PV Elite® 2019

Project Data Page:

 PV Elite® 2019

Table of Contents

Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 8
Internal Pressure Calculations: 9
External Pressure Calculations: 13
Element and Detail Weights: 20
Center of Gravity Calculation: 22
MDMT Summary: 23
Vessel Design Summary: 24
 PV Elite® 2019

Cover Page

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : C:\USERS\ABC\DESKTOP\REPORT.Pvdb

Date of Analysis : Mar 14,2024 11:35am

PV Elite 2019, January 2019

 PV Elite® 2019

Title Page

Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
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FileName : REPORT Page 3 of 25
Warnings and Errors: Step: 0 11:35am Mar 14,2024

Class From To : Basic Element Checks.

==========================================================================

Class From To: Check of Additional Element Data

==========================================================================

There were no geometry errors or warnings.

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FileName : REPORT Page 4 of 25
Input Echo: Step: 1 11:35am Mar 14,2024

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 689.46 KPa.

Design Internal Temperature 93.3 °C
Type of Hydrotest not Specified
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding Y
Perform a Corroded Hydrotest N

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
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FileName : REPORT Page 5 of 25
Input Echo: Step: 1 11:35am Mar 14,2024

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 50 mm.
Inside Diameter 2776 mm.
Element Thickness 12 mm.
Internal Corrosion Allowance 3 mm.
Nominal Thickness 0 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 299.1 KPa.
Design Temperature Internal Pressure 100 °C
Design External Pressure 100 KPa.
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.9 N./mm²
Allowable Stress, Operating 137.9 N./mm²
Allowable Stress, Hydrotest 179.27 N./mm²
Material Density 0.00775 kg./cm³
P Number Thickness 31.75 mm.
Yield Stress, Operating 238.95 N./mm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 20

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Element To Node 30
Element Type Cylinder
Description
Distance "FROM" to "TO" 5200 mm.
Inside Diameter 2776 mm.
Element Thickness 12 mm.
Internal Corrosion Allowance 3 mm.
Nominal Thickness 0 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 299.1 KPa.
Design Temperature Internal Pressure 100 °C
Design External Pressure 100 KPa.
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 20

Detail Type Ring
Detail ID 1
Dist. from "FROM" Node / Offset dist 0 mm.
Inside Diameter of Ring 2536 mm.
Thickness of Ring 10 mm.
Outside Diameter of Ring 2776 mm.
Material Name SA-516 70
Height of Section Ring 0 mm.
Using Custom Stiffener Section No

Element From Node 20

Detail Type Ring
Detail ID 2
Dist. from "FROM" Node / Offset dist 1275 mm.
Inside Diameter of Ring 2536 mm.
Thickness of Ring 10 mm.
Outside Diameter of Ring 2776 mm.
Material Name SA-516 70
Height of Section Ring 0 mm.
Using Custom Stiffener Section No

Element From Node 20

Detail Type Ring
Detail ID 3
Dist. from "FROM" Node / Offset dist 2550 mm.
Inside Diameter of Ring 2536 mm.
Thickness of Ring 10 mm.
Outside Diameter of Ring 2776 mm.
Material Name SA-516 70
Height of Section Ring 0 mm.
Using Custom Stiffener Section No

Element From Node 20

Detail Type Ring
Detail ID 4
Dist. from "FROM" Node / Offset dist 3825 mm.
Inside Diameter of Ring 2536 mm.
Thickness of Ring 10 mm.
Outside Diameter of Ring 2776 mm.
Material Name SA-516 70
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Input Echo: Step: 1 11:35am Mar 14,2024

Height of Section Ring 0 mm.

