Service Manual: Midea Airconditioner North America MARKET DC Inverter Multi Type
Service Manual: Midea Airconditioner North America MARKET DC Inverter Multi Type
Service Manual: Midea Airconditioner North America MARKET DC Inverter Multi Type
SERVICE MANUAL
MIDEA AIRCONDITIONER
North America MARKET
DC INVERTER MULTI TYPE
M2OC-18HRDN1-M
M3OC-27HRDN1-M
M4OC-36HRDN1-M
CONTENTS
2.Features
Outdoor unit
The hydrophilic fin can improve the heating efficiency at operation mode.
Anti-rust cabinet
3. Dimensions
mm(in)
Model W D H W1 A B
M2OC-18HRDN1-M
845((33.3) 320(12.6) 700(27.6) 908(35.7) 560(22) 335(13.2)
M3OC-27HRDN1-M
M4OC-36HRDN1-M 990(39) 345(13.6) 965(38) 1075(42.3) 624(24.6) 366(14.4)
4. Wiring Diagram
4.1 M2OC-18HRDN1-M
4.2 M3OC-27HRDN1-M
4.3 M4OC-36HRDN1-M
Indoor Unit
Outdoor Unit
5.2 Refrigeration circuit drawing of inverter tri-zone
Check Filter B
Condenser Coil temp. Valve Capillary C EXV C Liquid valve C flow fan Evaporator
sensor
4-way
valve Filter C
Cross
Indoor Unit
Outdoor Unit
8.3 Refrigeration circuit drawing of inverter qua-zone
7. Installation Details
7.1 Wrench torque sheet for installation
Outside diameter Torque Additional tightening torque
mm inch N.cm N.cm
$ 6.35 1/4 1500(153kgf.cm) 1600(163kgf.cm)
$ 9.52 3/8 2500(255kgf.cm) 2600(265kgf.cm)
$ 12.7 1/2 3500(357kgf.cm) 3600(367kgf.cm)
Unit AWG
dual-zone(18K outdoor unit) 14
tri-zone (27K outdoor unit). 14
qua-zone(36K outdoor unit) 12
For indoor unit and outdoor unit connection line, 16AWG is ok for all.
Caution:
Capacity test is based on standard length and maximum allowance length is based on reliability.
Oil trap should be installed per 3-5 meters.
Two-way valve
Close
(Gas side)
Three-way valve
Handle Lo Handle Hi
Charge hose Charge hose
Vacuum
pump
Vacuum
pump
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and
3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If
the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage
Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the closed position.
2). Connect the charge set and a charging cylinder to the service port of the 3-way valve.
Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on
the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times.
After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.
Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the
2-way valve approximately 45’ until the gauge indicates 0.3 to 0.5 Mpa.
6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open
position.
7). Mount the valve stems nuts and the service port cap.
Be sure to use a torque wrench to tighten the service port cap to a torque 18N·m.
Electronic scale
Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve.
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of
the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the liquid charge.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose
from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the
hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
7.5 Adding the refrigerant after running the system for many years
Electronic scale
Procedure:
1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve.
Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the
cylinder bottom up to ensure liquid charge.
3) Put the charging cylinder onto the electronic scale and record the weight.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low
side), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Be sure to check for gas leakage.
Procedure
1). Confirm that both the 2-way and 3-way valves are set to the opened position
Remove the valve stem caps and confirm that the valve stems are in the opened position.
2). Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.
Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5 seconds
5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.
Disconnect the charge set, and tighten the 2-way and 3-way valve’s stem nuts.
Use a torque wrench to tighten the 3-way valves service port cap to a torque of 1.8 kgf.m.
Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the closed position.
2). Connect the charge set and a charging cylinder to the service port of the 3-way valve
Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on
the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times.
After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.
Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the
2-way valve approximately 45’ until the gauge indicates 0.3 to 0.5 Mpa.
6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open
position
7). Mount the valve stems nuts and the service port cap
Be sure to use a torque wrench to tighten the service port cap to a torque 18N.m.
Be sure to check the gas leakage.
7.7 Re-installation while the outdoor unit need to be repaired
1. Evacuation for the whole system
Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the opened position.
3). Evacuation for approximately one hour. Confirm that the compound meter indicates -0.1Mpa.
4). Close the valve (Low side) on the charge set, turn off the vacuum pump, and confirm that the gauge
needle does not move (approximately 5 minutes after turning off the vacuum pump).
2. Refrigerant charging
Procedure:
1). Connect the charge hose to the charging cylinder; open the 2-way valve and the 3-way valve
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of
the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.
3) Put the charging cylinder onto the electronic scale and record the weight.
