Service Manual: Midea Airconditioner North America MARKET DC Inverter Multi Type

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ODMI-A-1110

SERVICE MANUAL
MIDEA AIRCONDITIONER
North America MARKET
DC INVERTER MULTI TYPE

M2OC-18HRDN1-M
M3OC-27HRDN1-M
M4OC-36HRDN1-M

DC MULTI OUTDOOR UNITS

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ODMI-A-1110

CONTENTS

1. General information of Outdoor Units ................................................. 3


2.Features.................................................................................................. 4
3. Dimensions ............................................................................................ 5
4. Wiring Diagram ...................................................................................... 6
5. Refrigeration Cycle Diagram ................................................................ 8
6. Indoor units combination.................................................................... 10
7. Installation Details ............................................................................... 11
8. Electronic control function ................................................................. 20
9. Troubleshooting .................................................................................. 25

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1. General information of Outdoor Units


Model name Dimension (mm(in)) Compressor
M2OC-18HRDN1-M 845x320x700(33.3x12.6x27.6) DA130S1C-20FZ
M3OC-27HRDN1-M 845x320x700(33.3x12.6x27.6) DA150S1C-20FZ
M4OC-36HRDN1-M 990x345x965(39x13.6x38) TNB306FPGMC-L

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2.Features
Outdoor unit

Power relay control

Low noise air flow system

Hydrophilic aluminum fin

The hydrophilic fin can improve the heating efficiency at operation mode.

4 way valve control

It is only operated in the heating operation mode except defrosting operation.

Anti-rust cabinet

Valve protection cover

It protects the valves and prevents water from dripping.

Discharge pipe temperature protection

Compressor crankcase heater

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3. Dimensions

mm(in)
Model W D H W1 A B
M2OC-18HRDN1-M
845((33.3) 320(12.6) 700(27.6) 908(35.7) 560(22) 335(13.2)
M3OC-27HRDN1-M
M4OC-36HRDN1-M 990(39) 345(13.6) 965(38) 1075(42.3) 624(24.6) 366(14.4)

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4. Wiring Diagram
4.1 M2OC-18HRDN1-M

4.2 M3OC-27HRDN1-M

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4.3 M4OC-36HRDN1-M

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5. Refrigeration Cycle Diagram


8.1 Refrigeration circuit drawing of inverter dual zone

Axial flow fan EXVA


Auxiliary Liquid valve A
Filter A
Capillary
Exhaust Main
temp. sensor Capillary Capillary A
EXVB
Check Filter B Liquid valve B
Condenser Coil temp. Valve flow fan Evaporator
sensor Capillary B
4-way
valve
Cross

Indoor pipe out


temp. sensor A Gas valve A

Compressor Indoor pipe out


temp. sensor B
Gas valve B

Indoor Unit
Outdoor Unit
5.2 Refrigeration circuit drawing of inverter tri-zone

Axial flow fan


Capillary A EXV A Liquid valve A
Auxiliary
Capillary
Exhaust Main Filter A
temp. sensor Capillary Capillary B EXV B Liquid valve B

Check Filter B
Condenser Coil temp. Valve Capillary C EXV C Liquid valve C flow fan Evaporator
sensor
4-way
valve Filter C
Cross

Indoor pipe out


temp. sensor A Gas valve A
Indoor pipe out
Compressor temp. sensor B Gas valve B

Indoor pipe out


temp. sensor C Gas valve C

Indoor Unit
Outdoor Unit
8.3 Refrigeration circuit drawing of inverter qua-zone

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6. Indoor units combination


6.1 Indoor unit combination for M2OC-18HRDN1-M
Comb. Combinations
Unit A Unit B
9k —
Dual(1x1) 12k —
18k —
9k 9k
Dual (1x2) 9k 12k
12k 12k

6.2 Indoor unit combination for M3OC-27HRDN1-M


Comb. Combinations
Unit A Unit B Unit C
9k — —
TRI (1x1) 12k — —
18k — —
9k 9k —
9k 12k —
TRI (1x2) 9k 18k —
12k 12k —
12k 18k —
9k 9k 9k
TRI (1x3) 9k 9k 12k
9k 12k 12k