Using Custom Stiffener Section No

Element From Node 20

Detail Type Ring
Detail ID Ring:[5 of 5]
Dist. from "FROM" Node / Offset dist 5100 mm.
Inside Diameter of Ring 2536 mm.
Thickness of Ring 10 mm.
Outside Diameter of Ring 2776 mm.
Material Name SA-516 70
Height of Section Ring 0 mm.
Using Custom Stiffener Section No

Element From Node 30

Element To Node 40
Element Type Elliptical
Description
Distance "FROM" to "TO" 50 mm.
Inside Diameter 2776 mm.
Element Thickness 14 mm.
Internal Corrosion Allowance 3 mm.
Nominal Thickness 0 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 299.1 KPa.
Design Temperature Internal Pressure 100 °C
Design External Pressure 100 KPa.
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

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FileName : REPORT Page 8 of 25
XY Coordinate Calculations: Step: 2 11:35am Mar 14,2024

XY Coordinate Calculations:

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm. mm. mm. mm.

10 20 50 ... 50 ...
20 30 5250 ... 5200 ...
30 40 5300 ... 50 ...

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FileName : REPORT Page 9 of 25
Internal Pressure Calculations: Step: 3 11:35am Mar 14,2024

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
KPa. mm. mm. mm. N./mm²

10 20 299.1 ... 3 2776 137.9

20 30 299.1 ... 3 2776 137.9
30 40 299.1 ... 3 2776 137.9

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
KPa. KPa. KPa. mm. mm.

10 20 299.1 888.734 1191.12 12 6.00921

20 30 299.1 888.734 1186 12 6.02113
30 40 299.1 1085.3 1389.44 14 6.00921

Minimum 888.734 1185.991

MAWP: 888.734 KPa., limited by: Elliptical Head , Straight Flange Governing

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 100 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (299.1*2782.0*0.997)/(2*137.9*1.0-0.2*299.1)
= 3.0092 + 3.0000 = 6.0092 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*9.0)/(0.997*2782.0+0.2*9.0)
= 894.168 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*12.0)/(1.0*2776.0+0.2*12.0)
= 1191.120 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (299.1*(0.997*2782.0+0.2*9.0))/(2*1.0*9.0)
= 46.128 N./mm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (299.1*1391.0)/(137.9*1.0-0.6*299.1)+3.0
= 6.021 mm.
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FileName : REPORT Page 10 of 25
Internal Pressure Calculations: Step: 3 11:35am Mar 14,2024

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1.0 * 9.0)/(1391.0 + 0.6 * 9.0 )
= 888.734 KPa.

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 2782.0/( 2 * 697.0 ))^(2))/6
= 0.997134

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.883 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 12.0, tr = 8.945, c = 3.0 mm., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 0.994, Temp. Reduction = 0 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C

Min Metal Temp. at Required thickness (UCS 66.1) -23 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 12.0, tr = 9.0, c = 3.0 mm., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 1.0, Temp. Reduction = 0 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 100 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (299.1*1391.0)/(137.9*1.0-0.6*299.1)
= 3.0211 + 3.0000 = 6.0211 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*9.0)/(1391.0+0.6*9.0)
= 888.734 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*12.0)/(1388.0+0.6*12.0)
= 1185.998 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (299.1*(1391.0+0.6*9.0))/(1.0*9.0)
= 46.410 N./mm²

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.430 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 12.0, tr = 9.0, c = 3.0 mm., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 1.0, Temp. Reduction = 0 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C

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FileName : REPORT Page 11 of 25
Internal Pressure Calculations: Step: 3 11:35am Mar 14,2024

Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 100 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (299.1*2782.0*0.997)/(2*137.9*1.0-0.2*299.1)
= 3.0092 + 3.0000 = 6.0092 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*11.0)/(0.997*2782.0+0.2*11.0)
= 1092.715 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*14.0)/(1.0*2776.0+0.2*14.0)
= 1389.440 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (299.1*(0.997*2782.0+0.2*11.0))/(2*1.0*11.0)
= 37.746 N./mm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (299.1*1391.0)/(137.9*1.0-0.6*299.1)+3.0
= 6.021 mm.

