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Bangkok, February 16th 2018

Dear Mr Samsudin

Subject: Dryer and chiller Upgrade

Please find quotation of Piovan solution according with what agreed in the last meeting together with our chiller
specialist and your team. We are pleased to send you herewith enclosed the proposal for the following equipment:

 1 – New dryer to upgrade the existing one, keeping the existing drying hopper
 1 – 1st ALTERNATIVE New STANDARD chiller to upgrade the existing one
 1 – 2nd ALTERNATIVE New HIGH EFFICIENCY chiller to upgrade the existing one
 1 – Set of additional controls and components to upgrade the old version machines to the new one

Thank you for considering Piovan equipment for your project and we look forward to support you for future project.

Best Regards

Mr. Rampado Massimo


Regional Sales Director

Piovan Asia Pacific Ltd

Mobile: +66 92 247 1097


Email: [email protected]
Skype: mrampado.piovan

1
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
CUSTOMER:
PT TIRTA SIBAYAKINDO

PROJECT:
Existing dryer and chiller upgrade

QUOTATION:

2018-62-005-Rev02

DATE:

February 16th 2018

2
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
SUMMARY

SUMMARY 3

DESIGN BASIS 4

1 GENESYS GMP UPGRADE SYSTEM 6

COOLING SYSTEM 9

DESIGN BASIS 9

1 STANDARD SOLUTION 10

2 HIGH EFFICIENCY SOLUTION FOR LTC 14

PRICE SUMMARY 19

CONDITIONS 20

EXCLUSIONS (AT BUYERS CHARGE) 20

3
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
Design Basis

Processing Equipment

Existing System (Piovan NTW.6007755 - 2007)

IMM Husky HyPET300


Piovan Dryer DP626 s/n 60000004617
Hopper TN4500 s/n 130000014403 (continuous level sensor)
Loading sys. 5,5 kw vacuum pump integrated into dryer

Materials

Virgin PET resin

Bulk density 0,85 kg/dmc


Dimensions Cylindrical pellets
Shape Diameter 2/3 mm - Length 2/3 mm

NOTE :

These values are basic data to be checked by customer info

PET Drying System Parameters

Max Throughput 500 kg/h


Min Throughput 400 kg/h
Drying time 7-8 h as average
Drying temperature 160 - 190°C
Dew-Point value -50°C
Initial humidity in the granules 2000 ppm
Final humidity in the granules 40 ppm

System Layout

Drying System on a mezzanine


Vacuum Unit on a mezzanine, beside drying sys
Height Limit No specific height limits
Area on mezzanine No specific limits for installation of new Genesys

4
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
Installation Site, Power Supply, Service Conditions

Installation Country Indonesia (on sea level site)


Power supply 400V / 3ph / 50 Hz ±10% L1+L2+L3+PE
230V / 1 / 50 Hz
(three wires + earth, no neutral required)

Compressed air 6÷8 Bar


oil free, filtration grade < 20 mm
dew point < -5°C

Cooling Water max. temperature 30°C

Type of Service continual, 24 h / day, 7 days / week

Manufacturing Standards

Machines and equipment are manufactured according to the European standards and to the requirements for the CE
marking.

Colors

Machines colors RAL 7046, dark grey


RAL 7047, light grey
Electrical Boxes RAL 7032

Working Environment

The machines are designed to work at:


Ambient temperature 5 - 40°C
Air relative moisture 30 - 80% (without condensation)

5
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1 GENESYS GMP UPGRADE SYSTEM
1.1 DEHUMIDIFYING DRYER - GMP150 GENESYS - Adaptive Qty. 1
with the following main features:
 complete with twin desiccant beds;
 Long life molecular sieves;
 high efficient blower for the process circuit;
 high efficient blower for the regeneration circuit;
 Controlled by advanced control board, which controls the
complete PET drying system and conveying system;
 Including Graphic "TOUCH SCREEN" with Manual & help on line
& USER-FRIENDLY interface and colored display;
 on-board-integrated safety thermostat;
 solid state relays (SSR) to control the process heaters;
 Close circuit regeneration of the molecular sieves beds;
 Integrated heating chamber for high temperature version up to
200°C;
 Max inlet water temp on the cooling: 34°C (cooling water is
only used in case the injection molding machine is stopped
and drying system is working);
 Dew Point control probe;
 Weekly timer application;
 Acoustic Visual alarm;
 Pressure switch for process filter;
 Air flow meter on board;
 Centralized electric energy supply of resin dryer and resin
conveying systems;
 Integrated ventilation system into the electrical cabinet;