6.3 Indoor unit combination for M4OC-36HRDN1-M


Comb. Combinations
Unit A Unit B Unit C Unit D
9k — — —
QUA (1x1) 12k — — —
18k — — —
9k 9k — —
9k 12k — —
QUA (1x2) 9k 18k — —
12k 12k — —
12k 18k — —
18k 18k — —
9k 9k 9k —
9k 9k 12k —
9k 9k 18k —
9k 12k 12k —
QUA (1x3) 9k 12k 18k —
9k 18k 18k —
12k 12k 12k —
12k 12k 18k —
12k 18k 18k —
9k 9k 9k 9k
9k 9k 9k 12k
9k 9k 9k 18k
9k 9k 12k 12k
QUA(1x4) 9k 9k 12k 18k
9k 12k 12k 12k
9k 12k 12k 18k
12k 12k 12k 12k
12k 12k 12k 18k

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7. Installation Details
7.1 Wrench torque sheet for installation
Outside diameter Torque Additional tightening torque
mm inch N.cm N.cm
$ 6.35 1/4 1500(153kgf.cm) 1600(163kgf.cm)
$ 9.52 3/8 2500(255kgf.cm) 2600(265kgf.cm)
$ 12.7 1/2 3500(357kgf.cm) 3600(367kgf.cm)

7.2 Connecting the cables


The power cord of connect should be selected according to the following specifications sheet.

For power line:

Unit AWG
dual-zone(18K outdoor unit) 14
tri-zone (27K outdoor unit). 14
qua-zone(36K outdoor unit) 12
For indoor unit and outdoor unit connection line, 16AWG is ok for all.

7.3 Pipe length and the elevation


Pipe size Standard Max. Max. Additional
Unit length Elevation Length refrigerant
Gas Liquid
(m) B (m) A (m) (g/m)

9K 3/8•• ($ 9.53) 1/4•• ($ 6.35) 20


5 8 20
(0.212
12K/18K 1/2•• ($ 12.7) 1/4•• ($ 6.35) (16.4ft) (26.2ft) (65.6ft)
ozs/ft)

Caution:

Capacity test is based on standard length and maximum allowance length is based on reliability.
Oil trap should be installed per 3-5 meters.

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7.4 Installation for the first time


Air and moisture in the refrigerant system have undesirable effects as below:
● Pressure in the system rises.
● Operating current rises.
● Cooling or heating efficiency drops.
● Moisture in the refrigerant circuit may freeze and block capillary tubing.
● Water may lead to corrosion of parts in the refrigerant system.
Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested and
evacuated to remove gas and moisture from the system.
Gas leak check (Soap water method):
Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit
connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come
out, the pipes have leakage.
1. Air purging with vacuum pump

(Indoor unit) (Liquid side) (Outdoor unit)

Two-way valve

Close

(Gas side)

Three-way valve

Manifold valve Close


Compound meter
Pressure
gauge
20Pa
Lo Hi

Handle Lo Handle Hi
Charge hose Charge hose

Vacuum
pump

Vacuum
pump

1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and
3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If
the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage

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points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump.
Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum
pump).
7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas
coming out, and then tighten the flare nut again. Make sure the pressure display in the pressure
indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the 3
way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
2. Air purging by refrigerant

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the closed position.

2). Connect the charge set and a charging cylinder to the service port of the 3-way valve.

3). Air purging.

Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on

the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times.

After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.

4). Check the gas leakage.

Check the flare connections for gas leakage.

5). Discharge the refrigerant.

Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the

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2-way valve approximately 45’ until the gauge indicates 0.3 to 0.5 Mpa.

6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open

position.

Be sure to use a hexagonal wrench to operate the valve stems.

7). Mount the valve stems nuts and the service port cap.

Be sure to use a torque wrench to tighten the service port cap to a torque 18N·m.

Be sure to check the gas leakage.


3. Adding the refrigerant if the pipe length >5m

Electronic scale

Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve.
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of
the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the liquid charge.

2). Purge the air from the charge hose.


Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air
(be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.

6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose

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from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the

hose.

7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.

Be sure to check for gas leakage.

7.5 Adding the refrigerant after running the system for many years

Electronic scale

Procedure:

1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve.
Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the
cylinder bottom up to ensure liquid charge.

