SWS HE Boiler - Out

PV Elite® 2019
Project Data Page:

PV Elite® 2019
SWS Boiler
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Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 11
Flg Calc [Int P]: FLANGE 12
Flg Calc [Int P]: FLANGE 17
Tubesheet Errors Tube Sheet 22
Internal Pressure Calculations: 23
External Pressure Calculations: 29
Element and Detail Weights: 32
Nozzle Flange MAWP: 34
Wind Load Calculation: 35
Earthquake Load Calculation: 37
Center of Gravity Calculation: 39
Horizontal Vessel Analysis (Ope.) 40
Horizontal Vessel Analysis (Test) 53
Nozzle Summary: 66
Nozzle Calcs.: T1 67
Nozzle Calcs.: T2 73
Nozzle Calcs.: S2A 79
Nozzle Calcs.: S2B 85
Nozzle Calcs.: S1 91
Nozzle Calcs.: D2 97
Nozzle Calcs.: D1 101
Nozzle Schedule: 105
Tubesheet Errors Tube Sheet 106
MDMT Summary: 107
Vessel Design Summary: 109
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Cover Page
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DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : SPLM Licensed User
Job File : D:\BARATA\BIRO ENG\TRAINING\TRIAL SWS BOILER HE\
Date of Analysis : Jun 30,2021 3:49pm
PV Elite 2019 SP1, March 2019

PV Elite® 2019
Title Page
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
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PV Elite 2019 SP1 Licensee: SPLM Licensed User
FileName : SWS HE Boiler Page 3 of 111
Warnings and Errors: Step: 0 3:49pm Jun 30,2021
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

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Input Echo: Step: 1 3:49pm Jun 30,2021
PV Elite Vessel Analysis Program: Input Data
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Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 10.4 bar

Channel Side Design Pressure 10.4 bar
Shell Side Design Temperature 150.0 °C
Channel Side Design Temperature 150.0 °C
Radiography, Shell Side None
Radiography, Channel Side None
Service Type, Shell Side None
Service Type, Channel Side None
MDMT (CET), Shell Side -18.0 °C
MDMT (CET), Tube Side -18.0 °C
User defined MAWP, Shell Side 0 bar
User defined MAWP, Channel Side 0 bar
User defined MAPnc, Shell Side 0 bar
User defined MAPnc, Channel Side 0 bar
User defined Test Pres., Shell Side 0 bar
User defined Test Pres., Channel Side 0 bar
Type of Hydrotest UG-99(b)

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Type of Construction Welded
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
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Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 115 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code ASCE 7-2005

Seismic Load Reduction Scale Factor 0.700
Table Value Fa 0.500
Table Value Fv 0.500
Short Period Acceleration value Ss 0.243
Long Period Acceleration Value Sl 0.082
Moment Reduction Factor Tau 0.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
User Value of Sd1 (used if > 0 ) 0.000
M.A.W.P. + Static Head to Element Bottom Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes
Complete Listing of Vessel Elements and Details:

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Element From Node 10

Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 50 mm
Inside Diameter 750 mm
Element Thickness 14 mm
Internal Corrosion Allowance 6 mm
Nominal Thickness 14 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 10.4 bar
Design Temperature Internal Pressure 150 °C
Design External Pressure 1.03 bar
Design Temperature External Pressure 33 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 60
Allowable Stress, Ambient 117898 kPa
Allowable Stress, Operating 117898 kPa
Allowable Stress, Hydrotest 153267 kPa
Material Density 0.00775 kg/cm³
P Number Thickness 30.988 mm
Yield Stress, Operating 194981 kPa
UCS-66 Chart Curve Designation C
External Pressure Chart Name CS-2
UNS Number K02100
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element To Node 30
Element Type Cylinder
Description

Detail Type Nozzle
Detail ID T1
Dist. from "FROM" Node / Offset dist 310 mm
Nozzle Diameter 8 in.
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Nozzle Schedule 160

Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID T2
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0

Element To Node 40
Element Type Flange
Description
Flange Inside Diameter 750 mm
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 N
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 50
Element Type Flange
Description
Flange Inside Diameter 750 mm
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Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 N
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element To Node 60
Element Type Cylinder
Description

Detail Type Saddle
Detail ID Lft Sdl
Width of Saddle 204 mm
Height of Saddle at Bottom 900 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 306 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm

Detail Type Saddle
Detail ID Right Sdl
Width of Saddle 204 mm
Height of Saddle at Bottom 900 mm
Saddle Contact Angle 120.0
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Height of Composite Ring Stiffener 0 mm

Width of Wear Plate 306 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm

Detail Type Nozzle
Detail ID S2A
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID S2B
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID S1
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 180.0

Detail Type Nozzle
Detail ID D2
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 180.0
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Detail Type Nozzle
Detail ID D1
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 180.0

Element To Node 70
Element Type Elliptical
Description
Elliptical Head Factor 2.0

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XY Coordinate Calculations: Step: 2 3:49pm Jun 30,2021
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm
10 20 50 ... 50 ...
20 30 783 ... 733 ...
30 40 897 ... 114 ...
40 50 1100.53 ... 119 ...
50 60 7430.53 ... 6330 ...
60 70 7480.52 ... 50 ...

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Flg Calc [Int P]: FLANGE Flng: 7 3:49pm Jun 30,2021
Flange Input Data Values Description: FLANGE :
Item: Node 30 to 40
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 10.40 bar
Design Temperature 150 °C
Internal Corrosion Allowance ci 6.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 750.000 mm

Flange Outside Diameter A 960.000 mm
Flange Thickness t 82.0000 mm
Thickness of Hub at Small End go 14.0000 mm
Thickness of Hub at Large End g1 20.0000 mm
Length of Hub h 32.0000 mm
Flange Material SA-516 60

Flange Material UNS number K02100
Flange Allowable Stress At Temperature Sfo 117897.66 kPa
Flange Allowable Stress At Ambient Sfa 117897.66 kPa
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 172365.00 kPa
Bolt Allowable Stress At Ambient Sa 172365.00 kPa
Diameter of Bolt Circle C 910.000 mm

Nominal Bolt Diameter a 22.2250 mm
Type of Threads UNC Thread Series
Number of Bolts 40
Flange Face Outside Diameter Fod 872.000 mm

Flange Face Inside Diameter Fid 750.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 869.000 mm

Gasket Inside Diameter Gi 750.000 mm
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 kPa
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.0000 mm
ASME Code, Section VIII Division 1, 2017
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.4*(750/2+6))/(117898*1-0.6*10.4)+Ca
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= 9.3791 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898 * 1 * 8 )/(381 + 0.6 * 8 )
= 24.445 bar
Corroded Flange ID, Bcor = B+2*Fcor 762.000 mm

Corroded Large Hub, g1Cor = g1-ci 14.000 mm
Corroded Small Hub, g0Cor = go-ci 8.000 mm
Code R Dimension, R = ((C-Bcor)/2)-g1cor 60.000 mm
Gasket Contact Width, N = (Go - Gi) / 2 53.500 mm

Basic Gasket Width, bo = N / 2 26.750 mm
Effective Gasket Width, b = Cb sqrt(bo) 13.033 mm
Gasket Reaction Diameter, G = Go (Self-Energizing) 869.000 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 869² * 10.4
= 616863.312 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 13.03 * 3.142 * 869 * 0 * 10.4
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.142 * 762² *10.4/4
= 474306.656 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 616863 - 474307
= 142556.625 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 616863 + 0 + 0, 0 )
= 616863.312 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0*13.03*3.141*869+0*0*0
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 616863/172365, 0/172365
= 0.004 m²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.23 + 6 * 82/(0 + 0.5)
= 1028.450 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 910 * sin( 3.142/40 )
= 71.398 mm
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ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 71.4/( 2 * 22.23 + 82 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area, m² 0.004 0.011

Radial Distance between Hub and Bolts: 31.750 60.000
Radial Distance between Bolts and Edge: 23.812 25.000
Circ. Spacing between the Bolts: 52.400 71.398 1028.450
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172365 * ( 0.00358 + 0.0108 )/2
= 1240287.50 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 616863 - 616863
= 0.00 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 910 - 869 )/2
= 20.5000 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 60 + 14 + 20.5 )/2
= 47.2500 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 60 + ( 14/2.0 )
= 67.0000 mm
Summary of Moments for Internal Pressure: (N-m)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 474307. 67.0000 1.0000 31791.

Face Pressure, Mt 142557. 47.2500 1.0000 6739.
Gasket Load, Mg 0. 20.5000 1.0000 0.
Gasket Seating, Matm 1240288. 20.5000 1.0000 25436.
Total Moment for Operation, Mop 38530. N-m

Total Moment for Gasket seating, Matm 25436. N-m
Effective Hub Length, ho = sqrt(Bcor*goCor) 78.077 mm

Hub Ratio, h/h0 = HL / H0 0.410
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.750
Flange Factors for Integral Flange:

Factor F 0.852
Factor V 0.287
Factor f 1.184
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Factors from Figure 2-7.1 K = 1.260

T = 1.814 U = 9.383
Y = 8.538 Z = 4.406
d = 0.16315E+06 mm ³ e = 0.0109 mm ^-1
Stress Factors ALPHA = 1.895
BETA = 2.193 GAMMA = 1.044
DELTA = 3.380 Lamda = 4.424
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.184*38530/762)/(4.424*14²)
= 69030.73 kPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.184*25436/762)/(4.424*14²)
= 45571.72 kPa
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.193*38530/762)/(4.424*82²)
= 3726.17 kPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.193*25436/762)/(4.424*82²)
= 2459.89 kPa
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (8.538*38530/(82²*762))-4.406*3726
= 47765.86 kPa
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (8.538*25436/(82²*762))-4.406*2460
= 31533.38 kPa
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (69031+max(3726,47766))/2
= 58398.30 kPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (45572+max(2460,31533))/2
= 38552.55 kPa
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 616863/0.0108
= 57050.46 kPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (0/0.0108)
= 0.00 kPa
Flange Stress Analysis Results: kPa
Operating Gasket Seating

Actual Allowed Actual Allowed
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Longitudinal Hub 69031. 176846. 45572. 176846.

