Instruction Manual: QS Series Stepper Motor Driver QS-10N QS-10P QS-10H
Instruction Manual: QS Series Stepper Motor Driver QS-10N QS-10P QS-10H
Instruction Manual: QS Series Stepper Motor Driver QS-10N QS-10P QS-10H
• Do not use this product for the purpose to protect a human body or part of a
human body.
• This product is not intended for use as an explosion-proof product. Do not
QS Series use this product in hazardous locations and/or potentially explosive
atmospheres.
Stepper Motor Driver WARNING
• Do not use the QS Series in a location where water may splash on the device
or in a corrosive environment. Otherwise, this may cause fire.
QS-10N • Do not allow the surface temperature of the Stepper Motor to exceed 75C.
Otherwise, this may cause fire or injury.
QS-10P • If the QS Series will be used in a vertical drive such as a lifting and lowering
device, take appropriate measures to fix the moving parts in place. As the
QS-10H motor loses its holding power when the power supply is off, moving parts may
fall and cause injury or machine damage.
Instruction Manual • Do not disassemble or modify the QS Series. Otherwise, this may cause
malfunction.
• Never touch the rotating section of the motor during operation. Otherwise,
this may cause injury.
Read this manual before using the • While the system is turned on, or for some time after the system is turned off,
do not touch the QS Series as it is hot. Otherwise, this may cause injury.
product in order to achieve
• The QS Series is designed to be built into machinery. Install guards etc. to
maximum performance. Keep this ensure that it does not come into contact with hands/bodies when operating.
manual in a safe place after reading Otherwise, this may cause injury or burns.
it so that it can be used at any time. • Do not insert or remove connectors when the system is turned on. Otherwise,
this may cause injury or malfunction.
• Install an external emergency stop device or emergency stop circuit in case of
device failure or abnormal operation.
CAUTION
• Be sure to connect the ground terminal of the Motor Driver. Otherwise, this
may cause electrical shock or fire.
• Do not use a power supply other than the one stated in the QS Series
specifications. Otherwise, this may cause injury or malfunction.
• Do not use a damaged Motor Driver or Stepper Motor. Otherwise, this may
cause injury or fire.
• Be sure to set up a safety device when using the QS Series in a facility where
a malfunction of the QS Series may lead to serious accident or loss.
• Follow the wiring instructions in this manual.
• Be sure to set up a safety device in case of external wire short circuits.
Otherwise, this may cause fire.
• Be sure to use the rated power supply voltage. Otherwise, this may cause fire
or malfunction.
• Do not exceed the stated specifications when using the QS Series. Otherwise,
this may cause damage.
• Ensure that the input power supply for devices connected to the QS Series is
turned off before starting wiring work. Otherwise, this may cause malfunction.
• Place cables as far away from high-voltage lines and power supply as
possible. Otherwise, this may cause malfunction or failure due to noise.
Introduction • Do not damage, excessively stress, pinch, or place heavy objects on the
cables. Otherwise, this may cause malfunction.
This manual describes how to operate the QS Series. It also describes other information such as • The QS Series is precision machinery, and as such should not be subjected to
operating procedures and precautions related to the QS Series. shocks or be dropped. Take particular care when carrying the QS Series or
To ensure proper use of the QS Series, read this manual carefully and ensure that you fully installing it.
understand the information contained within. • Provide the amount of space specified between the Motor Driver and the inner
Take care to store this manual in a convenient location so that it is readily accessible for walls of the control panel, and between the driver and other devices.
reference whenever necessary. Please take care that the personnel who will actually operate the Otherwise, this may cause malfunction.
product have access to this manual. • Do not carry the QS Series by its cables. Otherwise, this may cause cable
breakage, or parts of the unit may knock against each other causing damage.
Safety Precautions • Do not allow any water, dust, oil, etc. to adhere to the QS Series. Carefully
wipe away any dirt with a dry cloth.
Symbol Guide • Be careful of static electricity when using the QS Series. Touching the QS
The following symbols are used to show potentially hazardous situations or to provide extra Series with a hand charged with static electricity may cause damage.
information. Be sure to read this section carefully. • Do not turn the power supply on/off to start/stop motor operation. Otherwise,
this may cause malfunction.