Energy Management Kit with the following features :

 Automatic self-modulating process air management in


accordance to the actual hourly throughput of the injection
moulding machine, with the principle “loss in volume” or “loss
in weight” in case of load cell selection;
 Complete set of temperature sensors along the drying hopper,
where the drying process takes place;
 Digital air flow meter;
 High temperature and high performance process air blower;
 Frequency inverter operating for the modulation of the
process air blower;
 Automatic by-pass valve for dryer heat exchanger, which
enables to not utilize any cooling water during the regular
injection moulding machine, cooling water is only required
upon temporary stoppages of the injection moulding machine
(in this case it is possible to reduce the air flow rate and the
drying temperature setting through an automatic second set-
point), by keeping anyhow the resin always dried with the
adequate heat energy transfer, aimed to enabling a quick re-
start of the injection moulding machine, once ready for the new
injection processing, hence guaranteeing a quick start and high
productivity of the PET line);

6
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
 Maintenance guide on line for the operators;
 Process events records;
 Remote assistance through “Piovan Service” by means of VPN
line link.

1.2 CONTROL BOXES MODIFICATION FOR THE EXISTING HOPPER Qty. 1


for the integration into dryer GMP control

1.3 CONTROL BOXES MODIFICATION FOR THE EXISTING VACUUM Qty. 1


RECEIVER
for the integration into dryer GMP control

1.4 VACUUM PUMP F48/2-CF2 Qty. 1


complete with:
 Triple side channel 5,5 kW high power pressure blower;
 floor standing cyclone filter model CF2 with inner large size
filter cartridge, with automatic cleaning system, lower dust
particles recovery bin with inspection window;
 including pressure switch for filter cleaning
 controlled by Genesys control
 suitable for cold chip conveying

1.5 SET OF INSTALLATION MATERIAL AND PIPING Qty. 1


as follows:
 New Stainless steel rigid process piping between hopper and
the dryer
 New aluminum vacuum piping from existing receiver and new
vacuum pump
 Insulated discharge flexible hose with flange for IMM feed
throat
 Serial cables for Piovan control and cable tray

1.6 REMOTE CONTROL DEVICE (OPTIONAL) Qty. 1


with following main features :
 Microprocessor board, which controls the complete and
conveying systems
 Graphic "TOUCH SCREEN" with Manual & help on line & USER-
FRIENDLY interface and colored display in English

1.7 DeEW POINT STABILIZER (OPTIONAL) Qty. 1


as follows:
 It allows to control the dew-point value of the process air going
to the hopper between the range of -30°C and -60°C
 Set of hardware components to be installed on the dryer (air
by-pass valves – by pass oversized pipework circuit)

7
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
 Dew point sensors for dew point value on-line detecting
 Upgraded software for dryer to integrate the management of
the stabilizer on the control

1.8 AIR CONDITIONING ELECTRICAL PANEL (Addition Cost) (OPTIONAL) Qty. 1

8
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
COOLING SYSTEM
DESIGN BASIS
COOLING SYSTEM FOR NR. 1 HYPET300
LTC
Maximum throughput: 500 kg/h
Mould dehumidifier: RPA2400
Maximum mould thermal load: 90,1 KW
Mould dehumidifier thermal load: 60 KW
Total thermal load: 150,1 KW
Set point water temperature: 7 °C
Delta T mold side: 2 °C
Delta T mold dehumidifier side: 4 °C
required flow rate: 51,7 m³/h
HTC
Estimated hydraulic thermal load: 74,0 KW
Resin dryer thermal load: 20 KW
Total thermal load: 94,0 KW
Set point water temperature: 30 °C
Delta T: 4 °C
required flow rate: 20,2 m³/h