Radial Flange 3726. 117898. 2460. 117898.
Tangential Flange 47766. 117898. 31533. 117898.
Maximum Average 58398. 117898. 38553. 117898.
Bolting 57050. 172365. 0. 172365.
Minimum Required Flange Thickness [Rigidity] 56.159 mm

Estimated M.A.W.P. ( Operating ) 20.996 bar
Estimated Finished Weight of Flange at given Thk. 189.4 kgm
Estimated Unfinished Weight of Forging at given Thk 249.2 kgm
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 25436/1 * 999622 * 0.287/( 1.973 * 202701232 *
8^(2) * 78.08 * 0.3 )
= 0.635 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 38530/1 * 999622 * 0.287/( 1.973 * 195062688
* 8^(2) * 78.08 * 0.3 )
= 1.000 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 25436/1 * 999622 * 0.287/( 4.424 * 202701232 *
8^(2) * 78.08 * 0.3 )
= 0.283 (should be <= 1)

= 52.14 * 38530/1 * 999622 * 0.287/( 4.424 * 195062688
* 8^(2) * 78.08 * 0.3 )
= 0.446 (should be <= 1)
Minimum Design Metal Temperature Results:

Thickness Ratio = 0.859, Temperature Reduction per Fig. UCS 66.1 = 8 °C
Min Metal Temp. w/o impact per UCS-66, Curve C -36 °C

Min Metal Temp. at Required thickness (UCS 66.1) -43 °C
Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

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Flange Input Data Values Description: FLANGE :
Item: Node 40 to 50
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 10.40 bar
Design Temperature 150 °C
Internal Corrosion Allowance ci 6.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 750.000 mm

Flange Outside Diameter A 960.000 mm
Flange Thickness t 87.0000 mm
Thickness of Hub at Small End go 14.0000 mm
Thickness of Hub at Large End g1 20.0000 mm
Length of Hub h 32.0000 mm
Flange Material SA-516 60

Flange Material UNS number K02100
Flange Allowable Stress At Temperature Sfo 117897.66 kPa
Flange Allowable Stress At Ambient Sfa 117897.66 kPa
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 172365.00 kPa
Bolt Allowable Stress At Ambient Sa 172365.00 kPa
Diameter of Bolt Circle C 910.000 mm

Nominal Bolt Diameter a 22.2250 mm
Type of Threads UNC Thread Series
Number of Bolts 40
Flange Face Outside Diameter Fod 872.000 mm

Flange Face Inside Diameter Fid 750.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 869.000 mm

Gasket Inside Diameter Gi 750.000 mm
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 kPa
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.0000 mm
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.4*(750/2+6))/(117898*1-0.6*10.4)+Ca
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= 9.3791 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898 * 1 * 8 )/(381 + 0.6 * 8 )
= 24.445 bar
Corroded Flange ID, Bcor = B+2*Fcor 762.000 mm

Corroded Large Hub, g1Cor = g1-ci 14.000 mm
Corroded Small Hub, g0Cor = go-ci 8.000 mm
Code R Dimension, R = ((C-Bcor)/2)-g1cor 60.000 mm
Gasket Contact Width, N = (Go - Gi) / 2 53.500 mm

Basic Gasket Width, bo = N / 2 26.750 mm
Effective Gasket Width, b = Cb sqrt(bo) 13.033 mm
Gasket Reaction Diameter, G = Go (Self-Energizing) 869.000 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 869² * 10.4
= 616863.312 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 13.03 * 3.142 * 869 * 0 * 10.4
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.142 * 762² *10.4/4
= 474306.656 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 616863 - 474307
= 142556.625 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 616863 + 0 + 0, 0 )
= 616863.312 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0*13.03*3.141*869+0*0*0
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 616863/172365, 0/172365
= 0.004 m²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 22.23 + 6 * 87/(0 + 0.5)
= 1088.450 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 910 * sin( 3.142/40 )
= 71.398 mm
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ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 71.4/( 2 * 22.23 + 87 )), 1 )
= 1.0000
Bolting Information for UNC Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area, m² 0.004 0.011

Radial Distance between Hub and Bolts: 31.750 60.000
Radial Distance between Bolts and Edge: 23.812 25.000
Circ. Spacing between the Bolts: 52.400 71.398 1088.450
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172365 * ( 0.00358 + 0.0108 )/2
= 1240287.50 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 616863 - 616863
= 0.00 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 910 - 869 )/2
= 20.5000 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 60 + 14 + 20.5 )/2
= 47.2500 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 60 + ( 14/2.0 )
= 67.0000 mm
Summary of Moments for Internal Pressure: (N-m)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 474307. 67.0000 1.0000 31791.

Face Pressure, Mt 142557. 47.2500 1.0000 6739.
Gasket Load, Mg 0. 20.5000 1.0000 0.
Gasket Seating, Matm 1240288. 20.5000 1.0000 25436.
Total Moment for Operation, Mop 38530. N-m

Total Moment for Gasket seating, Matm 25436. N-m
Effective Hub Length, ho = sqrt(Bcor*goCor) 78.077 mm

Hub Ratio, h/h0 = HL / H0 0.410
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.750
Flange Factors for Integral Flange:

Factor F 0.852
Factor V 0.287
Factor f 1.184
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Factors from Figure 2-7.1 K = 1.260

T = 1.814 U = 9.383
Y = 8.538 Z = 4.406
d = 0.16315E+06 mm ³ e = 0.0109 mm ^-1
Stress Factors ALPHA = 1.949
BETA = 2.266 GAMMA = 1.074
DELTA = 4.036 Lamda = 5.111
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.184*38530/762)/(5.111*14²)
= 59754.59 kPa
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.184*25436/762)/(5.111*14²)
= 39447.93 kPa
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.266*38530/762)/(5.111*87²)
= 2960.41 kPa
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.266*25436/762)/(5.111*87²)
= 1954.36 kPa
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (8.538*38530/(87²*762))-4.406*2960
= 43974.38 kPa
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (8.538*25436/(87²*762))-4.406*1954
= 29030.38 kPa
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (59755+max(2960,43974))/2
= 51864.49 kPa
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (39448+max(1954,29030))/2
= 34239.16 kPa
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 616863/0.0108
= 57050.46 kPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (0/0.0108)
= 0.00 kPa
Flange Stress Analysis Results: kPa
Operating Gasket Seating

Actual Allowed Actual Allowed
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Longitudinal Hub 59755. 176846. 39448. 176846.

Radial Flange 2960. 117898. 1954. 117898.
Tangential Flange 43974. 117898. 29030. 117898.
Maximum Average 51864. 117898. 34239. 117898.
Bolting 57050. 172365. 0. 172365.
Minimum Required Flange Thickness [Rigidity] 56.159 mm

Estimated M.A.W.P. ( Operating ) 23.641 bar
Estimated Finished Weight of Flange at given Thk. 200.3 kgm
Estimated Unfinished Weight of Forging at given Thk 260.1 kgm
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 25436/1 * 999622 * 0.287/( 1.973 * 202701232 *
8^(2) * 78.08 * 0.3 )
= 0.635 (should be <= 1)

= 52.14 * 38530/1 * 999622 * 0.287/( 1.973 * 195062688
* 8^(2) * 78.08 * 0.3 )
= 1.000 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 25436/1 * 999622 * 0.287/( 5.111 * 202701232 *
8^(2) * 78.08 * 0.3 )
= 0.245 (should be <= 1)

= 52.14 * 38530/1 * 999622 * 0.287/( 5.111 * 195062688
* 8^(2) * 78.08 * 0.3 )
= 0.386 (should be <= 1)

Thickness Ratio = 0.859, Temperature Reduction per Fig. UCS 66.1 = 8 °C

Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.

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Tubesheet Errors Tube Sheet Case: 0 3:49p Jun 30,2021
Tubesheet/Floating Head/Expansion Joint Error Report
Error reading the Shell data.

Please check the Shell Geometry for this Exchanger.
If the problem still persists, contact Intergraph or their representative.

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Internal Pressure Calculations: Step: 5 3:49pm Jun 30,2021
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
bar mm mm mm kPa
10 20 10.4 14 6 750 117898

20 30 10.4 14 6 750 117898
30 40 10.4 12 6 750 117898
40 50 10.4 12 6 750 117898
50 60 10.4 14 6 750 117898
60 70 10.4 14 6 750 117898
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
bar bar bar mm mm
10 20 10.4 24.4454 43.8477 14 9.29513

20 30 10.4 24.4453 43.047 14 9.37906
30 40 10.4 20.9957 25.2989 82 56.1594
40 50 10.4 23.6409 27.6939 87 56.1594
50 60 10.4 24.4453 43.047 14 9.37906
60 70 10.4 24.4453 43.8476 14 9.29514
Note:
For TEMA/5500 designs, the following values include MAWPs that
consider the shells and flanges etc. These results also
consider the MAWPs that were entered into the tubesheet dialog.
Shell Side MAWP = 24.445 bar

Shell Side MAPnc = 43.047 bar
Channel Side MAWP = 20.996 bar
Channel Side MAPnc = 25.299 bar
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-516 60 , UCS-66 Crv. C at 150 °C
Material UNS Number: K02100
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (10.4*762*0.979)/(2*117898*1-0.2*10.4)
= 3.2951 + 6.0000 = 9.2951 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*117898*1*8)/(0.979*762+0.2*8)
= 25.218 bar
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Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*117898*1*14)/(1*750+0.2*14)
= 43.848 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (10.4*(0.979*762+0.2*8))/(2*1*8)
= 48622.285 kPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (10.4*381)/(117898*1-0.6*10.4)+6
= 9.379 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898 * 1 * 8 )/(381 + 0.6 * 8 )
= 24.445 bar
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 762/( 2 * 193.5 ))^(2))/6
= 0.979488
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 7.807 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 14, tr = 6.658, c = 6 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.832, Temp. Reduction = 9 °C

MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-516 60 , UCS-66 Crv. C at 150 °C

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.4*381)/(117898*1-0.6*10.4)
= 3.3791 + 6.0000 = 9.3791 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898*1*8)/(381+0.6*8)
= 24.445 bar
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= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898*1*14)/(375+0.6*14)
= 43.047 bar

= (P*(R+0.6*t))/(E*t)
= (10.4*(381+0.6*8))/(1*8)
= 50158.359 kPa
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.832 %
Govrn. thk, tg = 14, tr = 8, c = 6 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 1, Temp. Reduction = 0 °C
Cylindrical Shell From 50 To 60 SA-516 60 , UCS-66 Crv. C at 150 °C

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.4*381)/(117898*1-0.6*10.4)
= 3.3791 + 6.0000 = 9.3791 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898*1*8)/(381+0.6*8)
= 24.445 bar

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898*1*14)/(375+0.6*14)
= 43.047 bar

= (P*(R+0.6*t))/(E*t)
= (10.4*(381+0.6*8))/(1*8)
= 50158.359 kPa
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.832 %


Elliptical Head From 60 To 70 SA-516 60 , UCS-66 Crv. C at 150 °C

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= (10.4*762*0.979)/(2*117898*1-0.2*10.4)
= 3.2951 + 6.0000 = 9.2951 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*117898*1*8)/(0.979*762+0.2*8)
= 25.218 bar

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*117898*1*14)/(1*750+0.2*14)
= 43.848 bar