NOTICE
It indicates a hazardous situation which, if not avoided, will result in death or • Do not turn on/off the commercial power supply frequently. Otherwise, this
DANGER
serious injury. may damage the Motor Driver.
It indicates a hazardous situation which, if not avoided, could result in death or • When disposing of the QS Series, dispose of it as industrial waste in
WARNING compliance with the laws and rules of the local government.
serious injury.
• When performing test operation, be sure to follow the procedures and
It indicates a hazardous situation which, if not avoided, could result in minor or
CAUTION instructions in this manual. Otherwise, this may cause machine damage or
moderate injury.
injury.
It indicates a situation which, if not avoided, could result in product damage as • When adjusting parameters, use parameters suitable for the machine.
NOTICE
well as property damage. Otherwise, this may cause injury or machine damage.
• When inserting wires, ensure that no loose strands from the core wire touch
Important It indicates cautions and limitations that must be followed during operation. (short) any other wires. Otherwise, this may cause malfunction.
• Be sure to establish shielding measures when using the QS Series in the
Point It indicates additional information on proper operation. following locations:
Locations where generation of noise is expected due to static electricity or
other causes.
General precautions Locations where a strong electric or magnetic field may be generated.
• Verify that this device is operating normally in terms of functionality and performance before Locations where the QS Series may be exposed to radioactivity.
the start of work and when operating the device. Locations near a power supply cable.
• Provide a safety circuit that does not pass via the programmable controller to enable failsafe • When the Motor Driver is replaced, transfer the parameters to the new Motor
operation of the entire system in the event that the programmable controller fails. Driver before resuming operation. Otherwise, the equipment may be damaged.
• Output circuit or internal circuit malfunctions sometimes prevent control from being • If the output shaft is rotated by an external force when the power is off, the
performed normally. Be sure to provide a safety circuit in control systems where circuit Motor Driver may become damaged.
malfunction may lead to fire or other serious accidents.
• Proceed with care when modifying the device, or when using it in a manner that falls outside
of the ranges indicated in its specifications, since KEYENCE is unable to guarantee device
functionality or performance in such situations.
• Use this device in combination with other devices only after careful consideration, since the
device may fail to satisfy its functionality and performance capabilities as a result of factors
such as its usage conditions and the environment in which it is used.
• This product is not intended to be used on a low-voltage public network which supplies
domestic premises; radio frequency interference is expected if used on such a network.
• If this product is used in a manner not specified by the manufacturer, the protection provided
by this product may be impaired.
Selection and handling of equipment
The selection of this system must be performed by engineering designers who have sufficient
knowledge and experience, based on the operating conditions, environment and applications
and afterwards conduct necessary analyses and tests.
This instruction manual is intended for engineers who have sufficient knowledge and
experience of servo systems.
Assembly, operation (including parameter setup), maintenance and inspection must be
performed only by such engineers.
Before conducting assembly, operation (including parameter setup), maintenance and
inspection, read this instruction manual thoroughly. - 1- QS-10_IM_E
Precautions on Regulations and Standards Supplied items
CE Marking Motor Driver
Keyence Corporation has confirmed that this product complies with the essential requirements
of the applicable EC Directives, based on the following specifications. Be sure to consider the
following specifications when using this product inthe Member States of European Union.
EMC Directive (2004/108/EC)
• Applicable standard EMI : EN61800-3, Class A
EMS : EN61800-3
• Be sure to install this product in a conductive enclosure (inside an industrial control panel).
QS-10N
TEACH
• Be sure to ground the enclosure (e.g. an industrial control panel) to an FG (positive
MONITOR
grounding is not possible).
SET
Ground the shielded cables to the enclosure (e.g. industrial control panel).
MODE
Do not ground the shielded motor cable.
• Wrap a ferrite core*2 once around the driver side of the motor cable.
Also, wrap a ferrite core*3 once around the motor side.
• Ground the FG terminal of the QS Series Motor. □ Motor Driver □ Instruction Manual □ Connectors
*1 The ferrite core used for evaluation by KEYENCE: NEC TOKIN Corporation ESD-SR-150 or ESD- Detached from the Motor
SR-160
Driver when shipped.
