Saep 122
Saep 122
Saep 122
SAEP-122
Project Records
Document Responsibility: Project Management Office Standards Committee
Contents
SUMMARY OF CHANGES........................................................................................................... 3
1 SCOPE ................................................................................................................................... 5
1.1 DRAWING BOOKS .............................................................................................................. 5
1.2 FACILITIES OPERATING INSTRUCTIONS MANU AL ................................................................ 5
1.3 DESIGN CALCULATION BOOK ............................................................................................. 6
1.4 VENDOR EQUIPMENT OPERATING INSTRUCTIONS AND MAINTEN ANCE MANUALS ................ 6
1.5 VENDOR INSPECTION RECORD BOOKS .............................................................................. 6
1.6 OPERATING INSTRUCTIONS AND MAINTENANCE MANUAL FOR PROCESS AUTOMATION
SYSTEMS ..................................................................................................................................... 6
1.7 PLANT INSPECTION BOOK .................................................................................................. 6
1.8 CONSTRUCTION INSPECTION RECORDS ............................................................................. 7
1.9 PRE-COMMISSIONING RECORD BOOK ................................................................................ 7
1.10 CORROSION MANAGEMENT PROGR AM MANU AL ............................................................. 7
2 CONFLICTS AND DEVIATIONS ........................................................................................... 7
3 REFERENCES....................................................................................................................... 7
3.1 SAUDI ARAMCO DOCUMENTS ............................................................................................. 7
3.2 OTHER DOCUMENTS.......................................................................................................... 8
4 DEFINITIONS......................................................................................................................... 8
5 INSTRUCTIONS .................................................................................................................... 9
5.1 COMPOSITION AND FORMAT .............................................................................................. 9
5.2 IDENTIFICATION ................................................................................................................. 9
5.3 BINDING ............................................................................................................................ 9
5.4 DISTRIBUTION .................................................................................................................. 10
5.5 ISSUE SCHEDULE............................................................................................................. 12
5.6 CONTRACTS .................................................................................................................... 13
5.7 NOTIFIC ATION OF CHANGES ............................................................................................. 13
6 RESPONSIBILITIES ............................................................................................................ 13
Summary of Changes
1 Scope
Project Records provide a complete and current picture of Saudi Aramco plants
and Industrial and Community Service Facilities at the time of construction
completion. This Saudi Aramco Engineering Procedure (SAEP) outlines the
method for establishing the Project Records. For all projects, consideration
should be given to minimizing the number of hard copies required without
impacting safety, operability or maintainability.
For Maintain Potential projects, a list of proposed Project Records, their format,
contents and number of copies depending on each project’s specific
requirements shall be identified prior to 90% Detailed Design and agreed to by
the Facility Proponent.
Note: Based on MP projects nature and scope, not all project record requirements may be
applicable.
The agreed upon list only gives direction as to the Project Record Books
content and provides no direction regarding the engineering effort or
requirements necessary to ensure compliance with Saudi Aramco MSAERs or
project requirements. Project Records typically include the following
documents:
Plant Inspection books include data and information required for planning future
inspection of equipment and setting up the Equipment Inspection Schedule
(EIS). The book shall further include field data to set the baseline for the
operating facility to perform future corrosion monitoring inspections to ensure
the continued safety of the facilities based on an approved On-stream
Inspection (OSI) Performance Program. The requirements of setting up both the
EIS and OSI are listed in SAEP-20.
Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs) shall be addressed in writing to
the EK&RD Coordinator.
Any deviation from the requirements herein shall follow internal company
procedure SAEP-302, Waiver of a Mandatory Saudi Aramco Engineering
Requirement.
3 References
The editions of the following MSAERs which are in effect on the project’s
standards cut-off date (see SAEP-14) are applicable to this procedure.
International Standard
4 Definitions
5 Instructions
5.2 Identification
Project Records are identified by the Engineering Plant Number and by the name
of the Facility. Titles shall be concise and descriptive conforming, where feasible,
to the title used on the approved Expenditure Request.
5.3 Binding
5.4 Distribution
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
1 electronic copy
• Drawing Books
• Vendor Inspection Record Books
• Design Calculation Books
• Pre-commissioning Record Books
• Plant Inspection Books
• Construction Inspection Books
• Corrosion Management Program Manual
Projects affecting more than one functional organization shall have Project
Record Books prepared and distributed to each affected organization.
5.6 Contracts
6 Responsibilities
The Construction Agency is responsible for the preparation of the original and
revised Project Records in accordance with this SAEP. They are responsible
for determining the applicability or non-applicability of each document of the
Project Records and obtaining agreement with the Facility Proponent before
finalizing the list to be incorporated in the Project Proposal. If any Project
Records, as agreed in the Project Proposal, do not meet the requirements, they
will be returned to the responsible project personnel for remedial action. All
costs for preparing Project Records are to be absorbed by the project.