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1.0 * 11.0)/(1391.0 + 0.6 * 11.0 )
= 1085.298 KPa.

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 2782.0/( 2 * 697.0 ))^(2))/6
= 0.997134

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.192 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 14.0, tr = 8.945, c = 3.0 mm., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 0.813, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -18 °C

Min Metal Temp. at Required thickness (UCS 66.1) -29 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 14.0, tr = 9.0, c = 3.0 mm., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 0.818, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -18 °C

Min Metal Temp. at Required thickness (UCS 66.1) -28 °C

Elements Suitable for Internal Pressure.

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FileName : REPORT Page 12 of 25
Internal Pressure Calculations: Step: 3 11:35am Mar 14,2024

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FileName : REPORT Page 13 of 25
External Pressure Calculations: Step: 4 11:35am Mar 14,2024

External Pressure Calculation Results :

External Pressure Calculations:

Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm. mm. mm. N./mm²

10 20 No Calc 2800 9 0.00044643 44.6328

20 Ring 281.333 2800 9 0.0031536 112.775
Ring Ring 1275 2800 9 0.00055326 55.3139
Ring Ring 1275 2800 9 0.00055326 55.3139
Ring Ring 1275 2800 9 0.00055326 55.3139
Ring Ring 1275 2800 9 0.00055326 55.3139
Ring 30 381.333 2800 9 0.002157 105.423
30 40 No Calc 2804 11 0.00054486 54.4734

External Pressure Calculations:

External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm. mm. KPa. KPa.

10 20 12 10.1288 100 159.394

20 Ring 12 6.32774 100 483.292
Ring Ring 12 9.3858 100 237.046
Ring Ring 12 9.3858 100 237.046
Ring Ring 12 9.3858 100 237.046
Ring Ring 12 9.3858 100 237.046
Ring 30 12 6.7979 100 451.786
30 40 14 10.1392 100 237.428

Minimum 159.394

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm. mm. cm**4 cm**4

10 20 No Calc No Calc No Calc No Calc

20 Ring 281.333 2901.72 No Calc No Calc
Ring Ring 1275 2901.8 117.42 428.141
Ring Ring 1275 2901.8 192.362 428.141
Ring Ring 1275 2901.8 192.362 428.141
Ring Ring 1275 2901.8 192.362 428.141
Ring 30 381.333 2900.79 125.105 428.141
30 40 No Calc No Calc No Calc No Calc

Elements Suitable for External Pressure.

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 0 °C

Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.

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FileName : REPORT Page 14 of 25
External Pressure Calculations: Step: 4 11:35am Mar 14,2024

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
9.000 2800.00 311.11 0.0004464 44.63
EMAP = B/(K0*D/t) = 44.6328/( 0.9 *311.1111 ) = 159.3936 KPa.

Results for Required Thickness (Tca):

Tca OD D/t Factor A B
7.129 2800.00 392.77 0.0003536 35.35
EMAP = B/(K0*D/t) = 35.3533/( 0.9 *392.7714 ) = 100.0052 KPa.

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (167.0*2782.0*0.997)/(2*137.9*1.0-0.2*167.0)
= 1.6800 + 3.0000 = 4.6800 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1.0*9.0)/(0.997*2782.0+0.2*9.0))/1.67
= 535.430 KPa.

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 159.39, 535.4302 )
= 159.394 KPa.

Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Cylindrical Shell From 1 to 2 Ext. Chart: CS-2 at 0 °C

Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 1275.00 311.11 0.4554 0.0005533 55.31
EMAP = (4*B)/(3*(D/t)) = (4*55.3139)/(3*311.1111) = 237.0457 KPa.

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
6.386 2800.00 1275.00 438.47 0.4554 0.0003290 32.89
EMAP = (4*B)/(3*(D/t)) = (4*32.8889)/(3*438.4729) = 100.0046 KPa.