4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant
If the system cannot be charge with the specified amount of refrigerant, or can be charged with a little at
a time (approximately 150g each time) , operating the air conditioner in the cooling cycle; however, one
time is not sufficient, wait approximately 1 minute and then repeat the procedure.
5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way
6). Mounted the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Be sure to check for gas leakage
The following items from 6.4.1 to 6.4.6 are for the explanation of the point check functions.
8.4.1 Frequency of compressor:
Display Frequency of compressor (Hz)
30 30
-- Stand by
60 60
8.5 Protection
8.5.1 Three minutes delay at restart for compressor.
8.5.2 Temperature protection of compressor discharge.
When the compressor discharge temp. is getting higher, the running frequency will be limited as below rules:
----If 102℃<T5<115℃, decrease the frequency to the lower level every 2 minutes till to F1.
---If T5>115 ℃
for 10 seconds, the compressor will stop and restart till T5<90℃.
8.5.3 Low voltage protection
VOLTAGE
VOLREL1
No limit
VOLLIMT1
VOLFRE1 VOLREL2
VOLLIMT2
VOLFRE2 VOLREL3
VOLLIMT3
Off
Note: if the low voltage protection occurs and not resumes within 3min, it will keep the protection always
after restart the machine.
Heating mode:
Current frequency(Hz) Current limit value(A) Frequency limit
HEAT_F12 IHEATLMT8 Decrease the frequency to HEAT_F4 and run at HEAT_F4
for 3 minutes.
HEAT_F11 IHEATLMT7
HEAT_F10 IHEATLMT6 After that, the frequency will be adjusted according to the
capacity demand and rise to the upper level every 3
HEAT_F9 IHEATLMT5
minutes
HEAT_F8 IHEATLMT4
HEAT_F6 IHEATLMT2
HEAT_F5 IHEATLMT1
If the current frequency is lower than HEAT_F4, the frequency will not be limited.
After 10s of the compressor start, if the current>IHEAT,the AC will display the failure for 30 seconds and stop. The AC will restart 3
minutes later.
Model RECOILINFRE
M2OC-18HRDN1-M 45
M3OC-27HRDN1-M 45
M4OC-36HRDN1-M 40
2. During the oil return process, the EXV and indoor units keep the current running mode, the frequency
will not be limited by the compressor discharge temp. and the current.
If T4>5 ℃ or
the compressor starts running, preheating function will stop.
No
Is the EEPROM chip plugged in indoor PCB Correct the connection
Yes
No
YES
Indoor PCB is defective. Replace
the indoor PCB.
YES
NO
Replace the indoor fan
motor
YES
YES
Replace the sensor and Replace outdoor e-box
check if E5 display again?
YES
YES
Replace the sensor and Replace the.indoor PCB
check if E6 display again?
No
Check the connectors in outdoor PCBs。Is connection to connector Repair connector
good?
Yes
Yes
No
Check compressor
Check the resistance between the terminal U, V, W with multimeter, if Ruv=Ruw=Rwv, it is
OK. Otherwise, to replace the compressor.
NO
Is the power supply good? Be sure the power supply is
normal when using the units
YES
No No
Does the compressor operate? Is the connection good? Reconnect it
Yes
Yes
Is refrigerant circulation
volume normal? No
Is protector normal? Replace it
No,
Charge refrigerant
Yes
Yes
No
Replace the outdoor PCB Replace inverter compressor.
No
Is the EEPROM chip plugged in indoor PCB Correct the connection
Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1
No
Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1
Repair connector
Check the resistance of the temp. sensor according to Annex 1
No
Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1
No
Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1
Check the voltage of power supply, if the voltage is about 220V, turn off the
power supply to indoor unit and turn it on again after 1 minute
Yes
Check the DC voltage between pin P & N on the IPM, if the voltage is
310V~380V, it is OK.
No
Yes
Yes
Turn one indoor unit only, Does the compressor start after No
3 minutes?
Yes
The compressor is defective
Does the trouble occur again after compressor
running some time?
Yes
If refrigerant circulation volume and pressure is OK, change the outdoor main PCB.
The trouble shooting is same with the one of indoor unit P0 protection
When outdoor pipe temp. is more than 65°C, the unit will stop, and unit runs again when outdoor pipe temp. less than
52°C.
No
Yes No
Replace the outdoor main board Replace the outdoor pipe temp sensor
No
Yes
Yes
Check whether
Check whether the No the PFC No
voltage between P and inductance is Replace PFC
N port in IPM is 380V. normal.
Yes
Yes
Check whether the
wiring between PCB
and PFC module is Replace the PFC inductance
normal.
Yes
-4 44 23 10.9731 50 3.451
-2 39.8239 25 10 52 3.1918
~ +
- ~
Multi-meter Result
+ _ Infinite Infinite
~ +
- ~ ~500 ohm Infinite