2). Purge the air from the charge hose.


Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air
(be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.

6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low

side), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air

conditioner before disconnecting the hose.

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7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Be sure to check for gas leakage.

7.6 Re-installation while the indoor unit need to be repaired


1. Collecting the refrigerant into the outdoor unit

Procedure

1). Confirm that both the 2-way and 3-way valves are set to the opened position

Remove the valve stem caps and confirm that the valve stems are in the opened position.

Be sure to use a hexagonal wrench to operate the valve stems.

2). Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.

3). Air purging of the charge hose.

Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5 seconds

and then close it quickly.

4). Set the 2-way valve to the close position.

5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.

6). Set the 3-way valve to the closed position immediately

Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa.

Disconnect the charge set, and tighten the 2-way and 3-way valve’s stem nuts.

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Use a torque wrench to tighten the 3-way valves service port cap to a torque of 1.8 kgf.m.

Be sure to check for gas leakage.


2. Air purging by the refrigerant

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the closed position.

2). Connect the charge set and a charging cylinder to the service port of the 3-way valve

Leave the valve on the charging cylinder closed.

3). Air purging.

Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on

the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times.

After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.

4). Check the gas leakage

Check the flare connections for gas leakage.

5). Discharge the refrigerant.

Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the

2-way valve approximately 45’ until the gauge indicates 0.3 to 0.5 Mpa.

6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open

position

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Be sure to use a hexagonal wrench to operate the valve stems.

7). Mount the valve stems nuts and the service port cap

Be sure to use a torque wrench to tighten the service port cap to a torque 18N.m.
Be sure to check the gas leakage.
7.7 Re-installation while the outdoor unit need to be repaired
1. Evacuation for the whole system

Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the opened position.

2). Connect the vacuum pump to 3-way valve’s service port.

3). Evacuation for approximately one hour. Confirm that the compound meter indicates -0.1Mpa.

4). Close the valve (Low side) on the charge set, turn off the vacuum pump, and confirm that the gauge

needle does not move (approximately 5 minutes after turning off the vacuum pump).

5). Disconnect the charge hose from the vacuum pump.

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2. Refrigerant charging

Procedure:

1). Connect the charge hose to the charging cylinder; open the 2-way valve and the 3-way valve
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of
the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.

2). Purge the air from the charge hose


Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air
(be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant

If the system cannot be charge with the specified amount of refrigerant, or can be charged with a little at

a time (approximately 150g each time) , operating the air conditioner in the cooling cycle; however, one

time is not sufficient, wait approximately 1 minute and then repeat the procedure.

5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way

valve’s service port immediately


If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air
conditioner before disconnecting the hose.

6). Mounted the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Be sure to check for gas leakage

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8. Electronic control function
8.1 Abbreviation
T1: Indoor ambient temperature

T2: Coil temperature of indoor heat exchanger middle.


T2B: Coil temperature of indoor heat exchanger outlet.

T3: Coil temperature of outdoor heat exchanger

T4: Outdoor ambient temperature


T5: Compressor discharge temperature
Ts: Setting temp.

8.2 Electric control working environment.


8.2.1 Input voltage: 230V.
8.2.2 Input power frequency:60Hz.
8.2.3 Indoor fan normal working amp. is less than 1A.
8.2.4 Outdoor fan. Normal working amp. is less than 1.5A.
8.2.5 Four-way valve normal working amp. is less than 1A.
8.2.6 Swing motor: DC12V.

8.3 Outdoor unit’s digital display tube


There is a digital display tube in outdoor PCB.
Digital display tube display function
• In standby , the LED displays “- -”
• In compressor operation, the LED display the running frequency,
• In defrosting mode, The LED displays “dF” or alternative displays between running frequency and
“dF”(each displays 2s)
• In compressor pre-heating, The LED displays “- -”
• In protection or malfunction, the LED displays error code or protection code.