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (10.4*(0.979*762+0.2*8))/(2*1*8)
= 48622.285 kPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (10.4*381)/(117898*1-0.6*10.4)+6
= 9.379 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117898 * 1 * 8 )/(381 + 0.6 * 8 )
= 24.445 bar
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 762/( 2 * 193.5 ))^(2))/6
= 0.979488
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 7.807 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

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Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 31.779 bar

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 13.520 bar
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 55.888 bar
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 26.890 bar
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 14.872 bar
Pressure per App 27-4 = M.A.W.P. 24.445 bar
Exchanger Channel Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 27.294 bar

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 13.520 bar
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 32.815 bar
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 23.095 bar
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 14.872 bar
Pressure per App 27-4 = M.A.W.P. 20.996 bar
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kPa & bar):
From To Stress Allowable Ratio Pressure
10 20 73586.9 153267.0 0.480 27.37

20 30 87237.6 153267.0 0.569 31.85
50 60 74955.4 153267.0 0.489 27.37
60 70 73586.9 153267.0 0.480 27.37
Stress ratios for Nozzle and Pad Materials (kPa):
Description Pad/Nozzle Ambient Operating Ratio
T1 Nozzle 117897.66 117897.66 1.000

T1 Pad 117897.66 117897.66 1.000
T2 Nozzle 117897.66 117897.66 1.000
T2 Pad 117897.66 117897.66 1.000
S2A Nozzle 117897.66 117897.66 1.000
S2A Pad 117897.66 117897.66 1.000
S2B Nozzle 117897.66 117897.66 1.000
S2B Pad 117897.66 117897.66 1.000
S1 Nozzle 117897.66 117897.66 1.000
S1 Pad 117897.66 117897.66 1.000
D2 Nozzle 117897.66 117897.66 1.000
D2 Pad 117897.66 117897.66 1.000
D1 Nozzle 117897.66 117897.66 1.000
D1 Pad 117897.66 117897.66 1.000
Minimum 1.000
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Stress ratios for Pressurized Vessel Elements (kPa):
Description Ambient Operating Ratio
117897.99 117897.99 1.000

117897.66 117897.66 1.000
117897.66 117897.66 1.000
117897.66 117897.66 1.000
117897.66 117897.66 1.000
117897.66 117897.66 1.000
Minimum 1.000
Stress ratios for Exchanger Materials (kPa):
Tube Material 78598.44 78598.44 1.000

Tubesheet Material 117897.66 117897.66 1.000
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kPa):
T1 13888.64 153266.95 0.091

T2 12223.74 153266.95 0.080
S2A 11982.10 153266.95 0.078
S2B 11982.10 153266.95 0.078
S1 11532.49 153266.95 0.075
D2 6359.82 153266.95 0.041
D1 6359.82 153266.95 0.041
Elements Suitable for Internal Pressure.

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External Pressure Calculations: Step: 6 3:49pm Jun 30,2021
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm kPa
10 20 No Calc 778 8 0.0014282 95497

20 30 959.5 778 8 0.0011247 88825.7
30 40 No Calc ... 76 No Calc No Calc
40 50 No Calc ... 81 No Calc No Calc
50 60 6561.5 778 8 0.00014515 14510.5
60 70 No Calc 778 8 0.0014282 95497
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm bar bar
10 20 14 8.5 1.03 10.9099

20 30 14 8.71934 1.03 12.1773
30 40 82 31.9024 1.03 No Calc
40 50 87 31.9024 1.03 No Calc
50 60 14 12.211 1.03 1.98927
60 70 14 8.5 1.03 10.9099
Minimum 1.989
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm mm cm**4 cm**4
10 20 No Calc No Calc No Calc No Calc

20 30 959.5 23720.2 No Calc No Calc
50 60 6561.5 141046 No Calc No Calc
Elements Suitable for External Pressure.
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 33 °C
Elastic Modulus from Chart: CS-2 at 33 °C : 0.200E+08 N/cm²
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
8.000 778.00 97.25 0.0014282 95496.99
EMAP = B/(K0*D/t) = 95497/(0.9 *97.25 ) = 10.91 bar
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Results for Required Thickness (Tca):

2.010 778.00 386.98 0.0003589 35879.89
EMAP = B/(K0*D/t) = 35880/(0.9 *387 ) = 1.03 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (1.72*762*0.979)/(2*117898*1-0.2*1.72)
= 0.5446 + 6.0000 = 6.5446 mm

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*117898*1*8)/(0.979*762+0.2*8))/1.67
= 15.100 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 10.91, 15.1 )
= 10.910 bar
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 33 °C

Tca OD SLEN D/t L/D Factor A B
8.000 778.00 959.50 97.25 1.2333 0.0011247 88825.69
EMAP = (4*B)/(3*(D/t)) = (4*88826 )/(3*97.25 ) = 12.18 bar

2.719 778.00 959.50 286.10 1.2333 0.0002211 22103.94
EMAP = (4*B)/(3*(D/t)) = (4*22104 )/(3*286.1 ) = 1.03 bar
Results for Maximum Stiffened Length (Slen):

8.000 778.00 23720.20 97.25 30.4887 0.0001174 11738.91
EMAP = (4*B)/(3*(D/t)) = (4*11739 )/(3*97.25 ) = 1.609 bar
Cylindrical Shell From 50 to 60 Ext. Chart: CS-2 at 33 °C

8.000 778.00 6561.50 97.25 8.4338 0.0001451 14510.52
EMAP = (4*B)/(3*(D/t)) = (4*14511 )/(3*97.25 ) = 1.989 bar
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6.211 778.00 6561.50 125.26 8.4338 0.0000968 9678.01
EMAP = (4*B)/(3*(D/t)) = (4*9678 )/(3*125.3 ) = 1.03 bar
Results for Maximum Stiffened Length (Slen):

8.000 778.00 141045.69 97.25 50.0000 0.0001174 11738.91
EMAP = (4*B)/(3*(D/t)) = (4*11739 )/(3*97.25 ) = 1.609 bar
Elliptical Head From 60 to 70 Ext. Chart: CS-2 at 33 °C

8.000 778.00 97.25 0.0014282 95496.99
EMAP = B/(K0*D/t) = 95497/(0.9 *97.25 ) = 10.91 bar

2.010 778.00 386.98 0.0003589 35879.89
EMAP = B/(K0*D/t) = 35880/(0.9 *387 ) = 1.03 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (1.72*762*0.979)/(2*117898*1-0.2*1.72)
= 0.5446 + 6.0000 = 6.5446 mm

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*117898*1*8)/(0.979*762+0.2*8))/1.67
= 15.100 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 10.91, 15.1 )
= 10.910 bar
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.

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Element and Detail Weights: Step: 7 3:49pm Jun 30,2021
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kgm m³ kgm m³ kgm
10 20 88.8246 0.077326 50.7569 0.080733 ...

20 30 190.9 0.22953 109.943 0.23998 ...
30 40 189.405 0.051541 176.814 0.051998 ...
40 50 200.335 0.053822 187.192 0.054278 ...
50 60 1648.56 2.79701 949.434 2.88723 ...
60 70 88.8246 0.077326 50.7569 0.080733 ...
Total 2406 3.29 1524 3.39 0
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details:
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kgm mm mm
20 Nozl 62.2405 310 461.525 T1

20 Nozl 22.4697 310 418.663 T2
50 Sadl 138.572 555 625.5 Lft Sdl
50 Sadl 138.572 4855 625.5 Right Sdl
50 Nozl 84.9098 315 482.95 S2A
50 Nozl 84.9098 5585 482.95 S2B
50 Nozl 36.4442 3080 440.9 S1
50 Nozl 7.08182 4400 394.088 D2
50 Nozl 7.08182 1700 394.088 D1
30 FTsh 248.353 154.5 ... Tube Sheet
30 Tube 3393.23 3168 ...
Total Weight of Each Detail Type:
Saddles 277.1
Nozzles 305.1
Exchanger Components 3641.6
Sum of the Detail Weights 4223.9 kgm
Weight Summation Results: (kgm)
Fabricated Shop Test Shipping Erected Empty Operating
Main Elements 2406.8 2406.8 2406.8 2406.8 2406.8 2406.8

Saddles 277.1 277.1 277.1 277.1 277.1 277.1
Nozzles 305.1 305.1 305.1 305.1 305.1 305.1
Exchanger 3641.6 3641.6 3641.6 3641.6 3641.6 3641.6
Test Liquid ... 3284.6 ... ... ... ...
Tube Tst Lqd ... 412.1 ... ... ... ...
Totals 6630.7 10327.4 6630.7 6630.7 6630.7 6630.7

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Element and Detail Weights: Step: 7 3:49pm Jun 30,2021
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 6630.7 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 10327.4 kgm
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 6630.7 kgm
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 6630.7 kgm
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 6630.7 kgm
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 6630.7 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 5748.8 kgm
Field Test Wt. - Empty Weight + Water (Full) 10327.4 kgm
Exchanger Tube Data

Volume of Exchanger tubes : 0.4 m³
Weight of Ope Liq in tubes : 0.0 kgm
Weight of Water in tubes : 412.1 kgm
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements:
Surface
From To Area
m²
10 20 0.77813
20 30 1.79112
30 40 0.60861
40 50 0.62369
50 60 15.4677
60 70 0.77813
Total 20.047 m²

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Nozzle Flange MAWP: Step: 8 3:49pm Jun 30,2021
Nozzle Flange MAWP Results:
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press PVP 50% DNV
bar bar °C bar
T1 45.10 51.10 150 300 GR 1.1 ... ... ... ...

