Mechanical Calculation FOR Air Receiver Tank 1000 L TAG NO: RTQ AR 1000

MECHANICAL CALCULATION
FOR
AIR RECEIVER TANK 1000 L
TAG NO : RTQ‐AR‐1000
0 27.06.18 REVISED AND ISSUED FOR CONSTRUCTION DA VP HH
A 20.02.14 ISSUED FOR APPROVAL DA VP HH
REV DATE DESCRIPTION ORIGINATOR REVIEWED APPROVED
USER : PROJECT : CLIENT :
PACKAGER :
FACILITY PT. ROTEQ
STANDARD PRODUCT FOR FABRICATOR :
AIR RECEIVER TANK 1000L
Doc. No. : R040A‐SP‐CA‐001 REVISION PAGE
0 1
Table of Contents
Cover Sheet ....................................................................................................................................................... 2
Warnings and Errors : ............................................................................................................................... 3
Input Echo : ..................................................................................................................................................... 4
XY Coordinate Calculations : ............................................................................................................ 12
Internal Pressure Calculations : ................................................................................................... 13
External Pressure Calculations : ................................................................................................... 19
Element and Detail Weights : ............................................................................................................ 22
Nozzle Flange MAWP : ................................................................................................................................ 26
Natural Frequency Calculation : ..................................................................................................... 27
Wind Load Calculation : ........................................................................................................................ 28
Wind/Earthquake Shear, Bending : ................................................................................................... 33
Wind Deflection : ....................................................................................................................................... 34
Longitudinal Stress Constants : ..................................................................................................... 35
Longitudinal Allowable Stresses :................................................................................................. 36
Longitudinal Stresses Due to . . . : ......................................................................................... 37
Stress due to Combined Loads : ........................................................................................................ 39
Center of Gravity Calculation : ..................................................................................................... 45
Nozzle Calcs. : N7-1/2 in. Drain ................................................................................................... 46
Nozzle Calcs. : N1-1.5 in. Inlet ................................................................................................... 52
Nozzle Calcs. : N2-1.5 in. Inlet ................................................................................................... 60
Nozzle Calcs. : N4-1 in. Insp.Hol................................................................................................. 68
Nozzle Calcs. : N5-1 in. Insp Hole .............................................................................................. 75
Nozzle Calcs. : N6-1/2 in. PI .......................................................................................................... 82
Nozzle Calcs. : N3-1 in. PSV ............................................................................................................ 89
Nozzle Schedule : ....................................................................................................................................... 96
Nozzle Summary : ......................................................................................................................................... 98
MDMT Summary : ............................................................................................................................................ 100
Vessel Design Summary : ...................................................................................................................... 102
Cover Page 2

DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2015
Analysis Performed by : PT Roteq
Job File : D:\ROTEQ NEW PROJECT\SERTIFICATE AIR RECEIVER\ME
Date of Analysis : Jun 27,2018 9:35am
PV Elite 2016, January 2016

PV Elite 2016 3
FileName : Air Receiver 1000L
Warnings and Errors : Step: 0 9:35am Jun 27,2018

Class From To : Basic Element Checks.
==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 4
Input Echo : Step: 1 9:35am Jun 27,2018

PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 10.000 bars
Design Internal Temperature 100 °C
Type of Hydrotest UG-99(b) Note [36]
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm.
Projection of Nozzle from Vessel Bottom 0.0000 mm.
Minimum Design Metal Temperature -28 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-3
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) Y
Select t for External Pressure (Flag) Y
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 bars
User defined MAWP 10.000 bars
User defined MAPnc 0.0000 bars
Load Case 1 NP+EW+WI+FW+BW
Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE

PV Elite 2016 5

Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93
Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code No Seismic
Design Nozzle for Des. Press. + St. Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No
Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

PV Elite 2016 6

Complete Listing of Vessel Elements and Details:
Element From Node 10
Element To Node 20
Element Type Skirt Sup.
Description Skirt
Distance "FROM" to "TO" 368.00 mm.
Skirt Outside Diameter 323.85 mm.
Diameter of Skirt at Base 323.85 mm.
Skirt Thickness 8.3340 mm.
Internal Corrosion Allowance 0.0000 mm.
Nominal Thickness 9.5250 mm.
External Corrosion Allowance 0.0000 mm.
Design Temperature Internal Pressure 100 °C
Design Temperature External Pressure 100 °C
Effective Diameter Multiplier 1.2
Material Name SA-106 B
Allowable Stress, Ambient 117.90 N./mm²
Allowable Stress, Operating 117.90 N./mm²
Allowable Stress, Hydrotest 153.28 N./mm²
Material Density 0.007750 kg./cm³
P Number Thickness 31.750 mm.
Yield Stress, Operating 220.34 N./mm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03006
Product Form Smls. pipe
Efficiency, Longitudinal Seam 0.85
Efficiency, Head-to-Skirt or Circ. Seam 0.85
--------------------------------------------------------------------
Element To Node 30
Element Type Pipe Cap
Description Bottom Cap
Element Outside Diameter 762.00 mm.

PV Elite 2016 7

Element Thickness 8.3340 mm.
Design Internal Pressure 10.000 bars
Design External Pressure 1.0340 bars
Material Name SA-234 WPB
UNS Number K03006
Product Form Smls. & wld. fittings
Efficiency, Circumferential Seam 0.85
Detail Type Nozzle
Detail ID N7-1/2" Drain
Dist. from "FROM" Node / Offset dist 0.0000 mm.
Nozzle Diameter 1.5 in.
Nozzle Schedule None
Nozzle Class None
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.2889 Kgf
Grade of Attached Flange None
Nozzle Matl SA-105
--------------------------------------------------------------------

PV Elite 2016 8

Element To Node 40
Element Type Cylinder
Description Shell
Material Name SA-106 B
UNS Number K03006
Product Form Smls. pipe
Detail Type Nozzle
Detail ID N1-1.5" Inlet
Nozzle Schedule XXS
Nozzle Class 150
Layout Angle 270.0
Grade of Attached Flange GR 1.1

PV Elite 2016 9

Nozzle Matl SA-106 B
Detail Type Nozzle
Detail ID N2-1.5" Inlet
Nozzle Schedule XXS
Nozzle Class 150
Layout Angle 270.0
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
Detail Type Nozzle
Detail ID N4-1" Insp.Hol
Nozzle Class None
Layout Angle 180.0
Nozzle Matl SA-105
Detail Type Nozzle
Detail ID N5-1" Insp Hole
Nozzle Class None
Layout Angle 180.0

PV Elite 2016 10

Nozzle Matl SA-105
Detail Type Nozzle
Detail ID N6-1/2" PI
Nozzle Class None
Layout Angle 90.0
Nozzle Matl SA-105
--------------------------------------------------------------------
Element To Node 50
Element Type Pipe Cap
Description Top Cap
Material Name SA-234 WPB

PV Elite 2016 11

UNS Number K03006
Product Form Smls. & wld. fittings
Detail Type Nozzle
Detail ID N3-1" PSV
Nozzle Class None
Layout Angle 0.0
Nozzle Matl SA-105

PV Elite 2016 12
XY Coordinate Calculations : Step: 2 9:35am Jun 27,2018

XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
--------------------------------------------------------------
Skirt| ... | 368.000 | ... | 368.000 |
Bottom Cap| ... | 614.000 | ... | 246.000 |
Shell| ... | 2614.00 | ... | 2000.00 |
Top Cap| ... | 2860.00 | ... | 246.000 |