*2 The ferrite core used for evaluation by KEYENCE: NEC TOKIN Corporation ESD-SR-250
*3 The ferrite core used for evaluation by KEYENCE: KITAGAWA INDUSTRIES CO.,LTD. GRFC-10 * 3 connectors for QS-10N
4 connectors for QS-10P/10H
Remarks:These specifications do not give any guarantee that end-products with this product
incorporated comply with the essential requirements of the EMC Directive. The manufacturer of
the end-product is solely responsible for the compliance of the end-product itself according to Motor Driver Model Range
the EMC Directive.
There are two types of QS Series Motor Drivers: a built-in positioning model that drives via I/O
CSA Certificate and a model that drives via pulse input. Furthermore, there are two types of built-in positioning
motors: Those made exclusively for use with the QS Series, and those made for use with other
This product complies with the following CSA and UL standards, and has been certified by CSA.
manufacturers' motors.
• Applicable standard CAN/CSA C22.2 No.61010-1
UL61010-1 Motor Driver models
Be sure to consider the following specifications when using this product as a product certified
The model names of QS Series Motor Drivers are written in the following way:
by CSA.
•
•
It must be installed in an enclosure with IP54 or higher. (e.g. Industrial control panel)
Overvoltage category I QS - 10 N
• Use this product under pollution degree 2.
• Use in locations with an ambient temperature of 50°C or less. Series name: Fixed N: Motor Driver with built-in
• Use in locations with an ambient humidity of 85% or less. positioning function for
• Indoor use only. KEYENCE QS Series
Series name: Fixed Stepper Motors.
• Use this product at the altitude of 1000 m or less.
• Use this product with one of the following power supplies. P: Pulse input Motor Driver for
• CSA/UL certified power supply that provides Class 2 output as defined in the CEC KEYENCE QS Series
(Canadian Electrical Code) and NFPA70 (NEC: National Electrical Code). Stepper Motors
• CSA/UL certified power supply that has been evaluated as a Limited Power Source as H: Motor driver for general use
defined in CAN/ CSA-C22.2 No. 60950-1/UL60950-1.
built-in positioning units
(Other manufacturer's motors)
The Radio Waves Act. (South Korea)
Class A equipment
This is a class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures. Only 2-phase motors are compatible with QS-10H. 5-phase motors are not
Point
compatible.
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Motor Driver
MO
NIT
TEA
CH
OR
ORG
JOG
QS-10N Built-in positioning type
Pt1 SYS
Pt2
Motor Driver
QS-10H Built-in positioning type
Expansion socket
(for other manufacturers' motors)
* OP-87769 is
Communication required
Unit for coupling.
QS-MB1
* There is no battery.
* There is no external regenerative resistor.
Other
manufacturer's
motor
Flexible cable Standard cable
QS-C1G (1 m) QS-C1 (1 m)
QS-C3G (3 m) QS-C3 (3 m)
QS-C5G (5 m) QS-C5 (5 m)
Stepper Motor
QS-M28
QS-M42
QS-M60
M : Standard Stepper Motor
QS-10_IM_E -2-
Rotation speed - Torque Characteristics
Specifications
QS-M28
General Specifications 0.20
Torque (N·m)
QS-10N QS-10P QS-10H Operation area over
short period of time
Input voltage 24 V DC ± 10% 0.10
Operation area for
Operating temperature 0 to 50C continuous operation
Operating humidity 35% to 85% RH or below (no condensation) 0.05
Storage temperature -20 to 85C
Storage humidity 35% to 85% RH or below (no condensation) 0.00
0 500 1000 1500 2000 2500 3000
Operating atmosphere An environment with as little dust and corrosive gas present as possible
Revolution Speed (min-1)
Operating altitude Up to 1000 m
0 10 20 30 40 50
Pollution degree 2
Pulse speed (kHz)
Overvoltage category Ⅰ (when set to 1000 P/R)
1500 V p-p, pulse width 1 µs, 50 ns (using a noise simulator)
Noise immunity
Conforms to IEC Standards (IEC61000-4-2/3/4/6) QS-M42
Withstand voltage 500 V AC, 10 mA or less between the power supply and FG 0.50
Insulation resistance 100 MΩ or more with a 500 V DC Megger
Conforms with JIS B 3502, IEC61131-2 0.40
Torque (N·m)
Intermittent vibration Scan times Operation area over
0.30
Frequency Acceleration Amplitude short period of time
5 to 9 Hz − 3.5 mm 0.20
Operation area for
continuous operation
Vibration resistance 9 to 150 Hz 9.8 m/s2 − 10 times (100
minutes) in each 0.10
Continuous Vibration
direction: X, Y
Frequency Acceleration Amplitude and Z 0.00
0 500 1000 1500 2000 2500 3000
5 to 9 Hz − 1.75 mm
Revolution Speed (min-1)
9 to 150 Hz 4.9 m/s2 −
0 10 20 30 40 50
Shock resistance Acceleration 150 m/s2, application time 11 ms, applied twice in each Pulse speed (kHz)
direction: X, Y, and Z (when set to 1000 P/R)
Weight Approx. 200 g Approx. 200 g Approx. 200 g QS-M60
2.6 A or less 2.6 A or less 2.6 A or less
1.60
(when using QS-M28) (when using QS-M28) (when the motor rated
Current consumption 2.7 A or less 2.7 A or less current is 1 A) 1.40
(Including the Stepper (when using QS-M42) (when using QS-M42) 3.7 A or less
Motor) 1.20
3.7 A or less 3.7 A or less (when the motor rated
Torque (N·m)
(when using QS-M60) (when using QS-M60) current is 2.0 A) 1.00 Operation area over
Dimensions W85 x D68 x H38 short period of time
0.80
Operation area for
Derating characteristics when using QS-10H 0.60 continuous operation
2.5 0.40
Stepper Motor rated current [A]
Output Terminals
Mounting Onto a DIN Rail
• Control output (Control I/O connector) Below are instructions for mounting and dismounting the device onto a DIN rail.
Specialised built-in Specialised pulse General use built-in
Item positioning unit input unit positioning unit Mounting
QS-10N QS-10P QS-10H 1 Hook the DIN rail clip on the top of the
No. of points 2 points 4 points 2 points Motor Driver onto the groove on the
Output type NPN Open Collector output top of the DIN rail.
Rating 30 V DC 10 mA
Leakage current
0.1 mA or less
(when OFF)
Residual voltage
1.2 V or less
(when ON)
Insulation Photocoupler insulation
• Encoder output (Encoder output connector)
Specialised pulse input unit
Item QS-10P
No. of points 3 points 2 Fit the DIN rail clip on the bottom of
Rating 5 V DC the Motor Driver to the bottom of the
Line Driver output DIN rail.
Output type
Equivalent to AM26C31 • The lower black clip is on a spring.
Phase difference output Push it until it makes an audible click.
Output method 2500 pps (at x1) • If the unit is difficult to mount, release
10000 pps (at x4) all of the locks, and then lock them
Insulation None again when the unit has been mounted
on the DIN rail.
* QS-10N/QS-10H has no encoder output connectors.
• Brake output (motor connector)
Precautions on Installation
Dismounting
Installation Environment
Do not install the device in the locations listed below.
1 Pull the lower DIN rail clip downwards.
• Locations where series devices are exposed to direct sunlight.
• Locations where the surrounding air temperature range exceeds 0 to +50C.
• Locations where relative humidity exceeds 35 to 85% RH.
• Locations subject to condensation due to rapid change in temperature.
• Locations where corrosive or flammable gasses are present.
• Locations where there is excessive dust, salt, iron powder, or soot. 2 Follow the mounting procedure in Unlocked
• Locations where series devices are subject to direct vibrations or mechanical shocks. reverse to dismount the DIN rail from
• Locations where series devices are exposed to splashes of substances such as water, oil, or the unit.
chemical agents.
• Locations where strong magnetic or electrical fields are generated. When remounting the unit onto a DIN rail after it has been dismounted, push in
Point
• At altitude of 1,000 m at minimum the lower DIN rail clip in advance.