9
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1 STANDARD SOLUTION
1.1 AIR CONDENSED CHILLER CA3942MT SPECIAL X Qty. 1
Specifically designed to supply the highest cooling performance with high values of
energy efficiency, optimized for the industry process, at the highest level of
reliability.
Suitable for outdoor & indoor applications, equipped with hermetic scroll type
compressor, high & low pressure gauges & switches, dry filter on refrigerant gas
circuit fully insulated stainless steel brazed plate type evaporator, Copper aluminum
finned type condensers with high performance geometry, washable metal filters to
protect the condenser, automatic water fill up device, differential water pressure
safety switch & flow switch, antifreeze temperature switch,(automatic antifreeze
protection), high water temperature start - up, (automatic reduction of cooling
capacity), reduced amp load compressors start up), automatic compressors
management control according to the actual required cooling power. The machine
has two independent refrigerant circuits Frame in galvanized steel housing RAL7046
panels in painted galvanized steel housing RAL7047.
 Cooling capacity 442 kW. (outlet temperature of water 15°C ambient
temperature 25°C)
 Cooling capacity 287 kW. (outlet temperature of water 6°C ambient
temperature 38°C)
 Refrigerant gas: R407C
 Voltage 400/3/50
 Cooling circuit: 2
 N of steps of reduction of cooling capacity: 4
 N. of compressors: 4
 N. of evaporators: 2
 Fans: 8x2kW
 Air flow rate: 138.000 m3/h
 Max /Min ambient temperature: 40°C-5°C
 Dimensions: (LxWxH) 5000x2200x2230 mm
 Weight: 2900 kg
 Evaporator connections in-out: victaulic type 4"-4"
 Internal low-pressure pump: Power 7.5kW: flow rate: 36/120 m3/h; head
pressure: 2.65/1.5 bar

1.2 EVAPORATOR WATER FILTER VCA083 Qty. 1


Evaporator filter: Y filter with ss mesh, filtration capacity 800 micron 4". The filter is
required to avoid evaporator contamination and then to extend chiller life and
guarantee its performances

1.3 EVAPORATOR CONNECTION KIT VCA084 Qty. 1


Evaporator connections kit DN100 with clamp victaulic flanged end

1.4 ACOUSTIC VISUAL ALARM VCA109 Qty. 1


Acoustic visual alarm

1.5 DISPLAY REMOTE CONTROL KIT VCA081 Qty. 1


Additional remote control, (display & keyboard), with 50m of cable

10
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1.6 SS WATER TANK WITH SEPARATOR TAP3000SD Qty. 1
Vertical stainless steel pressurized tank with internal flow separator
Fully isolated
Capacity: 3000 lt
Standard connections (Victaulic) 2xDN100 4xDN150
c/w overpressure safety valve
c/w manual drain valve
c/w expansion tank
c/w water supply pressure regulator
c/w pressure gauge

1.7 CONNECTION KIT FOR TANK VCA203 Qty. 1


Connections kit 2xDN100, 4x DN150 with clamp victaulic flanged end

1.8 PUMPING GROUP AQ H06 FOR LTC AQ11H06F5CFS Qty. 1


Pumping group AQ11 - H06 - Carbon steel - fix speed.
High efficiency pumping group i.a.w. ErP directives, designed to cover a wide
range of flow rates and pressures required by any industrial application.
Fully equipped with Pressure gauge & Thermometer, Gate valve for water flow
regulation and pump sealing protection, hot epoxy coating carbon steel water
pipes, Anti-vibration feet, Start / stop alarms, Painted galvanized steel frame
RAL7046.
Extended motor life: starting from 18,5 kW all the motors are equipped with
SOFT STARTER for inrush current protection.
 Power pump [kW]: 22
 Water flow [m³/h]: 38 /90
 Head pressure [bar]: 7,55/5,83

1.9 INOX PUMPING GROUP AQ H06 FOR LTC (OPTIONAL) Qty. 1


AQ11H06F5IFS
Pumping group AQ11 - H06 - Stainless steel pipes - fix speed.
High efficiency pumping group i.a.w. ErP directives, designed to cover a wide
range of flow rates and pressures required by any industrial application.
Fully equipped with Pressure gauge & Thermometer, Gate valve for water flow
regulation and pump sealing protection, stainless steel water pipes, Anti-
vibration feet, Start / stop alarms, Painted galvanized steel frame RAL7046.
Extended motor life: starting from 18,5 kW all the motors are equipped with
SOFT STARTER for inrush current protection.
 Power pump [kW]: 22
 Water flow [m³/h]: 38 /90
 Head pressure [bar]: 7,55/5,83

