BLW-Procedure For Vendor Development
BLW-Procedure For Vendor Development
BLW-Procedure For Vendor Development
INDIAN RAILWAYS
Prepared by Approved By
CDE/E-Loco
)-t" PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page2 of 62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
REVISION STATUS
Date of
Amendment
r 0.09.20 Reverting to CLW
WI with minimum
change, strictly
inline with Rly. Bd.
letter
dtd.02.06.2020
04.11.20 Name Diesel CDE/E-
Locomotive Works Loco
has been changed to
Banaras
Locomotive Works
vide Railway board
letter no.
2020lBlect.
(TRS)/225/2 dt.
30.10.2020
16.06.21 Incorporate the CDE/E-
amendment I of Loco
Rev -3 dated
10.02.2021 ,
amendment 2 of
Rev.-3 dated
28.04.20218.
amendment 3 of
Rev.-3 dated
04.06.2021of work
instruction
No.CLW/lvlLSA/E
L/WI issued bY
CLW/CRJ and were
jointly agreed bY
CLW & BLW.
Approved
Prepared by
CDE/E-Loco
L-- PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 3 of 62
Date of Origin: 16.06'2020
Version No: 4.0
Effective Date I 6.06.2021
Issued by: MR
1.0 Purpose
2.0 Scope
3.0 Definitions
3.2 BLW
J.J Delistins
Delisting means striking off the name of the vendor from the Master list of
approved suppliersi vendor directory of Approved Suppliers due to any reason
includins penal action.
3.4 Dv.HOD
CDE/E-Loco
\> Approved By
PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 4 of62
Date of origin:,::
l,1ix13
Effective Date: 16.06.2021
Issued bv: MR
pianning and responsible for its reliability and maintenance of quality files for
items allocated to I dealt by him.
Fresh
FRPCPY
FYFR
GM
PCEE
Prepared by
n--'"-
Approved B
PCEE
$\
CDE/E-Loco
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 5 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
CDE/Elect. Loco
MSG
Cell
litv File
Manual of Vendor
3.16 Railways
Railways mean various Zonal Railways, which have been electrified and
maintain electric locomotives.
3.17 RDSO
3.18 Reinstatement
Reinstatement means restoring the name of the delisted firm in the Master list of
aoproved suppliers/ vendor directory of Approved Suppliers.
Firm to whom a vendor outsources parts of the item and material for which he is
approved or from whom the vendor procures the items and/or services. Items
supplied by sub vendors will part of the Bill of material of the plrrnely fg4dq1
3.20 Vendors
ttre firm/ manufacturer who are approved source for any or all of undertaking
design, manufacture and supply of specific item to BLW directly, for which they
are approved bv BLW.
Prepared by ar Approved B
l*" }\
CDE/E-Loco t PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
PageT of62
Date of origil
::1,::X13
Effective Date: 16.06.2021
Issued MR
Dy.HODs
4.9 Approval of QAP
Dy.HODs
4.r0 Approval of QualitY Manual
Dy.HODs
4.1 I of quality Manual
Dy.HODs
4.12 Maintenance of QualitY Manual
Dy.HODs
4.13 Maintenance of QualitY File
-signing Dy.HOD
4.14 @ouut
Dy.HOD
4.r5 PrGCtng fot ftest vendor aPProval
PPliers/ vendor directory PCEE
4.16
ofApproved SupPliers
PCEE
4.17 Approval of Assessment RePort
PCEE
4.18 Prototype aPProval
Dy.HOD
4.19 Maintenance of Assessment RePort
Dy.HOD
4.20 @ule*
delisting / aPProval Dy.HOD
4.21
PCEE
4.22 Aooroval for Delisting
PCEE
4.23 Approval for re-instatement
aster list of aPProved CDE/Elect. Loco
4.24
suooliers/ vendor directory
PCEE
4.25 Cha"g" t, th-ame and address of approved suppliers
vD/EL/Wl CDE/Elect. Loco
4.26
Prepared by t \ Approved By
CDE/E-Loco
\^;
\ PCEE
\ L\ _/\ L
\b
Document No.: QSP- Vendor Control of Electric Loco Items
Page 8 of62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: | 6.06.2021
ssued by: MR
5.2.1 In addition, with a vierv to introduce competent firms expeditiously due to the
need of multi-sourcing, technological development, innovations and where
normal process of approaching through tender is likely to entail such delay
which cannot be afforded by BLW, assessment may be suo moto initiated by the
concerned Dy HOD with the recommendation of the concemed HOD and
approval of PCEE.
s.2.2 "General mandatory qualifying criteria of Firms: ISO 9001 or any equivalent
certification:
Vendor shall possess valid ISO 900lor any equivalent certificate for his works
address, covering the general scope of items seeking registration with BLW.
Scope may not include specific item but should include the broad category of the
items such as forging, casting, fabrication, machining, electrical equipment,
insulatins items etc.