PV Elite 2016 13
Internal Pressure Calculations : Step: 3 9:35am Jun 27,2018

Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm² |
---------------------------------------------------------------------------
Skirt| ... | 9.5250 | ... | 323.85 | ... |
Bottom Cap| 10.000 | 9.5250 | 3.0000 | 762.00 | 100.22 |
Shell| 10.000 | 9.5250 | 3.0000 | 762.00 | 100.22 |
Top Cap| 10.000 | 9.5250 | 3.0000 | 762.00 | 100.22 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------
Skirt| ... | No Calc | No Calc | 8.33400 | No Calc |
Bottom Cap| 10.0000 | 14.1088 | 22.1141 | 8.33400 | 6.78679 |
Shell| 10.0000 | 14.1088 | 22.1141 | 8.33400 | 6.78679 |
Top Cap| 10.0000 | 14.1088 | 22.1141 | 8.33400 | 6.78679 |
Minimum 10.000 19.600
Note : The M.A.P.(NC) is Governed by a Flange
MAWP: 10.000 bars, limited by: DESIGN
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Pipe Cap From 20 To 30 SA-234 WPB , UCS-66 Crv. B at 100 °C
Bottom Cap
Material UNS Number: K03006

PV Elite 2016 14

Required Thickness due to Internal Pressure [tr]:
= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.000*381.0000)/(117.90*0.85+0.4*10.000)
= 3.7868 + 3.0000 = 6.7868 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (117.90*0.85*5.3340)/(381.0000-0.4*5.3340)
= 14.109 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (117.90*0.85*8.3340)/(381.0000-0.4*8.3340)
= 22.114 bars
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Ro-0.4*t))/(E*t)
= (10.000*((381.0000-0.4*5.3340))/(0.85*5.3340)
= 83.568 N./mm²
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 8.334 , tr = 3.787 , c = 3.0000 mm. , E* = 0.85
Stress Ratio = tr * (E*)/(tg - c) = 0.603 , Temp. Reduction = 22 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C
Min Metal Temp. at Required thickness (UCS 66.1) -48 °C
Cylindrical Shell From 30 To 40 SA-106 B , UCS-66 Crv. B at 100 °C
Shell
= (10.000*381.0000)/(117.90*0.85+0.4*10.000)
= 3.7868 + 3.0000 = 6.7868 mm.

PV Elite 2016 15

= (117.90*0.85*5.3340)/(381.0000-0.4*5.3340)
= 14.109 bars
= (117.90*0.85*8.3340)/(381.0000-0.4*8.3340)
= 22.114 bars
= (P*(Ro-0.4*t))/(E*t)
= (10.000*((381.0000-0.4*5.3340))/(0.85*5.3340)
= 83.568 N./mm²
Pipe Cap From 40 To 50 SA-234 WPB , UCS-66 Crv. B at 100 °C
Top Cap
= (10.000*381.0000)/(117.90*0.85+0.4*10.000)
= 3.7868 + 3.0000 = 6.7868 mm.
= (117.90*0.85*5.3340)/(381.0000-0.4*5.3340)
PV Elite 2016 16

= 14.109 bars
= (117.90*0.85*8.3340)/(381.0000-0.4*8.3340)
= 22.114 bars
= (P*(Ro-0.4*t))/(E*t)
= (10.000*((381.0000-0.4*5.3340))/(0.85*5.3340)
= 83.568 N./mm²
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 13.000 bars
Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 13.000 bars
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 25.480 bars
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 11.000 bars
Pressure per PED = 1.43 * MAWP 14.300 bars
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 13.000 bars
UG-99(b) Note 36, Test Pressure Calculation:
= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 10.000 * 1.000
= 13.000 bars
Horizontal Test performed per: UG-99b (Note 36)

PV Elite 2016 17

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure
----------------------------------------------------------------------
Bottom Cap 69.7 153.3 0.455 13.07
Shell 69.7 153.3 0.455 13.07
Top Cap 69.7 153.3 0.455 13.07
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:
Description Pad/Nozzle Ambient Operating ratio
----------------------------------------------------------------------
N7-1/2" Drain Nozzle 137.90 137.90 1.000
N1-1.5" Inlet Nozzle 117.90 117.90 1.000
N2-1.5" Inlet Nozzle 117.90 117.90 1.000
N4-1" Insp.Hol Nozzle 137.90 137.90 1.000
N5-1" Insp Hole Nozzle 137.90 137.90 1.000
N6-1/2" PI Nozzle 137.90 137.90 1.000
N3-1" PSV Nozzle 137.90 137.90 1.000
----------------------------------------------------------------------
Minimum 1.000
Stress ratios for Vessel Elements:
Description Ambient Operating ratio
----------------------------------------------------------------------
Skirt 117.90 117.90 1.000
Bottom Cap 117.90 117.90 1.000
Shell 117.90 117.90 1.000
Top Cap 117.90 117.90 1.000
----------------------------------------------------------------------
Minimum 1.000
PV Elite 2016 18

Elements Suitable for Internal Pressure.

PV Elite 2016 19
External Pressure Calculations : Step: 4 9:35am Jun 27,2018

External Pressure Calculation Results :
Pipe Cap From 20 to 30 Ext. Chart: CS-2 at 100 °C
Bottom Cap
Elastic Modulus from Chart: CS-2 at 100 °C : 0.200E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):
Tca OD SLEN D/t L/D Factor A B
5.334 762.00 2492.00 142.86 3.2703 0.0002248 22.48
EMAP = (4*B)/(3*(D/t)) = (4*22.4758 )/(3*142.8571 ) = 2.0976 bars
Results for Required Thickness (Tca):
4.001 762.00 2492.00 190.45 3.2703 0.0001477 14.77
EMAP = (4*B)/(3*(D/t)) = (4*14.7709 )/(3*190.4495 ) = 1.0340 bars
Results for Maximum Stiffened Length (Slen):
5.334 762.00 4790.16 142.86 6.2863 0.0001109 11.09
EMAP = (4*B)/(3*(D/t)) = (4*11.0855 )/(3*142.8571 ) = 1.0346 bars
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 100 °C
Shell
5.334 762.00 2492.00 142.86 3.2703 0.0002248 22.48
EMAP = (4*B)/(3*(D/t)) = (4*22.4758 )/(3*142.8571 ) = 2.0976 bars

PV Elite 2016 20

4.001 762.00 2492.00 190.45 3.2703 0.0001477 14.77
EMAP = (4*B)/(3*(D/t)) = (4*14.7709 )/(3*190.4495 ) = 1.0340 bars
5.334 762.00 4790.16 142.86 6.2863 0.0001109 11.09
EMAP = (4*B)/(3*(D/t)) = (4*11.0855 )/(3*142.8571 ) = 1.0346 bars
Pipe Cap From 40 to 50 Ext. Chart: CS-2 at 100 °C
Top Cap
5.334 762.00 2492.00 142.86 3.2703 0.0002248 22.48
EMAP = (4*B)/(3*(D/t)) = (4*22.4758 )/(3*142.8571 ) = 2.0976 bars
4.001 762.00 2492.00 190.45 3.2703 0.0001477 14.77
EMAP = (4*B)/(3*(D/t)) = (4*14.7709 )/(3*190.4495 ) = 1.0340 bars
5.334 762.00 4790.16 142.86 6.2863 0.0001109 11.09
EMAP = (4*B)/(3*(D/t)) = (4*11.0855 )/(3*142.8571 ) = 1.0346 bars
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |
From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
---------------------------------------------------------------------------
10| 20| No Calc | ... | ... | No Calc | No Calc |
20| 30| 2492.00 | 762.000 | 5.33400 | 0.00022481 | 22.4758 |

PV Elite 2016 21

30| 40| 2492.00 | 762.000 | 5.33400 | 0.00022481 | 22.4758 |
40| 50| 2492.00 | 762.000 | 5.33400 | 0.00022481 | 22.4758 |
| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm. | mm. | bars | bars |
----------------------------------------------------------------
10| 20| ... | No Calc | ... | No Calc |
20| 30| 8.33400 | 7.00106 | 1.03400 | 2.09762 |
30| 40| 8.33400 | 7.00106 | 1.03400 | 2.09762 |
40| 50| 8.33400 | 7.00106 | 1.03400 | 2.09762 |
Minimum 2.098
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 2492.00 | 4790.16 | No Calc | No Calc |
30| 40| 2492.00 | 4790.16 | No Calc | No Calc |
40| 50| 2492.00 | 4790.16 | No Calc | No Calc |
Elements Suitable for External Pressure.