11
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1.10 PUMPING GROUP AQ H06 WITH INVERTER FOR LTC (OPTIONAL) Qty. 1
AQ11H06I5CFS
Pumping group AQ11 - H06 - Carbon steel - Variable speed (inverter).
High efficiency pumping group i.a.w. ErP directives, designed to cover a wide
range of flow rates and pressures required by any industrial application.
Fully equipped with Pressure gauge & Thermometer, Gate valve for water flow
regulation and pump sealing protection, hot epoxy coating carbon steel water
pipes, Anti-vibration feet, Start / stop alarms, Painted galvanized steel frame
RAL7046.
Extended motor life: starting from 18,5 kW all the motors are equipped with
SOFT STARTER for inrush current protection.
The pump is equipped with variable speed device (inverter) to optimize the
energy consumption in any working condition.
 Power pump [kW]: 22
 Water flow [m³/h]: 38 /90
 Head pressure [bar]: 7,55/5,83

1.11 HIGH FILTRATION WATER FILTER FOR LTC VCA207 Qty. 1


Water filtering group
Nominal flow rate: 130 m3/h
Body & Cartridge AISI 304
Filtering grade 125 microns
C/w pressure indicators
Inlet/Outlet Flanged connection

1.12 AUTOMATIC BYPASS VALVE FOR LTC VCA210 Qty. 1


Automatic by-pass valve
Diameter 2"
Operating pressure: 2-14 bar
C/w control panel

1.13 MODULATING 3-WAYS VALVE FOR HTC VCA212 Qty. 1


Modulating 3-way valve diameter 2" c/w electrical control panel regulation
range 5/30°C

1.14 PUMPING GROUP AQ M02 FOR HTC AQ11M02F5CFS Qty. 1


Pumping group AQ11 - M02 - Carbon steel - fix speed.
High efficiency pumping group i.a.w. ErP directives, designed to cover a wide
range of flow rates and pressures required by any industrial application.
Fully equipped with Pressure gauge & Thermometer, Gate valve for water flow
regulation and pump sealing protection, hot epoxy coating carbon steel water
pipes, Anti-vibration feet, Start / stop alarms, Painted galvanized steel frame
RAL7046.
Extended motor life: starting from 18,5 kW all the motors are equipped with
SOFT STARTER for inrush current protection.
 Power pump [kW]: 5,5
 Water flow [m³/h]: 13 /38
 Head pressure [bar]: 4,11/3,02

12
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
1.15 PUMPING GROUP AQ M02 FOR HTC (OPTIONAL) AQ11M02F5IFS Qty. 1
Pumping group AQ11 - M02 - Stainless steel pipes - fix speed.
High efficiency pumping group i.a.w. ErP directives, designed to cover a wide
range of flow rates and pressures required by any industrial application.
Fully equipped with Pressure gauge & Thermometer, Gate valve for water flow
regulation and pump sealing protection, stainless steel water pipes, Anti-
vibration feet, Start / stop alarms, Painted galvanized steel frame RAL7046.
Extended motor life: starting from 18,5 kW all the motors are equipped with
SOFT STARTER for inrush current protection.
 Power pump [kW]: 5,5
 Water flow [m³/h]: 13 /38
 Head pressure [bar]: 4,11/3,02

1.16 WATER FILTER FOR HTC VCA015 Qty. 1


Y filter with ss mesh, filtration capacity 500 micron 2".
The filter is required to avoid evaporator contamination and then to extend
chiller life and guarantee its performances

1.17 MECHANICAL BYPASS VALVE FOR HTC VCA208 Qty. 1


Mechanical over-pressure valve
Spring actuated diameter 1"
Operating pressure: 1-6 bar

13
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
2 HIGH EFFICIENCY SOLUTION FOR LTC
INTRODUCTION

INTRODUCTION:
PET Chiller is the new solution offered by Piovan to obtain the highest energy efficient performance for chilled water
systems.
It is developed for Pet Preform production lines and applicable to all those processes requiring high refrigeration
capacities, high water flow and pressure.
The Pet Chiller works on the principle of variable compressor motor speed; an electrical signal is given to the compressor
motor to adjust the screw speed according to the thermal load.
If the thermal load is high the compressor runs faster developing a higher refrigerant flow rate and accordingly
increasing the cooling power; on the contrary, the inverter reduces the refrigerant flow rate reducing the cooling power
supplied consequently.