5.3.1 For ne* applications, when a vendor applies for vendor registration process at
(a.) any PU, *hi.h will include CCA, prototype approval and enlistment in the
master lists of Approved Suppliers / vendor directory, they will have to submit
an undertaking that they have not applied for registration at any other PU (CLW)
for that particular item Based on the undertaking of the vendor, the process of
1\
Prepared by L Approved By
A
CDE/E-Loco \ /l PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 9 of 62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
5.3.1
(b.) status from the other PU. Any such verification or lack of such verification by
the pU shall not be relieve ihe vendor of its obligation. If the undertaking
i
declaration is found to be wrong at any stage, then the application
of the vendor
shall be liable for rejection uid upp.ouai given by the PU, if any, will be
for one
withdrawn. The vendor may also be barred for participating in tenders
^-) )^-
Authority to issue registration tbrm A: lJy.HUU lI request ls lnsrus
r'tirrutrr 4rr\I
5.3.1
(c.) HOD if request is oritside the tender. They will be given latest version
of all
and drawings, in
relevant splcification, Schedule of Technical Requirements
Form-A
case of assessment outside a tender. The vendor will have
to return the
duly filled up to the CDE/Elect. Loco within a period of I month from the date
of acknowlebgement of such documents; otherwise, further processing will
not
be taken up.
The register shall have various columns to monltor the complete assessment
p.og..i till approval and successful development of prototypes including field
trials.
5.3.3 The vendor will submit the QAP in duplicate along wlth Form
'A" Kecelpt or
Form-A and other details shall be acknowledged in the format BLW/
VD/EL/F/03. Desired aspects to be covered in QAP to be submitted by the firm
will be in Format BLW/ VD/EL/T'/O4.
5.3.4 scrutinizeForm.A,.Salientpointstobeobserved
durins scrutiny are as follows:
Preparedby t r n Approved By
5.3.4.s Clause by clause comment of agreement with the specification and IRS
conditions of contract.
5.3.4.10 Any missing, incomplete, vague, inadequate or, contradictory information must
be marked.
5.3.4.12 Undertaking from the vendor declaring that the vendor will not indulge in cartel
formation (Part-lV of Form 'A') during the overall period of registration.
5.3.4.13 Documentary evidence of the vendor's registration with RDSO, CLW, BLW or
any other PUs if already registered for supply of any item. if any.
\
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page I I of62
Date of Origin: 16.06'2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
directors (with name) as
on the date of
registration.
d) for joint venture MOU/ Registered
agreement
) Decla rations/Un derta kin gs
a) IPR infringement Part-VI of
Form-'A'
b) confidentiality Part-VII of
c) Changes in the name and address ownership Form-'A'
d) Abiding with legal/ Statutory compliances and
handing over of legal documents'
e) Plant & MachinerY
f) Sister concern Part-VIII of
Form-'A'&
Annexure-lll
&IV
3. med necessary on casg to case basis)
a) Factory registration
b) National small industries corporation (NSIC)
c) Micro/ Small scale industry (SSI) registration
4 Other documents
a) power of attorney for authorized signatory in
case of proprietorship concern/ resolution of the
partners or board of directors for authorized
signatory in case of partnership firm or registered
company as the case maY be.
b) ISO certification
c) Digital signature certificate
d) Electricity bill
e) Authorization letter Part-lX of
Form-'A'
5.3.7 Basad on the above observations will be done, if any clarification is required, it
must be communicated to the firm by Dy.HOD in writing through SMS / E-mail
within 45 days.
s.3.8 If the infrastructure / manufacturing facilities and QAP etc. rare prima-facie
CDE/E-Loco
\n-z
\ PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
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Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
/ /
considered inadequate insufficient unsatisfactory, the application may be
rejected, altogether and the decision communicated to the firm in writing by
CDE/Elect. Loco without delay, intimating the deficiencies therein.
5.3.9 If the deficiencies are complied and CDE/Elect. Loco is satisfied the application
may be reconsider for further processing normally within six months from the
date of issue of reiection advice.
5.3.10 On satisfactory scrutiny of the details submitted, CDE/Elect. Loco directs the
Quality Cell to visit the firm for assessment of capability-cum-capability and
hands over all documents received from the vendor in a case file, duly numbered
and registered. Firm will be advised by Quality Cell to make the preparations for
the assessment well in advance.
5.3.12 The nominated officers of Quality Cell shall ensure that QAP, technical
capability for manufacturing of quality product test equipment for maintaining
quality standard, capacity and financial status are adequate. The requirements of
manufacturing process, stage inspection, inspection procedure and facilities
considered necessary to maintain quality shall also be ensured by the nominated
officer. The Quality Cell shall maintain data regarding minimum infrastructure
needed for a product or a group of similar products, in order to ensure quality
supply. The officers shall also check the criteria like design capability and
product maintenance support system of the vendor under assessment.
\z
5.3.12.3 Schedule of Technical requirements (STR)
after conpultation with BLW. \1
Prepared by A[provedr$.\k
-
CDE/E-Loco PCEE I/, \.
Document No.: QSP- Vendor Control of Electric Loco Items
Page l3 of62
Date of Origin: 16.06'2020
Version No: 4.0
Effective Date: 16.06.2021
Issued MR
5.3.12.4 New specifications and drawings of CLW and changes ln exlstlng speclllcatrons
and diawings of CLW shall bi approved by concerned HOD of design
wing
except for T:ot items and for proposed changes to be published in CLW website
as detailed in subsequent Para.
The proposed changes oi specifications and drawings for the following cases
shall be published ln CLW website with intimation to approved sources for
obtaining comments before implementation.
:":il""ffn"'
:1 ry llfilt',''l:' fi[*mx*+:
The draft specification/ drawing incorporating proposed changes as above shall
I
For all ToT items (Traction Converter, Auxiliary Converter, Central Electronics,
Transformer, Traction Motor, Propulsion equipment consisting of traction
converter auxiliary converter and central electronics), approval of PCEE will be
taken for any change in sp"cifi"
(i) fne f,., s c.edentials have already been assessed by BLW/CLW for other
items requiring simi lar infrastructure.
(i i) The firm is already an approved BLW/CLW supplier for items, which are
similar or more complex in nature than the subject item and if their quality
and delivery is satisfactory and consistent. \
Prepared by I Approved By
The firms, which are approved for the subject item by Railway Board or
other Railway Production Units or RDSO
The oEM and approved vendor as ToT partner for the item under
consideration and / or their duly authorized agent.
The approval will be communicated to the Vendor in writing by the Quality Cell,
duly informing the C[,E/Elect. Loco in Format BLW/ VDtELlFltt.
The firm shall be eligible for approval based on the performance against
development orders and repeat development orders particularly consisting of:
The prototype testing of the product has been successful as per the current
uct specification.
Authority for issue ol'Dispatch Memo (DM) / provisional IC will be PCEE and
lof prototype for issue of final IC will be PCEE.
The field trial period for issue of final prototype clearance shall be as under:
i) Field trial period, if stipulated in respective specificatign shall prevail.
ii) In case field trial is not shown in the specification-
a) Onlv fitment for minor and medium i
Prepared by Approved By
CDE/E-Loco
,ry-- PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page I 5 of62
Date of Ori gin: 1 6.06.2020
Version No:
4.0
Effective Date: 16.06.2021
Issued by:
b) 06 (six) month for all major items.
iii) The time period shall be calculated from date of dispatch
from manufacturing unit.
For supply of balance quantity for extensive field trial, advice may be given to
the inspecting agency as per PO clause, to perform acceptance tests as per
routine test piotocol with IC issued only for fitment and extensive trial purpose
after approval of PHOD.
The quantity permitted for extensive field trial of an item shall not exceed
minimum quantity required for up gradation of the vendor for that item.
The production Unit (CLW or BLW) which has placed orders would permit
extensive field trial for balance quantity.
If developmental order is placed by zonal Railway/ DMW/ any other unit except
BLW, CLW and prototype inspection is done by BLW/ CLW, Then the unit
(CLW or BLW) which performs prototype test would permit extensive field trial
for balance quantit
\\
Prepared by Approved By
CDE/E-Loco
\n-- PCEE
t
Document No.: QSP- Vendor Control of Electric Loco Items
Page l6 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued bv: MR
6.1.3 The vendor has adhered to all the contractual requirements such as delivery
schedule, specification and IRS condition of contract. For this purpose, the
contract performance of a Vendor for a product will be as per details available in
iMMIS system at BLW. In exceptional cases like of failure of iMMIS system
etc. it will be issued by Dy. HoD of Stores / depot officer at BLW on demand
!y Dy.HoD
6. r.3.1 The performance of the product has been satisfactory against the development
and repeat development orders (where applicable) and associated trials. FYFR
and FRPCPY maintained by Dy.HoD shall be used as the inputs for
performance evaluation.
6.r.3.2 FYFR is derived by Dy.HOD based on the failure report received from Zonal
Railways and also commissioning failures in shop. The report received from
zonal Railways shall be maintained in Format BLWND/EL/T'I08 and the shop
commissioning failures shall be maintained in format BLW/ VDtELtFlOg,
which becomes basic inputs for working out FYFR.
6. r.3.3 Dy. HODs concerned shall also get the consolidated FRPCPY for each make of
equipment from Railway/RDSO and shall be maintained in the Format BLW
vDtELtFt0T.
6.1.3.4 Besides, inputs from the recorded minutes of MSG meeting (Loco) shall also be
considered. Dy.HOD shall maintain and upkeep the MSG meeting minutes.
6.r.4 The response of the firm has been positive in respect of warranty replacements,
investigation and analysis of failures and initiating corrective action. Reports
from Railways regarding warranty response of firms, maintained by Dy.HODs,
shall be considered for this purpose. Besides, shop-commissioning failures shall
also be treated as warranty failures and the corresponding response of the firms
shall also be considered. The data maintained in Formats BLW/ VD/EL/F/08
and BLWIVDIELIFI09 will provide inputs for the warranty response. In
addition, QAP compliance also may be audited.
6.1 .s The firm has fulfilled criteria of supply viz. (i) minimum quantity of supply of
the equipment, (ii) Minimum field trial period as laid down in the 'Minimum
Quantity Criterion' as per Annexure-l for the item.
6.1 .5.1 The qualifying service period of vendor for minor items, medium items; all
small, medium and large fabricated items where fitment details are not available,
shall be treated "deemed to be qualified "once it completes T+4 month from the
date of Beceipt note of minimum quantity for criteria o(approval. T is the
(\
Prepared by Approved By
lr^.rr_
CDE/E-Loo" \ PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 17 of62
Date of Ori gi n: 1 6.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
ed to be qualified" vendors of
minoiiterns, medium items, all small medium and large fabricated items shall be
provided
treated as vendors who have fulfilled minimum performance criteria
there is no adverse field performance report against them for the item for which
.onrirr"a as approval/ enlistment of the vendor for that item and the concerned
vendor will not have any right as approved source for that item' The prototype
clearance and approval for enlistment of such vendors shall be processed
based
on the failure dita recorded in online warranty portal and letters / failure reports
received from shed lzonal railways, if any forthe respective items
6.1.5.3 ndor(s) for any item and that vendor(s) starts
manufacturing ifie same item in India as well under same vendor name, the
Indian facilit/of the vendor(s) may also straightaway be considered as approved
vendor(s) for the item subject to following:
(a) Certificate from their principals ensuring quality standards at their Indian
facilities.
(b) Capacity-cum-Capability Assessment of their Indian facility/facilities.
(c) Approvalof QAP.
(d) Prototype test as per relevant IEC.
Condition li[;- Field irial period for prototype, quantity and period of
satisfactory field service criteria etc shall not be applffi
6.1.6 t YDIELTF/I0 will be PrePared and
signed by Dy.HOD and routed through CDE/Elect. Loco and Quality Cell for
recommendation of PCEE.
6.1.7 ffiilarinapplicationanddesignandrequirethesame
process, skills and infrastructure have been clubbed together in the vendor
directory. In case of clubbed items, the proven credentials of a firm against any
item of the group would be considered eligible for similar items across the same
group of clubbed items. The firm, who fulfils eligibility for enlistment for any
item of the group, shall be enlisted for all the clubbed items of the group.
If a vendor is approved for any item is a subgroup having common vendor base
and has to supply another item from the same sub group for the first time, only
\>
OAP approval for that item would be required i.e. CCA would4ot bqrequired.
Prepared by v Approved By
CDE/E-Loco \ PCEE
v r ll
\
Document No.: QSP- Vendor Control of Electric Loco Items
Page l8 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
6.2.1 The vendor has implemented all corrective measures and compliance to the
deficiencies, on which it has been delisted, has been found in order.
6.2.2 The vendor has completed minimum one year from the date of issue of advice
for delisting
6.3 Cases for approval may be initiated at the request of the firm. Dy.HOD
concerned will put up the case for review of the status of the vendor to PCEE
through CDE/Elect. Loco and Quality Cell along with the Check List keeping in
view the requirements indicated at clause no. 6.1 and 6.2. It will be the
responsibility of CDE/Elect. Loco to ensure timely review of vendor's status.
7.1 Vendors approved by BLW, will be advised to CLW to place in one category in
the Master list of approved suppliers / vendor directory of Approved
Suppliers" for the manufacture and supply of an item.
7.2 Vendor Status shall be communicated to the Vendor by Quality Cell in the
Format BLW/ VDTEL/F lll.
8.0 Delisting of the vendor, approved by BLW (advice for de-listing to CLW can
be siven only for those vendor whose approval was sranted bv BLW).
Prepared by ApprovedBy
\ S.
CDE/E-Loco \L/ PCEE
S
Document No.: QSP- Vendor Control of Electric Loco Items
Page 19 of 62
Date of Origin: 1 6.06.2020
8.3 For reinstating a delisted firm, procedure given in para 9.0 will be followed.
Prepared by [. Approved By
t
CDE/E-Loco \ PCEE
L
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Page 20 of 62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 1 6.06.2021
Issued bv: MR
8.4 Th. delttttrg *ill be for a minimum period of one year from the date of
approval of the delisting.
8.6 @municatedinwritingbyQualityCelltotheVendorandall
the concirned to whom the Approved Vendor List i
8.8.1 @remisescanbewithheld/suspendedincaseofoneor
the seriousness and nature
moie of the below mentioned conditions considering
of complaints and its effects on quality of products:
a) The BlWRailways/User reports any adverse performance.
b) The critical machine essential for manufacturing & testing is under repair
or defective.
c) Deficiencies/discrepancies are observed during Quality Audit/Inspection o
materials.
d) Firm is under investigation for violation of statutory and mandatory laws
by any law enforcing agency of central or state government.
e) ni.m is under investigation for malpractice or unethical behaviour such as
submission of forged/ fake documents, cartel formation by BLW/CLW
/Railways.
f) A process of deli has been initiated
8.9.1
th BLW or RailwaYs in case of
one or more of the below mentioned conditions:
a) Firm is under investigation for violation of statutory and mandatory laws
by any law enforcing agency of central or state government'
b) Flrm is under investigaiion for malpractice or unethical behaviour
such at
submission of fbrgedT fake documents, cartel formation by BLW/
! /:-,
Prepared by I \ Approved By
CDE/E-Loco I
PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page2l of62
Date of origi
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Effective Date: I 6.06.2021
Verification of the corrective & preventive action taken by the firm may
be done by resorting to the method of quality audit, random testing of the
item, detailed investigation of the failure cases or, feed back from the
Whenever the name of the vendor is delisted for any of the reasons cited
in Clause 8.0 and its sub-clause, the case of such vendor for re-
instatement shall be considered for Fresh Registration onl
On request from the approved vendor about the change in name the Dy. HOD
Prepared by Approved By
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page22 of62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: 16.06.2021
lssued by: MR
@byvisittothefirm,spremises,ifconsiderednecessary.
to authenticate the
Documenti of Company Registrar will also be verified
change in the name
11.2 @inizethedocumentslikememorandumofarticleof
undertaking by the firm for
association, list of tools, plants and machinery,
liability of the old firm, resolution of the Board of directors of the firm and
partnership deeds etc. After satisfying himself and vetting from legal cell of
'gLW,
Oy.HOO will recommend the change of name of the firm for the approval
of PCEE through CDE/Elect. Loco
12.0 ffia
12.1 On request from the approved vendor about the change of address of the
manufacturing unit the Dy.HOD shall verify the same by visit to the firms
premises and establish the followilg&gEi-
The office establishment has been shifted totally.
The machinery and plant have been shifted totally.
The testing and laboratory facilities have been shifted totally.
The approved QAP is implemented effectively at the new address.
The certificate from competent Government Agency for establishment of
the works at new address is available.
The name of the firm has not changed.
Approval of the additional works address will be granted only after
assLssment of new works address and successful prototype testing of the
item at additional works address. Status of the additional works address
will remain same as the originalworks after granting of approval.
12.2 Dy. HOD will finalize the report for the same'
12.3 @satisf*d tfre Dy. UOO will put up the report to the PCEE
through CDE/Elect. Loco and Quality Cell.
12.4
Prepared by
,\ Approved \\
{P\r
CDE/E-Loco 1 PCEE
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Page 23 of 62
Date of Origin:,::
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communicated to the firm and the same will be advised to CLW for amendment
in the Master list of Approved Vendors.
12.5.1 Firm has to apply for inclusion of additional works like a fresh registration case.
a) Dy. HOD shall verify that the Machinery & Plants are similar to the
works already approved. However, the vendor may use some of the
facilities of the original works, as required.
b) The testing and laboratory facilities required for the final inspection of
the product shall be available in the additional works.
c) QAP shall clearly indicate the operations performed at additional works
and support taken from original works.
d) Factory license, ISO 9001or any equivalent certificate and SSIA',ISIC
certificate (if applicable) are available for the additional works.
e) The ownership of entity is same.
0 Approval of the additional works address will be granted only after
assessment of new works address and successful prototype testing of the
item at additional works address. Status of the additional works address
will remain same as the original works after granting of approval.
13.0 Sub-vendor
13. t Item supplied by Sub-vendor will form part of the Bill of Material of the primary
vendor.
13.2 Ensuring quality of material supplied by the sub-vendor to the primary vendor
willbe the responsibility of the Primary Vendor.
CDE/E-Loco \v Approved By
PCEE rI t
Document No.: QSP- Vendor Control of Electric Loco Items
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Date of Origi n: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MF
Production Unit (PU) approving the change shall reverse the right to verify the
financial implication for which vendor will have to produce supporting
documents whenever asked. Any such verification or lack of such verification by
the PU shall not be relieve the vendor of its obligation. If the declaration/
undertaking is found to be wrong at any stage, then the application of the vendor
shall be summarily rejected and approval given by the PU, if any, will be
withdrawn. In case there is nil/ negligible financial repercussion, the change of
BoM, after scrutiny of technical suitability, will be approved by concerned HOD
of Design wing except for ToT items. If there is financial repercussion in change
of BoM and/ or if it is a ToT item (Traction Converter, Auxiliary Converter,
Central Electronics, Transformer, Traction Motor, Propulsion equipment
consisting of traction c)onverter auxiliary converter and central electronics), after
ascertaining technical suitability, change of the BoM will be approved by PCEE.
r3.3. r After approval of competent authority of above, following quantity in loco set
shall be put on field trial in locomotives for change of BoM of major items:
13.3.2 If field trial is found necessary during the technical evaluation of the change of
BoM for minor / medium items, same may be done with approval of HOD of
Design wing as per above para 13.3. I
Prepared by A q
Approved By
lr\/1 A
cDE/E-Loc" \ -/'/ PCEE
DocumentNo.: QSP- VendorControlof Electric Loco Items
Page25 of 62
Date of Origi n: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
15.0 General
15.2 rs/vendordirectorywillberevisedtwiceina
year by CLW and will be issued on the first
15.4 orregardingapprovalshallnecessarilybemade
through registered post. In order to provide advance notice CLW / BLW may
send advance communication through email also'
@caseofde-listingonlyandwithin30daysofissueof
letter for de-listing. Whenever the vendor is not satisfied the action taken, he may
appealed to GM who, after seeing the merit of the case, may decide or dispose
off o. refer the case to the committee consisting of PCEE / BLW, PFA/BLW and
PCMM/BLW. The committee gives their observation and recommendation. The
committee will verify that the case has been dealt with as per the procedure or
otherwise. The same will be put-up to GM for disposal of the appeal.
15.6 gLW is IRIS certified production Unit. It is desirable that existing approved and
new vendors and their sub-vendors make effort to obtain IRIS certification.
Prepared by Approved By
17.6 CLW Work Instruction No. CLW/MLSA/ELIWI guideline for Vendor approval
Prepared by
CDE/E-Loco L/ Approved By
PCEE
,\\
Document No.: QSP- Vendor Control of Electric Loco Items
Page27 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
Format: BLW/ YDIELIF/01..........Appendix-l (U19)
Prepared by Approved By
PART _I GENERAL
2. Address:
a) Registered Office
b) FactoryAilorks
3. Contact Information:
Phone No (O)
Phone No (F)Ailorks
Contact Person
Mobile No.
Email
Fax No.
\
Prepared by { Approved By
CDE/E-Loco \ PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 29 of 62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
Format: BLW/ VD/EL/F/01 ...... ....Appendix- l(3/19)
Unskilled Artisan
Prepared by Approved By
CDE/E-Loco
\A.z PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 30 of62
Date of ori gin,::'$rx13
Effective Date: 16.06.2021
Issued by: MR
b) Working Hours+
Sanctioned
Installed
a) Water Supply
b) Fire fiehtine
c) Security
Prepared by I Approved By
CDEIE-Loco
t^z PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 32 of 62
Date of Origi n: 1 6.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
Format: BLW/ VD nLB l01..........Appendix-l (61 19)
PART _ II TECHNICAL
Prepared by A\ Approved By
1"r'. A -2
CDE/E-Loco \-' PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 33 of 62
Date of Origin: 16.06'2020
Version No: 4.0
Effective Date: 1 6.06.2021
Issued bv: MR
Format: BLW/ VD lELIF 101 ...... ....Appendix- I (7 ll9)
i r,z
Prepared by Approved By
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 34 of 62
Date of Origi n: 1 6.06.2020
Version No: 4.0
Effective Date: 16.06.2021
lssued :MR
Format: BLW/ VD/IL/F/OI..........Appendix-l (8/19)
by t
U-
Prepared n
$\
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 35 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16'06.2021
Prepared by Approved By
b) Current assets
J. a) Sources of Finance
b) Borrowing limits as sanctioned by
bank. ifanv
7. Terms of payment
CDE/E-Loco PCEE
DocumentNo.: QSP- VendorControlof Electric Loco Items
Page 37 of 62
Date of Origin: 16.06'2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by:
l.
2.
J.
We confirm that the information furnished is correct to the best of our knowledge.
Seal: Signature :
Name in Capitals
Designation :
Date :
Prepared by l Approved By
^.- PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 38 of62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
PART - IV
DECLARATION AGAINST CARTEL FORMATION
We, M/s...
hereby undertake that we will not indulge in any sort of cartel formation in future with respect to any
of the orders to be placed by BLW. We further know that in case of any such cartel formation noticed,
BLW can take panel action including delisting from the Master list of approved suppliers/ vendor
directory of Approved Suppliers.
(s/d)
M/s
Approved By
Prepared by
A//
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 39 of 62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: 1 6.06.2021
Issued by: MR
Format: BLWND/ELIF/O 1..........Appen dix- I ( I 3/l 9)
PART V
--
(To be taken on non-iudicial stamo oaoer of aoorooriate value as aoolicable in the resDective
State and dullv notarised & witnessedl
AFFIDAVIT
I, son of aged about ........ Years, resident of .............. do hereby solemnly affirm
as under
-
l. That the deponent is the sole Proprietor of the Concern which runs in the name and style
of.....
3. That the aforesaid Proprietorship Concern deals in (here mention the details of
business).
4. That the deponent gives an undertaking that the Proprietorship Concem abides by all the
statutory obligations required to run his business.
DEPONENT
VERIFICATION
I declare that the contents of para I to 4 above are true as per my knowledge and nothing
has been hidden.
DEPONENT
Prepared by Approved By
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 40 of 62
Date of Origin: 16.06.2020
Version No: 4.0
EfTective Date: 16.06.2021
Issued by: MR
Form at: BLW/ VD/ELIF/O 1..........Appendix- 1 (14 I 19)
PART _ VI
(To be taken on non-iudicial stamo oaoer of aoorooriate valae as aoolicable in the respective
tr*" r"r r"tr,
"",
Undertakine for Infrineement of IPR for AII the ltems/?roducts Developed bv
the Vendors Which are in the Process of Approval
I, son of ...... aged about........ years resident of .............. do hereby solemnly afftrm as
under
-
is the Authorised signatory of ...................... (Name of the Sole
l. That the deponent
Proprietorship Concern/Partnership Firnd Registered Company/ Joint Venture).
DEPONENT
VERIFICATION
I declare that the contents of para I to 2 above are true as per my knowledge and nothing has been
hidden.
DEPONENT
PreparedA \ by
lr\r\ A
CDE/E-Loc" \ - '
Document No.: QSP- Vendor Control of Electric Loco Items
Page 4l of62
Date of Origin 6.06.2020
1
(To be taken on non-iudicial stamp naner of apnronriate yalue as annlicable in the resDective
state an$ dullv notarised & witnessed)
Undertaking Regardins :
(i) Confidential Information
(iD Changes in the Name, Address, Work Place and Ownership
(iiD LegaUstatutory Compliances and Handing Over of Legal Documents
(iv) Plant and MachinerY
I, son of ...........0...... aged about ........ years resident of .............. do hereby solemnly affirm
as under
-
l. That the deponent is the Authorised signatory of ............ (Name of the Sole Proprietorship
Concern/Partnership Firm/ Registered Company/ Joint Venture).
2. That the deponent dectares on behalf of ............... (Name of the Sole Proprietorship
Concern/Partnership Firm/ Registered Company/Joint Venture) that:
a) No confidential information has been provided to BLW and as such no claim shall be
made against BLW for infringement or leakage of any information.
b) that any change in the name, address, work place and ownership of the (Name of the
Sole Proprietorship Concern/ Partnership Firm/ Registered Company) shall be done
as far as possible with prior intimation to BLW. If prior intimation regarding aforesaid
changes is not given, then the same shall be intimated to BLW forthwith and in any case
not later than one month, failing which BLW shall have the right to temporarily delist
(Name of the Sole Proprietorship Concern/ Partnership Firm/ Registered Company
alongwith address) without assigning any reasons and the delisted vendor shall have no
claim in consequence thereof against BLW whatsoever.
c) All statutory requirements/obligations are being abided with, including the following:
(i) Sale Tax Registration
(ii) Income Tax Retum
(iii) Labour Laws Minimum Wages Act, Workman's Compensation Act, and
- Labour etc.
Prohibition of Child
(iv) Any other legal/statutory compliance.
d) All/any documents stated in para 2c above, shall be handed over to BLW as and when
demanded.
Prepared by
CDE/E-Loco
\v Approved By
PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 42 of62
Date of Origin: 16.06.2020
Version No: 4.0
EfIective Date: I 6.06.2021
Issued by: MR
Format: BLW/ VD/EL/F/OI..........Appendix-1 (16/19)
e) We are aware that if at any time after approval is accorded, some M&P is found deficient
without intimation to BLW along with reasons for the same, then action may be initiated
by BLW including detisting and withdrawal of approval of the firm without giving any
further opportunitY.
DEPONENT
VERIFICATION
I declare that the contents of para I to 2 above are true as per my knowledge and nothing has
been hidden. .
DEPONENT
Prepared by
CDE/E-Loco
Approved By
PCEE
s
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 43 of 62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
Format: BLW/ YDnLrc l01..........Appendix-1 (17 119)
PART _ YIII
(To be taken on non-iudicial stamp paoer of aooronriate value as applicable in the respective
state and dullv notarised & witnessedl
2. The particulars viz name, father's name, age and address of the ............. (Sole Proprietor of the
Proprietorship Concern / Partners of the Partnership Firm/ Directors of the Registered
Company) are as per ANNEXURE-IIL
3. That the deponent declares that he is aware of the provisions regarding sister/allied
concerns which are reproduced below:-
a) For Proprietary Firms: In case of Proprietary firms, the firms qualifuing the following
criteria shall be categorized as sister concerns:
o All the firms owned by the same person shall be considered as allied / sister
concerns.
b) For Partnership Firms: In case of partnership firms, the firms qualifuing the following
criteria shall be categorized as sister concerns:
c Allfirms having the same set of partners.
o In case, any one or more partners, who has a profit sharing ratio of 20ok or more in
the applicant firm as well as has any of the firms already registered for the same item
with BLW, both the firms shall be considered as sister concerns.
4 For Companies: In case of companies established under the Companies' Act, the firms
qualifying the following criteria shall be categorized os sister concerns
. All companies having "majoriry" of Directors common
-
. Any one or more Directors, or any of his/her close relatives (father, mother/
stepmother, husband, wife, brother/step-brother, _ sister/step-sister, son/step-son,
daughter/step-daughter, son's wife, daughter's husband, brother's wife and sister's
husband), has l/3rd or more share holding in the applicant company as well as in any
of the companies already registeredfor the same item
Y
Prepared by Approved By
d) other conditions: In addition to this, the firms/companies operating from same offtce
concern.
or having same manufacturing works shall be treated as allied/sister
OR
DEPONENT
VERIFICATION
knowledge and nothing has
I declare that the contents of para I to 4 above are true as per my
been hidden.
DEPONENT
Prepared by Approved By
PCEE
CDE/E-Loco ^/2
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 45 of 62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
PART IX
-
(To be taken on non-iudicial stamo oaoer of aoorooriate value as aoolicable in the resoective
stote and dullv notarised & wilnessed)
Authorization Letter
I, son Of .............. .4.. aged about ................. years Sole hoprietor / Partner / Director of
(Name of the Sole Proprietor Concem/Partnership Firm/ Registered Company alongwith address) do
hereby authorize following persons to sign the documents on behalf of the firm :
DEPONENT
Prepared by Approved By
CDE/E-Loco
\^.2 PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 46 of 62
Date of Origin: 1 6.06.2020
Version No: 4.0
Eflective Date: I 6.06.2021
Issued by: MR
EE qtr o
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* In case the assessment is taken up outside the tender, this column will be marked as "Outside
Tender".
** [n case Form-A is sent by post, date of acknowledgement from the firm shall be sought and
recorded in this column.
Prepared by Approved By
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 47 of62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: 1 6.06.2021
Issued by: MR
M/s.
The application (i.e. Form 'A') for registration as an approved vendor for manufacture and supply of
... to BLW has been received for processing. The registration
number for further communication in this regard is .. .....
For PCEE/BLW
Not to be printed:
The registration number for further communication will be the running serial number in the Register
(BLWVD/ELtFt02)
Prepared by
CDE/E-Loco
y Approved By
PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 48 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
2. eualification Log Sheets of the personnel manning the quality control set-up.
3. process flow chart indicating the process of manufacture of on item or a family of items
for which the process is same.
4. Details of Sub-vendors:
. The sub-vendor has QMS as per ISO 9001/lSO 22163 or any other equivalent
certification
o The sub-vendor has all the requisite infrastructure of manufacturing and testing
facilities, preferably under one roof.
5. euality Assurance System - Inspection and testing plan. This shall cover the following:-
o Incoming Material
o Process control
o Product control
. System control
. Gauging scheme in the format for each operation gauges be mentioned. If used
Prepared by Approved By
A
CDE/E-Loco -/ PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 49 of 62
Date of Origin 6.06.2020
1
l) On eoing proiects. *
t. Does the firm purchase raw materials on suppliers
guarantee or get it tested? Iftested, name ofthe
lgencv. *
3. Does the firm has separate Inspection agency of
lheir own or they get it tested from outside for
inspection and acceptance of purchase items? (ln
;ase ofoutside inspection agency, please give
:letails\ *
,.
Details of warehousing and storage facilities for: *
l) Raw materials (inputs)
b) Finished products. N\
Prepared by t Approved By
CDE/E-Loco \ PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 50 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
Preparedby
CDE/E-Loco
h r.
\
Place:
Approved By
PCEE
R
\\
\re \
\\
Document No.: QSP- Vendor Control of Electric Loco Items
Page 5l of62
Date of Origin: 6.06.2020
1
Part-II
f * Personal report of the Inspecting Ollicial to be attached)
23. )o the firm purchase raw materials on suppliers
Iuarantee or get it tested? Iftested, name ofthe
lgency. **
CDE/E-Loco
Approved By
PCEE Wr
Document No.: QSP- Vendor Control of Electric Loco Items
Page 52 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
Recommendation
It is certified that the requirements of Capability assessment of the firm are meVnot met with as
Date: Sisnature:
Place:
Name:
Designation:
Prepared by
CDE/E-Loco
n-' Approved B
PCEE \r
Document No.: QSP- Vendor Control of Electric Loco Items
Page 53 of 62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
o FRPCPY
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tt q.l z U z z z z z ql rLl E] U a U U U a
Approved By
\^-- PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 54 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
Format: BLW/ VD/EL/F/08......."'Appendix-7 (l/1)
Z OE && AtE HL IJ G)
Preparedby f\ ^ Approved BY
cDE/E-Loc" \
u^ /)
n
Z- PCEE
l$
Document No.: QSP- Vendor Control of Electric Loco Items
Page 55 of62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
Format: BLW/ YDIELff l09..........Appendix-8 (1/1)
/i
t; o
.I=
c)
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Prepared by Approved By
CDE/E-Loco
\^.- PCEE
DocumentNo.:QSP-VendorControlofElectricLocoltems
Page 56 of62
Date of Origi n: 1 6.06.2020
Version No: 4.0
Effective Date: 16.06.2021
lssued by: MR
Format: BLW/ YD nLn n0... .......Appendix-9 (1/2)
Date of certification
6. Prototype testing
Testing AgencY
Date of testing
Venue of testing
V"sfXto. If Xo'the details of deficiencies
Specifi ed requirements met noticed.
Date of prototype clearanc:e
Prepared by I Approved By
\"/,
CDE/E-Loco ] PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page57 of62
Date of Origin: 1 6.06.2020
Version No: 4.0
EfTective Date: I 6.06.2021
Issued by: MR
Details of order
Prepared by
CDE/E-Loco
n-z Approved By
PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 58 of62
Date of Origi n: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
Format: BLW/ VD|EL(Flll..........Appendix-l0 (1/l)
2. No design change or the change in Bill of Material shall be made without the prior approval
of Unit Officer.
3. Notwithstanding this approval, vendor is wholly ard completely responsible for quality, on
line performance, reliability and life of the item/items supplied by him.
5. All future changes in equipment, facilities and establishment at your works should be
promptly communicated to BLW.
Prepared by
n-' Approved
ak
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco ltems
Page 59 of 62
Date of Origin: 1 6.06.2020
Version No: 4.0
Effective Date: I 6.06.2021
Issued by: MR
Annexure -I
!
t+ Type of item Minimum Qty. Service period with
(L/Sets) Satisfactory
performance (Year)
The time period for service trial before enlistment as per Annexure I shall be calculated from date of
dispatch of locomotive from Production Unit (PU)
Prepared by Approved By
CDE/E-Loco
il./ PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 60 of62
Date of origin:,::.$liT8
Effective Date: 16.06.2021
Issued by: MR
Annexure-II
Prepared by Approved By
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page6l of62
Date or ori gi
:;, f Ltl'-13
Effective Date: I 6.06.2021
Issued by: MR
Annexure-III
DEPONENT
Prepared by Approved By
CDE/E-Loco PCEE
Document No.: QSP- Vendor Control of Electric Loco Items
Page 62 of 62
Date of Origin: 16.06.2020
Version No: 4.0
Effective Date: 16.06.2021
Issued by: MR
Annexure-IV
DEPONENT
t
Prepared by -.
,<; ApprovedBy
\ \\/lG