PV Elite 2016 22
Element and Detail Weights : Step: 5 9:35am Jun 27,2018

Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm. | kg. | Cm. | kg. |
---------------------------------------------------------------------------
10| 20| 27.0303 | ... | 27.0303 | ... | 2.70303 |
20| 30| 43.0670 | 107350. | 29.6198 | 109085. | 4.30670 |
30| 40| 350.138 | 872765. | 240.812 | 886873. | 35.0138 |
40| 50| 43.0670 | 107350. | 29.6198 | 109085. | 4.30670 |
Total | 463 | 1087464.88 | 327 | 1105043.75 | 46 |
Weight of Details
| | Weight of | X Offset, | Y Offset, |
From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
20|Nozl| 0.31774 | 391.716 | ... | N7-1/2" Drain
30|Nozl| 4.03658 | 396.796 | 171.000 | N1-1.5" Inlet
30|Nozl| 4.03672 | 396.796 | 1822.00 | N2-1.5" Inlet
30|Nozl| 0.86866 | 401.241 | 1695.00 | N4-1" Insp.Hol
30|Nozl| 0.86866 | 401.241 | 305.000 | N5-1" Insp Hole
30|Nozl| 0.31774 | 391.716 | 654.000 | N6-1/2" PI
40|Nozl| 0.86866 | 401.241 | ... | N3-1" PSV
Total Weight of Each Detail Type
Total Weight of Nozzles 11.3
---------------------------------------------------------------
Sum of the Detail Weights 11.3 kg.
Weight Summation: kg.
Fabricated | Shop Test | Shipping | Erected | Empty | Operating |
------------------------------------------------------------------------------
509.6 | 520.9 | 509.6 | 520.9 | 509.6 | 520.9 |

PV Elite 2016 23

... | 1086.8 | ... | ... | ... | ... |
11.3 | ... | 11.3 | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | 11.3 | ... |
520.9 | 1607.7 | 520.9 | 520.9 | 520.9 | 520.9 |
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 520.9 kg.
Shop Test Wt. - Fabricated Weight + Water ( Full ) 1607.7 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 520.9 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 520.9 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 520.9 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 520.9 kg.
Field Test Wt. - Empty Weight + Water (Full) 1607.7 kg.
Mass of the Upper 1/3 of the Vertical Vessel 132.0 kg.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 3771.59 |
20| 30| 5907.39 |
30| 40| 48027.5 |

PV Elite 2016 24

40| 50| 5907.39 |
Total 63613.898 cm²
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | Kg-m. | kg. |
---------------------------------------------------------------------------
10| 20| 29.7333 | 29.7333 | 29.7333 | ... | 29.7333 |
20| 30| 47.6914 | 47.6914 | 154.976 | 0.12447 | 47.6914 |
30| 40| 395.280 | 395.280 | 1267.51 | 4.02508 | 395.280 |
40| 50| 48.2424 | 48.2424 | 155.527 | 0.34855 | 48.2424 |
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg. | kg. | kg. |
-------------------------------------------------------
10| 20| 520.947 | 520.947 | 1607.75 |
20| 30| 491.214 | 491.214 | 1578.01 |
30| 40| 443.522 | 443.522 | 1423.04 |
40| 50| 48.2424 | 48.2424 | 155.527 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | Kg-m. | Kg-m. | Kg-m. |
-------------------------------------------------
10| 20| 4.49809 | 4.49809 | 4.49809 |
20| 30| 4.49809 | 4.49809 | 4.49809 |

PV Elite 2016 25

30| 40| 4.37362 | 4.37362 | 4.37362 |
40| 50| 0.34855 | 0.34855 | 0.34855 |

PV Elite 2016 26
Nozzle Flange MAWP : Step: 6 9:35am Jun 27,2018

Nozzle Flange MAWP Results :
Nozzle Flange Rating
Description Operating Ambient Temperature Class Grade/Group
bars bars °C
----------------------------------------------------------------------------
N1-1.5" Inlet 17.7 19.6 100 150 GR 1.1
N2-1.5" Inlet 17.7 19.6 100 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 17.7 19.6 bars (for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

PV Elite 2016 27
Natural Frequency Calculation : Step: 7 9:35am Jun 27,2018

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 27.1578 Hz.
The Natural Frequency for the Vessel (Ope...) is 27.1578 Hz.

PV Elite 2016 28
Wind Load Calculation : Step: 8 9:35am Jun 27,2018

Wind Analysis Results
User Entered Importance Factor is 1.000
Gust Factor (Gh, Gbar) Static 1.366
Shape Factor (Cf) for the Vessel is 0.551
User Entered Basic Wind Speed 112.7 Km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]
Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 4.053 - 1)/(7 - 1)
= 0.551
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]
For Exposure Category C:
Alpha = 7.000 , Zg = 274320.000 mm.
Height of Interest for First Element [z]
= Centroid Hgt + Base Height
= 184.000 + 0.000 = 184.000 mm.
but: z = Max(4572.000 , 184.000 ) = 4572.000 mm.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

PV Elite 2016 29

= 2.58( z/zg )2/Alpha : z is Elevation of First Element
= 2.58( 4572.000/900 )2/7.0
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :
= Maximum Height(length)^2 / Sum of Area of the Elements
= 2860.000 (^2)/20180.807
= 4.053
Vibration Frequency = 27.158 Hz
Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)1/Alpha
= 2.35 * Sqrt(0.005/2860.000 )1/9144.000
= 0.196
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.196 = 1.366
Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1.000
Wind Speed = 112.651 Km/hr Converts to 70.000 mph
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801 *(1.000 * 70.000 )² = 10.046 psf
Converts to: 49.052 Kgs/m²
Force on the First Element [Fz]
= qz * Gh * CF * Wind Area
= 49.052 * 1.366 * 0.551 * 1430.122
= 5.279 Kgf
Element z GH Area qz Force

PV Elite 2016 30

mm. cm² Kgs/m² Kgf
------------------------------------------------------------------------
Skirt 184.0 1.366 1430.1 49.1 5.3
Bottom Cap 491.0 1.366 2249.4 49.1 8.3
Shell 1614.0 1.366 18288.0 49.1 67.5
Top Cap 2737.0 1.366 2249.4 49.1 8.3
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency
D - Average internal diameter of vessel mm.
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm.
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure mm.
Lc - Total length of conical section(s) of vessel mm.
tb - Uncorroded plate thickness at bottom of vessel mm.
V30 - Design Wind Speed provided by user Km/hr
Vc - Critical wind velocity Km/hr
Vw - Maximum wind speed at top of structure Km/hr
W - Total corroded weight of structure Kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. Kgf
Z - Maximum amplitude of vibration at top of vessel mm.
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.320E-06 (High); 0.320E-06 < 0.400E-06 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:
#1 - Total Cone Length / Total Length < 0.5
0.000/2860.000 = 0.000
#2 - ( D / L² ) * 104 < 8.0 (English Units)

PV Elite 2016 31

- ( 2.32/9.38² ) * 104 = 262.939 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.400E-06 no chance. [Vp]:
= W / ( L * Dr²)
= 371/( 2860.00 * 751.332² )
= 0.22986E-06
Compute the damping factor Df which is a measure of instability [Df]:
= W * Dl/ ( L * Dr² )
= 371 * 0.03/( 2860.00 * 751.332² )
= 0.430
Compute the critical wind velocity [Vc]:
= 3.4 * f * Dr
= 3.4 * 27.158 * 2.465
= 227.609 mile/hr [366.292 Km/hr]
Compute the velocity at the top of the tower [Vw]:
= V30 * ( L / ( 30 + BaseHeight ))0.143
= 112.65 * ( 2860.00/( 30 + 0.0 ))^0.143
= 95.401 Km/hr
Compute the maximum gust velocity using the gust response factor Gh [Vg]:
= Vw * Gh
= 95.401 * 1.366
= 130.324 Km/hr
Since Vc is greater than Vg the dynamic deflection Z, does not
need to be computed.
The Natural Frequency for the Vessel (Ope...) is 27.1578 Hz.
Wind Load Calculation
| | Wind | Wind | Wind | Wind | Element |
From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm. | mm. | cm² | Kgs/m² | Kgf |
---------------------------------------------------------------------------
PV Elite 2016 32