Main features:
Inverter controlled screw compressor: stable process conditions and optimized energy utilization
Inverter controlled process water pump: the quantity of water to supply to the utilities is automatically determined
based on the temperature differential in/out
Electronic expansion valve: modulation, control and regular gas expansion are key for a process that on top of being
efficient must also be very accurate
Accurate temperature control: (accuracy of 0.1°C versus temperature variations of 1°C and more of conventional chilled
water systems).

14
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
15
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
&
REFERENCE LIST
EUROPE
U.K. IRELAND ITALY SLOVAKIA
ESTERFORM PLANT#1 EMBANKMENT PLASTIPAK INERGY PLANT #1
ESTERFORM PLANT#2 MGS MFG AMD INERGY PLANT #2
VENTCROFT NUMATIC INTERNATIONAL IFAP INERGY PLANT #3
ROXANE NYPRO BICA GENERAL PLASTIC
LUXEMBOURG FRANCE SELENE PLANT #1 SPAIN
CELLON APPE-PLASTIPAK SELENE PLANT #2 FONT-VELLA - DANONE
ROMANIA I.N.P.A. RETAL ENVAPLASTER
PETSTAR SOREPLA ATS NETHERLANDS
PORTUGAL MOLTITUDE PUCCETTI LOGOPLASTE
PLIMAT LOGOPLASTE LP ITALIANA HUNGARY
UKRAINE ROXANE DOMAR DELTAPLAST
SEMICONDUCTOR PLASTITECNICA POLAND
BMB APPE – PLASTIPAK
ESTERFORM
ASIA
THAILAND INDONESIA PHILIPPINES CHINA
COCA COLA DYNAPLAST DP2 INDORAMA PLANT #1 TING HSING plant #1
PRECISION PLASTIC DYNAPLAST DP4 INDORAMA PLANT #2 TING HSING plant #2
INDORAMA PLANT #1 DYNAPLAST DP6 INDORAMA PLANT #3 TING HSING plant #3
INDORAMA PLANT #2 DYNAPLAST DP8 NELTEX COKE SWIRE plant #1
INDORAMA PLANT #3 DYNAPLAST DP9 COKE – MANILA COKE SWIRE plant #2
HONG SENG KEE P.T. UNIPLASTINDO MALAYSIA COKE SWIRE plant #3
LANTHONG PREFORM P.T. INDO TIRTA ABADI plant #1 HERCULES BASF
MYANMAR P.T. INDO TIRTA ABADI plant #2 VIETNAM ZIJANG
INDORAMA PLANT #1 P.T. INDO TIRTA ABADI plant #3 LOGOPLASTE DYNAPACK plant #1
INDORAMA PLANT #2 WAVIN DYNAPACK plant #2

AFRICA
MOROCCO
SI3
GMD PLANT #1
GMD PLANT #2
INERGY PLANT #1
INERGY PLANT #2
CMB PLASTIQUE
AMERICA
EL SALVADOR MEXICO BRAZIL
SMI COEXPAN PLANT #1 PLASTIPAK
RAVI COEXPAN PLANT #2 MAXPET
KONTAIN CHILE AMCOR
GUATEMALA PLASCO PREFORMAX
POLINDUSTRIAS PERU LORENPET PLANT #1
CANADA SMI LORENPET PLANT #2
LASSONDE ECUADOR COLOMBIA
U.S.A SMI SMI
LOGOPLASTE BOLIVIA
AXIUM PREFORSA
EMPACAR
OCEANIA
AUSTRALIA
PIPEMAKERS
NU PURE

16
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
2.1 HIGH EFFICIENCY PET CHILLER CW2011EI Qty. 1
Water cooled water chiller, range ECOSMART model CW3811EI that combines high reliability,
high efficiency and accurate control of parameters. "ECOSMART" indicate the range of chillers
Piovan of superior efficiency (class A), equipped with variable speed compressor and evolved
electronic controls. Designed for the minimum footprint ideally to be placed close by the IMM
Main characteristics:
 For indoor applications
 Power supply voltage 400 V / 3 Ph / 50 Hz + N (+/- 10%)
 Nr. 1 BITZER semi-hermetic screw compressor high performance managed by frequency
converter for
self-adaptive management of cooling capacity supplied,
 Nr. 1 ABB frequency converter for compressor to maintain the best energy ratio in any
working condition
 Electronic expansion valve with very high precision,
 Pressure gauges and switches for high and low pressure in the gas circuit,
 Filter dryer in the gas circuit,
 Oversized SHELL&TUBE type evaporator completely insulated high-efficiency
 Oversized SHELL&TUBE type condenser high-efficiency
 Differential pressure switches and safety switches flow
 Oil flow switch
 Starting with high temperature water,
 Base and supporting structure made of galvanized steel with epoxy powder RAL7046 closing
panels RAL7047.