8.4 Outdoor unit point check function


There is a check switch in outdoor PCB.
Push the switch SW1 to check the states of unit when the unit is running. The digital display tube will display
the follow procedure when push SW1 each time.
Display Remark
1 Indoor unit capacity demand code
2 Outdoor unit running mode code Off:0, Cooling:1, Heating:2
3 Amendatory capacity demand code
4 Outdoor unit fan motor state Off:0, Low speed:1, High speed:2
5 Evaporator outlet temp. for 1# indoor unit Actual data
6 Evaporator outlet temp. for 2# indoor unit Actual data
7 Evaporator outlet temp. for 3# indoor unit Actual data
8 Evaporator outlet temp. for 4# indoor unit Actual data
9 Condenser pipe temp. Actual data
10 Ambient temp. Actual data
11 Compressor discharge temp. Actual data
12 Inverter current Actual data
13 EXV open angle for 1# indoor unit Actual data divide 8

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14 EXV open angle for 2# indoor unit Actual data divide 8
15 EXV open angle for 3# indoor unit Actual data divide 8
16 EXV open angle for 4# indoor unit Actual data divide 8
17 Power supply of outdoor unit AD data
18 Indoor unit number The indoor unit can communicate with outdoor unit well.
19 The last error or protection code 00 means no malfunction
20 frequency value Actual data
21 Ambient temp. of 1# indoor unit Actual data
22 Condenser pipe temp. of 1# indoor unit Actual data
23 Ambient temp. of 2# indoor unit Actual data
24 Condenser pipe temp. of 2# indoor unit Actual data
25 Ambient temp. of 3# indoor unit Actual data
26 Condenser pipe temp. of 3# indoor unit Actual data
27 Ambient temp. of 4# indoor unit Actual data
28 Condenser pipe temp. of 4# indoor unit Actual data
29 • • Check point over

The following items from 6.4.1 to 6.4.6 are for the explanation of the point check functions.
8.4.1 Frequency of compressor:
Display Frequency of compressor (Hz)
30 30
-- Stand by
60 60

8.4.2 Running mode:


Display Corresponding mode
0 Off
1 Cooling mode
2 Heating mode

8.4.3 Capacity demand:


Cooling mode
Capacity 2000-2 2000-2 3000-3 4500-5 5000-5 5500-6 6100-7 7000-7 7500-8 >7500
500 500 800 000 500 100 000 500 000
Correspondi 1 2 3 4 5 6 7 8 9 >=10
ng Code
Heating mode
Capacity 2000-2 2000-2 3000-3 4500-5 5500-6 6100-7 6100-7 7000-7 7500-8 >8000
500 500 800 000 100 000 000 500 000
Correspondin 1 2 3 4 5 6 7 8 9-10 >=11
g Code
Note:
The capacity is just for reference.

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8.4.4Number of indoor unit
Display Number of indoor unit
1 1
2 2
3 3

8.4.5 Outdoor ambient temp:


Corresponding Corresponding
Display Corresponding temp. Display Display
temp. temp.
15 -7.5 50 10 80 25
16 -7 51 10.5 81 25.5
17 -6.5 52 11 82 26
18 -6 53 11.5 83 26.5
19 -5.5 53 11.5 84 27
20 -5 54 12 85 27.5
21 -4.5 55 12.5 86 28
22 -4 56 13 87 28.5
23 -3.5 57 13.5 88 29
24 -3 58 14 89 29.5
26 -2 59 14.5 90 30
27 -1.5 60 15 91 30.5
28 -1 61 15.5 92 31
29 -0.5 62 16 93 31.5
30 0 63 16.5 93 31.5
31 0.5 63 16.5 94 32
32 1 64 17 95 32.5
33 1.5 65 17.5 96 33
34 2 65 17.5 97 33.5
35 2.5 66 18 98 34
36 3 67 18.5 99 34.5
37 3.5 68 19 10. 35~40
38 4 69 19.5 11. 40~45
39 4.5 70 20 12. 45~50
40 5 71 20.5 13. 50~55
41 5.5 72 21 14. 55~60
42 6 73 21.5 15. 60~65
43 6.5 74 22 16. 65~70
44 7 75 22.5
45 7.5 75 22.5
46 8 76 23
47 8.5 77 23.5
48 9 78 24
49 9.5 79 24.5

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8.4.6 Opening degree of electronic expansion valve:
Actual opening degree equals the display data divided 8