10| 20| 184.000 | 388.620 | 1430.12 | 49.0518 | 5.27914 |
20| 30| 491.000 | 914.400 | 2249.42 | 49.0518 | 8.30351 |
30| 40| 1614.00 | 914.400 | 18288.0 | 49.0518 | 67.5082 |
40| 50| 2737.00 | 914.400 | 2249.42 | 49.0518 | 8.30351 |

PV Elite 2016 33
Wind/Earthquake Shear, Bending : Step: 9 9:35am Jun 27,2018

The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |
From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm. | Kgf | Kgf | Kg-m. | Kg-m. |
---------------------------------------------------------------------------
10| 20| 184.000 | 89.3944 | ... | 136.736 | ... |
20| 30| 491.000 | 84.1152 | ... | 104.810 | ... |
30| 40| 1614.00 | 75.8117 | ... | 85.1383 | ... |
40| 50| 2737.00 | 8.30351 | ... | 1.02135 | ... |
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.

PV Elite 2016 34
Wind Deflection : Step: 10 9:35am Jun 27,2018

Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
| | Cumulative | Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
| | Kgf | mm. | mm. | |
--------------------------------------------------------------
10| 20| 89.3944 | 0.0010692 | 0.0041022 | 0.00002 |
20| 30| 84.1152 | 0.0067704 | 0.0095168 | 0.00002 |
30| 40| 75.8117 | 0.033850 | 0.059768 | 0.00003 |
40| 50| 8.30351 | 0.062978 | 0.066188 | 0.00003 |
Critical Wind Velocity for Tower Vibration
| | 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
| | Km/hr | Km/hr |
-------------------------------------
10| 20| 189.461 | 1184.13 |
20| 30| 445.791 | 2786.20 |
30| 40| 445.791 | 2786.20 |
40| 50| 445.791 | 2786.20 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 14.300 Actual Deflection : 0.066 mm.

PV Elite 2016 35
Longitudinal Stress Constants : Step: 11 9:35am Jun 27,2018

Longitudinal Stress Constants
| | Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | cm² | cm² | mm.³ | mm.³ |
--------------------------------------------------------------
10| 20| 82.6085 | 82.6085 | 635282. | 635282. |
20| 30| 197.325 | 126.797 | 3.678E+06 | 2.382E+06 |
30| 40| 197.325 | 126.797 | 3.678E+06 | 2.382E+06 |
40| 50| 197.325 | 126.797 | 3.678E+06 | 2.382E+06 |

PV Elite 2016 36
Longitudinal Allowable Stresses : Step: 12 9:35am Jun 27,2018

Longitudinal Allowable Stresses
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | N./mm² | N./mm² | N./mm² | N./mm² |
-------------------------------------------------------------------
10| 20| 120.263 | 156.341 | -141.485 | -146.333 |
20| 30| 120.263 | 156.341 | -120.774 | -132.257 |
30| 40| 120.263 | 156.341 | -120.774 | -132.257 |
40| 50| 120.263 | 156.341 | -120.774 | -132.257 |

PV Elite 2016 37
Longitudinal Stresses Due to . . . Step: 13 9:35am Jun 27,2018

Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| | Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | N./mm² | N./mm² | N./mm² |
-------------------------------------------------
10| 20| ... | ... | ... |
20| 30| 35.0163 | -3.71910 | 28.8073 |
30| 40| 35.0163 | -3.71910 | 28.8073 |
40| 50| 35.0163 | -3.71910 | 28.8073 |
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | N./mm² | N./mm² | N./mm² | N./mm² | N./mm² |
---------------------------------------------------------------------------
10| 20| -0.61844 | -0.61844 | ... | 0.069436 | 0.069436 |
20| 30| -0.37992 | -0.37992 | ... | 0.018519 | 0.018519 |
30| 40| -0.34303 | -0.34303 | ... | 0.018007 | 0.018007 |
40| 50| -0.037312 | -0.037312 | ... | 0.0014350 | 0.0014350 |
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | N./mm² | N./mm² | N./mm² | N./mm² | N./mm² |
---------------------------------------------------------------------------
10| 20| ... | 2.11075 | ... | ... | ... |
20| 30| ... | 0.43152 | ... | ... | ... |
30| 40| ... | 0.35053 | ... | ... | ... |

PV Elite 2016 38
Longitudinal Stresses Due to . . . Step: 13 9:35am Jun 27,2018

40| 50| ... | 0.0042051 | ... | ... | ... |
| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |
| | N./mm² | N./mm² | N./mm² | N./mm² |
--------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |
| | Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
| | N./mm² | N./mm² |
-------------------------------------
10| 20| ... | ... |
20| 30| ... | ... |
30| 40| ... | ... |
40| 50| ... | ... |
Long. Stresses due to User Forces and Moments
| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded | Corroded | No Corr. | No Corr. |
| | N./mm² | N./mm² | N./mm² | N./mm² |
--------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |

PV Elite 2016 39
Stress due to Combined Loads : Step: 14 9:35am Jun 27,2018

Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure
EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that

PV Elite 2016 40

type of stress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 1.56 120.26 -2.80 141.49 0.0130 0.0198
20 0.07 120.26 -0.83 120.77 0.0006 0.0069
30 0.03 120.26 -0.71 120.77 0.0002 0.0059
40 120.26 -0.04 120.77 0.0004
Analysis of Load Case 2 : NP+EW+EE+FS+BS
10 120.26 -0.69 141.49 0.0049
20 120.26 -0.40 120.77 0.0033
30 120.26 -0.36 120.77 0.0030
40 120.26 -0.04 120.77 0.0003
Analysis of Load Case 3 : NP+OW+WI+FW+BW
10 1.56 120.26 -2.80 141.49 0.0130 0.0198
20 0.07 120.26 -0.83 120.77 0.0006 0.0069
30 0.03 120.26 -0.71 120.77 0.0002 0.0059
40 120.26 -0.04 120.77 0.0004
Analysis of Load Case 4 : NP+OW+EQ+FS+BS
10 120.26 -0.69 141.49 0.0049
20 120.26 -0.40 120.77 0.0033
30 120.26 -0.36 120.77 0.0030
40 120.26 -0.04 120.77 0.0003
Analysis of Load Case 5 : NP+HW+HI

PV Elite 2016 41

10 0.00 156.34 0.00 146.33 0.0000 0.0000
20 0.00 156.34 0.00 132.26 0.0000 0.0000
30 0.00 156.34 0.00 132.26 0.0000 0.0000
40 0.00 156.34 0.00 132.26 0.0000 0.0000
Analysis of Load Case 6 : NP+HW+HE
10 0.00 156.34 0.00 146.33 0.0000 0.0000
20 0.00 156.34 0.00 132.26 0.0000 0.0000
30 0.00 156.34 0.00 132.26 0.0000 0.0000
40 0.00 156.34 0.00 132.26 0.0000 0.0000
Analysis of Load Case 7 : IP+OW+WI+FW+BW
10 1.56 120.26 -2.80 141.49 0.0130 0.0198
20 35.09 120.26 120.77 0.2917
30 35.04 120.26 120.77 0.2914
40 34.98 120.26 120.77 0.2909
Analysis of Load Case 8 : IP+OW+EQ+FS+BS
10 120.26 -0.69 141.49 0.0049
20 34.65 120.26 120.77 0.2882
30 34.69 120.26 120.77 0.2885
40 34.98 120.26 120.77 0.2909
Analysis of Load Case 9 : EP+OW+WI+FW+BW
10 1.56 120.26 -2.80 141.49 0.0130 0.0198
20 120.26 -4.55 120.77 0.0377
30 120.26 -4.43 120.77 0.0367
40 120.26 -3.76 120.77 0.0311