Orientation
Use an end unit (separately sold optional accessory: OP-26751) to secure the QS Series when
When installing the device in a control panel, ensure that the display is at the front (the motor
mounted on the DIN rail.
cable is on top) or facing upwards.
OR
Pt1
G
JO
Pt2
G
SY
Pt3
S
Pt4
SE
T
SET
Pt1 Pt2 Pt3 Pt4
SET
ORG
JOG
Pt1 SYS
Pt2
ORG JOG SYS
Pt3
Pt1 Pt2 Pt3 Pt4
Pt4
SET
Pt4
Pt3
Pt2
SYS Pt1
JOG
ORG
SET
QS-10_IM_E -4-
Wiring Connector pinout
Wiring method Stepper Motor connector
For QS-10H
QS-10N QS-10P QS-10H
(Specialised (Specialised
Motor Pattern 2 Direction Signal name Name
connector) connector) 1 1 Output BRK+ Brake (+)
Upper part BRK
Sensor input Pattern 1 None Pattern 1 +
BRK
- 2 Output BRK- Brake (-)
Encoder output None Pattern 1 None A
3 Output A Motor A phase
power supply Pattern 2 Pattern 2 Pattern 2 /A
4 Output /A Motor /A phase
Lower part Control I/O Pattern 1 Pattern 1 Pattern 1 B
For QS-10P
Point The wiring procedure is the same for pattern 1 and pattern 2.
Direction Signal name Name
Precautions on wiring to a power supply 1 Input CLR Clear
When wiring the QS Series to a power supply, wire each device directly to the power supply, as
1
CLR 2 Input ALM RST Alarm reset
ALM
a large current may pass through the cables. RST
FREE 3 Input FREE FREE input
SEL
COM
4 Input SEL Selection input
IN
TIM 5 − COM IN Input common
IN
6 Output TIM Timing
POS
RDY
ALM
COM 7 Output IN POS In position
OUT
2 Input CW 5V CW/pulse (5 V)
CW
5V
passes through 2: passes through 2: CW
COM
The current for 2 QS-10N The current for 1 QS-10N CCW
24V 3 Input CW COM CW/pulse (common)
CCW
-5- QS-10_IM_E
Wiring example Part functions and names
Standard wiring diagram for QS-10N
(8) Operation mode switch (2) Function selection (3) 7 seg. display (3 digit)
QS Series Stepper Motor (1) Status LED (10) MODE button
Stepper Motor connector Power connector (6) Overflow indicator (9) Operation buttons
1 DC 24V 1 24V
M 2 0V 2 0V
FG 3 FG
:
ENC
• When wiring to a unipolar motor, ensure that the /A phase and /B phase cables
Point
do not come into contact with other cables.
• The excitation sequence of the motor during 2-phase excitation is as follows.
Excitation Motor output terminal
sequence A phase B phase
CW 1 A→/A B←/B
direction 2 A→/A B→/B
↓ 3 A←/A B→/B ↑
4 A←/A B←/B CCW direct
QS-10_IM_E -6-
Parameter list
-7- QS-10_IM_E
Panel operation TEACH mode
The QS Series Motor Driver has two modes: MONITOR mode and TEACH mode. When the operation mode switch is set to MONITOR mode, the device carries out a JOG
Use the operation mode switch to change the mode. operation when turned on.
MODE
When the operation mode switch is set to MONITOR mode, the device is in MONITOR mode
- - - - - - - SET
5 0 0 0
SET
when turned on. Press and
Choose from P 1 to 4 and ORG hold for 1 second or longer
* The selected item changes
Monitor (position) i n c in the following order
MODE
Test run
0 1→2→3→4→ORG…
Monitor (current) C u r
* Pressing MODE during test runs
1→ORG→4→3→2… stops the test run.
