2 Sdsiller
2 Sdsiller
2 Sdsiller
Dear Mr Samsudin
Please find quotation of Piovan solution according with what agreed in the last meeting together with our chiller
specialist and your team. We are pleased to send you herewith enclosed the proposal for the following equipment:
1 – New dryer to upgrade the existing one, keeping the existing drying hopper
1 – 1st ALTERNATIVE New STANDARD chiller to upgrade the existing one
1 – 2nd ALTERNATIVE New HIGH EFFICIENCY chiller to upgrade the existing one
1 – Set of additional controls and components to upgrade the old version machines to the new one
Thank you for considering Piovan equipment for your project and we look forward to support you for future project.
Best Regards
1
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
CUSTOMER:
PT TIRTA SIBAYAKINDO
PROJECT:
Existing dryer and chiller upgrade
QUOTATION:
2018-62-005-Rev02
DATE:
2
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
SUMMARY
SUMMARY 3
DESIGN BASIS 4
COOLING SYSTEM 9
DESIGN BASIS 9
1 STANDARD SOLUTION 10
PRICE SUMMARY 19
CONDITIONS 20
3
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
Design Basis
Processing Equipment
Materials
NOTE :
System Layout
4
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
Installation Site, Power Supply, Service Conditions
Manufacturing Standards
Machines and equipment are manufactured according to the European standards and to the requirements for the CE
marking.
Colors
Working Environment
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1 GENESYS GMP UPGRADE SYSTEM
1.1 DEHUMIDIFYING DRYER - GMP150 GENESYS - Adaptive Qty. 1
with the following main features:
complete with twin desiccant beds;
Long life molecular sieves;
high efficient blower for the process circuit;
high efficient blower for the regeneration circuit;
Controlled by advanced control board, which controls the
complete PET drying system and conveying system;
Including Graphic "TOUCH SCREEN" with Manual & help on line
& USER-FRIENDLY interface and colored display;
on-board-integrated safety thermostat;
solid state relays (SSR) to control the process heaters;
Close circuit regeneration of the molecular sieves beds;
Integrated heating chamber for high temperature version up to
200°C;
Max inlet water temp on the cooling: 34°C (cooling water is
only used in case the injection molding machine is stopped
and drying system is working);
Dew Point control probe;
Weekly timer application;
Acoustic Visual alarm;
Pressure switch for process filter;
Air flow meter on board;
Centralized electric energy supply of resin dryer and resin
conveying systems;
Integrated ventilation system into the electrical cabinet;
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
Maintenance guide on line for the operators;
Process events records;
Remote assistance through “Piovan Service” by means of VPN
line link.
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
Dew point sensors for dew point value on-line detecting
Upgraded software for dryer to integrate the management of
the stabilizer on the control
8
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
COOLING SYSTEM
DESIGN BASIS
COOLING SYSTEM FOR NR. 1 HYPET300
LTC
Maximum throughput: 500 kg/h
Mould dehumidifier: RPA2400
Maximum mould thermal load: 90,1 KW
Mould dehumidifier thermal load: 60 KW
Total thermal load: 150,1 KW
Set point water temperature: 7 °C
Delta T mold side: 2 °C
Delta T mold dehumidifier side: 4 °C
required flow rate: 51,7 m³/h
HTC
Estimated hydraulic thermal load: 74,0 KW
Resin dryer thermal load: 20 KW
Total thermal load: 94,0 KW
Set point water temperature: 30 °C
Delta T: 4 °C
required flow rate: 20,2 m³/h
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1 STANDARD SOLUTION
1.1 AIR CONDENSED CHILLER CA3942MT SPECIAL X Qty. 1
Specifically designed to supply the highest cooling performance with high values of
energy efficiency, optimized for the industry process, at the highest level of
reliability.
Suitable for outdoor & indoor applications, equipped with hermetic scroll type
compressor, high & low pressure gauges & switches, dry filter on refrigerant gas
circuit fully insulated stainless steel brazed plate type evaporator, Copper aluminum
finned type condensers with high performance geometry, washable metal filters to
protect the condenser, automatic water fill up device, differential water pressure
safety switch & flow switch, antifreeze temperature switch,(automatic antifreeze
protection), high water temperature start - up, (automatic reduction of cooling
capacity), reduced amp load compressors start up), automatic compressors
management control according to the actual required cooling power. The machine
has two independent refrigerant circuits Frame in galvanized steel housing RAL7046
panels in painted galvanized steel housing RAL7047.