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 2901.80 311.11 1.0364 0.0002335 23.35
EMAP = (4*B)/(3*(D/t)) = (4*23.3478)/(3*311.1111) = 100.0563 KPa.

Cylindrical Shell From 2 to 3 Ext. Chart: CS-2 at 0 °C

Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 1275.00 311.11 0.4554 0.0005533 55.31
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FileName : REPORT Page 15 of 25
External Pressure Calculations: Step: 4 11:35am Mar 14,2024

EMAP = (4*B)/(3*(D/t)) = (4*55.3139)/(3*311.1111) = 237.0457 KPa.

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
6.386 2800.00 1275.00 438.47 0.4554 0.0003290 32.89
EMAP = (4*B)/(3*(D/t)) = (4*32.8889)/(3*438.4729) = 100.0046 KPa.

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 2901.80 311.11 1.0364 0.0002335 23.35
EMAP = (4*B)/(3*(D/t)) = (4*23.3478)/(3*311.1111) = 100.0563 KPa.

Cylindrical Shell From 3 to 4 Ext. Chart: CS-2 at 0 °C

Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 1275.00 311.11 0.4554 0.0005533 55.31
EMAP = (4*B)/(3*(D/t)) = (4*55.3139)/(3*311.1111) = 237.0457 KPa.

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
6.386 2800.00 1275.00 438.47 0.4554 0.0003290 32.89
EMAP = (4*B)/(3*(D/t)) = (4*32.8889)/(3*438.4729) = 100.0046 KPa.

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 2901.80 311.11 1.0364 0.0002335 23.35
EMAP = (4*B)/(3*(D/t)) = (4*23.3478)/(3*311.1111) = 100.0563 KPa.

Cylindrical Shell From 4 to Ring:[5 of 5] Ext. Chart: CS-2 at 0 °C

Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 1275.00 311.11 0.4554 0.0005533 55.31
EMAP = (4*B)/(3*(D/t)) = (4*55.3139)/(3*311.1111) = 237.0457 KPa.

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
6.386 2800.00 1275.00 438.47 0.4554 0.0003290 32.89
EMAP = (4*B)/(3*(D/t)) = (4*32.8889)/(3*438.4729) = 100.0046 KPa.

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 2901.80 311.11 1.0364 0.0002335 23.35
EMAP = (4*B)/(3*(D/t)) = (4*23.3478)/(3*311.1111) = 100.0563 KPa.

Cylindrical Shell From Ring:[5 of 5] to 30 Ext. Chart: CS-2 at 0 °C

Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 381.33 311.11 0.1362 0.0021570 105.42
EMAP = (4*B)/(3*(D/t)) = (4*105.4228)/(3*311.1111) = 451.7859 KPa.

Results for Required Thickness (Tca):

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FileName : REPORT Page 16 of 25
External Pressure Calculations: Step: 4 11:35am Mar 14,2024

Tca OD SLEN D/t L/D Factor A B

3.798 2800.00 381.33 737.25 0.1362 0.0005531 55.30
EMAP = (4*B)/(3*(D/t)) = (4*55.2986)/(3*737.2489) = 100.0031 KPa.

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
9.000 2800.00 2900.79 311.11 1.0360 0.0002336 23.36
EMAP = (4*B)/(3*(D/t)) = (4*23.3562)/(3*311.1111) = 100.0921 KPa.

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 0 °C

Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
11.000 2804.00 254.91 0.0005449 54.47
EMAP = B/(K0*D/t) = 54.4734/( 0.9 *254.9091 ) = 237.4277 KPa.

Results for Required Thickness (Tca):

Tca OD D/t Factor A B
7.139 2804.00 392.76 0.0003536 35.35
EMAP = B/(K0*D/t) = 35.354/( 0.9 *392.7635 ) = 100.0092 KPa.