PV Elite 2016 42

Analysis of Load Case 10 : EP+OW+EQ+FS+BS
10 120.26 -0.69 141.49 0.0049
20 120.26 -4.12 120.77 0.0341
30 120.26 -4.08 120.77 0.0338
40 120.26 -3.76 120.77 0.0311
Analysis of Load Case 11 : HP+HW+HI
10 0.00 156.34 0.00 146.33 0.0000 0.0000
20 28.81 156.34 132.26 0.1843
30 28.81 156.34 132.26 0.1843
40 28.81 156.34 132.26 0.1843
Analysis of Load Case 12 : HP+HW+HE
10 0.00 156.34 0.00 146.33 0.0000 0.0000
20 28.81 156.34 132.26 0.1843
30 28.81 156.34 132.26 0.1843
40 28.81 156.34 132.26 0.1843
Analysis of Load Case 13 : IP+WE+EW
10 120.26 -0.69 141.49 0.0049
20 34.65 120.26 120.77 0.2882
30 34.69 120.26 120.77 0.2885
40 34.98 120.26 120.77 0.2909
Analysis of Load Case 14 : IP+WF+CW
10 120.26 -0.62 141.49 0.0044
20 34.77 120.26 120.77 0.2891
30 34.80 120.26 120.77 0.2893

PV Elite 2016 43

40 34.99 120.26 120.77 0.2910
Analysis of Load Case 15 : IP+VO+OW
10 120.26 -0.69 141.49 0.0049
20 34.65 120.26 120.77 0.2882
30 34.69 120.26 120.77 0.2885
40 34.98 120.26 120.77 0.2909
Analysis of Load Case 16 : IP+VE+EW
10 120.26 -0.69 141.49 0.0049
20 34.65 120.26 120.77 0.2882
30 34.69 120.26 120.77 0.2885
40 34.98 120.26 120.77 0.2909
Analysis of Load Case 17 : NP+VO+OW
10 120.26 -0.69 141.49 0.0049
20 120.26 -0.40 120.77 0.0033
30 120.26 -0.36 120.77 0.0030
40 120.26 -0.04 120.77 0.0003
Analysis of Load Case 18 : FS+BS+IP+OW
10 120.26 -0.69 141.49 0.0049
20 34.65 120.26 120.77 0.2882
30 34.69 120.26 120.77 0.2885
40 34.98 120.26 120.77 0.2909
Analysis of Load Case 19 : FS+BS+EP+OW
10 120.26 -0.69 141.49 0.0049

PV Elite 2016 44

20 120.26 -4.12 120.77 0.0341
30 120.26 -4.08 120.77 0.0338
40 120.26 -3.76 120.77 0.0311
Absolute Maximum of the all of the Stress Ratio's 0.2917
Governing Element: Bottom Cap
Governing Load Case 7 : IP+OW+WI+FW+BW

PV Elite 2016 45
Center of Gravity Calculation : Step: 15 9:35am Jun 27,2018

Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 1643.578 mm.
Center of Gravity of Bare Shell New and Cold 1530.570 mm.
Center of Gravity of Bare Shell Corroded 1495.824 mm.
Vessel CG in the Operating Condition 1500.329 mm.
Vessel CG in the Fabricated (Shop/Empty) Condition 1533.025 mm.
Vessel CG in the Test Condition 1587.762 mm.

PV Elite 2016 46
Nozzle Calcs. : N7-1/2" Drain Nozl: 8 9:35am Jun 27,2018

INPUT VALUES, Nozzle Description: N7-1/2" Drain From : 20
Pressure for Reinforcement Calculations P 10.000 bars
Temperature for Internal Pressure Temp 100 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 100 °C
Shell Material SA-234 WPB
Shell Allowable Stress at Temperature Sv 117.90 N./mm²
Shell Allowable Stress At Ambient Sva 117.90 N./mm²
Inside Diameter of Cylindrical Shell D 742.95 mm.
Design Length of Section L 2491.9998 mm.
Shell Finished (Minimum) Thickness t 8.3340 mm.
Shell Internal Corrosion Allowance c 3.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
User Entered Minimum Design Metal Temperature -28.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-105
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 N./mm²
Allowable Stress At Ambient Sna 137.90 N./mm²
Diameter Basis (for tr calc only) OD
Layout Angle 0.00 deg
Diameter 1.5000 in.
Size and Thickness Basis Actual
Actual Thickness tn 8.3820 mm.
Corrosion Allowance can 3.0000 mm.
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

PV Elite 2016 47

Outside Projection ho 47.6250 mm.
Weld leg size between Nozzle and Pad/Shell Wo 6.5000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 7.1120 mm.
ASME Code Weld Type per UW-16 None
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
Abutting/Set-on Nozzle No Pad
Reinforcement CALCULATION, Description: N7-1/2" Drain
ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 1.500 in.
Actual Thickness Used in Calculation 0.330 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.00*374.4750)/(118*1.00-0.6*10.00)
= 3.1925 mm.
PV Elite 2016 48

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.00*19.0500)/(138*1.00+0.4*10.00)
= 0.1378 mm.
Required Nozzle thickness under External Pressure per UG-28 : 0.1341 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit) Dl 54.6720 mm.
Parallel to Vessel Wall, opening length d 27.3360 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.3350 mm.
Weld Strength Reduction Factor [fr1]:
= 1.000
= min( 1, Sn/Sv )
= min( 1, 137.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|
---------------------------------------------------------------
Area Required Ar | 0.873| 0.547| NA|
Area in Shell A1 | 0.585| 0.364| NA|
Area in Nozzle Wall A2 | 1.399| 1.400| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 0.423| 0.423| NA|
Area in Element A5 | 0.000| 0.000| NA|
TOTAL AREA AVAILABLE Atot | 2.407| 2.186| NA|
The Internal Pressure Case Governs the Analysis.

PV Elite 2016 49

Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (27.3360*3.1925*1.0+2*5.3820*3.1925*1.0*(1-1.00))
= 0.873 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 27.336 ( 1.00 * 5.3340 - 1.0 * 3.193 ) - 2 * 5.382
( 1.00 * 5.3340 - 1.0 * 3.1925 ) * ( 1 - 1.000 )
= 0.585 cm²
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 13.34 ) * ( 5.38 - 0.14 ) * 1.0000
= 1.399 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6.5000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.423 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures ta = 3.1378 mm.
Wall Thickness per UG16(b), tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 6.1925 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 6.1925 mm.
Wall Thickness, shell/head, external pressure trb2 = 3.3286 mm.
Wall Thickness per table UG-45 tb3 = 6.1200 mm.
Determine Nozzle Thickness candidate [tb]:

PV Elite 2016 50

= min[ tb3, max( tb1,tb2) ]
= min[ 6.120 , max( 6.1925 , 4.5000 ) ]
= 6.1200 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.1378 , 6.1200 )
= 6.1200 mm.
Available Nozzle Neck Thickness = 8.3820 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------
Governing MDMT of all the sub-joints of this Junction : -48 °C
Weld Size Calculations, Description: N7-1/2" Drain
Intermediate Calc. for nozzle/shell Welds Tmin 5.3820 mm.
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 3.7674 = 0.7 * tmin. 4.5955 = 0.7 * Wo mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 0.8727 - 0.5854 ) * 118
= 345.43 Kgf
Note: F is always set to 1.0 throughout the calculation.

PV Elite 2016 51

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.3986 + 0.0000 + 0.4225 - 0.0000 * 1.00 ) * 118
= 2189.50 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 38.1000 * 6.5000 * 0.49 * 118
= 2292. Kgf
Shear, Nozzle Groove Weld [Sngw]:
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14/2)*(27.336 +7.112 )*(7.112 -3.0000 )*0.6*138
= 1877. Kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNGW )= ( 2292 + 1877 ) = 4169 Kgf
Summary of Failure Path Calculations:
Path 1-1 = 4168 Kgf, must exceed W = 345 Kgf or W1 = 2189 Kgf
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 10.000 bars
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 1.034 bars
The Drop for this Nozzle is : 0.4888 mm.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 56.4478 mm.

PV Elite 2016 52
Nozzle Calcs. : N1-1.5" Inlet Nozl: 9 9:35am Jun 27,2018

INPUT VALUES, Nozzle Description: N1-1.5" Inlet From : 30
Shell Material SA-106 B
Distance from Bottom/Left Tangent 417.0000 mm.
Material SA-106 B
Material Specification/Type Smls. pipe
Diameter 1.5000 in.
Size and Thickness Basis Nominal
Nominal Thickness tn XXS
Flange Material SA-105

PV Elite 2016 53

Flange Type Slip on
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Class of attached Flange 150
Grade of attached Flange GR 1.1
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Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N1-1.5" Inlet

PV Elite 2016 54

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.00*374.4750)/(118*1.00-0.6*10.00)
= 3.1925 mm.
= (10.00*24.1300)/(118*1.00+0.4*10.00)
= 0.2040 mm.
= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000
= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
---------------------------------------------------------------
PV Elite 2016 55

Area in Shell A1 | 0.727| 0.452| NA|
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (33.9400*3.1925*1.0+2*7.1600*3.1925*1.0*(1-1.00))
= 1.084 cm²
= 33.940 ( 1.00 * 5.3340 - 1.0 * 3.193 ) - 2 * 7.160
( 1.00 * 5.3340 - 1.0 * 3.1925 ) * ( 1 - 1.000 )
= 0.727 cm²
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 13.34 ) * ( 7.16 - 0.20 ) * 1.0000
= 1.855 cm²
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6.5000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.423 cm²

PV Elite 2016 56

= min[ 6.220 , max( 6.1925 , 4.5000 ) ]
= 6.1925 mm.
= max( ta, tb )
= max( 3.2484 , 6.1925 )
= 6.1925 mm.
Available Nozzle Neck Thickness = 0.875 * 10.160 = 8.890 mm. --> OK
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
----------------------------------------------------------------------

PV Elite 2016 57

ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 10.00/19.60 = 0.510
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N1-1.5" Inlet
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (1.0835 - 0.7268 + 2 * 7.1600 * 1.0000 *
(1.00 * 5.3340 - 3.1925 ) ) * 118
= 797.56 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.8552 + 0.0000 + 0.4225 - 0.0000 * 1.00 ) * 118
= 2738.37 Kgf
Weld Load [W2]:

PV Elite 2016 58

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.8552 + 0.0000 + 0.4225 + ( 0.7638 ) ) * 118
= 3656.70 Kgf
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.8552 + 0.0000 + 0.4225 + 0.0000 + ( 0.7638 ) ) * 118
= 3656.70 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 48.2600 * 6.5000 * 0.49 * 118
= 2903. Kgf
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 20.5500 ) * ( 10.1600 - 3.0000 ) * 0.7 * 118
= 3890. Kgf
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 48.2600 * ( 8.3340 - 3.0000 ) * 0.74 * 118
= 3597. Kgf
PATH11 = ( SONW + SNW ) = ( 2903 + 3890 ) = 6793 Kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 2903 + 0 + 3597 + 0 ) = 6500 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 2903 + 3597 + 0 ) = 6500 Kgf
PV Elite 2016 59


PV Elite 2016 60

INPUT VALUES, Nozzle Description: N2-1.5" Inlet From : 30
Material SA-106 B
Material Specification/Type Smls. pipe
Diameter 1.5000 in.
Size and Thickness Basis Nominal
Nominal Thickness tn XXS
Flange Material SA-105

PV Elite 2016 61

Flange Type Slip on
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Class of attached Flange 150
Grade of attached Flange GR 1.1
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Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N2-1.5" Inlet

PV Elite 2016 62

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.00*374.4750)/(118*1.00-0.6*10.00)
= 3.1925 mm.
= (10.00*24.1300)/(118*1.00+0.4*10.00)
= 0.2040 mm.
= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000
= min( 1, Sn/Sv )
= min( 1, 117.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
---------------------------------------------------------------
PV Elite 2016 63

Area in Shell A1 | 0.727| 0.452| NA|
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (33.9400*3.1925*1.0+2*7.1600*3.1925*1.0*(1-1.00))
= 1.084 cm²
= 33.940 ( 1.00 * 5.3340 - 1.0 * 3.193 ) - 2 * 7.160
( 1.00 * 5.3340 - 1.0 * 3.1925 ) * ( 1 - 1.000 )
= 0.727 cm²
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 13.34 ) * ( 7.16 - 0.20 ) * 1.0000
= 1.855 cm²
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6.5000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.423 cm²

PV Elite 2016 64

= min[ 6.220 , max( 6.1925 , 4.5000 ) ]
= 6.1925 mm.
= max( ta, tb )
= max( 3.2484 , 6.1925 )
= 6.1925 mm.
Available Nozzle Neck Thickness = 0.875 * 10.160 = 8.890 mm. --> OK
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
----------------------------------------------------------------------

PV Elite 2016 65

ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 10.00/19.60 = 0.510
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N2-1.5" Inlet
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (1.0835 - 0.7268 + 2 * 7.1600 * 1.0000 *
(1.00 * 5.3340 - 3.1925 ) ) * 118
= 797.56 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.8552 + 0.0000 + 0.4225 - 0.0000 * 1.00 ) * 118
= 2738.37 Kgf
Weld Load [W2]:

PV Elite 2016 66

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.8552 + 0.0000 + 0.4225 + ( 0.7638 ) ) * 118
= 3656.70 Kgf
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.8552 + 0.0000 + 0.4225 + 0.0000 + ( 0.7638 ) ) * 118
= 3656.70 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 48.2600 * 6.5000 * 0.49 * 118
= 2903. Kgf
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 20.5500 ) * ( 10.1600 - 3.0000 ) * 0.7 * 118
= 3890. Kgf
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 48.2600 * ( 8.3340 - 3.0000 ) * 0.74 * 118
= 3597. Kgf
PATH11 = ( SONW + SNW ) = ( 2903 + 3890 ) = 6793 Kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 2903 + 0 + 3597 + 0 ) = 6500 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 2903 + 3597 + 0 ) = 6500 Kgf
PV Elite 2016 67


PV Elite 2016 68
Nozzle Calcs. : N4-1" Insp.Hol Nozl: 11 9:35am Jun 27,2018

INPUT VALUES, Nozzle Description: N4-1" Insp.Hol From : 30
Material SA-105
Diameter 2.2500 in.

PV Elite 2016 69

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Reinforcement CALCULATION, Description: N4-1" Insp.Hol
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.00*374.4750)/(118*1.00-0.6*10.00)
PV Elite 2016 70

= 3.1925 mm.
= (10.00*28.5750)/(138*1.00+0.4*10.00)
= 0.2066 mm.
= 1.000
= min( 1, Sn/Sv )
= min( 1, 137.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
---------------------------------------------------------------
Area in Shell A1 | 0.844| 0.525| NA|

PV Elite 2016 71

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (39.4010*3.1925*1.0+2*8.8745*3.1925*1.0*(1-1.00))
= 1.258 cm²
= 39.401 ( 1.00 * 5.3340 - 1.0 * 3.193 ) - 2 * 8.875
( 1.00 * 5.3340 - 1.0 * 3.1925 ) * ( 1 - 1.000 )
= 0.844 cm²
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 13.34 ) * ( 8.87 - 0.21 ) * 1.0000
= 2.312 cm²
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6.5000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.423 cm²

PV Elite 2016 72

= min[ 6.420 , max( 6.1925 , 4.5000 ) ]
= 6.1925 mm.
= max( ta, tb )
= max( 3.2066 , 6.1925 )
= 6.1925 mm.
----------------------------------------------------------------------
Weld Size Calculations, Description: N4-1" Insp.Hol
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 1.2579 - 0.8438 ) * 118
= 497.88 Kgf
PV Elite 2016 73

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.3117 + 0.0000 + 0.4225 - 0.0000 * 1.00 ) * 118
= 3287.27 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 57.1500 * 6.5000 * 0.49 * 118
= 3438. Kgf
= (3.14/2)*(39.401 +5.524 )*(5.524 -3.0000 )*0.6*138
= 1503. Kgf
PV Elite 2016 74


PV Elite 2016 75
Nozzle Calcs. : N5-1" Insp Hole Nozl: 12 9:35am Jun 27,2018

INPUT VALUES, Nozzle Description: N5-1" Insp Hole From : 30
Material SA-105
Diameter 2.2500 in.