Cooling capacity 442 kW. (outlet temperature of water 15°C ambient
temperature 25°C)
Cooling capacity 287 kW. (outlet temperature of water 6°C ambient
temperature 38°C)
Refrigerant gas: R407C
Voltage 400/3/50
Cooling circuit: 2
N of steps of reduction of cooling capacity: 4
N. of compressors: 4
N. of evaporators: 2
Fans: 8x2kW
Air flow rate: 138.000 m3/h
Max /Min ambient temperature: 40°C-5°C
Dimensions: (LxWxH) 5000x2200x2230 mm
Weight: 2900 kg
Evaporator connections in-out: victaulic type 4"-4"
Internal low-pressure pump: Power 7.5kW: flow rate: 36/120 m3/h; head
pressure: 2.65/1.5 bar
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1.6 SS WATER TANK WITH SEPARATOR TAP3000SD Qty. 1
Vertical stainless steel pressurized tank with internal flow separator
Fully isolated
Capacity: 3000 lt
Standard connections (Victaulic) 2xDN100 4xDN150
c/w overpressure safety valve
c/w manual drain valve
c/w expansion tank
c/w water supply pressure regulator
c/w pressure gauge
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1.10 PUMPING GROUP AQ H06 WITH INVERTER FOR LTC (OPTIONAL) Qty. 1
AQ11H06I5CFS
Pumping group AQ11 - H06 - Carbon steel - Variable speed (inverter).
High efficiency pumping group i.a.w. ErP directives, designed to cover a wide
range of flow rates and pressures required by any industrial application.
Fully equipped with Pressure gauge & Thermometer, Gate valve for water flow
regulation and pump sealing protection, hot epoxy coating carbon steel water
pipes, Anti-vibration feet, Start / stop alarms, Painted galvanized steel frame
RAL7046.
Extended motor life: starting from 18,5 kW all the motors are equipped with
SOFT STARTER for inrush current protection.
The pump is equipped with variable speed device (inverter) to optimize the
energy consumption in any working condition.
Power pump [kW]: 22
Water flow [m³/h]: 38 /90
Head pressure [bar]: 7,55/5,83
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1.15 PUMPING GROUP AQ M02 FOR HTC (OPTIONAL) AQ11M02F5IFS Qty. 1
Pumping group AQ11 - M02 - Stainless steel pipes - fix speed.
High efficiency pumping group i.a.w. ErP directives, designed to cover a wide
range of flow rates and pressures required by any industrial application.
Fully equipped with Pressure gauge & Thermometer, Gate valve for water flow
regulation and pump sealing protection, stainless steel water pipes, Anti-
vibration feet, Start / stop alarms, Painted galvanized steel frame RAL7046.
Extended motor life: starting from 18,5 kW all the motors are equipped with
SOFT STARTER for inrush current protection.
Power pump [kW]: 5,5
Water flow [m³/h]: 13 /38
Head pressure [bar]: 4,11/3,02
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
2 HIGH EFFICIENCY SOLUTION FOR LTC
INTRODUCTION
INTRODUCTION:
PET Chiller is the new solution offered by Piovan to obtain the highest energy efficient performance for chilled water
systems.
It is developed for Pet Preform production lines and applicable to all those processes requiring high refrigeration
capacities, high water flow and pressure.
The Pet Chiller works on the principle of variable compressor motor speed; an electrical signal is given to the compressor
motor to adjust the screw speed according to the thermal load.
If the thermal load is high the compressor runs faster developing a higher refrigerant flow rate and accordingly
increasing the cooling power; on the contrary, the inverter reduces the refrigerant flow rate reducing the cooling power
supplied consequently.
Main features:
Inverter controlled screw compressor: stable process conditions and optimized energy utilization
Inverter controlled process water pump: the quantity of water to supply to the utilities is automatically determined
based on the temperature differential in/out
Electronic expansion valve: modulation, control and regular gas expansion are key for a process that on top of being
efficient must also be very accurate
Accurate temperature control: (accuracy of 0.1°C versus temperature variations of 1°C and more of conventional chilled
water systems).