T2 45.10 51.10 150 300 GR 1.1 ... ... ... ...
S2A 45.10 51.10 150 300 GR 1.1 ... ... ... ...
S2B 45.10 51.10 150 300 GR 1.1 ... ... ... ...
S1 45.10 51.10 150 300 GR 1.1 ... ... ... ...
D2 45.10 51.10 150 300 GR 1.1 ... ... ... ...
D1 45.10 51.10 150 300 GR 1.1 ... ... ... ...
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 45.096 bar
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 51.096 bar
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 45.096 bar
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 51.096 bar
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

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Wind Load Calculation: Step: 9 3:49pm Jun 30,2021
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static Dynamic 1.325
Shape Factor (Cf) for the Vessel is 0.617
User Entered Basic Wind Speed 115.0 km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D > 7.0
Interpolating to find the final cf:
Because H / D < 25.0
CF = CF1 + (CF2-CF1) * ( H/D - 7.0 )/( 25.0 - 7.0 )
= 0.6 + (0.7 -0.6 ) * ( 10.05 - 7.0 )/( 25.0 - 7.0 )
= 0.617
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7, Zg = 274320 mm
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 900 + 0 = 900 mm
but: z = Max(4572, 900 ) = 4572 mm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572/900 )^(2/7 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 25.2 (^2)/63.19
= 10.052
Vibration Frequency = 33 Hz
Because H/D > 5 Or Freqency < 1.0: Dynamic Analysis Implemented
Element O/Dia = 778 3 mm

Vibration Damping Factor (Operating) Beta = 0.01
For Terrain Category C
S = 1, Gamma = 0.23, Drag Coeff. = 0.005, Alpha = 7
Compute [fbar]
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Wind Load Calculation: Step: 9 3:49pm Jun 30,2021
= 10.5 * Frequency(Hz) * Vessel Height(ft) / (S * Vr(mph))

= 10.5 * 33 (Hz) * 25.2 (ft)/S * 1 (mph)
= 122.2
Because FBAR > 40: FBAR = 40

Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1
Wind Speed = 115 km/hr Converts to 71.46 mph
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801 *(1 * 71.46 )² = 10.47 psf
Converts to: 0.501 KN/m²
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 0.501 * 1.325 * 0.617 * 0.17
= 69.56 N
Element z GH Area qz Force

mm m² KN/m² N
Node 10 to 20 900.0 1.325 0.2 0.5 69.6

Node 20 to 30 900.0 1.325 0.7 0.5 280.3
Node 30 to 40 900.0 1.325 0.1 0.5 42.0
Node 40 to 50 900.0 1.325 0.1 0.5 43.9
Node 50 to 60 900.0 1.325 5.9 0.5 2420.8
Node 60 to 70 900.0 1.325 0.2 0.5 69.6
Wind Load Calculation:
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm mm m² KN/m² N
10 20 900 933.6 0.16976 0.50128 69.5562

20 30 900 933.6 0.68416 0.50128 280.318
30 40 900 900 0.10257 0.50128 42.0276
40 50 900 900 0.10707 0.50128 43.8709
50 60 900 933.6 5.90822 0.50128 2420.76
60 70 900 933.6 0.16976 0.50128 69.5562

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Earthquake Load Calculation: Step: 10 3:49pm Jun 30,2021
Earthquake Load Calculation:
Input Values:
Seismic Design Code ASCE 7-2005

Seismic Load Reduction Scale Factor 0.700
Table Value Fa 0.500
Table Value Fv 0.500
Short Period Acceleration value Ss 0.243
Long Period Acceleration Value Sl 0.082
Moment Reduction Factor Tau 0.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
User Value of Sd1 (used if > 0 ) 0.000
Seismic Analysis Results:
Sms = Fa * Ss = 0.5 * 0.243 = 0.122

Sm1 = Fv * S1 = 0.5 * 0.082 = 0.041
Sds = 2/3 * Sms = 2/3 * 0.122 = 0.081
Sd1 = 2/3 * Sm1 = 2/3 * 0.041 = 0.0273
Check Approximate Fundamental Period from 12.8-7 [Ta]:

= Ct * hn^(x) where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 4.183^(0.75))
= 0.058 seconds
The Coefficient Cu from Table 12.8-1 is : 1.700
Fundamental Period (1/Frequency) [T]:

= ( 1/Natural Frequency ) = ( 1/33 )
= 0.030
Check the Value of T which is the smaller of Cu*Ta and T:

= Minimum Value of (1.7 * 0.0585, 0.0303 ) per 12.8.2
= 0.030
As the time period is < 0.06 second, use section 15.4.2.
Compute the Base Shear per equation 15.4-5, [V]:

= 0.3 * Sds * W * I
= 0.3 * 0.081 * 56372 * 1
= 1369.848 N
Final Base Shear, V = 958.89 N
Earthquake Load Calculation:
Earthquake Earthquake Element

From To Height Weight Ope Load
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Earthquake Load Calculation: Step: 10 3:49pm Jun 30,2021
mm N N
10 20 375 7046.55 119.862

20 30 375 7046.55 119.862
30 40 375 7046.55 119.862
40 50 375 7046.55 119.862
50 Sadl 375 7046.55 119.862
Sadl 60 375 7046.55 119.862
50 60 375 7046.55 119.862
60 70 375 7046.55 119.862
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.

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Center of Gravity Calculation: Step: 11 3:49pm Jun 30,2021
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 3805.525 mm

Center of Gravity of Nozzles 3046.156 mm
Center of Gravity of Tubesheet(s) 937.500 mm
Center of Gravity of Tubes 3951.000 mm
Center of Gravity of Bare Shell New and Cold 3383.508 mm

Center of Gravity of Bare Shell Corroded 3160.024 mm
Vessel CG in the Operating Condition 3555.960 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 3584.418 mm
Vessel CG in the Test Condition 3688.432 mm

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Horizontal Vessel Analysis (Ope.): Step: 12 3:49pm Jun 30,2021
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Warning - Distance to Saddle (a) > 0.25 * Tangent Distance (L) - 4.15.3.2
Input and Calculated Values:
Vessel Mean Radius Rm 385.00 mm

Stiffened Vessel Length per 4.15.6 L 733.00 mm
Distance from Saddle to Vessel tangent a 240.00 mm
Saddle Width b 204.00 mm

Saddle Bearing Angle theta 120.00 degrees
Wear Plate Width b1 306.00 mm

Wear Plate Bearing Angle theta1 132.00 degrees
Wear Plate Thickness tr 10.0 mm
Wear Plate Allowable Stress Sr 117897.66 kPa
Shell Allowable Stress used in Calculation 117897.66 kPa

Head Allowable Stress used in Calculation 117897.66 kPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 35815.05 N
Horizontal Vessel Analysis Results: Actual Allowable

kPa kPa
Long. Stress at Top of Midspan 24600.70 117897.66

Long. Stress at Bottom of Midspan 25453.65 117897.66
Long. Stress at Top of Saddles 22995.65 117897.66
Long. Stress at Bottom of Saddles 26153.17 117897.66
Tangential Shear in Shell 4698.80 94318.12

Circ. Stress at Horn of Saddle 17732.70 147372.08
Circ. Compressive Stress in Shell 1171.35 117897.66
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 2926/2 + 0 ) * 900/691.1
= 5715.9 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 286, 0, 0 ) * 900/4300
= 59.9 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 958.9, 0, 0 ) * 900/4300
= 200.7 N
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Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3 * ( 958.9/2 + 0 ) * 900/691.1
= 1873.1 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 30099 + Max( 59.85, 5716, 200.7, 1873 )
= 35815.0 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 37173.88 N
Transverse Shear Load Saddle Ft 1463.04 N
Longitudinal Shear Load Saddle 958.89 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0230 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0189
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -35815*240[1-(1-240/733+(385²-0²)/
(2*240*733))/(1+(4*0)/(3*733))]
= 807.1 N-m

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 35815*733/4(1+2(385²-0²)/(733²))/(1+(4*0)/
(3*733))-4*240/733
= 1589.3 N-m
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 10.4 * 385/(2*8 ) - 1589/(pi*385²*8 )
= 24600.70 kPa
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 10.4 * 385/(2 * 8 ) + 1589/(pi * 385² * 8 )
= 25453.65 kPa
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 10.4*385/(2*8)-807.1/(0.107*pi*385²*8)
= 22995.65 kPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

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= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)

= 10.4*385/(2*8)+807.1/(0.192*pi*385²*8)
= 26153.17 kPa
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 35815 ( 733 - 2 * 240 )/(733 + ( 4 * 0/3))
= 12361.8 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.171 * 12362/( 385 * 8 )
= 4698.80 kPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 385 * 8 )
= 43.288 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 35815 * 0.1/( 8 * ( 204 + 43.29 + 43.29 ) )
= -1171.35 kPa
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204 + 1.56 * sqrt( 385 * 8 ), 2 * 240 )
= 290.58 mm
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 117898/117898, 1 )
= 1.0000
Circumferential Stress at Saddle Base with Wear Plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 35815 * 0.1/( 290.6 ( 8 + 1 * 10 ) )
= -520.60 kPa
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -35815/(4(8 + 1 * 10 )290.6 ) -
12*0.023*35815*385/(733(8+1*10)²)
= -17732.70 kPa
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.12426E-04 * 4300 * ( 150 - 21.11 )
= 6.887 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 738.0000 mm
Baseplate Thickness Bpthk 26.0000 mm
Baseplate Width Bpwid 254.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
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Saddle Yield Stress Sy 239932.0 kPa

Height of Web at Center Hw,c 306.0 mm
Friction Coefficient mu 0.000
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)
B D Y A AY Io
Shell 392.1 8.0 4.0 0.0 12548.0 0.210E+05

Wearplate 306.0 10.0 13.0 0.0 39780.0 0.191E+05
Web 10.0 475.0 255.5 0.0 1213624.9 0.895E+04
BasePlate 254.0 26.0 506.0 0.0 3341623.8 0.392E+05
Totals ... ... ... ... 4607576.5 0.882E+05
Distance to Centroid [C1]:

= AY / A
= 0.181/0.0175
= 262.525 mm
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120/2
= 120.0
Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.094 + sin(120 )cos(120 ) )
= 0.2035
Saddle Splitting Force [Fh]:

= K1 * Q
= 0.204 * 35815
= 7289.1387 N
Tension Stress, St = ( Fh/As ) = 505.7122 kPa

Allowed Stress, Sa = 0.6 * Yield Str = 143959.2031 kPa
Saddle Splitting Dimension [d]:

= B - R * sin( theta )/ theta
= 900 - 381 * sin( 1.047 )/1.047
= 584.916 mm
Bending Moment, M = Fh * d = 4265.2588 N-m
Bending Stress, Sb = ( M * C1 / I ) = 1269.5946 kPa

Allowed Stress, Sa = 2/3 * Yield Str = 159954.6719 kPa
Minimum Thickness of Baseplate per Moss:

= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½
= ( 3(35815 + 1359 )254/( 4 * 738 * 159955 ))½
= 7.745 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
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= 2 * cos( 90 - 120/2 )( 375 + 14 + 10 )

= 691.088 mm
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 691.1/( 5 - 1 )
= 172.772 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 172.8 * 254/2
= 0.022 m²
Axial Load [P]:

= Ap * Bp
= 0.0219 * 191110
= 4192.303 N
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 0.00194 + 0.000864
= 0.003 m²
Compressive Stress [Sc]:

= P/Ar
= 4192/0.0028
= 1495.230 kPa
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B D Y A AY Io
Rib+Web 10.0 204.0 ... ... ... 707.
Rib dimension [D]:

= Saddle Width - Web Thickness
= 204 - 10
= 194.000 mm
Distance to Centroid from Datum [ytot]:

= AY / A
= 0/0.0028
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm
Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 707.5/0.0028 )
= 50.232 mm
Length of Outer Rib [L]:

= Saddle Height - cos( theta/2 )( radius + shlthk + wpdthk ) - bpthk
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= 900 - cos( 120/2 )( 375 + 14 + 10 ) - 26

= 674.500 mm
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 19994800/239932 )
= 128.255
Slenderness ratio [KL/r]:

= KL/r
= 1 * 674.5/50.23
= 13.428
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 958.9/( 2 * 738 ) * 172.8 * 674.5/2
= 37.869 N-m
Compressive Allowable, KL/r < Cc ( 13.43 < 128.3 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 13.43 )²/(2 * 128.3² ))239932/
( 5/3+3*(13.43 )/(8* 128.3 )-( 13.43³)/(8*128.3³)
= 139887 kPa
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 1495/139887 + ( 37.87 * 102/7074720 )/159955
= 0.014
Check of Inside Ribs:
Inertia of Saddle, Inner Ribs - Axial Direction

B D Y A AY Io
Rib 10.0 194.0 0.0 0.0 0.0 707.