8.5 Protection
8.5.1 Three minutes delay at restart for compressor.
8.5.2 Temperature protection of compressor discharge.
When the compressor discharge temp. is getting higher, the running frequency will be limited as below rules:
----If 102℃<T5<115℃, decrease the frequency to the lower level every 2 minutes till to F1.
---If T5>115 ℃
for 10 seconds, the compressor will stop and restart till T5<90℃.
8.5.3 Low voltage protection
VOLTAGE

VOLREL1
No limit
VOLLIMT1
VOLFRE1 VOLREL2

VOLLIMT2
VOLFRE2 VOLREL3

VOLLIMT3
Off

Model VOLLIMT1 VOLLIMT2 VOLLIMT3 VOLREL1 VOLREL2 VOLREL3 VOLFRE1 VOLFRE2


M2OC-18HRDN1-M 230 200 120 260 210 135 62 54
M3OC-27HRDN1-M 245 220 120 265 240 135 78 45
M4OC-36HRDN1-M 200 185 120 210 195 135 54 42

Note: if the low voltage protection occurs and not resumes within 3min, it will keep the protection always
after restart the machine.

8.5.4 Compressor current limit protection


If the compressor current exceeds the current limit value for 10 seconds, the compressor frequency will be
limited as below table.
Cooling mode:
Current frequency(Hz) Current limit value(A) Frequency limit
COOL_F10 ICOOLLMT6
Decrease the frequency to COOL_F4 and run at
COOL_F9 ICOOLLMT5 COOL_F4 for 3 minutes.
COOL_F8 ICOOLLMT4
After that, the frequency will be adjusted according to the
COOL_F7 ICOOLLMT3 capacity demand and rise to the upper level every 3
COOL_F6 ICOOLLMT2 minutes
(When the frequency>COOL_F4 via capacity demand).
COOL_F5 ICOOLLMT1
If the current frequency is lower than COOL_F4, the frequency will not be limited.
After 10s of the compressor start, if the current>ICOOL,the AC will display the failure for 30 seconds and stop. The AC will restart 3
minutes later.

Heating mode:
Current frequency(Hz) Current limit value(A) Frequency limit
HEAT_F12 IHEATLMT8 Decrease the frequency to HEAT_F4 and run at HEAT_F4
for 3 minutes.
HEAT_F11 IHEATLMT7
HEAT_F10 IHEATLMT6 After that, the frequency will be adjusted according to the
capacity demand and rise to the upper level every 3
HEAT_F9 IHEATLMT5
minutes
HEAT_F8 IHEATLMT4

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HEAT_F7 IHEATLMT3 (When the frequency>Heat_F4 via capacity demand).

HEAT_F6 IHEATLMT2
HEAT_F5 IHEATLMT1
If the current frequency is lower than HEAT_F4, the frequency will not be limited.
After 10s of the compressor start, if the current>IHEAT,the AC will display the failure for 30 seconds and stop. The AC will restart 3
minutes later.

8.5.5 Indoor / outdoor units communication protection


If the indoor units can not receive the feedback signal from the outdoor units for 2 minutes, the AC will stop
and display the failure.

8.5.6 High condenser coil temp. protection.


When T3>65℃ for3 seconds, the compressor will stop while the indoor fan and outdoor fan will continue.
When T3<52 ℃,
andthe
theprotection
compressorwill will
release
restart after 3 minutes.
8.5.7 Outdoor unit anti-freezing protection
When T2B<0 ℃
theforindoor
250 seconds,
unit capacity demand will be zero and resume to normal when
T2B>10 ℃.

8.5.8 Oil return


Running rules:
1. If the compressor frequency keeps lower than RECOILINFRE for 2hours,the AC will rise the frequency
to RECOILFRE for 3mins and then resume to former frequency.

Model RECOILINFRE
M2OC-18HRDN1-M 45
M3OC-27HRDN1-M 45
M4OC-36HRDN1-M 40

2. During the oil return process, the EXV and indoor units keep the current running mode, the frequency
will not be limited by the compressor discharge temp. and the current.

8.5.9 Compressor preheating functions


----Preheating permitting condition:

If T4(outdoor ambient temperature)<3 ℃ andpowered on or if T4<3


newly ℃ and co
for over 3 hours, the compressor heating cable will work.
----Preheating mode:
A weak current flow through the coil of compressor from the wiring terminal of compressor, then the
compressor is heated without operation.
----Preheating release condition:

If T4>5 ℃ or
the compressor starts running, preheating function will stop.

