Scribd Logo
Upload

Welcome to Scribd!

  • 13 views

    Design Parameters of Automatic Drilling & Tapping Machine

    Uploaded by

    IJRASETPublications
    This paper focuses on design of machine which can perform drilling and tapping processes together with the help of automation in order to improves production, reduce time for manufacturing and manufacture economically on a bigger scale. In regular drilling process which is the most common way to put a hole in metal or other materials, for precise hole location, good finish and accurate size automatic drilling machine is required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Design Parameters of Automatic Drilling & Tapping Machine

    Uploaded by

    IJRASETPublications
    13 views5 pages
    This paper focuses on design of machine which can perform drilling and tapping processes together with the help of automation in order to improves production, reduce time for manufacturing and manufacture economically on a bigger scale. In regular drilling process which is the most common way to put a hole in metal or other materials, for precise hole location, good finish and accurate size automatic drilling machine is required.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This paper focuses on design of machine which can perform drilling and tapping processes together with the help of automation in order to improves production, reduce time for manufacturing and manufacture economically on a bigger scale. In regular drilling process which is the most common way to put a hole in metal or other materials, for precise hole location, good finish and accurate size automatic drilling machine is required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    13 views5 pages

    Design Parameters of Automatic Drilling & Tapping Machine

    Uploaded by

    IJRASETPublications
    This paper focuses on design of machine which can perform drilling and tapping processes together with the help of automation in order to improves production, reduce time for manufacturing and manufacture economically on a bigger scale. In regular drilling process which is the most common way to put a hole in metal or other materials, for precise hole location, good finish and accurate size automatic drilling machine is required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    11 IV April 2023

    https://doi.org/10.22214/ijraset.2023.50670
    International Journal for Research in Applied Science & Engineering Technology (IJRASET)
    ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
    Volume 11 Issue IV Apr 2023- Available at www.ijraset.com

    Design Parameters of Automatic Drilling &


    Tapping Machine
    V.B.Vaidya1, Akshay Dukhi2, Chirag Meshram3, Hemant Chaudhray4, Mayank Gurve5,Sahil Rangari6
    1
    Assistant Professor, 2, 3, 4, 5, 6Student, Dept of Mech Engg K.D.K. College of Engineering, Nagpur

    Abstract: This paper focuses on design of machine which can perform drilling and tapping processes together with the help of
    automation in order to improves production, reduce time for manufacturing and manufacture economically on a bigger scale. In
    regular drilling process which is the most common way to put a hole in metal or other materials, for precise hole location, good
    finish and accurate size automatic drilling machine is required. To cut threads on hole accurately along with the drilling process
    we using drill cum tapping bit. Tapping operation required to rotate the spindle in both clockwise and counter clockwise
    direction. So, we have made bevel gear arrangement for reversal of the spindle and also worm and worm gear is used for speed
    reduction as drilling requires high RPM and tapping requires low RPM to perform the drill and internal threads.
    Keywords: Drilling, tapping & automation

    I. INTRODUCTION
    Automation - The technique of making an apparatus, a process, or a system operate automatically with indirect contact of human
    through programming. The programming aspects is used to control and operate the machine.
    Drilling Process - The drilling machine is the most used machine tool in industry. Drilling operation is the most performed operation
    in industry. The holes are generated by the rotating edge of a cutting tool known as the drill which exerts large force on the work
    clamped on the table. The machine exerts vertical pressure to originate a hole it is also called as a “Drill Press”.
    Tapping Process - Tapping is the process of cutting internal threads in a hole using a cutting tool called Tap. A tap has cutting edges
    in the shape of threads. When the tap is screwed into a hole it removes metal and cuts internal threads for tapping the hole drilled
    will be smaller than the tap size.
    Tap drill size = 0.8 x( Outer diameter of the threads)

    II. OBJECTIVES OF AUTOMATED DRILLING & TAPPING MACHINE


    1) Increase of productivity quantitative and qualitatively
    2) Improved repeatability and accuracy
    3) Less human intervention, indirectly reduction in operator fatigue
    4) Less rejection due to automatic controls
    5) Minimization of production cost.
    6) Noiseless & smooth operation

    III. DESIGN CONSIDERATION


    We should design the machine in such a case that the machine can perform operations on Ductile & Brittle Materials and the tap and
    drill size range up to 10 mm whatever be the mechanism or material used, the machine should satisfy the requirements.

