage system =
consists of a central drain and lateral drains.
Laterals - open jointed pipe drains or some other kind of porous drains placed 3 to 5 m apart on the bottom floor
and sloping towards a main covered central drain.
The laterals collect the filtered water and discharge it into the main drain, which leads the water to the filtered
water well. Sometimes, instead of placing it (central drain) in the centre, the main drain is placed along one side
of the tank, and the laterals slope towards it.
Noted that the water entering the slow sand filter should not be treated by coagulants. This is due to the fact that the
dirty skin formed by the floc and carried to the filter considerably affects the economical working of the filter.
The depth of water on the filter should also be decided carefully and should not be allowed to undergo large
variations. This depth should neither be tool large nor it should be too small. It is generally kept equal to the depth of
the filter sand.
The loss of head called filter head or filtering head or filtration head (defined earlier) is generally limited to a
maximum value of about 0.7 to 1.2 m. When this limiting value, which is roughly kept as 0.7 to 0.8 times the depth of
the filter sand, is reached, the filter unit must be put out of service and the filter be cleaned.
The cleaning of slow sand filters is done by scrapping and removing the 1.5 to 3 cm of top sand layer. The top surface
is finally raked, roughened, cleaned and washed with good water. The amount of wash water required is generally
small, say of the order of 0.2 to 0.6 per cent of the total water filtered. Cleaning is repeated as often as necessary until
the sand depth is reduced to about 40 cm or so. A lot of manual labour is required in. cleaning such filters, although
very small quantities of wash waters a needed.
After each cleaning, the filter is again used and raw water is admitted into it. But the effluents that will be obtained in
the beginning will not be pure and are not used for about 24 to 36 hours until formation of a film of arrested
impurities around the sand grains (i.e. the formation of schmutzdecke) has taken place. Since the filtering action of
slow sand filters depends largely upon the formation of this film, the effluents obtained in the beginning, when such a
film is absent, shall not be pure.
The interval between the two successive cleanings depends mainly on the nature of the impurities present in water
and also on the size of the filtering sand used in the filter. This cleaning interval however, normally ranges between
one to three months.
Rate of Filtration or Rate of Loading for Slow Sand Filters
between 100 to 200 litres per hour per m² of filter area.
Slow Sand filters are highly efficient in removing bacteria and other suspended solids from raw waters.
The extent of bacteria removal is up to 98 to 99 per cent or more.
These filters will also remove the odours and tastes, particularly those caused by the presence of organic impurities,
such as algae and plankton. However, these filters are less efficient in removing colours of raw waters. Moreover,
they can remove turbidity only up to about 50 mg/l or so.
not suitable for sedimented waters having turbidities greater than 50 to 60 mg/l or so.
Slow sand filters are best suited for smaller plants and for purifying waters with low colours, low turbidities and low
bacterial contents.
Require huge surface areas and large volumes of filtering materials and costly and uneconomical, especially for
treating large scale supplies.
preferred for smaller plants for village supplies or for individual industrial supplies, especially in hotter and under-
developed countries like India.
RAPID SAND FILTERS OR MECHANICAL SAND FILTERS
The slow sand filters can filter water at a very slow rate, and thus require huge areas for their installation. In addition
to requiring huge quantities of filtering materials, such filters will, therefore, require huge space which may prove to
be very costly, particularly in congested cities and industrial towns, In order to reduce the requirement of pace and to
increase the rate of filtration, a lot of research was conducted, which finally led to be development of rapid sand
filters, or sometimes called mechanical sand filters.
The rapid sand filters are of two types;
1. rapid gravity filters - utilise comparatively larger sized sand particles, which allow greater rate of filtration as
compared to that of slow sand filters.
2. pressure filters - utilise the development of pressure over the filtering water and increasing the rate of filtration.
Rapid gravity filters - for large municipal supplies.
Pressure filters - for industrial plants and swimming pools.
Rapid Gravity Filters =
These filters employ coarser sand, with effective size as 0.5 mm or so.
these filters may yield as high as 30 times the yield given by the slow sand filters.
Waters from the coagulation-sedimentation tanks are used in these filters and filtered water is treated with
disinfectants, so as to obtain potable supplies.
Valve 1, is, first of all, opened, which leads the effluents of the coagulation sedimentation basin, to enter the inlet
chamber of the filter. This water gets filtered through the filter beds, and the filtered water can be taken out from the
main drain by opening valve 4. This filtered water can be taken to the disinfection unit. Thus, when filter is in
working condition, only these two valves (t.e. valve 1 and 4) shall be kept open, and all other valves kept closed.
2. Back washing =
When sand becomes dirty, as it is indicated by the excessive loss of head, the filter must be cleaned and washed.
For cleaning, the raw supplies as well as the filtered supplies have to be cut off, bed drained down, and wash water
sent back upward through the filter beds.
This forced upward movement of wash water and compressed air (if used) will agitate the sand particles, and thus
removing the suspended impurities from it.