8.5.10 Compressor crankcase heater


When T4<3℃and the compressor is not running, the crankcase heater will be active.
When T4≧5℃or the compressor starts up, the crankcase heater will stop work.

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9. Troubleshooting
9.1 Indoor unit error code explanation:
Vertu series & 9A series:
Display LED STATUS
E0 EEPROM parameter error
E1 Communication malfunction between indoor and outdoor units
E2 Zero-crossing signal error
E3 Indoor fan speed out of control

E5 Open or short circuit of outdoor temperature sensor

E6 Open or short circuit of room or evaporator coil temperature sensor

P0 Inverter module protection


P1 Over voltage or too low voltage protection
P2 Temperature protection of compressor top.
P3 Outdoor temp. too low protection
P4 Inverter compressor drive error

9.2 Outdoor unit error code explanation:


Display LED STATUS
E0 EEPROM parameter error
E1 No 1 Indoor units pipe temp. sensor or connector of pipe temp. sensor is defective
E2 No 2 Indoor units pipe temp. sensor or connector of pipe temp. sensor is defective
E3 No 3 Indoor units pipe temp. sensor or connector of pipe temp. sensor is defective
E6 No 4 Indoor units pipe temp. sensor or connector of pipe temp. sensor is defective
E4 Open or short circuit of outdoor temperature sensor
E5 Compressor volt protection
E7 Communication error between outdoor IC and DSP
P0 Temperature protection of compressor top.
P1 High pressure protection (just for 36K 1x4 units.)
P2 Low pressure protection (just for 36K 1x4 units.)
P3 Compressor current protection
P4 Inverter module protection
P5 Outdoor temp. too low protection
P6 Condenser high-temperature protection
P7 Compressor driving protection
PF PFC protection (just for 36K 1x4 units.)

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9.3 Trouble shooting
9.3.1 Indoor unit trouble shooting

Indoor unit display LED STATUS

E0 EEPROM parameter error

Shut off the power supply and turn on it 1 minute later

The problem comes out again

No
Is the EEPROM chip plugged in indoor PCB Correct the connection

Replace the main PCB of indoor unit

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Indoor unit display LED STATUS

E1 Communication malfunction between indoor and outdoor units

Turn off the power supply, after 1 minute, connect the


power supply, turn on the unit with remote controller

The unit does not work normally

Check the wiring between indoor and outdoor


No
unit. Is the connection of L, N, S and GND good?
Reconnect and retest

Yes

Is the LED4(red) bright and LED1(yellow) Yes


blinking on outdoor PCB? Replace indoor PCB and repower

No The unit does not


work normally

The power supply for outdoor PCB is fail.


Check the wiring on outdoor PCB Yes
comparing with wiring plate. Is the Replace outdoor e-box.
connection good?

No

Correct the connection

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Indoor unit display LED STATUS

E2 Zero-crossing signal error

Is power supply and NO Be sure the power supply is good


connection of connectors and correct the connection
good?

YES
Indoor PCB is defective. Replace
the indoor PCB.

Indoor unit display LED STATUS

E3 Indoor fan speed out of control

Is the indoor fan motor NO


Repair the connector and
connector and connection
reconnect
good?

YES

Is voltage being applied to


the fan motor? YES
Indoor PCB is defective.
(rang 90v-160v between Replace the indoor PCB.
mid pin and N on CN1

NO
Replace the indoor fan
motor

Indoor unit display LED STATUS

E5 Open or short circuit of outdoor temperature sensor

Is the outdoor temperature NO


Repair the connector and
sensor connector and
reconnect
connection good?

YES

YES
Replace the sensor and Replace outdoor e-box
check if E5 display again?

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Indoor unit display LED STATUS

E6 Open or short circuit of room or evaporator coil temperature sensor

Is the indoor temperature


and evaporator sensor NO
Repair the connector and
connector and connection reconnect
good?

YES

YES
Replace the sensor and Replace the.indoor PCB
check if E6 display again?