1.0 Binders
The following binder sizes are based on utilizing North American paper
standards (letter, ledger, etc.). Binders may be selected to utilize ISO-216 paper
sizes with the Proponent’s approval.
Drawing Book Other Record Books and Manuals
Sectional post (2Post) end Lock binders
with blue canvass covers for 290 mm x Blue black, loose leaf 3 ring binders
432 mm sheets. Use cloth black edge for 216 mm x 280 mm sheets. See
containing title. See Saudi Aramco Saudi Aramco Standard Drawing AA-
Standard Drawing 036313.
AA-036313.
2.0 Size and Type of Sheets
The following paper sizes are based on North American paper standards (letter,
ledger, etc.). ISO-216 paper sizes may be utilized with the Proponent’s
approval.
Drawing Book Other Record Books and Manuals
Finished size 280 mm x 432 mm. This
includes binding margin of 38 mm at left Finished size 216 mm x 280 mm
side of sheet which must be free of larger sheets shall be folded.
written or printed matter.
2.1 Prints of drawings larger than “A” size shall be sectioned and properly
referenced. If full reductions are not legible or otherwise practical, certain
large prints such, as plot plans, may be folded to 280 mm x 432 mm.
2.2 No book shall be more than 76 mm thick and filled to no more than 80% of
capacity.
2.3 All drawings may be reduced in size to fit the 280 mm x 432 mm binder
size.
3.0 Indexes
3.1 Design drawing index listings shall be used based on Saudi Aramco
Standard Drawing AE-036411. These listings show all the design
drawings prepared for the Plant, grouped numerically, and by index letter.
3.2 Purchase order index computer listings shall be used. These listings show
purchase order number, description and supplier. Where the purchase
order is not generated by Saudi Aramco, a dummy Saudi Aramco
purchase order number shall be used.
3.3 Foreign print index computer listings shall be used. These listings show
all vendors drawings numerically. Designate with a check mark those
included in the Record Books.
4.2 Foreign prints shall be arranged in order of the purchase order material
class and increment number, as shown on foreign print index.
4.3 The design drawings and foreign prints shall be in separate sections, so
labeled. If the number of sheets so indicates, design drawings shall be
in one or more separate volumes and foreign prints in one or more
separate volumes.
4.4 When a Plant is so large that individual letters or material class sections
become excessively large, these sections shall be subdivided into logical
sub groups and appropriate tabs inserted to identify sub groups.
4.6 Tabs on heavy paper shall separate all subdivisions by letter group or
material class group and any other special subdivisions utilized.
5.1 Material as specified herein for the vendor inspection record book shall
be arranged numerically within the letter group, in the alphabetical
sequence per Saudi Aramco Standard Drawing AE-036411.
5.2 Within the system as defined in 5.1, specific records shall be arranged
for each individual item or fixed equipment such as columns, drums,
exchangers, furnace, etc., to include:
5.3 Tabs on heavy paper shall separate all subdivisions by letter group or
material class group, and records for each equipment item shall have a
similar tab to identify the specific records.
5.4 Each vendor inspection record book shall be assembled with binders
filled to no more than 60% of capacity. The additional filing space in
each book will be utilized by the facilities operations inspectors.
6.0 Additions
6.1 All additions to existing plants shall have drawings issued in addition to
existing record books as described in Section 7.5.
7.1 The prompt selection, preparation and organization of the subject matter
in accordance with this procedure shall be the responsibility of the Project
Manager. Where manufacturer prints, data, and literature are required
for record books, they should be included in the original purchase order.
7.2 Drawing controls, scopes of work and structural steel fabrication details
shall not be included in the project record books, but listed on the
drawing index.
7.3 Only drawings with the same plant number shall be included in a plant
record book.
7.4 Combined drawing books shall be avoided unless it is expected that the
Plant will never be expanded.
7.5 Separate Plant Record Books for additional facilities to an existing plant
should be avoided, unless an addition covers a separate unit. However,
if complete and up-to-date Record Books for existing plants or facilities
are not available, new Record Books shall be prepared for the new
facilities only. The Construction Agency is not responsible for updating
or re-creating Record Books for existing plants or facilities. Supplements
to existing Record Books for additional facilities shall be issued with the
original basic title of the plant. Revised sheets will be inserted to replace
the old sheets by the book custodians.
Document History
26 January 2021 Major revision. Clarified for Maintain Potential, minimized hard copies, added ISO
paper sizes, included clarifications and editorial revisions and reaffirmed document
contents.
3 May 2020 Editorial revision. Changed contact person, add Conflict and Deviation as Section
2, changed Applicable Documents to References as Section 3, added Other
Documents as sub-section 3.2, added Schedules “B” and “Q” in sub-section 3.2,
and renumbered the rest of the document.
24 January 2017 Revised the “Next Planned Update”, reaffirmed the contents of the document, and
reissued with minor changes.
29 June 2015 Minor revision to Section 1 wording to clarify that requirements for PRB contents do
not give direction as to the overall engineering effort required for the project.