PV Elite 2016 76

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Reinforcement CALCULATION, Description: N5-1" Insp Hole
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.00*374.4750)/(118*1.00-0.6*10.00)
PV Elite 2016 77

= 3.1925 mm.
= (10.00*28.5750)/(138*1.00+0.4*10.00)
= 0.2066 mm.
= 1.000
= min( 1, Sn/Sv )
= min( 1, 137.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
---------------------------------------------------------------
Area in Shell A1 | 0.844| 0.525| NA|

PV Elite 2016 78

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (39.4010*3.1925*1.0+2*8.8745*3.1925*1.0*(1-1.00))
= 1.258 cm²
= 39.401 ( 1.00 * 5.3340 - 1.0 * 3.193 ) - 2 * 8.875
( 1.00 * 5.3340 - 1.0 * 3.1925 ) * ( 1 - 1.000 )
= 0.844 cm²
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 13.34 ) * ( 8.87 - 0.21 ) * 1.0000
= 2.312 cm²
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6.5000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.423 cm²

PV Elite 2016 79

= min[ 6.420 , max( 6.1925 , 4.5000 ) ]
= 6.1925 mm.
= max( ta, tb )
= max( 3.2066 , 6.1925 )
= 6.1925 mm.
----------------------------------------------------------------------
Weld Size Calculations, Description: N5-1" Insp Hole
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 1.2579 - 0.8438 ) * 118
= 497.88 Kgf
PV Elite 2016 80

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.3117 + 0.0000 + 0.4225 - 0.0000 * 1.00 ) * 118
= 3287.27 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 57.1500 * 6.5000 * 0.49 * 118
= 3438. Kgf
= (3.14/2)*(39.401 +5.524 )*(5.524 -3.0000 )*0.6*138
= 1503. Kgf
PV Elite 2016 81


PV Elite 2016 82
Nozzle Calcs. : N6-1/2" PI Nozl: 13 9:35am Jun 27,2018

INPUT VALUES, Nozzle Description: N6-1/2" PI From : 30
Material SA-105
Diameter 1.5000 in.

PV Elite 2016 83

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Reinforcement CALCULATION, Description: N6-1/2" PI
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.00*374.4750)/(118*1.00-0.6*10.00)
PV Elite 2016 84

= 3.1925 mm.
= (10.00*19.0500)/(138*1.00+0.4*10.00)
= 0.1378 mm.
= 1.000
= min( 1, Sn/Sv )
= min( 1, 137.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
---------------------------------------------------------------
Area in Shell A1 | 0.585| 0.364| NA|

PV Elite 2016 85

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (27.3360*3.1925*1.0+2*5.3820*3.1925*1.0*(1-1.00))
= 0.873 cm²
= 27.336 ( 1.00 * 5.3340 - 1.0 * 3.193 ) - 2 * 5.382
( 1.00 * 5.3340 - 1.0 * 3.1925 ) * ( 1 - 1.000 )
= 0.585 cm²
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 13.34 ) * ( 5.38 - 0.14 ) * 1.0000
= 1.399 cm²
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6.5000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.423 cm²

PV Elite 2016 86

= min[ 6.120 , max( 6.1925 , 4.5000 ) ]
= 6.1200 mm.
= max( ta, tb )
= max( 3.1378 , 6.1200 )
= 6.1200 mm.
----------------------------------------------------------------------
Weld Size Calculations, Description: N6-1/2" PI
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 0.8727 - 0.5854 ) * 118
= 345.43 Kgf
PV Elite 2016 87

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.3986 + 0.0000 + 0.4225 - 0.0000 * 1.00 ) * 118
= 2189.50 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 38.1000 * 6.5000 * 0.49 * 118
= 2292. Kgf
= (3.14/2)*(27.336 +5.524 )*(5.524 -3.0000 )*0.6*138
= 1099. Kgf
PV Elite 2016 88


PV Elite 2016 89
Nozzle Calcs. : N3-1" PSV Nozl: 14 9:35am Jun 27,2018

INPUT VALUES, Nozzle Description: N3-1" PSV From : 40
Material SA-105
Diameter 2.2500 in.

PV Elite 2016 90

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Reinforcement CALCULATION, Description: N3-1" PSV
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (10.00*374.4750)/(118*1.00-0.6*10.00)
PV Elite 2016 91

= 3.1925 mm.
= (10.00*28.5750)/(138*1.00+0.4*10.00)
= 0.2066 mm.
= 1.000
= min( 1, Sn/Sv )
= min( 1, 137.9/117.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
---------------------------------------------------------------
Area in Shell A1 | 0.844| 0.525| NA|

PV Elite 2016 92

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (39.4010*3.1925*1.0+2*8.8745*3.1925*1.0*(1-1.00))
= 1.258 cm²
= 39.401 ( 1.00 * 5.3340 - 1.0 * 3.193 ) - 2 * 8.875
( 1.00 * 5.3340 - 1.0 * 3.1925 ) * ( 1 - 1.000 )
= 0.844 cm²
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 13.34 ) * ( 8.87 - 0.21 ) * 1.0000
= 2.312 cm²
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6.5000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.423 cm²

PV Elite 2016 93

= min[ 6.420 , max( 6.1925 , 4.5000 ) ]
= 6.1925 mm.
= max( ta, tb )
= max( 3.2066 , 6.1925 )
= 6.1925 mm.
----------------------------------------------------------------------
Weld Size Calculations, Description: N3-1" PSV
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 1.2579 - 0.8438 ) * 118
= 497.88 Kgf
PV Elite 2016 94

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 2.3117 + 0.0000 + 0.4225 - 0.0000 * 1.00 ) * 118
= 3287.27 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 57.1500 * 6.5000 * 0.49 * 118
= 3438. Kgf
= (3.14/2)*(39.401 +7.112 )*(7.112 -3.0000 )*0.6*138
= 2535. Kgf
PV Elite 2016 95


PV Elite 2016 96
Nozzle Schedule : Step: 23 9:35am Jun 27,2018

Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut
Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm. mm. mm. mm.
------------------------------------------------------------------------------
N7-1/2" Drain 1.500 - None 1.500 8.382 - - 56.45
N1-1.5" Inlet 1.500 XXS SlipOn 1.90010.160 - - 159.12
N2-1.5" Inlet 1.500 XXS SlipOn 1.90010.160 - - 159.12
N6-1/2" PI 1.500 - None 1.500 8.382 - - 56.45
N4-1" Insp.Hol 2.250 - None 2.25011.875 - - 69.76
N5-1" Insp Hole 2.250 - None 2.25011.875 - - 69.76
N3-1" PSV 2.250 - None 2.25011.875 - - 69.76
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm. mm. mm. mm. mm.
------------------------------------------------------------------------------
N7-1/2" SA-105 7.112 6.500 - - -
N1-1.5" SA-106 B 8.334 6.500 - - -
N2-1.5" SA-106 B 8.334 6.500 - - -
N6-1/2" SA-105 5.524 6.500 - - -
N4-1" SA-105 5.524 6.500 - - -

PV Elite 2016 97
Nozzle Schedule : Step: 23 9:35am Jun 27,2018

N5-1" I SA-105 5.524 6.500 - - -
N3-1" P SA-105 7.112 6.500 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In
Nozzle From Datum Angle Outside Inside Component
mm. deg. mm. mm.
----------------------------------------------------------------------------
N7-1/2" Drain 368.000 0.00 47.62 0.00 Bottom Cap
N1-1.5" Inlet 785.000 270.00 150.00 0.00 Shell
N2-1.5" Inlet 2436.000 270.00 150.00 0.00 Shell
N6-1/2" PI 1268.000 90.00 47.62 0.00 Shell
N4-1" Insp.Hol 2309.000 180.00 60.33 0.00 Shell
N5-1" Insp Hole 919.000 180.00 60.33 0.00 Shell
N3-1" PSV 2614.000 0.00 60.33 0.00 Top Cap
Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:
Nozzle to Flange Fillet Weld Leg dimension [xmin]:
= min( 1.4 * tn, Hub Thickness )
The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.
Nominal Flange Noz. Wall Hub Throat xmin
Description Size Sch/Type O/Dia Thk - - - - Thickness
in. Cls in. mm. mm. mm. mm.
------------------------------------------------------------------------------
N1-1.5" Inlet 1.500 XXS SlipOn 1.900 7.160 7.747 5.423 7.747
N2-1.5" Inlet 1.500 XXS SlipOn 1.900 7.160 7.747 5.423 7.747

PV Elite 2016 98
Nozzle Summary : Step: 24 9:35am Jun 27,2018

Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or
bars bars Path Stresses
---------------------------------------------------------------------------
N7-1/2" Drain 10.00 OK ... OK 6.12 OK Passed
N1-1.5" Inlet 10.00 OK ... OK 6.19 OK Passed
N2-1.5" Inlet 10.00 OK ... OK 6.19 OK Passed
N4-1" Insp.Hol 10.00 OK ... OK 6.19 OK Passed
N5-1" Insp Hole 10.00 OK ... OK 6.19 OK Passed
N6-1/2" PI 10.00 OK ... OK 6.12 OK Passed
N3-1" PSV 10.00 OK ... OK 6.19 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 10.00 N3-1" PSV
Min. Shell&Flgs 10.00 40 50 19.60
Computed Vessel M.A.W.P. 10.00 bars
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit
20 N7-1/2" Drain 0.000 0.000 54.672
30 N1-1.5" Inlet 417.000 270.000 67.880
30 N2-1.5" Inlet 2068.000 270.000 67.880
30 N4-1" Insp.Hol 1941.000 180.000 78.802
30 N5-1" Insp Hole 551.000 180.000 78.802
30 N6-1/2" PI 900.000 90.000 54.672
40 N3-1" PSV 2246.000 0.000 78.802
The nozzle spacing is computed by the following:
= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
PV Elite 2016 99
Nozzle Summary : Step: 24 9:35am Jun 27,2018

If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

PV Elite 2016 100
MDMT Summary : Step: 25 9:35am Jun 27,2018

Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm.
----------------------------------------------------------------------------
Bottom Cap [8] B -29 -48 -29 0.603 8.334 0.850
Shell [8] B -29 -48 -29 0.603 8.334 0.850
Top Cap [8] B -29 -48 -29 0.603 8.334 0.850
N7-1/2" Drain [1] B -29 -48 0.599 8.334 1.000
N1-1.5" Inlet [1] B -29 -48 0.599 8.334 1.000
Nozzle Flg [4] -29 -104 0.035
N2-1.5" Inlet [1] B -29 -48 0.599 8.334 1.000
Nozzle Flg [4] -29 -104 0.035
N4-1" Insp.Ho[1] B -29 -48 0.599 8.334 1.000
N5-1" Insp Hol[1] B -29 -48 0.599 8.334 1.000
N6-1/2" PI [1] B -29 -48 0.599 8.334 1.000
N3-1" PSV [1] B -29 -48 0.599 8.334 1.000
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -28 °C
Warmest Computed Minimum Design Metal Temperature -48 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material

PV Elite 2016 101
MDMT Summary : Step: 25 9:35am Jun 27,2018

[16] - Shell or Head Material
[17] - Impact Testing required
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite 2016 102
Vessel Design Summary : Step: 26 9:35am Jun 27,2018

Diameter Spec : 762.000 mm. OD
Vessel Design Length, Tangent to Tangent 2492.00 mm.
Distance of Bottom Tangent above Grade 2860.00 mm.
Distance of Base above Grade 0.00 mm.
Specified Datum Line Distance 0.00 mm.
Skirt Material SA-106 B
Nozzle Material SA-105
Internal Design Temperature 100 °C
Internal Design Pressure 10.000 bars
External Design Temperature 100 °C
External Design Pressure 1.034 bars
Maximum Allowable Working Pressure 10.000 bars
External Max. Allowable Working Pressure 2.098 bars
Hydrostatic Test Pressure 13.000 bars
Required Minimum Design Metal Temperature -28 °C
Warmest Computed Minimum Design Metal Temperature -48 °C
Wind Design Code ASCE-93
Earthquake Design Code No Seismic
Element Pressures and MAWP: bars
Element Desc | Design Pres. | External | M.A.W.P | Corrosion |
| + Stat. head | Pressure | | Allowance |
-----------------------------------------------------------------------
Bottom Cap | 10.000| 1.034| 14.109| 3.0000|
Shell | 10.000| 1.034| 14.109| 3.0000|
Top Cap | 10.000| 1.034| 14.109| 3.0000|

PV Elite 2016 103

Element "To" Elev Length Element Thk R e q d T h k Joint Eff
Type mm. mm. mm. Int. Ext. Long Circ
-----------------------------------------------------------------------
Skirt 368.0 368.0 9.5 No Calc No Calc 0.85 0.85
Cylinder 614.0 246.0 9.5 6.8 7.0 0.85 0.85
Cylinder 2614.0 2000.0 9.5 6.8 7.0 0.85 0.85
Cylinder 2860.0 246.0 9.5 6.8 7.0 0.85 0.85
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Wind/Earthquake Shear, Bending
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |
From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm. | Kgf | Kgf | Kg-m. | Kg-m. |
---------------------------------------------------------------------------
10| 20| 184.000 | 89.3944 | ... | 136.736 | ... |
20| 30| 491.000 | 84.1152 | ... | 104.810 | ... |
30| 40| 1614.00 | 75.8117 | ... | 85.1383 | ... |
40| 50| 2737.00 | 8.30351 | ... | 1.02135 | ... |
Abs Max of the all of the Stress Ratio's : 0.2917
Total Wind Shear on Support 89. Kgf
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 520.9 kg.
Shop Test - Fabricated + Water ( Full ) 1607.7 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 520.9 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 520.9 kg.

PV Elite 2016 104

Empty - Fab. + Intls. + Details + Wghts. 520.9 kg.
Operating - Empty + Operating Liquid (No CA) 520.9 kg.
Field Test - Empty Weight + Water (Full) 1607.7 kg.

Mechanical Calculation FOR Air Receiver Tank 1000 L TAG NO: RTQ AR 1000

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MECHANICAL CALCULATION

USER : PROJECT : CLIENT :

Doc. No. : R040A‐SP‐CA‐001 REVISION PAGE

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : PT Roteq

Job File : D:\ROTEQ NEW PROJECT\SERTIFICATE AIR RECEIVER\ME

Date of Analysis : Jun 27,2018 9:35am

PV Elite 2016, January 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 10.000 bars

Design Internal Temperature 100 °C

Type of Hydrotest UG-99(b) Note [36]

Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 mm.

Projection of Nozzle from Vessel Bottom 0.0000 mm.

Minimum Design Metal Temperature -28 °C

Type of Construction Welded

Special Service None

Degree of Radiography RT-3

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) Y

Select t for External Pressure (Flag) Y

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding N

Perform a Corroded Hydrotest N

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 bars

User defined MAWP 10.000 bars

User defined MAPnc 0.0000 bars

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS

Load Case 5 NP+HW+HI

Load Case 6 NP+HW+HE

Load Case 7 IP+OW+WI+FW+BW

Load Case 8 IP+OW+EQ+FS+BS

Load Case 9 EP+OW+WI+FW+BW

Load Case 10 EP+OW+EQ+FS+BS

Load Case 11 HP+HW+HI

Load Case 12 HP+HW+HE

Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW

Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr

Surface Roughness Category C: Open Terrain

Importance Factor 1.0

Type of Surface Moderately Smooth