Hangzhou Chenrui

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Hangzhou Chenrui Air Separator Installation Manufacture Co.

, Ltd
杭州辰睿空分设备制造有限公司
Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd
Add: Chunjian Industrial Park, Chunjian town, Fuyang, Zhejiang 311403 China
E-mail:crsales-3
E-mail:[email protected] Web:
Web:http://www.oxygennitrogengenerator.com/
Tel:
Tel:0086-15088601709
0086-15088601709 Fax:
Fax:0086-0571-63492916

1. Company Information
Hangzhou Chenrui Air Separator Installation Manufacture CO., Ltd located in Fuyang, Hangzhou city.,
it’s one of the first class intelligent, low energy consumption and high-efficiency air separator equipment
manufacture in China. We focus on providing the most advanced, reasonable and energy-saving air
separation equipment in the industrial field.
As the market's demand, Chenrui determined to be pioneering and innovative and to make progress. Fully
implements QES management system. Achieved National Industrial Product Production License, State-level
High-tech Enterprises Certification, 3 invention patents, 33 utility model patents ans so on.
Continuous technological innovation and upgrading, brings the value for industry and society, make the
air separator equipment more individual, intelligent and high-speed.
Advanced production technology will surely achieve extraordinary products. Chenrui pioneered vacuum
dust removal molecular sieve filling system, large shot blasting machine, automated welding process,
efficient production process and excellent production environment let CHENRUI brand become benchmark
of air separation equipment manufacturing industry.
In the era of information and globalization, Chenrui always insists to build long-term cooperation with
design institutes and research institutes. According to actual demand, introduced all kinds of high-tech
equipment and production technology.
As a supplier of air separator equipment system, we have 5 main products:
1. PSA oxygen generator
2. PSA nitrogen generator
3. VPSA oxygen generator
4. Cryogenic air separator plant
5. Small liquid nitrogen generator
Our generators are popular used in petrochemical industry, the electronics industry, textile industry,
pharmaceutical industry, food and beverage industry, medical cosmetology industry, animal husbandry and
so on.
We sincerely hope to promote, by joint our efforts, both trade and friendship to our mutual advantage.

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd
2. PSA Oxygen Generator
2.1 Technical Parameters
Oxygen capacity 3-200Nm3/h

Oxygen purity 90%-93%

Output pressure 0.1-0.3MPa(1-3Bar) adjustable / 15MPa filling pressure offered

2.2 Working Principle


PSA oxygen generator is an automatic equipment which separate oxygen from air. According to the
performance of molecular sieve, its adsorption when pressure risen and desorption when pressure loose.
Molecular sieve’s surface and inner surface and interior are filled with micro pores. Nitrogen molecule has a
faster diffusion rate of molecular sieve and oxygen molecules has a slower diffusion rate. Oxygen molecules
are enriched in the end from the absorption tower.
Oxygen generator is constructed according to the principle of operation PSA (pressure swing adsorption)
and it compressed by two absorption towers filled up with molecular sieve. The two absorption towers are
crossed by compressed air (previously purified oil, water,dust, etc) . While one of the absorption tower
produce oxygen, the other one release nitrogen gas to atmosphere. The process comes in cycle way. The
generator is controlled by a PLC.

2.3 Oxygen Generator Applications


2.3.1. Ferrous metallurgy: For electric furnace steel making, blast furnace iron making, cupola oxygen
blasting and heating and cutting, etc
2.3.2. Non-ferrous metal refinery: It can improve productivity and reduce energy cost, also protect our
environment.
2.3.3. Water process: For oxygen aeration active mud process, reaeration of surface water, fish farming,
industrial oxidation process, humid oxygenation.
2.3.4. Customized equipment with pressure high up to 100bar, 120bar, 150bar, 200bar and 250 bar are
available for cylinder filling.
2.3.5. Medical-grade O2 gas can be obtained by equipping extra purifying device for removing bacteria,
dust and odor.
2.3.6. Others: Chemical industry production, solid garbage burning, concrete production, glass
manufacturing...etc.

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd

3. PSA Nitrogen Generator


3.1 Technical Parameters
Nitrogen capacity 3-3000Nm3/h

Nitrogen purity 95-99.9995%

Output pressure 0.1-0.8MPa(1-8Bar) adjustable / or as customer’s requirement

3.2 Working Principle


PSA nitrogen generator and PSA oxygen generator have similar principle. Molecular sieve as an
adsorbent under the principle of pressure swing adsorption (PSA), will get nitrogen/oxygen from compressed
air.

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd
Perfect process design get high performance. Unique vacuum molecular sieve filling system and
impacted technology increase the life of molecular sieve. Skid-mounted structure makes installation and
transportation more convenient. With DCS controller system and remote output and control system. High
automatic, unmanned operation.

3.3 Application
PSA Nitrogen generator system is widely used in Food packing; Food storing; Electric & Electronic
industry ; Petro-gas & Oil field; Chemicals & Petero-chemicals; Coal-mine;Pharmacy; SMT; Lab;
Fired-resistance; Air diving and etc.