Valves 1 and 4 are closed, and valves 5 and 6 are opened. The wash water and compressed air are thus forced upward
from the under-drainage through the gravel and sand beds. Valve 5 is closed after supplying the required amount of
air. The dirty water resulting from washings, overflows into the wash water troughs, and is removed by opening valve
2, through the inlet chamber into the wash water gutter. The process of washing the filters and removing the dirty
water is generally continued for a period of 3 to 5 minutes.
After the washing of the filter has been completed, valves 2 and 6 will be closed, and valves 1 and 3 are opened. This
restores the inlet supplies through valve 1, but the filtered water, in the beginning, is not collected, and washed for a
few minutes through valve 3 to the gutter. This is necessary because the remains of the wash water must be removed
from the voids of the filter and a surface mat must be allowed to be formed on sand. Ultimately, valve 3 is closed and
valve 4 is opened to get the filtered supplies again.
The entire process of back washing the filters and re-maintaining filtered supplies, takes about 15 minutes; and the
filter unit remains out of operation for this much of time.
The amount of water required for washing a rapid gravity filter may vary from 2 to 5 per cent of the total amount of
water filtered.
The rapid gravity filters get clogged very frequently and have to be washed every 24 to 48 hours.
The rate of washing may vary between 15-90 cm rise per minute. A figure of 45 cm/minute is quite acceptable. This
rate can be provided by a flow of 500 l/m² of bed area/minute. Normally 10 to 15 minutes are required in washing,
but in recommissioning, a total of about 30 minutes may be consumed. The pressure, at which wash water is supplied,
is about 40 kN/m².
Large volumes of wash water containing low concentration of solids (100- 1000 mg/L), will, thus, be evolved from
the water treatment plants, using filters. The filter-back wash, may contain large fraction of organic solids, much
larger than that contained in the sludges of the sedimentation flocculation tanks, because filters do support biological
growth. The filter sludge will have to be suitably disposed of after thickening, to ensure its safe disposal.
surface wash (new technique of washing) = In this process, clean filtered water is applied to the sand bed from above,
by means of nozzles of special design. The rate of application of wash water may range from 200 to 600
litres/minute/sq m, and it may be applied under a pressure of 10 to 20 m head of water (i.e. 100-200 kN/m²). The
nozzles may either be of the fixed or of swivelling type. The water, letting out of the nozzles, breaks up the filter
surface, and scours the sand particles, thereby cleaning the top layers easily. Since the top layers normally contain the
major trapped impurities, which cannot be easily cleaned by back washing without causing troubles such as formation
of mud balls*, etc., surface wash may be used to supplement the back wash. This will increase the efficiency and
quality of cleaning operations.
Loss of head and necessity of cleaning =
The water percolating through the filter moves downward under the force of gravity.
This motion is opposed by the resistance offered by the sand grains and the impurities arrested in them.
The percolating water, therefore, loses some of its head. The loss of head can be easily computed by knowing the
water level in the filter and the pressure of water in the outlet pipe. The difference between the two heads will give
the loss of head, called filter head or filtration head.
When the filter is newly commissioned, the loss of head, usually called initial head loss, is generally very small, and
is of the order of 15 to 30 cm. However, the loss of head goes on increasing as the time passes, and as more and more
impurities get trapped into it. A stage is finally reached when the frictional resistance offered by the filter media
exceeds the static head of water above the sand bed. Most of this resistance is caused by the top 10 to 15 cm sand
layer. The bottom sand then acts like more or less a vacuum, and water is sucked through the filter media rather than
getting filtered through it. The fall of mercury level in the piezometer inserted in the outlet pipe below the centre line
of the pipe, indicates the presence and extent of negative pressure. The negative pressure so developed, tends to
release the air dissolved in water. It causes the formation of bubbles, which stick to the sand grains, and thereby
seriously affecting the working of the filter. The phenomenon is known as air binding, as the air binds the filter and
stops its functioning, thereby reducing the rate of filtration considerably.
The escape of air into the filter media to form bubbles, leading to air binding, may in fact, result from: (i) negative
head; (ii) from increase of water temperature as it passes through the bed; (iii) and occasionally from oxygen released
by algae. Trouble is especially likely to occur if the water is saturated or super-saturated with air in solution. Serious
interference with filtration may result and when the filter bed is washed, the rising air-bubbles may cause uneven
washing and a loss of media sand.
The remedial measures to avoid air binding are:
1. by avoiding development of excessive negative head, by frequently cleaning the filter, particularly as soon as the
loss of head exceeds the optimum allowable values. On an average, the loss of head is generally limited to 2.5 m
to 3.5 m, and the negative head is about 1.2 m. The depth of water during filter operation may also be increased
by 15-20 cm as compared to the normal depth to increase static head (to compensate the lost head) and, thereby
reducing the negative head.
2. by controlling the growth of algae.
3. by remedying conditions that super-saturate the water with air.
4. by taking precautions if possible against the water getting warmed, as it passes through the plant.