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
15
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
&
REFERENCE LIST
EUROPE
U.K. IRELAND ITALY SLOVAKIA
ESTERFORM PLANT#1 EMBANKMENT PLASTIPAK INERGY PLANT #1
ESTERFORM PLANT#2 MGS MFG AMD INERGY PLANT #2
VENTCROFT NUMATIC INTERNATIONAL IFAP INERGY PLANT #3
ROXANE NYPRO BICA GENERAL PLASTIC
LUXEMBOURG FRANCE SELENE PLANT #1 SPAIN
CELLON APPE-PLASTIPAK SELENE PLANT #2 FONT-VELLA - DANONE
ROMANIA I.N.P.A. RETAL ENVAPLASTER
PETSTAR SOREPLA ATS NETHERLANDS
PORTUGAL MOLTITUDE PUCCETTI LOGOPLASTE
PLIMAT LOGOPLASTE LP ITALIANA HUNGARY
UKRAINE ROXANE DOMAR DELTAPLAST
SEMICONDUCTOR PLASTITECNICA POLAND
BMB APPE – PLASTIPAK
ESTERFORM
ASIA
THAILAND INDONESIA PHILIPPINES CHINA
COCA COLA DYNAPLAST DP2 INDORAMA PLANT #1 TING HSING plant #1
PRECISION PLASTIC DYNAPLAST DP4 INDORAMA PLANT #2 TING HSING plant #2
INDORAMA PLANT #1 DYNAPLAST DP6 INDORAMA PLANT #3 TING HSING plant #3
INDORAMA PLANT #2 DYNAPLAST DP8 NELTEX COKE SWIRE plant #1
INDORAMA PLANT #3 DYNAPLAST DP9 COKE – MANILA COKE SWIRE plant #2
HONG SENG KEE P.T. UNIPLASTINDO MALAYSIA COKE SWIRE plant #3
LANTHONG PREFORM P.T. INDO TIRTA ABADI plant #1 HERCULES BASF
MYANMAR P.T. INDO TIRTA ABADI plant #2 VIETNAM ZIJANG
INDORAMA PLANT #1 P.T. INDO TIRTA ABADI plant #3 LOGOPLASTE DYNAPACK plant #1
INDORAMA PLANT #2 WAVIN DYNAPACK plant #2
AFRICA
MOROCCO
SI3
GMD PLANT #1
GMD PLANT #2
INERGY PLANT #1
INERGY PLANT #2
CMB PLASTIQUE
AMERICA
EL SALVADOR MEXICO BRAZIL
SMI COEXPAN PLANT #1 PLASTIPAK
RAVI COEXPAN PLANT #2 MAXPET
KONTAIN CHILE AMCOR
GUATEMALA PLASCO PREFORMAX
POLINDUSTRIAS PERU LORENPET PLANT #1
CANADA SMI LORENPET PLANT #2
LASSONDE ECUADOR COLOMBIA
U.S.A SMI SMI
LOGOPLASTE BOLIVIA
AXIUM PREFORSA
EMPACAR
OCEANIA
AUSTRALIA
PIPEMAKERS
NU PURE
16
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
2.1 HIGH EFFICIENCY PET CHILLER CW2011EI Qty. 1
Water cooled water chiller, range ECOSMART model CW3811EI that combines high reliability,
high efficiency and accurate control of parameters. "ECOSMART" indicate the range of chillers
Piovan of superior efficiency (class A), equipped with variable speed compressor and evolved
electronic controls. Designed for the minimum footprint ideally to be placed close by the IMM
Main characteristics:
For indoor applications
Power supply voltage 400 V / 3 Ph / 50 Hz + N (+/- 10%)
Nr. 1 BITZER semi-hermetic screw compressor high performance managed by frequency
converter for
self-adaptive management of cooling capacity supplied,
Nr. 1 ABB frequency converter for compressor to maintain the best energy ratio in any
working condition
Electronic expansion valve with very high precision,
Pressure gauges and switches for high and low pressure in the gas circuit,
Filter dryer in the gas circuit,
Oversized SHELL&TUBE type evaporator completely insulated high-efficiency
Oversized SHELL&TUBE type condenser high-efficiency
Differential pressure switches and safety switches flow
Oil flow switch
Starting with high temperature water,
Base and supporting structure made of galvanized steel with epoxy powder RAL7046 closing
panels RAL7047.
Technical data:
Design conditions:
Outlet water temperature: +7°C
Condensing water temperature: +30°C
Cooling capacity (50Hz) at the previous conditions: 135 kW
Cooling capacity (60Hz) at the previous conditions: 162 kW
Compressor COP upto 12
Refrigerant: R134A
Cooling circuit: 1
Capacity control: variable frequency drive (inverter)
Number of compressors: 1 high efficiency
Number of evaporators: 1 high efficiency
Max /Min condensation water temperature: 15°C-45°C
Water connections victaulic 4"-4"
Internal high pressure pump with inverter
Power 15 kW
flow rate: 25/51 m3/h;
head pressure: 7,7/6,7 bar
Evaporator and condenser connection kit
Evaporator and condenser connection kit
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Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
- Expansion vessel 24 liters
- drain valve
- Automatic loading system
18
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
PRICE SUMMARY
Not included VAT, custom duties and taxes, local taxes, (at buyers charge)
Any kind of import tax and clearance, and local handling fees.
20
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
21
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900