3.4 PSA Technical Features


3.4.1.Full Automation
All systems are designed for un-attended operation and automatic nitrogen (oxygen) demand adjustment.
3.4.2. Lower Space Requirement
The design and instrument makes the plant size very compact,assembly on skids,prefabricated from
factory.
3.4.3. Fast Start-up
Start-up time is only 30 minutes to get desired nitrogen (oxygen) purity. So these units can be switched
ON&OFF as per nitrogen(oxygen) demand changes.
3.4.4. High Reliability
Very reliable for continuous and steady operation with constant Nitrogen purity.Plant availability time is
better than 99% always.
3.4.5. Molecular Sieves life
Expected Molecular sieves life is around 15-years , so whole life time of PSA nitrogen (oxygen) generator
no replacement costs.
3.4.6.Adjustable
By altering flow,you can deliver nitrogen with precisely the right purity.

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd
4. Small Liquid Nitrogen Generator
4.1 Technical Parameters

Capacity Power Nitrogen gas capacity Nitrogen gas pressure Power


Purity
(L/h) (kw) required (Nm3/h) required (Mpa) (AC/V)

3 13.5 4 0.8 220

5 14.5 6 0.8

10 27.5 12 1.0
99.9% or as
20 54.5 30 user’s 1.0
requirement 380
30 65 40 1.6
40 81 50 1.0
50 99.5 60 1.6

4.2 Working Principle


Mixed-refrigerant Joule-Thomson (MRJT) refrigerator at low temperature ranges driven by single
compressor with pre-cooling is applied to liquefy nitrogen (-180℃) for Nitrogen Liquefier from TIPC, CAS.
MRJT, a Joule-Thomson cycle based on reoccupation and multicomponent mixed-refrigerants through
optimizing various refrigerants with different boiling points with a good match along with their respective
efficient refrigeration temperature ranges, is an efficient refrigerator for the temperature range from -40 to
-196℃.
The feature of this product is as following: the available mature commercial compressors and heat
exchanges, high liquefaction efficiency, high reliability, no maintenance and long life.

4.3 Application
1)Fish boat,hotel and food processing plant: food quick-freezing,Beverage processing
2)Hospital and beauty salon:Liquid nitrogen refrigerating apparatus, Vaccine preservation
3)Laboratory: transducer calibration,Specimen preservation
4)Farm: Embryo freezing instrument,freezing spermatozoon

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd

4.4 Advantage
4.4.1. Low power consumption.
4.4.2. Automatic operate.
4.4.3. Small floor space.
4.4.4. Durable. Can work 24 hours per day.
4.4.5. One station of liquid nitrogen generator manufacture. ( we supply liquid nitrogen generator, vacuum
tube and liquid nitrogen dewar).

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd
5. VPSA Oxygen Generator
5.1 Technical Parameters

Oxygen capacity 100-10000Nm3/h

Oxygen purity 90-93%

Output pressure 10-15KPa or as customer’s requirement

According to the roots blower will absorb at lower pressure, roots vacuum pump will analytic when in
vacuum circumstance, we get oxygen from lower pressure air. With the feature of simple process flow,
oxygen capacity could be under 10000Nm3/h, less power consumption, more cheap, more stable, more safe,
easy to operate and long life time. VPSA oxygen generator will always use for oxygen-enriched
combustion.

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd
6. Cryogenic Air Separator Plant
6.1 Small Cryogenic Air Separator Plant
6.1.1Technical Parameters

Oxygen Oxygen Nitrogen Nitrogen


Oxygen Nitrogen Start-up
Model capacity outlet capacity outlet
purity (%) purity (%) time
(Nm3/h) pressure (Nm3/h) pressure

KDON-50/100 50 100 12
KDON-100/200 100 200 12
KDON-150/600 150 20KPa 600 15KPa or as
KDON-170/400 170 99.6 Or as user’s 400 <10 user’s 12
requirement requirement
KDON-350/800 350 800 16
KDON-550/1200 550 1200 16
KDON-1000/1000 1200 1000 24

6.1.2 Working Principle


Air liquefaction by turbo expander refrigeration cycle principle. According to the different liquefaction
point of oxygen and nitrogen, we get high pure nitrogen gas(nitrogen purity 99.99%) and oxygen gas
(oxygen purity 99.6) after second rectification. It also could get some liquid gas.

6.2 High Purity Nitrogen Air Separator Plant


6.2.1 Technical Parameters

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Hangzhou Chenrui Air Separator Installation Manufacture Co., Ltd

Liquid Liquid Air


Nitrogen Working Working
Purity Pressure nitrogen nitrogen capacity
Model capacity pressure cycle time
(ppmo2) (Kpa) capacity purity request
(Nm3/h) (Kpa) (M)
(L/h) (ppmo2) (Nm3/h)

KDN-50 50 0.7 195 0.95 6


≤5 / /
KDN-100 100 0.7 360 0.95 6
KDN-300/20Y 300 0.63 20 1100 0.8 12
KDN-600/30Y 600 0.63 30 1800 0.7 12
KDN-800/40Y 800 0.23 40 1800 0.7 13
≤3 ≤3
KDN-1000/50Y 1000 0.23 50 3200 0.7 14
KDN-2000/100Y 2000 0.6 100 5500 0.7 15
KDN-3000/25Y 3000 0.6 200 7000 0.7 16

6.2.2 Working Principle


According the principle of molecular sieve absorb, cooling by gas expander, single tower rectification, get
both nitrogen gas and liquid nitrogen. Capacity and pressure could as user’s requirement.

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