Technical data:
 Design conditions:
Outlet water temperature: +7°C
Condensing water temperature: +30°C
 Cooling capacity (50Hz) at the previous conditions: 135 kW
 Cooling capacity (60Hz) at the previous conditions: 162 kW
 Compressor COP upto 12
 Refrigerant: R134A
 Cooling circuit: 1
 Capacity control: variable frequency drive (inverter)
 Number of compressors: 1 high efficiency
 Number of evaporators: 1 high efficiency
 Max /Min condensation water temperature: 15°C-45°C
 Water connections victaulic 4"-4"
 Internal high pressure pump with inverter
Power 15 kW
flow rate: 25/51 m3/h;
head pressure: 7,7/6,7 bar
 Evaporator and condenser connection kit
 Evaporator and condenser connection kit

2.2 STAINLESS STEEL AIR VENTING KIT Qty. 1


Connections DN100 flanged
Complete of:
- Tank 300 liters
- Air venting valve

17
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
- Expansion vessel 24 liters
- drain valve
- Automatic loading system

2.3 HIGH FILTRATION WATER FILTER VCA207 Qty. 1


Nominal flow rate: 130 m3/h
Body & Cartridge AISI 304
Filtering grade 125 microns
C/w pressure indicators
Inlet/Outlet Flanged connection

2.4 AUTOMATIC BY-PASS VALVE 2-14bar VCA210 Qty. 1


Diameter 2"
Operating pressure: 2-14 bar
C/w control panel

ENERGY CONSUMPTION ANALISYS


WORKING HOURS PER YEAR: 8000
COST OF ENERGY: 1050 IDR/KW
SET POINT WATER TEMP: 7 °C
AVERAGE AMBIENT TEMPERATURE: 28 °C
REQUIRED COOLING CAPACITY (LTC): 150 KW
REQUIRED COOLING CAPACITY (HTC): 94 KW

ESTIMATED ENERGY CONSUMPTION EXISTING CH3200MT 887.273 KW


ESTIMATED ENERGY CONSUMPTION LOW PRESSURE PUMP 57.600 KW
ESTIMATED ENERGY CONSUMPTION HIGH PRESSURE PUMP LTC 153.600 KW
SOL.1

ESTIMATED ENERGY CONSUMPTION MEDIUM PRESSURE PUMP HTC 28.800 KW


TOTAL 1.127.273

ESTIMATED RUNNING COST: IDR 1.183.636.364

ESTIMATED ENERGY CONSUMPTION NEW CA3942MT 650.667 KW


ESTIMATED ENERGY CONSUMPTION LOW PRESSURE PUMP 48.000 KW
ESTIMATED ENERGY CONSUMPTION HIGH PRESSURE PUMP LTC 128.000 KW
SOL.2

ESTIMATED ENERGY CONSUMPTION MEDIUM PRESSURE PUMP HTC 24.000 KW


TOTAL 850.667

ESTIMATED RUNNING COST: IDR 893.200.000

ESTIMATED ENERGY CONSUMPTION NEW CW2011EI FOR LTC 275.862 KW


ESTIMATED ENERGY CONSUMPTION HIGH PRESSURE PUMP LTC 108.800 KW
ESTIMATED ENERGY CONSUMPTION COOLING TOWER (BY
CUSTOMER) 120.000 KW
SOL. 3

ESTIMATED ENERGY CONSUMPTION PUMP FOR COOLING TOWER 64.000 KW


TOTAL 568.662

ESTIMATED RUNNING COST: IDR 597.095.172

ESTIMATED REDUCTION COST SOL. 1 VS SOL. 2: IDR 290.436.364


ESTIMATED REDUCTION COST SOL. 1 VS SOL. 3: IDR 586.541.191

18
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
PRICE SUMMARY

Unit Price Total Price


Equipment Qty.
(EUR) (EUR)