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (167.0*2782.0*0.997)/(2*137.9*1.0-0.2*167.0)
= 1.6800 + 3.0000 = 4.6800 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1.0*11.0)/(0.997*2782.0+0.2*11.0))/1.67
= 654.320 KPa.

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 237.43, 654.3204 )
= 237.428 KPa.

Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Stiffening Ring Calcs for : 1 , SA-516 70 , Bar Ring: 120 x 10 mm.

Effective Length of Shell: 175 mm.

Area (cm²) Distance (mm.) Area*Dist

Shell: 15.716 4.5000 70.721

Ring : 12.000 69.0000 828.000
Total: 27.716 898.721

Centroid of Ring plus Shell: 32 mm.

Inertia Distance A*Dist²

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FileName : REPORT Page 17 of 25
External Pressure Calculations: Step: 4 11:35am Mar 14,2024

Shell: 1.061 27.9264 12256.433

Ring : 144.000 -36.5737 16051.600
Total: 145.061 28308.031

Available Moment of Inertia, Ring plus Shell: 428 cm**4

Required Stress in Ring plus Shell Breq 19.92 N./mm²

Required Strain in Ring plus Shell Areq 0.0001990

Required Moment of Inertia, Ring plus Shell:

= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (2800.0002²*778.1667(9.0+12.0/778.1667)0.000199)/10.9
= 117 cm**4

Stiffening Ring Calcs for : 2 , SA-516 70 , Bar Ring: 120 x 10 mm.

Effective Length of Shell: 175 mm.

Area (cm²) Distance (mm.) Area*Dist

Shell: 15.716 4.5000 70.721

Ring : 12.000 69.0000 828.000
Total: 27.716 898.721

Centroid of Ring plus Shell: 32 mm.

Inertia Distance A*Dist²

Shell: 1.061 27.9264 12256.433

Ring : 144.000 -36.5737 16051.600
Total: 145.061 28308.031

Available Moment of Inertia, Ring plus Shell: 428 cm**4

Required Stress in Ring plus Shell Breq 21.13 N./mm²

Required Strain in Ring plus Shell Areq 0.0002110

Required Moment of Inertia, Ring plus Shell:

= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (2800.0002²*1275.0(9.0+12.0/1275.0)0.000211)/10.9
= 192 cm**4

Stiffening Ring Calcs for : 3 , SA-516 70 , Bar Ring: 120 x 10 mm.

Effective Length of Shell: 175 mm.

Area (cm²) Distance (mm.) Area*Dist

Shell: 15.716 4.5000 70.721

Ring : 12.000 69.0000 828.000
Total: 27.716 898.721

Centroid of Ring plus Shell: 32 mm.

Inertia Distance A*Dist²

Shell: 1.061 27.9264 12256.433

Ring : 144.000 -36.5737 16051.600
Total: 145.061 28308.031
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FileName : REPORT Page 18 of 25
External Pressure Calculations: Step: 4 11:35am Mar 14,2024

Available Moment of Inertia, Ring plus Shell: 428 cm**4

Required Stress in Ring plus Shell Breq 21.13 N./mm²

Required Strain in Ring plus Shell Areq 0.0002110

Required Moment of Inertia, Ring plus Shell:

= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (2800.0002²*1275.0(9.0+12.0/1275.0)0.000211)/10.9
= 192 cm**4

Stiffening Ring Calcs for : 4 , SA-516 70 , Bar Ring: 120 x 10 mm.

Effective Length of Shell: 175 mm.

Area (cm²) Distance (mm.) Area*Dist

Shell: 15.716 4.5000 70.721

Ring : 12.000 69.0000 828.000
Total: 27.716 898.721

Centroid of Ring plus Shell: 32 mm.

