Satip G 005 01

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The document outlines Saudi Aramco's typical inspection plan for installing a centrifugal pump. It details the various tasks, activities, quality procedures, responsibilities and general notes for the installation process.

The document is Saudi Aramco's inspection plan for installing a centrifugal pump. It provides guidance on material receiving, installation, pre-commissioning tasks and assigns responsibilities for inspection and testing.

The main steps involved in installing a centrifugal pump according to the document are: material receiving, installation including mounting, piping connection and motor installation, and pre-commissioning including alignment and inspection.

SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.

00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
CENTRIFUGAL PUMP SATIP-G-005-01 30-Nov-17 MECHANICAL-Rotating Equipment
PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW Centrifugal Pump Installation is a Special Process per Schedule Q. An installation procedure shall include elements from checklists below, at a minimum.

Review of Material & Equipt Storage,


1.1 SAIC-G-2001 SAIC-G-2001 RH RH Per Schedule Q , Attach IV Para 6
Handling and Preservation Procedure-

2.0 MATERIAL RECEIVING


Equipment Verification and Visual
2.1 SAIC-G-2002 SAIC-G-2002 H W
Inspection of Centrifugal Pumps

2.2 Equip Handling, Storage & Preservation SAIC-G-2003 SAIC-G-2003 H W See Note 1 of General Notes for SA's Responsibility.

Verification, Visual inspection and Refer to respective SATIPs (Electrical & Instrumentation)
2.3 storage/Preservation of Electrical and See Remarks See Remarks (SATIP-P-113-01/02/03, P-116-06 , P-515-01, J-100-01,
instrumentation components J-200-01, J-300-01, J-400-01, J-902-03)

3.0 INSTALLATION

3.1 Concrete Foundation Installation See Remarks See Remarks See SATIP-Q-001-02
Verification of Equip Support Structure
3.2 SAIC-M-2006 SAIC-M-2006 H W
or Foundation (Pre-Installation)
Mounting Plate ( Base plate and
3.3 SAIC-G-2021 SAIC-G-2021 H W Use SATR-G-2005
Soleplate) Installation and Leveling

3.4 Preliminary Pump / Driver Alignment SAIC-G-2022 SAIC-G-2022 H H Use SATR-G-2004

See SATIP-Q-010-01 or Q-011-01whichever is


3.5 Grouting of Machinery Support See Remarks See Remarks
applicable
Inspection of Auxiliary Piping
3.6 SAIC-G-2004 SAIC-G-2004 H W
Installation
3.7 Relief Valve Installation See Remarks See Remarks Refer to SATIP-J-600-01

3.8 Welding See Remarks See Remarks See SATIP-W-011-01

Pump Suction & Discharge Piping


3.9 SAIC-G-2005 SAIC-G-2005 H W
Connection
Flange Joint, gasket verification and Use SATR-L-2001 - See Note 1 of General Notes for
3.10 SAIC-L-2014 SAIC-L-2014 H W
bolt tightening SA's Responsibility.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
CENTRIFUGAL PUMP SATIP-G-005-01 30-Nov-17 MECHANICAL-Rotating Equipment
PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Refer to the applicable SATIP: SATIP-P-113-06,


3.11 Electric Motor (Driver) Installation See Remarks See Remarks
P-113-01, P-113-02, P-113-03, P-116-06
Skid Mounted Aux. Electrical System
3.12 See Remarks See Remarks Refer to SATIP-P-515-01
installation
Skid Mounted Aux. Instrumentation
3.13 See Remarks See Remarks Refer to SATIP-J-902-03
Systems installation

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
CENTRIFUGAL PUMP SATIP-G-005-01 30-Nov-17 MECHANICAL-Rotating Equipment
PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

4.0 PRE-COMMISSIONING

4.1 Final Pump/Driver Alignment SAIC-G-2022 SAIC-G-2022 H W Use SATR-G-2004


Instrumentation and Electrical Pre- Refer to the respective SATIPs for Electrical &
4.2 See Remarks See Remarks
Commissioning prior MCC Instrumentation noted above.
Final Inspection/walkthrough (by
4.3 SAIC-G-2007 SAIC-G-2007 H W Use SATR-A-2011
Contractor)
Final Inspection for mechanical
4.3 Form SA-6133 Form SA-6133 H
completion acceptance

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may
1 adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in
4 attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017)

Saudi Aramco: Company General Use


Rev. 2017.09.00

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Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017)

Saudi Aramco: Company General Use


Rev. 2017.09.00

###

Saudi Aramco: Company General Use


###

Saudi Aramco: Company General Use


### ###

Saudi Aramco: Company General Use

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