Indoor unit display LED STATUS

P0 Inverter module protection

No
Check the connectors in outdoor PCBs。Is connection to connector Repair connector
good?

Yes

Is the wires to compressor right

Yes

Check the outdoor inverter module 。 Is it breakdown between


P-N,P-U,P-V; P-W;N-W,N-U,N-V
At inverter module Yes
Inverter module is defective,
Normally, P-N: ~1.0MΏ, P-U: ~2.0MΏ
P-V: ~2.0MΏ, P-V: ~2.0MΏ; N-W: ~1.0MΏ

No

Check compressor
Check the resistance between the terminal U, V, W with multimeter, if Ruv=Ruw=Rwv, it is
OK. Otherwise, to replace the compressor.

Indoor unit display LED STATUS

P1 Over voltage or too low voltage protection

NO
Is the power supply good? Be sure the power supply is
normal when using the units
YES

Replace the outdoor e-box.

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Indoor unit display LED STATUS

P2 Temperature protection of compressor top.

No No
Does the compressor operate? Is the connection good? Reconnect it

Yes
Yes

Is refrigerant circulation
volume normal? No
Is protector normal? Replace it

No,
Charge refrigerant
Yes

Is the abnormality the same


after gas charging? Replace the outdoor PCB.

There is block (Such as capillary or


welded points of the pipes.)

Indoor unit display LED STATUS

P3 Outdoor temp. too low protection

The trouble shooting is same with one of outdoor unit P3 protection.

Indoor unit display LED STATUS

P4 Inverter compressor drive error

Is the connection of compressor good?


Is the wiring sequence right? The voltage No
Reconnect and retry
range proper?

Yes

No
Replace the outdoor PCB Replace inverter compressor.

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9.3.2 Outdoor unit trouble shooting

Outdoor unit display LED STATUS

E0 EEPROM parameter error

Shut off the power supply and turn on it 1 minute later

The problem comes out again

No
Is the EEPROM chip plugged in indoor PCB Correct the connection

Replace the main PCB of indoor unit

Outdoor unit display LED STATUS

No 1 Indoor units pipe temp. sensor or connector of pipe temp. sensor is


E1
defective

Is connection to connector of pipe temp. sensor good?


No

Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1

Replace the sensor

Outdoor unit display LED STATUS

No 2 Indoor units pipe temp. sensor or connector of pipe temp. sensor is


E2
defective

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Is connection to connector of pipe temp. sensor good?

No

Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1

Replace the sensor

Outdoor unit display LED STATUS

No 3 Indoor units pipe temp. sensor or connector of pipe temp. sensor is


E3
defective

Is connection to connector of pipe temp. sensor good?


No
Yes

Repair connector
Check the resistance of the temp. sensor according to Annex 1

Replace the sensor

Outdoor unit display LED STATUS

No 4 Indoor units pipe temp. sensor or connector of pipe temp. sensor is


E6
defective

Is connection to connector of pipe temp. sensor good?

No

Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1

Replace the sensor

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Outdoor unit display LED STATUS

E4 Open or short circuit of outdoor temperature sensor

Is connection to connector of pipe temp. sensor good?

No

Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1

Replace the sensor

Outdoor unit display LED STATUS

E5 Compressor volt protection

Check the voltage of power supply, if the voltage is about 220V, turn off the
power supply to indoor unit and turn it on again after 1 minute

Does the trouble occur again?

Yes

Check the DC voltage between pin P & N on the IPM, if the voltage is
310V~380V, it is OK.

No

Replace the outdoor power board

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Outdoor unit display LED STATUS

E7 Communication error between outdoor IC and DSP

Is the LED in outdoor main PCB light?

Yes

Check the signal wires between outdoor


No PCBs, is it connected good.

1.Is the +5 voltage in outdoor main board?


Power Board: CN4, Red wire and yellow (GND)
No Outdoor main PCB: CZ1
2.Is the +12v voltage in outdoor main board?
Power Board: CN1, Purple wire and yellow (GND)

Inverter module defective.


Rectifier circuit is bad connection or
defective when the voltage in outdoor is
abnormal .
P and N 310V~380V(DC)

Yes

Replace the main control board


No

Replace the IPM module

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Outdoor unit display LED STATUS

P0 Temperature protection of compressor top.