Inertia Distance A*Dist²

Shell: 1.061 27.9264 12256.433

Ring : 144.000 -36.5737 16051.600
Total: 145.061 28308.031

Available Moment of Inertia, Ring plus Shell: 428 cm**4

Required Stress in Ring plus Shell Breq 21.13 N./mm²

Required Strain in Ring plus Shell Areq 0.0002110

Required Moment of Inertia, Ring plus Shell:

= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (2800.0002²*1275.0(9.0+12.0/1275.0)0.000211)/10.9
= 192 cm**4

Stiffening Ring Calcs for : Ring:[5 of 5] , SA-516 70 , Bar Ring: 120 x 10 mm.

Effective Length of Shell: 175 mm.

Area (cm²) Distance (mm.) Area*Dist

Shell: 15.716 4.5000 70.721

Ring : 12.000 69.0000 828.000
Total: 27.716 898.721

Centroid of Ring plus Shell: 32 mm.

Inertia Distance A*Dist²

Shell: 1.061 27.9264 12256.433

Ring : 144.000 -36.5737 16051.600
Total: 145.061 28308.031

Available Moment of Inertia, Ring plus Shell: 428 cm**4

Required Stress in Ring plus Shell Breq 20.10 N./mm²

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FileName : REPORT Page 19 of 25
External Pressure Calculations: Step: 4 11:35am Mar 14,2024

Required Strain in Ring plus Shell Areq 0.0002010

Required Moment of Inertia, Ring plus Shell:

= ( OD² * Slen(Tca + Aring/Slen)Areq )/10.9
= (2800.0002²*828.1666(9.0+12.0/828.1666)0.000201)/10.9
= 125 cm**4

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FileName : REPORT Page 20 of 25
Element and Detail Weights: Step: 5 11:35am Mar 14,2024

Element and Detail Weights:

Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg. cm³ kg. cm³ kg.

10 20 905.973 3103428 679.479 3122938 ...

20 30 4236.03 31478208 3180.45 31614428 ...
30 40 1058.45 3103428 831.64 3122938 ...

Total 6200 37685068.00 4691 37860304.00 0

Weight of Details:

Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg. mm. mm.

20 Ring 77.6049 ... ... 1

20 Ring 77.6049 1275 ... 2
20 Ring 77.6049 2550 ... 3
20 Ring 77.6049 3825 ... 4
20 Ring 77.6049 5100 ... Ring:[5 of 5]

Total Weight of Each Detail Type:

Stiffeners 388.0

Sum of the Detail Weights 388.0 kg.

Weight Summation Results: (kg.)

Fabricated Shop Test Shipping Erected Empty Operating

Main Elements 6200.5 6200.5 6200.5 6200.5 6200.5 6200.5

Stif. Rings 388.0 388.0 388.0 388.0 388.0 388.0
Test Liquid ... 37662.1 ... ... ... ...

Totals 6588.5 44250.5 6588.5 6588.5 6588.5 6588.5

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 6588.5 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 44250.5 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 6588.5 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 6588.5 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 6588.5 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 6588.5 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 5079.6 kg.
Field Test Wt. - Empty Weight + Water (Full) 44250.5 kg.

Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Outside Surface Areas of Elements:

Surface
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FileName : REPORT Page 21 of 25
Element and Detail Weights: Step: 5 11:35am Mar 14,2024

From To Area
cm²

10 20 89382.7
20 30 457416
30 40 89632

Total 636430.562 cm²

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FileName : REPORT Page 22 of 25
Center of Gravity Calculation: Step: 6 11:35am Mar 14,2024

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Stiffening Rings 2600.000 mm.

Center of Gravity of Bare Shell New and Cold 2724.114 mm.

Center of Gravity of Bare Shell Corroded 2747.746 mm.

Vessel CG in the Operating Condition 2736.459 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 2716.804 mm.

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FileName : REPORT Page 23 of 25
MDMT Summary: Step: 7 11:35am Mar 14,2024

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm.

[10] B -23 -23 0.994 12.000 1.00 No

[7] B -23 -23 1.000 12.000 1.00 No
[8] B -23 -23 1.000 12.000 1.00 No
[10] B -18 -29 0.813 14.000 1.00 No
[7] B -18 -28 0.818 14.000 1.00 No

Warmest MDMT: -18 -23

Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -23.0 °C

Warning: Computed overall MDMT was higher than the required value !