    IV. CALCULATION
    1) Worm and worm gear
    a) Motor input rpm = 1320
    b) Assume tapping rpm =170
    c) Velocity Ratio = = = 7.8
    If V .R. is in between 6-12 then teeth on the worm (No. of start) = n= 4
    n= 4=
    Tg = 31.2 ,Say 30 as per std worm gear.

    ©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 2403
    International Journal for Research in Applied Science & Engineering Technology (IJRASET)
    ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
    Volume 11 Issue IV Apr 2023- Available at www.ijraset.com

    2) Gear ratio =
    So we finalized the No. of teeth on worm and worm gear for tapping .
    Tw=04 Tg= 30
    PCD of gear Dg=m xTg=30m
    Velocity Vp= π Dg Ng/60 x 100 = π x 30m x170/ 60 x 1000 = 0.267 m/sec
    3) Design power, Pd= Pr* Kl (Kl=1.75)
    =450 x 1.75 =787.5 Watt
    4) Tooth load(Ft), Ft=Pd/Vp
    =787.5/0.267 =2.94 x 103
    5) Beam strength, FB=So.Cv.b.Y.m
    So=84 Mpa
    Cv= 0.75 (Trial value)
    b= 2.38 Pc+6.25 =2.38 (π x m)+6.25 = 7.47m+6.25
    6) Lead angle =λ=tan‾¹(Ng/Nw)⅓=26.79º
    7) Pressure angle= Фn=25º
    8) Modified Lewis Factor,
    Y=0.314+0.0151(Фn-14.5) =.314+0.0151(25-14.5) =0.472
    Fb=84*0.75*(7.47m+6.25)*0.472*m=222.56 m²+186.06m
    Now, Fb = Ft
    222.56 m²+186.06m=2949.44/m
    9) module (m)=2.11≈ 3 mm
    Dia.of gear= 30 x m=30 x 3
    Dg=90mm
    Dia.of worm=2.4 x Pc+27.5
    =2.4 x π m+27.5
    Dw= 50mm

    V. CAD DESIGN & PARTS OF MACHINE


    Here we use SOLIDWORKS for 3D modelling and assembly of automated drilling & tapping machine which consist of following
    parts – Base, Column Table ,Cone Housing, Table Housing, Main Vertical Spindle, Motor Mounting Bracket ,Motor (0.5 H.P)
    ,Pulleys, Bearings, Bolts and Nuts V-Belts, Rack & Pinion Cones (Fibre & M.S.), Gun Metal Bush ,Main Drive Shaft (Cone Shaft),
    Drill Chuck, Stop Screw & Column Support.

    ©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 2404
    International Journal for Research in Applied Science & Engineering Technology (IJRASET)
    ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
    Volume 11 Issue IV Apr 2023- Available at www.ijraset.com

    VI. CONCLUSION
    This paper presents and approach which could be used for designing automatic drilling & tapping machine and our attempt is small
    in the whole of the Engineering world, but it can do better than any other machine for the same purpose with less cost, high
    accuracy and precession. This design is simple and compact in size. Therefore, it is affordable by the small-scale industries.

    REFERENCES
    [1] N. VENKATESH1, G. THULASIMANI2, S. NAVEENKUMAR3, S.K. MALATHI4, S. PALANISAMY “Combined Drilling and Tapping Machine by using
    Cone Mechanism” International Journal of Scientific & Engineering Research, Volume 7, Issue 5, May-2016 11 ISSN 2229-5518
    [2] N.U. Kakade, Piyush Bhake, Sumit Dandekar, Rohan Kolte, Sumit Selokar “FABRICATION OF COMBINE DRILLING AND TAPPING MACHINE”
    International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017
    [3] Akshay R Mahendrakar “Automation of Drilling Process Using Electro - Pneumatics System” International Journal of Science and Research (IJSR) ISSN
    (Online): 2319-7064 Impact Factor (2012): 3.358
    [4] Design of Machine Elements – B.D. Shiwalkar, Publisher: Denett & Co.; 1st edition (1 January 2013)
    [5] Design of Machine Elements – V.B. Bhandari, Publisher : McGraw Hill; Fifth edition (10 December 2020)
    [6] Design Data for Machine Elements – B.D. Shiwalker, Publisher : Denett & Co.; 1st edition (1 January 2013)

    ©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 2405

    You might also like