Off: 105c; On: 90c


The trouble shooting is same with the one of indoor unit P2 protection.

Outdoor unit display LED STATUS

P3 Compressor current protection

Check the resistance of compressor, normally No


U and V is 0.6 ohm
U and W is 0.6 ohm
V and W is 0.6 ohm

The compressor is defective


No

Turn one indoor unit only, Does the compressor start after No
3 minutes?

Yes
The compressor is defective
Does the trouble occur again after compressor
running some time?

Yes

Check the refrigerant circulation volume and pressure

If refrigerant circulation volume and pressure is OK, change the outdoor main PCB.

Outdoor unit display LED STATUS

P4 Inverter module protection

The trouble shooting is same with the one of indoor unit P0 protection

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Outdoor unit display LED STATUS

P6 Condenser high-temperature protection

When outdoor pipe temp. is more than 65°C, the unit will stop, and unit runs again when outdoor pipe temp. less than
52°C.

Is the outdoor pipe temp. more than 65°C ?

No

Is the outdoor pipe temp sensor right according to the annex 1

Yes No

Replace the outdoor main board Replace the outdoor pipe temp sensor

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Outdoor unit display LED STATUS

PF PFC module protection

Check the voltage of power supply, if the voltage


is about 220V, turn off the power supply and
turn it on again after 1 minute

Does the unit work


normally ?

No

Check whether the No


power supply of bridge Replace the
rectifiers input port is outdoor PCB
normal.

Yes

Check whether the power No


supply of bridge rectifiers Replace bridge rectifiers
output port is 325VDC

Yes
Check whether
Check whether the No the PFC No
voltage between P and inductance is Replace PFC
N port in IPM is 380V. normal.

Yes
Yes
Check whether the
wiring between PCB
and PFC module is Replace the PFC inductance
normal.

Yes

Replace outdoor e-box.

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Annex 1
Characteristic of temp. sensor
Temp. ℃ Resistance K© Temp. ℃ Resistance K© Temp. ℃ Resistance K©

-10 62.2756 17 14.6181 44 4.3874

-9 58.7079 18 13.918 45 4.2126

-8 56.3694 19 13.2631 46 4.0459

-7 52.2438 20 12.6431 47 3.8867

-6 49.3161 21 12.0561 48 3.7348

-5 46.5725 22 11.5 49 3.5896

-4 44 23 10.9731 50 3.451

-3 41.5878 24 10.4736 51 3.3185

-2 39.8239 25 10 52 3.1918

-1 37.1988 26 9.5507 53 3.0707

0 35.2024 27 9.1245 54 2.959

1 33.3269 28 8.7198 55 2.8442

2 31.5635 29 8.3357 56 2.7382

3 29.9058 30 7.9708 57 2.6368

4 28.3459 31 7.6241 58 2.5397

5 26.8778 32 7.2946 59 2.4468

6 25.4954 33 6.9814 60 2.3577

7 24.1932 34 6.6835 61 2.2725

8 22.5662 35 6.4002 62 2.1907

9 21.8094 36 6.1306 63 2.1124

10 20.7184 37 5.8736 64 2.0373

11 19.6891 38 5.6296 65 1.9653

12 18.7177 39 5.3969 66 1.8963

13 17.8005 40 5.1752 67 1.830

14 16.9341 41 4.9639 68 1.7665

15 16.1156 42 4.7625 69 1.7055

16 15.3418 43 4.5705 70 1.6469

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Annex 2
1. Reference voltage data:

a) Rectifier : Input :220-230V(AC), output :310V(DC)


b) Inverter module: U,V, W 3ph.
Result
U-V 60-150V(AC)
U-W 60-150V(AC)
V-W 60-150V(AC)
P-N DC 310V

c) Photo-couple PC817, PC851: Control side <+5V, AC side :< 24V(AC)


d) S terminal and N: changeable from 0-24V

2. Check the Diode Bridge component ( In wiring diagram, rectifier)

Remark: If this part is abnormal, the LED will not light.

~ +

- ~

Multi-meter Result

Forward Resistance Backward Resistance

+ _ Infinite Infinite

~ ~500 ohm Infinite

~ +
- ~ ~500 ohm Infinite

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