1 GENESYS GMP UPGRADE SYSTEM


1.1 DEHUMIDIFYING DRYER MODEL GMP150 GENESYS - ADAPTIVE
1.2 CONTROL BOXES MODIFICATION FOR THE EXISTING HOPPER
1.3 CONTROL BOXES MODIFCATION FOR THE EXISITNG VACUUM RECEIVER 1 67,304
1.4 VACUUM PUMP MODEL F48/2-CF2
1.5 SET OF INSTALLATION MATERIAL AND PIPING
1.6 REMOTE CONTROL DEVICE 1 1,405 [OPTIONAL]
1.7 DEW POINT STABILIZER 1 3,386 [OPTIONAL]
1.8 AIR-CONDITIONED ELECTRICAL PANEL (Addition Cost) 1 2,704 [OPTIONAL]
Total 1. [OPTION NOT INCLUDED] 67,304
Discount for PT TIRTA SIBAYAKINDO 15% 10,096
Total NET 1. [OPTION NOT INCLUDED] 57,208
INSTALLATION, COMMISSIONING, START-UP AND TRAINING 4,690

2 REPLACMENT OF EXISTING CH3200MT – STANDARD SOLUTION


2.1 AIR CONDENSED CHILLER CA3942MT SPECIAL 1
2.2 EVAPORATOR WATER FILTER 1
2.3 EVAPORATOR CONNECTION KIT 1
2.4 ACOUSTIC VISUAL ALARM 1
2.5 DISPLAY REMOTE CONTROL KIT 1
2.6 SS WATER TANK WITH SEPARATOR 1
2.7 CONNECTION KIT FOR TANK 1
2.8 PUMPING GROUP AQ H06 FOR LTC 1
2.9 INOX PUMPING GROUP AQ H06 FOR LTC 1 8,586 [OPTIONAL]
2.10PUMPING GROUP AQ H06 WITH INVERTER FOR LTC 1 10,954 [OPTIONAL]
2.11HIGH FILTRATION WATER FILTER FOR LTC 1
2.12 AUTOMATIC BYPASS VALVE FOR LTC 1
2.13 MODULATING 3-WAYS VALVE FOR HTC 1
2.14 PUMPING GROUP AQ M02 FOR HTC 1
2.15 PUMPING GROUP AQ M02 FOR HTC 1 4,062 [OPTIONAL]
2.16 WATER FILTER FOR HTC 1
2.17 MECHANICAL BYPASS VALVE FOR HTC 1
Total 2. [OPTION NOT INCLUDED] 94,802
Discount for PT TIRTA SIBAYAKINDO 15% 14,220
Total NET 2. [OPTION NOT INCLUDED] 80,582
COMMISSIONING, START-UP AND TRAINING 2,650

3 REPLACMENT OF EXISTING CH3200MT – HIGH EFFICIENCY SOLUTION


3.1 PET CHILLER CW2011EI 1
3.2 AIR VENTING KIT 1
3.3 HIGH FILTRATION WATER FILTER 1
3.4 AUTOMATIC BYPASS VALVE 1
Total 3. [OPTION NOT INCLUDED] 84,538
Discount for PT TIRTA SIBAYAKINDO 15% 15,681
Total NET 3. [OPTION NOT INCLUDED] 71,857
COMMISSIONING, START-UP AND TRAINING 1,910
19
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
CONDITIONS

 Incoterms: EXW PIOVAN AND AQUATECH - ITALY

 Not included VAT, custom duties and taxes, local taxes, (at buyers charge)
Any kind of import tax and clearance, and local handling fees.

 Payment: 30% at the order.


70% before shipment

 Packaging: Cardboard + VCI (nylon protection).

 Delivery time: 10 – 14 Working weeks depending on the period of order placement,


shipping time not included.

 Offer validity: 60 days from date of issuance.

 Warranty: 24 months from delivery date (conditions apply).

EXCLUSIONS (at buyers charge)

 Unloading, unpacking, positioning and installation / commissioning.

 All erection tools and heavy equipment needed such as


Welding equipment, drilling machines, cutting machines, sky lifts ladders etc…

 Any work on existing equipment / machines, to adapt for new equipment

 Piping and supports etc.

 Wall works, preparation of electrical, water and compressed air supplies

 Everything which might not be mentioned in the quotation.

Piovan machinery is manufactured according to the CE European Standards.

20
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900
21
Piovan Asia Pacific LTD
555 Rasa Tower I, 11th Floor, Unit 1107-8, Phaholyothin Road,
Chatuchak, Chatuchak, Bangkok 10900

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