Web 172.8 10.0 0.0 0.0 0.0 1.44
Totals ... ... ... ... ... 709.

= AY / A
= 0/0.00367
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm
Length of Inner Rib [L]:

= Saddle Height - Outside Radius - Bpthk
= 900 - cos( 399/2 )( 26 + 0 + 0 ) - 0
= 475.000 mm

= sqrt( 708.8/0.00367 )
= 43.961 mm
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= KL/r
= 1 * 475/43.96
= 10.805
Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 958.9/( 2 * 738 )
= 0.650 N/mm
Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.65 * 172.8 * 475
= 53.337 N-m
Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 53.34/69493
= 767.224 kPa
= ( 1-( 10.8 )²/(2 * 128.3² ))239932/
( 5/3+3*(10.8 )/(8* 128.3 )-( 10.8³)/(8*128.3³)
= 140786 kPa
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 2142/140786 + ( 53.34 * 102/708.8 )/159955
= 0.020
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle



Wear Plate Width b1 306.00 mm

Wear Plate Bearing Angle theta1 132.00 degrees
Wear Plate Thickness tr 10.0 mm
Wear Plate Allowable Stress Sr 117897.66 kPa
Inside Depth of Head h2 193.50 mm

Saddle Force Q, Operating Case 29271.53 N

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kPa kPa



= 3 * ( 2926/2 + 0 ) * 900/691.1
= 5715.9 N

= max( 286, 0, 0 ) * 900/4300
= 59.9 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 958.9, 0, 0 ) * 900/4300
= 200.7 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3 * ( 958.9/2 + 0 ) * 900/691.1
= 1873.1 N

= 23556 + Max( 59.85, 5716, 200.7, 1873 )
= 29271.5 N


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0230 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0189
The suffix 'p' denotes the values for a wear plate if it exists.
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= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -29272*240[1-(1-240/733+(385²-193.5²)/
(2*240*733))/(1+(4*193.5)/(3*733))]
= -1895.0 N-m

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 29272*733/4(1+2(385²-193.5²)/(733²))/(1+(4*193.5)/
(3*733))-4*240/733
= -1422.1 N-m

= P * Rm/(2t) - M2/(pi*Rm²t)
= 10.4 * 385/(2*8 ) - -1422/(pi*385²*8 )
= 25408.77 kPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 10.4 * 385/(2 * 8 ) + -1422/(pi * 385² * 8 )
= 24645.58 kPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 10.4*385/(2*8)--1895/(0.107*pi*385²*8)
= 29796.66 kPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 10.4*385/(2*8)+-1895/(0.192*pi*385²*8)
= 22383.63 kPa

= Q(L-2a)/(L+(4*h2/3))
= 29272 ( 733 - 2 * 240 )/(733 + ( 4 * 193.5/3))
= 7473.0 N

= K2 * T / ( Rm * t )
= 1.171 * 7473/( 385 * 8 )
= 2840.51 kPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 385 * 8 )
= 43.288 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 29272 * 0.1/( 8 * ( 204 + 43.29 + 43.29 ) )
= -957.34 kPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204 + 1.56 * sqrt( 385 * 8 ), 2 * 240 )
= 290.58 mm
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 117898/117898, 1 )
= 1.0000
Circumferential Stress at Saddle Base with Wear Plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.76 * 29272 * 0.1/( 290.6 ( 8 + 1 * 10 ) )
= -425.49 kPa
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -29272/(4(8 + 1 * 10 )290.6 ) -
12*0.023*29272*385/(733(8+1*10)²)
= -14492.88 kPa

B D Y A AY Io
Shell 392.1 8.0 4.0 0.0 12548.0 0.210E+05

Wearplate 306.0 10.0 13.0 0.0 39780.0 0.191E+05
Web 10.0 475.0 255.5 0.0 1213624.9 0.895E+04
BasePlate 254.0 26.0 506.0 0.0 3341623.8 0.392E+05
Totals ... ... ... ... 4607576.5 0.882E+05

= AY / A
= 0.181/0.0175
= 262.525 mm
Angle [beta]:
= 180 - 120/2
= 120.0

= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.094 + sin(120 )cos(120 ) )
= 0.2035

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
= K1 * Q
= 0.204 * 29272
= 5957.3916 N


= 900 - 381 * sin( 1.047 )/1.047
= 584.916 mm


= ( 3(29272 + 1359 )254/( 4 * 738 * 159955 ))½
= 7.031 mm

= 2 * cos( 90 - 120/2 )( 375 + 14 + 10 )
= 691.088 mm

= 691.1/( 5 - 1 )
= 172.772 mm

= e * Bpwid / 2
= 172.8 * 254/2
= 0.022 m²
Axial Load [P]:

= Ap * Bp
= 0.0219 * 156194
= 3426.357 N

= 0.00194 + 0.000864
= 0.003 m²

= P/Ar
= 3426/0.0028
= 1222.047 kPa

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
B D Y A AY Io
Rib+Web 10.0 204.0 ... ... ... 707.
Rib dimension [D]:

= 204 - 10
= 194.000 mm

= AY / A
= 0/0.0028
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm

= sqrt( 707.5/0.0028 )
= 50.232 mm

= 900 - cos( 120/2 )( 375 + 14 + 10 ) - 26
= 674.500 mm

= sqrt( 2 * pi² * 19994800/239932 )
= 128.255

= KL/r
= 1 * 674.5/50.23
= 13.428

= Fl /( 2 * Bplen ) * e * L / 2
= 958.9/( 2 * 738 ) * 172.8 * 674.5/2
= 37.869 N-m
= ( 1-( 13.43 )²/(2 * 128.3² ))239932/
( 5/3+3*(13.43 )/(8* 128.3 )-( 13.43³)/(8*128.3³)
= 139887 kPa

= 1222/139887 + ( 37.87 * 102/7074720 )/159955
= 0.012

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
B D Y A AY Io
Rib 10.0 194.0 0.0 0.0 0.0 707.

Web 172.8 10.0 0.0 0.0 0.0 1.44
Totals ... ... ... ... ... 709.

= AY / A
= 0/0.00367
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm

= 900 - cos( 399/2 )( 26 + 0 + 0 ) - 0
= 475.000 mm

= sqrt( 708.8/0.00367 )
= 43.961 mm

= KL/r
= 1 * 475/43.96
= 10.805

= 958.9/( 2 * 738 )
= 0.650 N/mm

= 0.65 * 172.8 * 475
= 53.337 N-m

= 53.34/69493
= 767.224 kPa
= ( 1-( 10.8 )²/(2 * 128.3² ))239932/
( 5/3+3*(10.8 )/(8* 128.3 )-( 10.8³)/(8*128.3³)
= 140786 kPa

= 1751/140786 + ( 53.34 * 102/708.8 )/159955
= 0.017

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Horizontal Vessel Analysis (Test): Step: 13 3:49pm Jun 30,2021
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:
Wear Pad Width (306.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204 + 1.56*sqrt( 382 * 14 ), 2 * 240 )
= 318.0828 mm



Saddle Force Q, Test Case, no Ext. Forces 53920.13 N

kPa kPa



= 3 * ( 965.6/2 + 0 ) * 900/691.1
= 1886.3 N

= max( 94.37, 0, 0 ) * 900/4300
= 19.8 N
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA

= 52034 + Max( 19.75, 1886, 0, 0 )
= 53920.1 N

Hydrostatic Test Pressure at center of Vessel: 31.816 bar

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0234 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -53920*240[1-(1-240/733+(382²-0²)/
(2*240*733))/(1+(4*0)/(3*733))]
= 1130.5 N-m

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 53920*733/4(1+2(382²-0²)/(733²))/(1+(4*0)/
(3*733))-4*240/733
= 2308.1 N-m

= P * Rm/(2t) - M2/(pi*Rm²t)
= 31.82 * 382/(2*14 ) - 2308/(pi*382²*14 )
= 43050.82 kPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 31.82 * 382/(2 * 14 ) + 2308/(pi * 382² * 14 )
= 43769.81 kPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 31.82*382/(2*14)-1130/(0.107*pi*382²*14)
= 41758.74 kPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 31.82*382/(2*14)+1130/(0.192*pi*382²*14)
= 44325.72 kPa

= Q(L-2a)/(L+(4*h2/3))
= 53920 ( 733 - 2 * 240 )/(733 + ( 4 * 0/3))
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
= 18610.9 N

= K2 * T / ( Rm * t )
= 1.171 * 18611/( 382 * 14 )
= 4074.10 kPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 382 * 14 )
= 57.041 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 53920 * 0.1/( 14 * ( 204 + 57.04 + 57.04 ) )
= -920.57 kPa
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -53920/(4*14 *(204 +57.04 +57.04 )) -
12 * 0.0234 * 53920 * 382/(733 * 14²)
= -43255.27 kPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204 + 1.56 * sqrt( 382 * 14 ), 2 * 240 )
= 318.08 mm

B D Y A AY Io
Shell 419.0 14.0 7.0 0.0 41065.2 0.299E+05

Wearplate 306.0 10.0 19.0 0.0 58140.0 0.140E+05
Web 10.0 475.0 261.5 0.0 1242125.0 0.932E+04
BasePlate 254.0 26.0 512.0 0.0 3381247.8 0.515E+05
Totals ... ... ... ... 4722577.5 0.105E+06

= AY / A
= 0.186/0.0203
= 232.863 mm
Angle [beta]:
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA

= 180 - 120/2
= 120.0

= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.094 + sin(120 )cos(120 ) )
= 0.2035

= K1 * Q
= 0.204 * 53920
= 10973.9150 N


= 900 - 375 * sin( 1.047 )/1.047
= 589.878 mm


= ( 3(53920 + 1359 )254/( 4 * 738 * 159955 ))½
= 9.445 mm

= 2 * cos( 90 - 120/2 )( 375 + 14 + 10 )
= 691.088 mm

= 691.1/( 5 - 1 )
= 172.772 mm

= e * Bpwid / 2
= 172.8 * 254/2
= 0.022 m²
Axial Load [P]:

= Ap * Bp
= 0.0219 * 287719
= 6311.580 N

= 0.00194 + 0.000864
= 0.003 m²
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA

= P/Ar
= 6312/0.0028
= 2251.093 kPa
B D Y A AY Io
Rib+Web 10.0 204.0 ... ... ... 707.
Rib dimension [D]:

= 204 - 10
= 194.000 mm

= AY / A
= 0/0.0028
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm

= sqrt( 707.5/0.0028 )
= 50.232 mm

= 900 - cos( 120/2 )( 375 + 14 + 10 ) - 26
= 674.500 mm

= sqrt( 2 * pi² * 19994800/239932 )
= 128.255

= KL/r
= 1 * 674.5/50.23
= 13.428

= Fl /( 2 * Bplen ) * e * L / 2
= 94.37/( 2 * 738 ) * 172.8 * 674.5/2
= 3.727 N-m
= ( 1-( 13.43 )²/(2 * 128.3² ))239932/
( 5/3+3*(13.43 )/(8* 128.3 )-( 13.43³)/(8*128.3³)
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
= 139887 kPa

= 2251/139887 + ( 3.727 * 102/7074720 )/159955
= 0.016

B D Y A AY Io
Rib 10.0 194.0 0.0 0.0 0.0 707.