MODE MODE Monitor (speed) S p d
Start speed
MODE
MODE
Start speed Parameter setting P r m * ORG JOG SYS
Gain
Origin return method M o d JOG start speed L o setting G a i
Origin return method M o d JOG start speed L o Stepper Motor
Origin return start speed S s p JOG high speed H i rotation direction D i r
Origin return start speed S s p JOG high speed H i
Origin return operation speed S p d (When displaying Bar LED B a r
parameter details)
Origin return operation speed S p d (When displaying parameter details)
Origin return direction D i r Initial monitor display item setting M o n
Origin return direction D i r
(When displaying parameter details) Position display change D p 0
(When displaying parameter details) MODE
Alarm 1 0 1 Alarm reset A L m
Gain
Speed display unit setting D s p
setting G a i d e u i a t SET
A L m r s t
*The display differs (When displaying parameter details)
Stepper Motor according to the alarm. SET
Press and hold for
rotation direction D i r 1 second or longer
Teaching operation
Perform teaching (set the current position as the target position).
1 Switch to TEACH mode, display the teaching selection screen, and press 〔SET〕.
2 Use the 〔〕/〔〕keys to select the point number to register.
* Press the 〔MODE〕button to exit editing mode.
3 Perform a JOG operation and adjust the motor position. 1 Press and hold the 〔MODE〕button for 3 seconds or longer while choosing the
parameter.
* JOG operations can be performed in TEACH mode.
* The 7 seg. display (3 digit) changes.
4 Press and hold the 〔SET〕button for 1 second or longer to perform teaching.
1 Switch to TEACH mode, display the test run selection screen, and press 〔SET〕. 1 Switch the operation mode switch to TEACH mode.
2 Use the〔〕〔〕
/ keys to select the item to test: Point number or origin return (ORG). 2 Press and hold the 〔SET〕button for 3 seconds or longer while pressing 〔MODE〕.
3 Press and hold the 〔SET〕button for 1 second or longer to perform a test run. Button lock settings
Allow/do not allow operation to be controlled using the panel.
1 Press and hold the 〔▲〕button for 3 seconds or longer while pressing 〔MODE〕.
* "Loc" is displayed if a button is touched while locked.
• The monitor display stops after moving. After 0.5 seconds, it automatically
Point
changes to 0.
To display the absolute position, set the "Position display change" parameter
to "Absolute position (current/command)".
• To stop a test run, press 〔MODE〕.
Point Turn the device off and on again after setting the motor rated current.
-9- QS-10_IM_E
Inspection and Maintenance Dimensions
Inspection
QS-10N QS-10P
When using a "QS Series Motor Driver" over a prolonged period of time, connectors may
become lose. Loose connectors can cause damage when used.
67.9 67.9
(25)
(25)
Therefore, it is necessary to inspect the "QS Series Motor Driver", wiring, and so on regularly.
(9)
(9)
27.3
27.3
Item Frequency Details If a problem is discovered
Exterior Check that there is no dirt, dust, oil, Clean using compressed air or a
0°
0°
35.9
35.9
15
85
15
85
inspection or any other substance on the unit. cloth.
At least once a
um
um
Check that the terminal block
xim
xim
Loose year
screws, connector screws and Tighten the screws.
Ma
3.8
Ma
3.8
screws
other screws are not loose.
(15)
(15)
Maintenance
(71)
(71)
When using a "QS Series Motor Driver" for a prolonged period, it may become dirty.
Wipe away any dirt with a clean, dry cloth.
Clean any dust or dirt on fine parts such as connectors by disconnecting the connector, and Maximum 85 59.4 Maximum 85 59.4
using a cotton bud or similar to remove the dust or dirt. with the cover open. with the cover open.
QS-10H
To clear an alarm
Alarms on the QS Series Motor Driver can be reset using the methods described below.
(10)
67.9
Use one of the following methods to reset the alarm.
• Press and hold the SET button for 1 second or longer when an alarm is going off
• Set the control I/O alarm reset signal to ON
27.3
• When using a communication unit, send a communication to turn on the alarm reset coil
0°
15
35.9
85
um
7 seg. display
xim
No. Name Cause
Ma
3.8
(7 digit)
(15)
An error has been detected in the program or
1 CpU CPU error *1 *2 watchdog timer.
(71)
2 Eeprom EEPROM error *1 *2 Data could not be read from or written to EEPROM.
Model identification
3 id Err The Motor Driver model could not be identified. Maximum 85
error *1 *2 with the cover open.
59.4