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[19] - Select a valid hydrotest type to get the UG-20(f) exemption
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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FileName : REPORT Page 24 of 25
Vessel Design Summary: Step: 8 11:35am Mar 14,2024

ASME Code, Section VIII Division 1, 2017

Diameter Spec : 2776.000 mm. ID

Vessel Design Length, Tangent to Tangent 5300.00 mm.

Specified Datum Line Distance 50.00 mm.

Internal Design Temperature 93 °C

Internal Design Pressure 689.460 KPa.

External Design Temperature 93 °C

External Design Pressure 103.419 KPa.

Maximum Allowable Working Pressure 888.734 KPa.

External Max. Allowable Working Pressure 159.394 KPa.
Hydrostatic Test Pressure 0.000 KPa.

Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -23.0 °C

Warning: Computed overall MDMT was higher than the required value !

Wind Design Code ASCE-93

Earthquake Design Code UBC-94

Materials of Construction:

Component Normal Impact

Type Material Class Thickness UNS # ized Tested

Shell SA-516 70 ... ... K02700 No No

Head SA-516 70 ... ... K02700 No No
Rings SA-516 70 ... ... K02700 No No

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (KPa. & mm.):

Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range

Ellipse 299.100 100.00 888.734 3.0000 Yes No

Cylinder 299.100 100.00 888.734 3.0000 N/A No
Ellipse 299.100 100.00 1085.298 3.0000 Yes No

Stiffener Ring Specifications:

Elevation mm. Selected Type User Description
-0.00 Bar 120.0 x 10. 1
1275.00 Bar 120.0 x 10. 2
2550.00 Bar 120.0 x 10. 3
3825.00 Bar 120.0 x 10. 4
5100.00 Bar 120.0 x 10. Ring:[5 of 5]

Element Types and Properties:

Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
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FileName : REPORT Page 25 of 25
Vessel Design Summary: Step: 8 11:35am Mar 14,2024

Length Thickness Thickness Internal External Eff Eff

Type mm. mm. mm. mm. mm. mm.

Ellipse 0.0 50.0 ... 12.0 6.0 ... 1.00 1.00

Cylinder 5200.0 5200.0 ... 12.0 6.0 ... 1.00 1.00
Ellipse 5250.0 50.0 ... 14.0 6.0 ... 1.00 1.00

External Pressure Calculations:

External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm. mm. KPa. KPa.

10 20 12 10.1288 100 159.394

20 Ring 12 6.32774 100 483.292
Ring Ring 12 9.3858 100 237.046
Ring Ring 12 9.3858 100 237.046
Ring Ring 12 9.3858 100 237.046
Ring Ring 12 9.3858 100 237.046
Ring 30 12 6.7979 100 451.786
30 40 14 10.1392 100 237.428

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm. mm. cm**4 cm**4

10 20 No Calc No Calc No Calc No Calc

20 Ring 281.333 2901.72 No Calc No Calc
Ring Ring 1275 2901.8 117.42 428.141
Ring Ring 1275 2901.8 192.362 428.141
Ring Ring 1275 2901.8 192.362 428.141
Ring Ring 1275 2901.8 192.362 428.141
Ring 30 381.333 2900.79 125.105 428.141
30 40 No Calc No Calc No Calc No Calc

Weights:
Fabricated - Bare W/O Removable Internals 6588.5 kg.
Shop Test - Fabricated + Water ( Full ) 44250.5 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 6588.5 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 6588.5 kg.
Empty - Fab. + Intls. + Details + Wghts. 6588.5 kg.
Operating - Empty + Operating Liquid (No CA) 6588.5 kg.
Field Test - Empty Weight + Water (Full) 44250.5 kg.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019