Web 172.8 10.0 0.0 0.0 0.0 1.44
Totals ... ... ... ... ... 709.

= AY / A
= 0/0.00367
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm

= 900 - cos( 399/2 )( 26 + 0 + 0 ) - 0
= 475.000 mm

= sqrt( 708.8/0.00367 )
= 43.961 mm

= KL/r
= 1 * 475/43.96
= 10.805

= 94.37/( 2 * 738 )
= 0.064 N/mm

= 0.0639 * 172.8 * 475
= 5.249 N-m

= 5.249/69493
= 75.504 kPa
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
= ( 1-( 10.8 )²/(2 * 128.3² ))239932/

( 5/3+3*(10.8 )/(8* 128.3 )-( 10.8³)/(8*128.3³)
= 140786 kPa

= 3225/140786 + ( 5.249 * 102/708.8 )/159955
= 0.023
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:
Wear Pad Width (306.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204 + 1.56*sqrt( 382 * 14 ), 2 * 240 )
= 318.0828 mm


Inside Depth of Head h2 187.50 mm

Saddle Force Q, Test Case, no Ext. Forces 48404.75 N

kPa kPa



PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
= 3 * ( 965.6/2 + 0 ) * 900/691.1
= 1886.3 N

= max( 94.37, 0, 0 ) * 900/4300
= 19.8 N

= 46518 + Max( 19.75, 1886, 0, 0 )
= 48404.8 N

Hydrostatic Test Pressure at center of Vessel: 31.816 bar

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0234 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -48405*240[1-(1-240/733+(382²-187.5²)/
(2*240*733))/(1+(4*187.5)/(3*733))]
= -3064.9 N-m

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 48405*733/4(1+2(382²-187.5²)/(733²))/(1+(4*187.5)/
(3*733))-4*240/733
= -2276.6 N-m

= P * Rm/(2t) - M2/(pi*Rm²t)
= 31.82 * 382/(2*14 ) - -2277/(pi*382²*14 )
= 43764.90 kPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 31.82 * 382/(2 * 14 ) + -2277/(pi * 382² * 14 )
= 43055.73 kPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 31.82*382/(2*14)--3065/(0.107*pi*382²*14)
= 47887.88 kPa
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 31.82*382/(2*14)+-3065/(0.192*pi*382²*14)
= 40928.57 kPa

= Q(L-2a)/(L+(4*h2/3))
= 48405 ( 733 - 2 * 240 )/(733 + ( 4 * 187.5/3))
= 12458.2 N

= K2 * T / ( Rm * t )
= 1.171 * 12458/( 382 * 14 )
= 2727.21 kPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 382 * 14 )
= 57.041 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 48405 * 0.1/( 14 * ( 204 + 57.04 + 57.04 ) )
= -826.40 kPa
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -48405/(4*14 *(204 +57.04 +57.04 )) -
12 * 0.0234 * 48405 * 382/(733 * 14²)
= -38830.79 kPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204 + 1.56 * sqrt( 382 * 14 ), 2 * 240 )
= 318.08 mm

B D Y A AY Io
Shell 419.0 14.0 7.0 0.0 41065.2 0.299E+05

Wearplate 306.0 10.0 19.0 0.0 58140.0 0.140E+05
Web 10.0 475.0 261.5 0.0 1242125.0 0.932E+04
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
BasePlate 254.0 26.0 512.0 0.0 3381247.8 0.515E+05

Totals ... ... ... ... 4722577.5 0.105E+06

= AY / A
= 0.186/0.0203
= 232.863 mm
Angle [beta]:
= 180 - 120/2
= 120.0

= ( 1 + cos(120 ) - 0.5*sin(120 )² )/(pi - 2.094 + sin(120 )cos(120 ) )
= 0.2035

= K1 * Q
= 0.204 * 48405
= 9851.4180 N


= 900 - 375 * sin( 1.047 )/1.047
= 589.878 mm


= ( 3(48405 + 1359 )254/( 4 * 738 * 159955 ))½
= 8.962 mm

= 2 * cos( 90 - 120/2 )( 375 + 14 + 10 )
= 691.088 mm

= 691.1/( 5 - 1 )
= 172.772 mm

= e * Bpwid / 2
= 172.8 * 254/2
= 0.022 m²
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Axial Load [P]:

= Ap * Bp
= 0.0219 * 258289
= 5665.982 N

= 0.00194 + 0.000864
= 0.003 m²

= P/Ar
= 5666/0.0028
= 2020.834 kPa
B D Y A AY Io
Rib+Web 10.0 204.0 ... ... ... 707.
Rib dimension [D]:

= 204 - 10
= 194.000 mm

= AY / A
= 0/0.0028
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm

= sqrt( 707.5/0.0028 )
= 50.232 mm

= 900 - cos( 120/2 )( 375 + 14 + 10 ) - 26
= 674.500 mm

= sqrt( 2 * pi² * 19994800/239932 )
= 128.255

= KL/r
= 1 * 674.5/50.23
= 13.428
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA

= Fl /( 2 * Bplen ) * e * L / 2
= 94.37/( 2 * 738 ) * 172.8 * 674.5/2
= 3.727 N-m
= ( 1-( 13.43 )²/(2 * 128.3² ))239932/
( 5/3+3*(13.43 )/(8* 128.3 )-( 13.43³)/(8*128.3³)
= 139887 kPa

= 2021/139887 + ( 3.727 * 102/7074720 )/159955
= 0.015

B D Y A AY Io
Rib 10.0 194.0 0.0 0.0 0.0 707.

Web 172.8 10.0 0.0 0.0 0.0 1.44
Totals ... ... ... ... ... 709.

= AY / A
= 0/0.00367
= 0.000 mm

= Saddle Width / 2
= 204/2
= 102.000 mm

= 900 - cos( 399/2 )( 26 + 0 + 0 ) - 0
= 475.000 mm

= sqrt( 708.8/0.00367 )
= 43.961 mm

= KL/r
= 1 * 475/43.96
= 10.805

= 94.37/( 2 * 738 )
= 0.064 N/mm

= 0.0639 * 172.8 * 475
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
= 5.249 N-m

= 5.249/69493
= 75.504 kPa
= ( 1-( 10.8 )²/(2 * 128.3² ))239932/
( 5/3+3*(10.8 )/(8* 128.3 )-( 10.8³)/(8*128.3³)
= 140786 kPa

= 2896/140786 + ( 5.249 * 102/708.8 )/159955
= 0.021

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Nozzle Summary: Step: 22 3:49pm Jun 30,2021
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

bar bar mm Path Stresses
T1 24.45 OK ... OK 13.16 OK Passed

T2 24.45 OK ... OK 11.26 OK Passed
S2A 24.45 OK ... OK 12.86 OK Passed
S2B 24.45 OK ... OK 12.86 OK Passed
S1 24.45 OK ... OK 12.22 OK Passed
D2 24.45 ... ... OK 9.42 OK No Calc[*]
D1 24.45 ... ... OK 9.42 OK No Calc[*]
MAWP Summary:
Minimum MAWP Nozzles : 24.445 Nozzle : D1
[*] - This was a small opening and the areas were not computed.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate Layout Angle Dia. Limit

mm deg mm
20 T1 360.000 0.000 370.100

20 T2 360.000 180.000 198.650
50 S2A 1415.525 0.000 455.800
50 S2B 6685.525 0.000 455.800
50 S1 4180.525 180.000 287.601
50 D2 5500.525 180.000 100.352
50 D1 2800.525 180.000 100.352
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Nozzle Calcs.: T1 Nozl: 8 3:49pm Jun 30,2021
Input, Nozzle Desc: T1 From: 20
Pressure for Reinforcement Calculations P 24.445 bar

Temperature for Internal Pressure Temp 150 °C
Design External Pressure Pext 1.03 bar
Temperature for External Pressure Tempex 33 °C
Shell Material SA-516 60

Shell Allowable Stress at Temperature Sv 117897.66 kPa
Shell Allowable Stress At Ambient Sva 117897.66 kPa
Inside Diameter of Cylindrical Shell D 750.00 mm

Design Length of Section L 959.4999 mm
Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 6.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 360.00 mm
User Entered Minimum Design Metal Temperature -18.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117897.66 kPa
Allowable Stress At Ambient Sna 117897.66 kPa
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 8.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness tn 160
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 6.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 141.7480 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 7.1120 mm
Pad Material SA-516 60

Pad Allowable Stress at Temperature Sp 117897.66 kPa
Pad Allowable Stress At Ambient Spa 117897.66 kPa
Diameter of Pad along vessel surface Dp 450.0000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 115.4625 mm
Class of attached Flange 300

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Grade of attached Flange GR 1.1
The Pressure Design option was MAWP + static head (bottom of element).
Nozzle Sketch (may not represent actual weld type/configuration)
Abutting/Set-on Nozzle With Pad
Reinforcement CALCULATION, Description: T1
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 6.813 in.

Actual Thickness Used in Calculation 0.906 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (24.45*381)/(117898*1-0.6*24.45)
= 8.0000 mm
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (24.45*92.53)/(117898*1-0.6*24.45)
= 1.9428 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.5843 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 370.1004 mm
Parallel to Vessel Wall, opening length d 185.0502 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 20.0000 mm
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Weld Strength Reduction Factor [fr1]:

= 1.000

= min( 1, Sn/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 117898/117898 )
= 1.000
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (m²)
AREA AVAILABLE, A1 to A5 MAWP External Mapnc
Area Required Ar 0.001 0.000 NA

Area in Shell A1 0.000 0.001 NA
Area in Nozzle Wall A2 0.001 0.001 NA
Area in Inward Nozzle A3 0.000 0.000 NA
Area in Welds A41+A42+A43 0.000 0.000 NA
Area in Element A5 0.002 0.002 NA
TOTAL AREA AVAILABLE Atot 0.003 0.004 NA
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 284.2097 12.0000 mm
Based on given Pad Diameter: 450.0000 5.1754 mm
Based on Shell or Nozzle Thickness: 274.9048 14.0000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (185.1*8*1+2*17.01*8*1*(1-1))
= 0.001 m²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 185.1 ( 1 * 8 - 1 * 8 ) - 2 * 17.01
( 1 * 8 - 1 * 8 ) * ( 1 - 1 )
= 0.000 m²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20 ) * ( 17.01 - 1.943 ) * 1
= 0.001 m²
Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.95976E-04 ) * 1 + (0 ) * 1 + 0² * 1
= 0.000 m²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 370.1 - 219.1 ) * 12 * 1
= 0.002 m²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

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Wall Thickness for Internal/External pressures ta = 7.9428 mm

Wall Thickness per UG16(b), tr16b = 8.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 14.0000 mm
Wall Thickness tb1 = max(trb1, tr16b) = 14.0000 mm
Wall Thickness, shell/head, external pressure trb2 = 6.3331 mm
Wall Thickness per table UG-45 tb3 = 13.1600 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 13.16, max( 14, 8.5 ) ]
= 13.1600 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 7.943, 13.16 )
= 13.1600 mm
Available Nozzle Neck Thickness = 0.875 * 23.012 = 20.136 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B
Govrn. thk, tg = 20.14, tr = 1.943, c = 6 mm, E* = 1

Min Metal Temp. w/o impact per UCS-66, Curve B -7 °C

Min Metal Temp. w/o impact per UG-20(f) -29 °C
Nozzle Neck to Pad Weld for the Nozzle, Curve: B
Govrn. thk, tg = 12, c = 6 mm, E* = 1

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: C
Govrn. thk, tg = 12, c = 6 mm, E* = 1

Shell to Pad Weld Junction at Pad OD, Curve: C
Govrn. thk, tg = 12, c = 6 mm, E* = 1

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:B, Curve:C)

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Govrn. thk, tg = 14, tr = 8, c = 6 mm, E* = 1


Governing MDMT of the Nozzle : -29 °C

Governing MDMT of the Reinforcement Pad : -39 °C
Governing MDMT of all the sub-joints of this Junction : -29 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 24.45/51.10 = 0.478
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: T1
Intermediate Calc. for nozzle/shell Welds Tmin 12.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 8.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 4.0000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 0.00148 - 0.14004E-09 ) * 117898
= 174531.14 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.000603 + 0.00181 + 0.95976E-04 - 0 * 1 ) * 117898
= 296043.59 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 219.1 * 10 * 0.49 * 117898
= 198794. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 450 * 10 * 0.49 * 117898
= 408340. N
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Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 219.1 * 12 * 0.74 * 117898
= 360263. N
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.142/2)*(185.1 +7.112 )*(7.112 -6 )*0.6*117898
= 23743. N
Strength of Failure Paths:
PATH11 = ( SPEW + SNGW ) = ( 408340 + 23743 ) = 432083 N
Summary of Failure Path Calculations:

Path 1-1 = 432083 N , must exceed W = 174531 N or W1 = 296043 N
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 24.445 bar
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 1.030 bar
The Drop for this Nozzle is : 16.3546 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 172.1026 mm

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Input, Nozzle Desc: T2 From: 20



Material SA-106 B

Diameter 4.0000 in.






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Reinforcement CALCULATION, Description: T2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (24.45*381)/(117898*1-0.6*24.45)
= 8.0000 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (24.45*49.66)/(117898*1-0.6*24.45)
= 1.0428 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 117898/117898 )
= 1.000
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= min( fr2, fr4 )
= min( 1, 1 )
= 1.000



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (99.33*8*1+2*7.487*8*1*(1-1))
= 0.001 m²

= 99.33 ( 1 * 8 - 1 * 8 ) - 2 * 7.487
( 1 * 8 - 1 * 8 ) * ( 1 - 1 )
= 0.000 m²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20 ) * ( 7.487 - 1.043 ) * 1
= 0.000 m²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.95976E-04 ) * 1 + (0 ) * 1 + 0² * 1
= 0.000 m²

= ( 198.7 - 114.3 ) * 12 * 1
= 0.001 m²

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= min[ 11.26, max( 14, 8.5 ) ]
= 11.2578 mm

= max( ta, tb )
= max( 7.043, 11.26 )
= 11.2578 mm






Govrn. thk, tg = 12, c = 6 mm, E* = 1


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Note:
Weld Size Calculations, Description: T2


Nozzle Weld 5.2412 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 0.000794 - 0.75168E-10 ) * 117898
= 93679.12 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.000258 + 0.00101 + 0.95976E-04 - 0 * 1 ) * 117898
= 161042.62 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 114.3 * 10 * 0.49 * 117898
= 103718. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 270 * 10 * 0.49 * 117898
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= 245004. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 114.3 * 12 * 0.74 * 117898
= 187963. N
PATH11 = ( SPEW + SNGW ) = ( 245004 + 0 ) = 245004 N




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Nozzle Calcs.: S2A Nozl: 10 3:49pm Jun 30,2021
Input, Nozzle Desc: S2A From: 50



Material SA-106 B

Diameter 10.0000 in.






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Reinforcement CALCULATION, Description: S2A


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (21*381)/(117898*1-0.6*21)
= 6.8589 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (21*113.9)/(117898*1-0.6*21)
= 2.0514 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( fr2, fr4 )
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= min( 1, 1 )
= 1.000



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (227.9*6.859*1+2*22.57*6.859*1*(1-1))
= 0.002 m²

= 227.9 ( 1 * 8 - 1 * 6.859 ) - 2 * 22.57
( 1 * 8 - 1 * 6.859 ) * ( 1 - 1 )
= 0.000 m²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20 ) * ( 22.57 - 2.051 ) * 1
= 0.001 m²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (0.95976E-04 ) * 1 + (0 ) * 1 + 49.59² * 1
= 0.000 m²

= ( 450 - 273 ) * 12 * 1
= 0.002 m²

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= min[ 14.1, max( 12.86, 8.5 ) ]
= 12.8589 mm

= max( ta, tb )
= max( 8.051, 12.86 )
= 12.8589 mm


Govrn. thk, tg = 12, c = 6 mm, E* = 1


Govrn. thk, tg = 12, c = 6 mm, E* = 1


Govrn. thk, tg = 12, c = 6 mm, E* = 1



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Note:
Weld Size Calculations, Description: S2A


Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 0.00156 - 0.00026 ) * 117898
= 153625.70 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.000821 + 0.00212 + 0.000146 - 0 * 1 ) * 117898
= 364286.38 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 273 * 10 * 0.49 * 117898
= 247772. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 450 * 10 * 0.49 * 117898
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= 408340. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 273 * 12 * 0.74 * 117898
= 449023. N
PATH11 = ( SPEW + SNGW ) = ( 408340 + 0 ) = 408340 N




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Nozzle Calcs.: S2B Nozl: 11 3:49pm Jun 30,2021
Input, Nozzle Desc: S2B From: 50



Material SA-106 B

Diameter 10.0000 in.






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Reinforcement CALCULATION, Description: S2B


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (21*381)/(117898*1-0.6*21)
= 6.8589 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (21*113.9)/(117898*1-0.6*21)
= 2.0514 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( fr2, fr4 )
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= min( 1, 1 )
= 1.000



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (227.9*6.859*1+2*22.57*6.859*1*(1-1))
= 0.002 m²

= 227.9 ( 1 * 8 - 1 * 6.859 ) - 2 * 22.57
( 1 * 8 - 1 * 6.859 ) * ( 1 - 1 )
= 0.000 m²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20 ) * ( 22.57 - 2.051 ) * 1
= 0.001 m²

= (0.95976E-04 ) * 1 + (0 ) * 1 + 49.59² * 1
= 0.000 m²

= ( 450 - 273 ) * 12 * 1
= 0.002 m²

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= min[ 14.1, max( 12.86, 8.5 ) ]
= 12.8589 mm

= max( ta, tb )
= max( 8.051, 12.86 )
= 12.8589 mm


Govrn. thk, tg = 12, c = 6 mm, E* = 1


Govrn. thk, tg = 12, c = 6 mm, E* = 1


Govrn. thk, tg = 12, c = 6 mm, E* = 1



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Note:
Weld Size Calculations, Description: S2B


Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 0.00156 - 0.00026 ) * 117898
= 153625.70 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.000821 + 0.00212 + 0.000146 - 0 * 1 ) * 117898
= 364286.38 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 273 * 10 * 0.49 * 117898
= 247772. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 450 * 10 * 0.49 * 117898
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= 408340. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 273 * 12 * 0.74 * 117898
= 449023. N
PATH11 = ( SPEW + SNGW ) = ( 408340 + 0 ) = 408340 N




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Nozzle Calcs.: S1 Nozl: 12 3:49pm Jun 30,2021
Input, Nozzle Desc: S1 From: 50



Material SA-106 B

Diameter 6.0000 in.






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Reinforcement CALCULATION, Description: S1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (21*381)/(117898*1-0.6*21)
= 6.8589 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (21*71.9)/(117898*1-0.6*21)
= 1.2944 mm


= 1.000

= min( 1, Sn/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 117898/117898 )
= 1.000

= min( fr2, fr4 )
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= min( 1, 1 )
= 1.000



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (143.8*6.859*1+2*12.24*6.859*1*(1-1))
= 0.001 m²

= 143.8 ( 1 * 8 - 1 * 6.859 ) - 2 * 12.24
( 1 * 8 - 1 * 6.859 ) * ( 1 - 1 )
= 0.000 m²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 20 ) * ( 12.24 - 1.294 ) * 1
= 0.000 m²

= (0.95976E-04 ) * 1 + (0 ) * 1 + 98.56² * 1
= 0.000 m²

= ( 270 - 168.3 ) * 12 * 1
= 0.001 m²

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= min[ 12.22, max( 12.86, 8.5 ) ]
= 12.2200 mm

= max( ta, tb )
= max( 7.294, 12.22 )
= 12.2200 mm


Govrn. thk, tg = 12, c = 6 mm, E* = 1


Govrn. thk, tg = 12, c = 6 mm, E* = 1


Govrn. thk, tg = 12, c = 6 mm, E* = 1



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Note:
Weld Size Calculations, Description: S1


Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 0.000986 - 0.000164 ) * 117898
= 96934.91 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.000438 + 0.00122 + 0.000195 - 0 * 1 ) * 117898
= 218455.45 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 168.3 * 10 * 0.49 * 117898
= 152696. N

= (pi/2) * DP * WP * 0.49 * SEW
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= ( 3.142/2.0 ) * 270 * 10 * 0.49 * 117898

= 245004. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 168.3 * 12 * 0.74 * 117898
= 276723. N
PATH11 = ( SPEW + SNGW ) = ( 245004 + 0 ) = 245004 N




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Nozzle Calcs.: D2 Nozl: 13 3:49pm Jun 30,2021
Input, Nozzle Desc: D2 From: 50



Material SA-106 B

Diameter 2.0000 in.

Nominal Thickness tn XXS





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Reinforcement CALCULATION, Description: D2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (21*381)/(117898*1-0.6*21)
= 6.8589 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (21*25.09)/(117898*1-0.6*21)
= 0.4516 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: D2.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

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= min[ 9.42, max( 12.86, 8.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.452, 9.42 )
= 9.4200 mm






Govrn. thk, tg = 12, c = 6 mm, E* = 1



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Note:
Weld Size Calculations, Description: D2


Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.



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Input, Nozzle Desc: D1 From: 50



Material SA-106 B

Diameter 2.0000 in.

Nominal Thickness tn XXS





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Reinforcement CALCULATION, Description: D1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (21*381)/(117898*1-0.6*21)
= 6.8589 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (21*25.09)/(117898*1-0.6*21)
= 0.4516 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: D1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

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= min[ 9.42, max( 12.86, 8.5 ) ]
= 9.4200 mm

= max( ta, tb )
= max( 6.452, 9.42 )
= 9.4200 mm






Govrn. thk, tg = 12, c = 6 mm, E* = 1



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Note:
Weld Size Calculations, Description: D1


Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.



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Nozzle Schedule: Step: 21 3:49pm Jun 30,2021
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type in mm mm mm mm
D2 2.000 in XXS WNF 2.375 11.074 150.00 12.00 108.36 300

D1 2.000 in XXS WNF 2.375 11.074 150.00 12.00 108.36 300
T2 4.000 in 160 WNF 4.500 13.487 270.00 12.00 160.13 300
S1 6.000 in 160 WNF 6.625 18.237 270.00 12.00 178.01 300
T1 8.000 in 160 WNF 8.625 23.012 450.00 12.00 172.10 300
S2A 10.000 in 160 WNF 10.750 28.575 450.00 12.00 175.39 300
S2B 10.000 in 160 WNF 10.750 28.575 450.00 12.00 175.39 300
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
D2 SA-106 B ... 10.000 10.000 12.000 ...

D1 SA-106 B ... 10.000 10.000 12.000 ...
T2 SA-106 B ... 10.000 10.000 12.000 ...
S1 SA-106 B ... 10.000 10.000 12.000 ...
T1 SA-106 B 7.112 10.000 10.000 12.000 ...
S2A SA-106 B ... 10.000 10.000 12.000 ...
S2B SA-106 B ... 10.000 10.000 12.000 ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm deg mm mm
D2 5450.525 180.0 93.15 0.00 Node: 50

D1 2750.525 180.0 93.15 0.00 Node: 50
T2 310.000 180.0 141.75 0.00 Node: 20
S1 4130.525 180.0 154.45 0.00 Node: 50
T1 310.000 0.0 141.75 0.00 Node: 20
S2A 1365.525 0.0 135.65 0.00 Node: 50
S2B 6635.525 0.0 135.65 0.00 Node: 50

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Tubesheet Errors Tube Sheet Case: 0 3:49p Jun 30,2021
Tubesheet/Floating Head/Expansion Joint Error Report
Error reading the Shell data.

Please check the Shell Geometry for this Exchanger.
If the problem still persists, contact Intergraph or their representative.

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
MDMT Summary: Step: 23 3:49pm Jun 30,2021
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
Tubesheet: SS[13] -18 No

[8] C -36 -36 -29 1.000 14.000 1.00 No
T1 [1] B -23 -29 -29 1.000 12.000 1.00 No
Nozzle Flg [4] B -29 -104
T2 [1] B -39 -39 -29 1.000 12.000 1.00 No
Tubesheet: SS[13] -18 No
Warmest MDMT: -18 -29
[11] C -36 -43 -29 0.859 14.000 1.00 No

[11] C -36 -43 -29 0.859 14.000 1.00 No
Tubesheet: CS[14] -18 No
[10] C -36 -45 -29 0.832 14.000 1.00 No
[7] C -36 -44 -29 0.857 14.000 1.00 No
[8] C -36 -43 -29 0.857 14.000 1.00 No
[10] C -36 -45 -29 0.832 14.000 1.00 No
[7] C -36 -43 -29 0.857 14.000 1.00 No
S2A [1] B -18 -29 -29 0.857 14.000 1.00 No
S2B [1] B -18 -29 -29 0.857 14.000 1.00 No
S1 [1] B -18 -29 -29 0.857 14.000 1.00 No
D2 [1] B -39 -47 -29 0.857 12.000 1.00 No
D1 [1] B -39 -47 -29 0.857 12.000 1.00 No
Tubesheet: CS[14] -18 No
Bolting [21] -48
Warmest MDMT: -18 -29
Exchanger Side Computed MDMT Required MDMT Pass/Fail

°C °C
Shell -18.0 -18.0 Pass

Channel/Tube -18.0 -18.0 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
MDMT Summary: Step: 23 3:49pm Jun 30,2021
[12] - Calculated Flat Head MDMT per UCS-66.3

[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Vessel Design Summary: Step: 24 3:49pm Jun 30,2021
Diameter Spec : 750.000 mm ID

Vessel Design Length, Tangent to Tangent 7480.52 mm
Specified Datum Line Distance 50.00 mm
Shell Side Design Temperature 150 °C

Channel Side Design Temperature 150 °C
Shell Side Design Pressure 10.400 bar

Channel Side Design Pressure 10.400 bar
Shell Side Hydrostatic Test Pressure 31.779 bar

Channel Side Hydrostatic Test Pressure 27.294 bar
Wind Design Code ASCE-93

Earthquake Design Code ASCE 7-2005
Materials of Construction:
Component Normal Impact
Type Material Class Thickness UNS # ized Tested
Shell SA-516 60 ... ... K02100 No No

Head SA-516 60 ... ... K02100 No No
Flange SA-516 60 ... ... K02100 No No
Nozzle SA-106 B ... ... K03006 No No
Re-Pad SA-516 60 ... ... K02100 No No
Nozzle Flg SA-105 ... ... K03504 No No
Tubes SA-214 ... ... K01807 No No
Tubesheet SA-516 60 ... ... K02100 No No
Flg Bolting SA-193 B7 ... <= 2 1/2 G41400 No No
Hrz Bolting SA-193 B7 ... 2 1/2 < t <= 4 G41400 No No
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bar & mm):
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
Ellipse 10.400 1.03 24.445 6.0000 Yes No

Cylinder 10.400 1.03 24.445 6.0000 N/A No
Body Flg 10.400 1.03 20.996 6.0000 N/A No
Body Flg 10.400 1.03 23.641 6.0000 N/A No
Cylinder 10.400 1.03 24.445 6.0000 N/A No
Ellipse 10.400 1.03 24.445 6.0000 Yes No
Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm mm mm mm mm mm
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Ellipse 0.0 50.0 14.0 14.0 9.3 8.5 1.00 1.00

Cylinder 733.0 733.0 14.0 14.0 9.4 8.7 1.00 1.00
Body Flg 847.0 114.0 12.0 82.0 56.2 31.9 1.00 1.00
Body Flg 1050.5 119.0 12.0 87.0 56.2 31.9 1.00 1.00
Cylinder 7380.5 6330.0 14.0 14.0 9.4 12.2 1.00 1.00
Ellipse 7430.5 50.0 14.0 14.0 9.3 8.5 1.00 1.00
Saddle Parameters:
Saddle Width 204.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 900.000 mm
Wear Pad Width 306.000 mm
Wear Pad Thickness 10.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 240.000 mm
Baseplate Length 738.000 mm

Baseplate Thickness 26.000 mm
Baseplate Width 254.000 mm
Number of Ribs (including outside ribs) 5
Rib Thickness 10.000 mm
Web Thickness 10.000 mm
Height of Center Web 306.000 mm
Baseplate Sketch
|------------------- 738.000 mm ---------------------|

------------------------------------------------------ ---
| |
| | 254.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 26.000 mm
------------------------------------------------------ ---
Baseplate Side View
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 37173.88 N
Maximum Transverse Saddle Shear Load 1463.04 N
Maximum Longitudinal Saddle Shear Load 958.89 N
Summary of Maximum Saddle Loads, Operating Case, Un-Factored :

Summary of Maximum Saddle Loads, Hydrotest Case :

Weights:
PV Elite® 2019
SWS Boiler
RU V BALIKPAPAN
PT PERTAMINA
Fabricated - Bare W/O Removable Internals 6630.7 kgm

Shop Test - Fabricated + Water ( Full ) 10327.4 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 6630.7 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 6630.7 kgm
Empty - Fab. + Intls. + Details + Wghts. 6630.7 kgm
Operating - Empty + Operating Liquid (No CA) 6630.7 kgm
Field Test - Empty Weight + Water (Full) 10327.4 kgm

SWS HE Boiler - Out

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PV Elite® 2019

Project Data Page:

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : D:\BARATA\BIRO ENG\TRAINING\TRIAL SWS BOILER HE\

Date of Analysis : Jun 30,2021 3:49pm

PV Elite 2019 SP1, March 2019

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 10.4 bar

Type of Hydrotest UG-99(b)

Load Case 1 NP+EW+WI+FW+BW

Load Case 18 FS+BS+IP+OW

Wind Design Code ASCE-7 93

Seismic Design Code ASCE 7-2005

M.A.W.P. + Static Head to Element Bottom Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 20

Element From Node 20

Nozzle Schedule 160

Element From Node 20

Element From Node 30

Element From Node 40

Design Temperature Internal Pressure 150 °C

Element From Node 50

Element From Node 50

Element From Node 50

Height of Composite Ring Stiffener 0 mm

Element From Node 50

Element From Node 50

Element From Node 50

Element From Node 50

Blind Flange (Y/N) N

Element From Node 50

Element From Node 60

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Flange Input Data Values Description: FLANGE :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Inside Diameter B 750.000 mm

Flange Material SA-516 60

Bolt Material SA-193 B7

Diameter of Bolt Circle C 910.000 mm

Flange Face Outside Diameter Fod 872.000 mm

Gasket Outside Diameter Go 869.000 mm

Column for Gasket Seating 2, Code Column II

ASME Code, Section VIII Division 1, 2017

Hub Small End Required Thickness due to Internal Pressure:

Hub Small End Hub MAWP: