Star Stec-510 Control Box Technical

Control Box for Unloader
STEC-510
OPERATION MANUAL
Technical
Edition
DOC. IM 79003000T
STAR AUTOMATION EUROPE: via Salgari, 2R/2S - Caselle di S.M. di Sala
I-30030 VE - Tel. ++39(0)41 5785311 - Fax ++39(0)41 5785312
DOC. IM :79003000T
EDITION :00
PRINTED :02.04.2012
REVISION
DATE REVISION N° DESCRIPTION

PREFACE
PREFACE
Thank you for purchasing the Star traverse automatic unloader. This manual explains the
functions, maintenance procedure and safety precautions for the STEC-510 unloader controller.
Please read this manual well to gain a thorough understanding of the contents before operating
this equipment.
* This instruction manual is for use with the standard type. Refer to the independent
instruction manuals for details on options and special functions.
* If there are any points which are unclear with regard to the contents of this manual, please
contact our sales office.
This manual is for models:

• Lx-600(s) • Lx-600H
• Lx-1000(s) • Lx-1000H
• Lx-1100(s) • Lx-1100H
• Lx-1500(s) • Lx-1500H
• Lx-1800(s) • Lx-1800H
• Lx-2500(s) • Lx-2500H
• Fx-1000(s)
• Fx-1500(s)
DOC. IM 79003000T
ORGANIZATION OF THE MANUALS
ORGANIZATION OF THE OPERATION MANUALS

This machine is shipped with the operation manuals outlined below.
Operation manuals shipped with this machine
■ Mechanical Edition
Contains mechanical explanations, setup and maintenance
procedures, and safety precautions to help you use the unloader
unit (the machine side) properly and safely.
■ Controller - Operation Edition (This manual)

Describes operating and setup procedures, as well as safety work
instructions for the unloader.
■ Controller - Technical Edition

Describes maintenance and troubleshooting procedures and safety
precautions for the control system.
■ Controller - User Program

This controller contains a programming capability that allows
desired User programs to be inserted between basic actions.
This manual explains the additional board and provides useful
information about the interrupt program.
Operation manuals of optional products

Some optional products for this machine are provided with manuals, which describe
operating instructions, software installation procedures, and other information.
DOC. IM 79003000T
CONTENTS
CONTENTS
1. BEFORE USE ................................................................................. 1-1

1-1. Composition of Operation Manual ............................................................ 1-1
1-2. Safety Precautions .................................................................................... 1-2
1-3. About Caution Plates ................................................................................ 1-4
1-4. Specifications ......................................................................................... 1-10
2. MAINTENANCE ............................................................................ 2-1

2-1. Display of the Maintenance Screen ........................................................... 2-1
2-2 Organization of Maintenance Screen ........................................................ 2-2
2-3. Maintenance Message Setting ................................................................... 2-3
2-4. Regular Check List ................................................................................... 2-4
2-5. Refuel Information Display ...................................................................... 2-5
3. ALARM HISTORY ......................................................................... 3-1
4. I/O DISPLAY .................................................................................. 4-1
5. I/O HISTORY.................................................................................. 5-1
6. OPERATION ASSIST SETTING ................................................... 6-1
7. STROKE LIMIT SETTING............................................................. 7-1
8. SOFT LIMIT SETTING .................................................................. 8-1
9. AREA SETTING ............................................................................. 9-1
10. SYSTEM SETTING ...................................................................... 10-1

10-1. Display of the System Setting Screen...................................................... 10-1
10-2. Organization of System Setting Screen ................................................... 10-2
11. SYSTEM MODE SETTING .......................................................... 11-1

11-1. System Mode Setting Method ................................................................. 11-1
11-2. Organization of System Mode Setting Screen ......................................... 11-2
DOC. IM 79003000T I
CONTENTS
12. VACUUM .................................................................................... 12-1

12-1. Vacuum Pressure Display ....................................................................... 12-1
12-2. Energy Save Vacuum Display ................................................................ 12-4
13. SERVO MONITOR ....................................................................... 13-1
14. PARTS LIST ................................................................................. 14-1
15. OPERATION HISTORY ............................................................... 15-1
16. OPERATION ERROR MESSAGES ............................................. 16-1

16-1. Operation Error Display Function ........................................................... 16-1
16-2. Operation Error Message List ................................................................. 16-2
17. ALARM MESSAGES ................................................................... 17-1

17-1. Alarm Function ...................................................................................... 17-1
17-2. Clearing Method ..................................................................................... 17-3
17-3. System Alarm List .................................................................................. 17-5
17-4. SPC Alarm List ...................................................................................... 17-6
17-5. Table Alarm List .................................................................................. 17-13
18. NON-ALARM MESSAGE FAILURES AND

TROUBLESHOOTING ................................................................. 18-1
19. INTERNAL STRUCTURE OF THE CONTROLLER .................. 19-1

19-1. Open the Doors of the Controller ............................................................ 19-1
19-2. Internal Structure of the Interlock Box,
Driver Box and Operation Box ............................................................... 19-2
19-3. Hardware Internal Structure .................................................................. 19-13
19-4. Interlock P.C. Board (PI480) ................................................................ 19-15
19-5. Servo Drivers Compatible with Digital Motion ..................................... 19-22
19-6. Carriage Unit Optical Relay Board (OTB480A).................................... 19-34
II DOC. IM 79003000T
CONTENTS
20. DATA BACKUP FUNCTION ...................................................... 20-1

20-1. Data Backup Function ............................................................................ 20-1
20-2. Replacing the Battery ............................................................................. 20-2
20-3. Resetting the Data (Parameters) .............................................................. 20-3
20-4. Using the CompactFlash ......................................................................... 20-4
20-5. Clearing the Data Backup ....................................................................... 20-6
20-6. Version Display ...................................................................................... 20-7
21. HARNESS ..................................................................................... 21-1
22. STEC-510 PARTS LIST ................................................................ 22-1
23. BOX CIRCUIT DIAGRAM .......................................................... 23-1

23-1. Lx series ................................................................................................. 23-1
23-2. Fx-1000(s) .............................................................................................. 23-2
23-3. Fx-1500(s) .............................................................................................. 23-3
DOC. IM 79003000T III

BEFORE USE
1. BEFORE USE
1-1. Composition of Operation Manual

This manual (Technical Edition) describe maintenance and troubleshooting procedures and
safety precautions for the unloader.
Please read these manuals carefully to gain a thorough understanding of the contents before
operating the unit.
Do not use procedures or methods to operate the equipment that are not contained in this
manual.
This company will not be responsible for any injury or accident which occur due to the
equipment being operated without having understood the contents of the Operation Manual.
Keep the Operation Manual close to the unit so that anyone can refer to when necessary. Also,
designate a person to take care of the manual.
Danger Level Symbols

The safety precautions in this manual are classified into the following three levels. Please be
particularly careful when performing operations that have a high degree of danger.
Failure to follow this safety precaution may result in great

DANGER physical danger to the operator, or even death.

WARNING physical danger to the operator, or severe damage to the
equipment.
Failure to follow this safety precaution may result in injury

CAUTION to the operator, or damage to the equipment.
About Important Points
Important points on handling are indicated with in the manual.
DOC. IM 79003000T 1-1

BEFORE USE
1-2. Safety Precautions
Maintenance Operations
DANGER
To prevent other people from mistakenly turning on the power or touching the
operation box during maintenance operations, place a sign saying "Maintenance in
Progress: Do not Touch the Operation Box or Controller." in a conspicuous location.
Always cut the breaker during maintenance.
For electrical maintenance, particularly, disconnect also the primary power supply of
the factory.
Also, do not open the doors as a residual voltage remains for several minutes.
WARNING
Do not remove or modify the proximity switch or dog without obtaining permission
from this company.
Ignoring this warning may not only lead to mis-operation and damage of the
unloader, but also to major accidents resulting in serious injury.
1-2 DOC. IM 79003000T

BEFORE USE
CAUTION
Always wear a hard hat during maintenance operations.
Use tools that conform the specifications for the operation and unloader. In
particular, to prevent accidents caused by slippage, use spanners that are appropriate
for the nuts and bolts and the usage location.
Be sure that all maintenance operations be performed by qualified persons who have
undergone special training.
Only use parts specified by this company when replacing electrical parts such as
lamps and fuses or unloader parts.
Always replace any covers, that were removed during maintenance, correctly.
Strictly follow the methods and procedures in the Operation Manual when
performing maintenance operations. If you have even minor doubts or queries,
contact this company immediately.
Always perform the regular inspections described in the Operation Manual.
Always check the results of operations in the presence of the supervisor.
Always record the details and results of maintenance operations in the operation
journal, and obtain a report and inspection from the supervisor.
When performing maintenance inspections, do not let water or oil get into the
operation box or interlock box.
When touching directly molded products, be sure to wear gloves because you may get
burned.
Finishing Operation
WARNING
Stop all loader operations and cut the controller breaker before cleaning the loader
and its vicinity.
Attach an interlock jumper plug between the unloader and the molding machine, if
the unloader will not be used for a long period of time.
CAUTION
Do not use an air-jet gun to clean the unloader. If dust or dirt penetrates the precision
processing and assembly section, it will cause the quality of the unloader to
deteriorate.
Use a soft, clean cloth to gently clean the precision processing and assembly section.
Exercise caution since the motor and solenoid remain hot for some time after the
power has been turned off.
DOC. IM 79003000T 1-3

BEFORE USE
1-3. About Caution Plates

For safety use of automatic unloader, caution plates are stuck where it is dangerous.
Display of Degree of Danger

Safety precautions on the caution label are classified into three as shown below. Pay special
caution for the thing with higher degree of danger as you work.

DANGER physical danger to the operator, or even death.

WARNING physical danger to the operator, or severe damage to the
equipment.
Failure to follow this safety precaution may result in injury

CAUTION to the operator, or damage to the equipment.
1-4 DOC. IM 79003000T

BEFORE USE
Kinds of Caution Plates

Some caution plates are not used for this machine.
Moving zone Off-limits
Caution for danger of lowering movement The unloader has its moving zone where it
moves with high speed. It is prohibited to
enter into the moving zone while it’s on
automatic operation. Also, even if it is not
on automatic operation, cut off power
supply and air pressure if you need to put
your body or a part of your body within
the moving area before you work for
maintenance or other reason.
Be sure to turn off the power and air
pressure supply based on the specified
steps before you operate the machine. For
further details, refer to "Operation
Edition: 4. SWITCHING ON AND
CUTTING THE POWER" of this
manual.
Caution for danger of crossing movement
Caution for danger of traveling movement
DOC. IM 79003000T 1-5

BEFORE USE
Caution for high voltage electrical shock
Make sure to cut off the breaker of

controller while maintenance work is
being done. Especially during such work
for inside the controller, disconnect
connecting cable with molding machine
and cut off primary power supply of the
factory.
This caution plate will be found the special

warning spot (such as terminal stand)
where in the area of caution for high
voltage electrification.
Warning for touching cooling fan
Do not come close while fan is running.
1-6 DOC. IM 79003000T

BEFORE USE
Warning for stroke adjustment
To adjust stroke of movable area see

instruction manual and do in safety.
Even after cutting off power supply and air
pressure, be aware of remaining pressure
in the air cylinder and be very careful as
you work.
Some air pressure may remain in the
cylinder and an accidental operation of the
moving part may take place. Be sure to
wear protectors and conduct the least of
adjustment work within the reach of the
moving part when adjustment has to be
performed.
Caution for high temperature of motor
Motor temperature becomes very high

while it’s operating. Do not come close
while it’s operating. To touch the motor
for maintenance purpose cut off the power
supply and wait till temperature goes
down before you work.
DOC. IM 79003000T 1-7

BEFORE USE
Caution for danger of enfolding
To work in operating area for maintenance

or other purposes, do not touch carelessly
with such parts as motor, rotary axis, gear,
pulley, belt which have danger of
enfolding you. Cut off power supply and
air pressure to work.
Caution for touching of edge part
To work in operating area for maintenance

or other purposes, do not touch edge of
nipper carelessly. Cut off power supply
and air pressure to work.
1-8 DOC. IM 79003000T

BEFORE USE
Example of Caution Plates Disposition (Unloader)
DOC. IM 79003000T 1-9

BEFORE USE
1-4. Specifications
Environmental requirements
Item Specifications
Power supply voltage AC200 ~ 220V ± 10%, 50/60 Hz

Ambient operating temperature 0 ~ 40°C
Ambient operating humidity 35 ~ 90% RH (Condensation free)
• No corrosive gas present
• No metal, carbon or other magnetic powders
Operating environment
• Not exposed to water
• No condensation on circuit boards or parts
Insulation resistance 500V Over 10M Ω
Noise tolerance 2000Vp-p 1µsec (between phases, between earth)
Protection with outer hull IP22
Operation and display specifications
Item Specifications
Power supply SW 1
Power supply display lamp 1
MANU, ORG, AUTO, SW 1
In pendant
Emergency stop SW 1
Alarm display lamp 1
Automatic operation display lamp 1
Pendant exclusive
RS422
interface
TFT color liquid crystal touch key
Pendant
6.5 inch, 640 x 480 dots, 65535 colors
1-10 DOC. IM 79003000T

BEFORE USE
Item Specifications
Display function Axis current value Mode Operation assist

display Timer Stroke Limit
I/O display Counter Soft limit
Timer display Condition Area setting
Traverse mode Axis setting System setting
display Pass System mode
Production support Accel Driver parameter
display Quick teach Password
Production support Vacuum
Maintenance Program edit
Optimization mode User point
Alarm history User Packing
I/O display User Free Packing
I/O history Technical information
O. P operation Version
Free operation Operation history
Program function
Item Specifications
Table sequence, Multi-step sequence,

Program execution method
Interrupt User step program
Sequential execution and synchronous execution used at the
Sequence control method
same time
Axis control commands, Calculate commands, I/O control,
Register commands, Pelletizing commands,
Commands
Movement display, Alarm message display,
Operation error message display
DOC. IM 79003000T 1-11

BEFORE USE
Controller specifications
Item Specifications
Control axis number Max. 7 axis
Manual : Jog operation, MDI, Manual operation, Step act
Transport mode
Automatic : Exclusive sequence operation
Input : 37 points (Extended extended I/O P.C. board
64 points, interlock junction P.C. board 20 points)
Output : 37 points (Extended extended I/O P.C. board
64 points, interlock junction P.C. board 19 points)
Standard I/O
Axis input : 37 points (Home position, Overrun)
Axis output : 7 points
Internal power capacity : 24VDC, 2.1A
Switching power capacity : 24VDC, 4.5A (option)
Positioning, path movement, linear
Maintain function interpolation (optional), circular
interpolation (optional)
Axis control Motion control
Speed setting 1-100% of each axis motor rotation
Acceleration
26 increment (A-Z) for each axis
speed setting
Acceleration Frame-type control, S-type control,
method vibration damping control
Axis control function
Overwrite
5 levels
function
Home position LS Home position limit check
management Home position shift parameter correction
Offset correction Automatic correction
Lx standard: Incremental
Encoder (Absolute is supported
specifications as an option)
Fx standard: Absolute
Timer 100 points (1/10, 1/100)
Product support extraction counter : 1 point
Counter Total count : 1 point
Preset count : 8 points
Each axis : 100 points
Extension free packer : 1024 points (optional)
Points
Standard packer (pitch) : 256 × 256 × 256
Interrupt User program : 100 points
CompactFlash (CF) 999 types at the maximum
External memory
Various memory media from PC
Molder link I/O link, Automatic resetting
Connected through USB Ethernet (Optional communication
Personal computer connection
board required)
1-12 DOC. IM 79003000T

BEFORE USE
Item Specifications
Japanese, English
Language selection
(An optional 2-language feature is available.)
Number of items 15 items (last three times)
Maintenance Automatic
Provided (Messages are used.)
lubrication feature
Operation history 200 items (registered to CF) x 10
Number of I/O history items 200 items (registered to CF) x 20
Suction pressure setting Provided (8 circuits at the maximum(2 circuit: standard, 3-8
(pendant) circuit: optional))
DOC. IM 79003000T 1-13

MAINTENACE
2. MAINTENANCE
Setting is performed for the regular check, information on oiling to actuators, machine number
and so on.
History of the regular check and refueling be registered.
2-1. Display of the Maintenance Screen

1. Press the [MAINTENANCE] button on the menu
display (3/3).
→ The maintenance screen appears.
DOC. IM 79003000T 2-1

MAINTENACE
2-2. Organization of Maintenance Screen
⑤ ④
Item Description
① Machine No. The No. is displayed as machine specific data.
② Box No. The No. is displayed as machine specific data.
③ Starting date of running The date is displayed as machine specific data.
④ Maintenance message Setting is performed to decide the message be displayed at every

display interval set at the time of power supply input.
* The message is displayed three times per day (every eight hours)
when it comes to the maintenance time with the auto running
continued.
⑤ Display interval Setting is performed for the display interval of the maintenance
message.
⑥ Check list Check items are displayed and the check history is recorded.
⑦ Refuel information Levels of refueling necessity are displayed in proportion to mileage

of each axis. The result of refueling can be recorded as the refuel
history. Also displayed is the accumulated traveling distance of each
axis since the starting date of running.
2-2 DOC. IM 79003000T

MAINTENACE
2-3. Maintenance Message Setting

1. Press the [INTERVAL] value input button on the
maintenance screen.
→ The ten keys appear.
2. Enter numbers and press key.
3. Press the [NOT USE] button of MAINTENANCE

MESSAGE to display [USE].
DOC. IM 79003000T 2-3

MAINTENACE
2-4. Regular Check List
1. Press the button on the maintenance screen.
→ The regular check screen appears.

2. Confirm the contents of checking items.
Press / key to display page scroll.
3. Press the button after checking is over and

press the button to rewrite the latest day of
an item check.
(If the button is pressed, data of up to three
previous inspection days is displayed.)
POINT
The date is displayed as [**/**/**] for
the item which has never been
registered.
4. Repeat 2. ~ 3. steps to check each item.
2-4 DOC. IM 79003000T

MAINTENACE
2-5. Refuel Information Display

Levels of refueling necessity are displayed in graph in proportion to mileage of each axis.
Also displayed is the accumulated mileage of each axis since the starting date of running.
1. Press the button on the maintenance screen.
→ The mileage screen of each axis appears.

2. Press the button after refueling is performed
on demand basis and press the button to
rewrite the latest date of refueling the axis for which
the button is selected.
(If the button is pressed, data of up to three
previous inspection days is displayed.)
POINT
The date is displayed as [**/**/**] for
the item which has never been
registered.
* Graphs are grouped by the level of necessity in color.

Display State
The level of
(Blue) necessity less than
50%
The level of
(Yellow) necessity less than
80%
The level of
(Red) necessity no less
than 80%
DOC. IM 79003000T 2-5

ALARM HISTORY
3. ALARM HISTORY
This can view history data for all the alarms (30 events in the past) that have occurred. This
data makes it possible to confirm the dates and trends of the alarms that have occurred.
* For details of alarm, refer to "17. ALARM MESSAGES".
1. Set the select switch to the MANU position.
2. Press the [ALARM HISTORY] button on the menu

display (1/3).
→ The alarm history screen will be displayed.

3. Select the [TABLE ALARM] or [SPC
ALARM/SYS.ALARM].
* A maximum of thirty most recent alarm history details
will be displayed.
Change the display by pressing the /
key on the menu bar.

Whenever a new alarm is triggered, the previous
alarms will be moved backward onto later numbers.
* Pressing the button will allow the alarm
history to be saved in CF (CompactFlash).
3. Press the alarm display column to display the details
of alarm. Press the button to make the display of
details disappeared.
DOC. IM 79003000T 3-1

I/O DISPLAY
4. I/O DISPLAY
This can monitor the status of the extractor, molder and external I/O (ON/OFF).
Both automatic and manual operations are used to confirm signals at the occurrence of troubles
(alarms) and to confirm I/O signal conditions for running by manual operation.
If the unit does not operate, it is possible to check the input screen for missing signals.
POINT
Press [HELP] on the menu bar when this screen is being displayed and explanations for
each command are displayed on the screen. Press the key and the screen
returns to the original one.
1. Press the [I/O DISPLAY] button on the menu display

(1/3).
→ The I/O DISPLAY screen appears.

2. Press the button of the desired input or output of
unloader or molder to switch the screen.
Display State
In green color ON
In gray color OFF
DOC. IM 79003000T 4-1

I/O DISPLAY
Press the button to display the list.
Press the or button to display the
screen you want.

Item Description
CHANGE BANK The display changes in
the sequential order of
BANK0 → BANK1 →
BANK 2 → BANK 3
→ BANK 4 → BANK
0.
CHANGE UNIT The display changes in the
sequential order of I/O →
MEM → I/O.
• I/O → I/O signal
• MEM → MEMORY
Unit numbers are
displayed in 16 numbers
and alphabets from 0 to F.
* Refer to I/O chart of
programs for BANK,
UNIT and I/O signal
names.
Press the / key on the menu bar
when the screen does not show I/O display you want
to confirm and change the screen.
4-2 DOC. IM 79003000T

I/O HISTORY
5. I/O HISTORY
Both automatic and manual operations can be used to confirm ON/OFF condition of the
sequencer I/O and the progress condition between the position of each axis and the program
(SEQ, STEP) retrospectively from the information of I/O signal history.
Setting the history stop conditions

Set the history conditions to display the relevant I/O details, the current position and the
operation sequence number. The status when the history conditions are satisfied becomes the
history number, and the larger the number, the older the history.
POINT
Writing is performed into the CompactFlash in the disk drive installed in the controller
when specified conditions are satisfied by setting the write mode on the upper part of
the screen to ON. The unloader does not stop when stop conditions are satisfied in this
mode.
Press the [HELP] key when the screen is displayed and explanations for each command
appear. Press the key and the screen returns to each original screen.
1. Set the select switch to the MANU position.
2. Press [I/O HISTORY] button on the menu display

(3/3).
DOC. IM 79003000T 5-1

I/O HISTORY
→ I/O history screen appears.
3. Press the button.
→ The condition setting screen appears.
* Press the / key on the menu bar and
the page of the displayed unit is scrolled.

* Press the or button to display the
screen you want.
Item Description
CHANGE BANK The display changes in
the sequential order of
BANK0 → BANK1 →
BANK 2 → BANK 3
→ BANK 4 → BANK
0.
CHANGE UNIT The display changes in the
sequential order of I/O →
MEM → I/O.
• I/O → I/O signal
• MEM → MEMORY
Unit numbers are
displayed in 16 numbers
and alphabets from 0 to F.
* Refer to I/O chart of
programs for BANK,
UNIT and I/O signal
names.
4. Press the I/O signal button to break the history.
5-2 DOC. IM 79003000T

I/O HISTORY
→ The selected history No. I/O screen appears.
5. Press the or button and enter the
I/O history stop condition.

Button Description
Return to the step 3. canceling
BANK No. selection
Stop when the I/O input changes
from OFF to ON
from ON to OFF
ON
OFF
→ Setting is performed for stop conditions to selected

signal names (history break).
* Press the button to input the conditions. It is
able to set the maximum 2 condition.
* Press the or button.
DOC. IM 79003000T 5-3

I/O HISTORY
6. Press and, set the unloader in action either
in the manual or automatic mode.
→ The history No. in the screen indicates [1] when stop

conditions of specified I/O signals are satisfied.
* Pressing the button will allow the I/O history

to be saved in CF (CompactFlash).
5-4 DOC. IM 79003000T

OPERATION ASSIST SETTING
6. OPERATION ASSIST SETTING
The function of operable can be temporarily held to be ON with this function.
DANGER
The unloader starts to move only by pressing the manual operation key of sheet keys.
Be sure not to use this function other than the cases you have to operate with one hand.
Confirm no one else is hanging around the machine.
1. Press the [OPERATION ASSIST] button on the menu

display (3/3).
→ The caution on the left screen appears.
2. After the contents is confirmed, press the
button.
→ The display part at the upper corner of the screen turns

to be yellow.
* Turning on in yellow of this part shows movable keys
are held to be ON.
DOC. IM 79003000T 6-1

OPERATION ASSIST SETTING
3. Function is reset by turning off the power supply or
pressing the key of sheet keys.
6-2 DOC. IM 79003000T

STROKE LIMIT SETTING
7. STROKE LIMIT SETTING
Stroke limit data setting is performed to decide the most effective value for setting values of
axis position (each teach point) and packing.
POINT
When the most effective value has to be changed, check if each teach point value
exceeds the most effective value and then change it.
* Do not set an extreme value in order to avoid troubles.
This function is locked by the exclusive password. Enter the password and start
operation. (password "4321")
Press the [HELP] key when the stroke limit setting screen is being displayed and then
explanations for stroke limit setting appear. Press the button to return to the
stroke limit setting screen.
1. Press the [STROKE LIMIT] button on the menu

display (2/3).
→ The stroke limit setting screen appears.

2. Press the value entry buttons of the axis name you
want to set.
→ Password input screen appears.

3. Enter the password “4 3 2 1”.
DOC. IM 79003000T 7-1

STROKE LIMIT SETTING
→ The stroke limit setting screen appears.

4. Press the value entry buttons of the axis name you
want to set.
5. Enter the value and press the button, or enter
the setting value by pressing +/- buttons of digit

change.
6. Repeat steps 4. ~ 5. to set values for each axis.
7-2 DOC. IM 79003000T

SOFT LIMIT SETTING
8. SOFT LIMIT SETTING
Mistakes in setting and hazardous acts can be subject to monitoring by placing a limit of value
setting on act position conditions for each axis just like the monitoring limit switch is added to
monitor the scope of action.
CAUTION
Pay enough attention to avoid troubles which may be cause by a change when setting
conditions for the soft limit are changed.
POINT
The program change is required to utilize the soft limit. Please confirm the option
specifications.
For details of the soft limit with optional action, refer to the independent operation
manual.
At maximum, eight points can be set.
Press the [HELP] on the menu bar when the soft limit screen is being displayed and the
explanations for soft limit appear. Press the button to return to the soft limit
screen.
+/- soft limit setting values define the distance from the home position LS.
The figure above shows the case where the +/- soft limit is ON.
• Minus soft limit
The <ON> condition is in the scope from the setting value in the minus (-) direction to
the home position LS.
• Plus soft limit
The <ON> condition is in the scope from the setting value in the plus (+) direction to the
maximum value.
* The conditions above may be used in an opposite way or used as a completely
different condition.
DOC. IM 79003000T 8-1

SOFT LIMIT SETTING
1. Press the [SOFT LIMIT] button on the menu

screen(2/3).
→ The soft limit screen appears.

2. Press the value entry buttons of the axis you want to
set.
3. Enter the value and press the key.
8-2 DOC. IM 79003000T

AREA SETTING
9. AREA SETTING
By this function, the maximum value can be specified for the vertical axis descent standby
position and the maximum and minimum values can be specified for the traverse axis release
side open area setting position.
The value less than the minimum value and the value more than the maximum value set for the
position data can not be entered in the axis setting screen. Therefore, hazardous actions due to
incorrect entry of position data can be prevented.
POINT
This function is locked by the exclusive password. Enter the password and start
operation. (password "4321")
1. Press the [AREA SET] button on the menu display

(2/3).
→ The area setting screen appears.

set.
→ Password input screen appears.

3. Enter the password “4 3 2 1”.
DOC. IM 79003000T 9-1

AREA SETTING
→ The area setting screen appears.

set.
5. Enter the value and press the button, or enter
the setting value by pressing +/- buttons of digit

change.
9-2 DOC. IM 79003000T

SYSTEM SETTING
10. SYSTEM SETTING
Setting is performed for date, time, brightness of the pendant, screen save function and initial
screen selection.
POINT
Press the [HELP] key on the menu bar when system setting is being displayed and the
explanations for system setting are displayed.
10-1. Display of the System Setting Screen
1. Press the [SYSTEM SET] button on the menu display

(3/3).
→ The system setting screen appears.
DOC. IM 79003000T 10-1

SYSTEM SETTING
10-2. Organization of System Setting Screen

[1/2 page] [2/2 page]
① ⑦
② ⑧
④ ⑤
Item Description
① Setting of date and time Date and time displayed on the upper and right part of each screen is
set and modified. Make setting changes with the ten-key.
* Year: minimum 0, maximum 99
Month: minimum 1, maximum 12
Date: minimum 1, maximum 31
Hour: minimum 0, maximum 23
Minute: minimum 0, maximum 59
② Display OFF time The screen is protected.
All display on the screen disappears in a lapse of set time.
* Minimum: 1, Maximum: 99
(99 is set for not use.)
③ Brightness of the screen The brightness of the back light of the pendant is adjusted at 8 levels.
… The back light gets darker by every press.
… The back light gets brighter by every press.
④ Screen switch Switch the open direction of the machine to display on the screen.
(normal operation /opposite operation)
⑤ Menu display setting Switch the menu (standard menu /my menu) to display on the menu
screen.
⑥ Initial screen display Select the contents to display on the initial screen.
selection Each time the button is pressed, the contents of the display
changes in the sequential order of illustration → calendar → axis
current value → I/O display → timer display → operation mode →
production support.
* For items to be displayed, refer to "[Operation Edition: 5-10.
Initial Screen]".
⑦ Condition overwrite delay Request for registration of setup change data is displayed when the
mode already-set overwrite delay time expires if this mode is turned ON
and currently-selected setup change data is wrong.
⑧ Axis set operation select Free/ manual operation can be selected when point in [AXIS SET] is
input.
10-2 DOC. IM 79003000T

SYSTEM MODE SETTING
11. SYSTEM MODE SETTING
Setting is performed for the mode related to the system of unloader.
POINT
The system mode setting is not stored in the data of setup change.
11-1. System Mode Setting Method

1. Press the [SYSTEM MODE] button on the menu
display (3/3).
→ The system mode setting screen appears.

2. Press the name of the mode you want to set and set
ON/OFF (use/not use) of action.
Button Description
System mode ON
System mode OFF
DOC. IM 79003000T 11-1

SYSTEM MODE SETTING
11-2. Organization of System Mode Setting Screen
① ⑤
② ⑥
③ ⑦
Item Description
① AUTO START MODE 1 Set to start automatic running from other positions than the home
position.
* There exists the range where the automatic running cannot be
started.
② BUZZER Set to OFF when abnormality occurs but sounding the buzzer is not
required.
③ MISCHUCK CONTINUE Automatic operation does not stop in the position even when a
chucking error occurs with the mode ON.
The product is ejected in the defective product release position. And
operation is stopped in the extract standby position.
* Cycle start signal (RY3) is not output to the IMM.
④ MONITOR MODE Pressing the help key while holding down the operable key displays
I/O history screen.
* The screen is displayed while operable key is held down.
⑤ SERVO SLEEP Switching ON this mode cuts OFF the regular power of axis motors
which are set No Use.
⑥ INTERRUPT USER Set this mode to ON to execute interrupt user step program
PROGRAM operation.
Set this mode to OFF to disable interrupt user step program
operation.
⑦ SET VAL. BLIND If this mode is set to ON, axis points or timer setting values
concerning the modes that have been set to OFF in mode setting
cannot be input.
If this mode is set to OFF, all the axis points and timer setting values
are displayed regardless of the ON/OFF setting in mode setting.
11-2 DOC. IM 79003000T

VACUUM
12. VACUUM
The suction pressure display and the detection pressure for suction check can be adjusted on the
operation pendant.
12-1. Vacuum Pressure Display
■ Vacuum Pressure Display Screen Method
1. Press the [VACUUM] button on the menu display

(1/3).
→ The vacuum pressure display screen appears.
DOC. IM 79003000T 12-1

VACUUM
■ Organization of Vacuum Pressure Display Screen
①
②
Item Description
① Tags Switches between [VAC PRE. DISPLAY] and [ENERGY SAVE
VAC] screens.
② VACUUM DETECTION Set the vacuum pressure within the range where the VACUUM
PRESSURE ON indicator DETECTION PRESSURE indicator is lit.
③ DETECTION PRESSURE Use to set and display values of suction detection pressure.
④ CUR VACUUM Vacuum pressure value is displayed.

PRESSURE * ECO mark is displayed when "ENERGY SAVE VACUUM 1"
mode is turned on with the energy-saving suction screen.
⑤ INITIAL VALUE Press to set and display the initial value of suction detection pressure.
12-2 DOC. IM 79003000T

VACUUM
■ Vacuum Pressure Display Setting Method

1. On the vacuum pressure display screen, press the
[DETECTION PRESSURE] value input button.
2. Input the value with the [TENKEY] or [+/-] button.
CAUTION
When replacing a pressure sensor of vacuum detection pressure, check the manufacturer
and the model of the pressure sensor in advance.
Depending on the specifications, some pressure sensors cannot be used.
DOC. IM 79003000T 12-3

VACUUM
12-2. Energy Save Vacuum Display

■ Energy Save Vacuum Display Screen Method
Disable the suction and pressure air consumption when air pressure builds up to OFF pressure
set value.
Starts suction again to prevent product drop when suction pressure falls to resumption setting
pressure value after suction OFF.
1. On the vacuum pressure display screen, press the

[ENERGY SAVE VAC] tag.
→ The energy save vacuum screen appears.
12-4 DOC. IM 79003000T

VACUUM
■ Organization of Energy Save Vacuum Display Screen
② ③ ④
Item Description
① ENERGY SAVE
Turning on this mode starts energy-saving suction.
VACUUM 1
② CUR VACUUM
Current vacuum pressure value is displayed.
PRESSURE
③ RESTART PRESSURE Displays the value to resume suction.
④ OFF PRESSURE Sets and displays the value to resume suction.
DOC. IM 79003000T 12-5

SERVO MONITOR
13. SERVO MONITOR
The details of status of the servo driver are displayed.

■ Servo Monitor Screen Method
1. Press the [SERVO MONITOR] button on the menu
display (1/3).
→ The servo monitor display screen appears.
DOC. IM 79003000T 13-1

SERVO MONITOR
■ Organization of Servo Monitor Screen
① ⑧
②
③
④
⑤
⑥
⑦
Item Description
① CHANGE DISP. AXIS For axes that are not displayed in ⑧, press this button to
change the axes to be displayed.
② ROTATION SPEED
(R/MIN)
Displays the rotation speed of the servo motor.
③ RESIDUAL PULSE Displays the delay of the motor relative to the speed
(PULSE) command in pulse.
④ REGENERATIVE LOAD Displays the ratio of regenerative power to the allowable
FACTOR (%) regenerative power in %.
⑤ EFECTIVE LOAD Displays the continuous effective load torque. Displays
FACTOR (%) the effective value by assuming the rated torque as 100%.
⑥ PEAK LOAD FACTOR Displays the generated peak torque. Displays the
(%) maximum value in the past 15 seconds by assuming the
rated torque as 100%.
⑦ INSTANTANEOUS Displays instantaneously generated torque. Displays the
GENERATED (%) generated torque in real time by assuming the rated torque
as 100%.
⑧ Axis name Displays axis names. The display is switched by pressing
button ①.
13-2 DOC. IM 79003000T

PARTS LIST
14. PARTS LIST
Displays specifications and types of the parts used in the unloader.

The parts are subject to changes without notice.
1. Press the [PARTS LIST] button on the menu display
(3/3).
→ Unit selection screen is displayed.

2. Select a unit.
→ Parts list screen is displayed.
Use the or button to switch the page.
DOC. IM 79003000T 14-1

OPERATION HISTORY
15. OPERATION HISTORY
The operation history is displayed on the screen with the items of time, type, and
operation/mode (past 200 items).
■ Operation History Screen Method
1. Press the [OPER HISTORY] button on the menu
display (1/3).
→ The operation history screen appears.
■ Organization of Operation History Screen

②
DOC. IM 79003000T 15-1

OPERATION HISTORY
Item Description
① OPEARTION HISTORY The operation history is displayed.
DISPLAY SCREEN
Use the or button to switch the page.
② CF button Pressing this button will save the operation history in CF

(CompactFlash).
2 DOC. IM 79003000T
OPERATION ERROR MESSAGES
16. OPERATION ERROR MESSAGES
16-1. Operation Error Display Function

An operation error screen is displayed if operations do not follow the operating procedure, or if
incorrect operations are carried out.
Error screens are categorized in the following 3 types;
Operation error, Incorrect setting error and Incorrect home position error.
Operation error
An operation error is indicated when an attempt is made to manually start an operation
which cannot be performed because the input conditions of the molding machine and limit
switches do not match.
Incorrect setting error
This error is indicated if the mode settings or position settings are not correct for the
machine to be operated.
Incorrect home position error
This error is indicated if the conditions for starting the machine using automatic operation
are not met after manual operation. It is also indicated if the mode settings or position
settings are not correct for the machine to be operated.
The error number and error

type will be displayed.
The details of the error, the

procedure for correct operations
and the method of canceling the
error will be displayed.
Follow the instructions for the
correct operation procedures to
clear the screen.
Manual operation buttons and

menu buttons are displayed for
operation and setting.
Press the [RESET] button to
clear error operation.
DOC. IM 79003000T 16-1

16-2. Operation Error Message List

Error message Remark
OPERATION ERROR(01)
THE ARM HAS NOT DESCENDED COMPLETELY.
DO THE DESCENT OPERATION UNTIL THE DESCENT
COMPLETION MESSAGE IS DISPLAYED.
OPERATION ERROR(02)
THE ARM HAS NOT ASCENDED COMPLETELY.
DO THE ASCENT OPERATION UNTIL THE ASCENT
OPERATION ERROR(03)
THE ARM HAS NOT REACHED TO THE EXTRACT
DESCENT POSITION.
DO THE CROSSWISE RETURN OPERATION UNTIL THE
OPERATION ERROR(04)
THE ARM HAS NOT REACHED TO THE ASCENT
POSITION.
DO THE CROSSWISE RETURN OPERATION UNTIL THE
OPERATION ERROR(05)
THE ARM HAS NOT REACHED TO THE RELEASE SIDE
DESCENT POSITION.
DO THE TRAVERSE ADVANCE OPERATION UNTIL THE
OPERATION ERROR(06)
THE ARM HAS NOT REACHED TO THE EXTRACT
DESCENT POSITION.
DO THE TRAVERSE RETURN OPERATION UNTIL THE
OPERATION ERROR(07)
THE ARM IS NOT AT THE EXTRACT OR RELEASE SIDE
POSITION.
DO THE TRAVERSE ADVANCE OR RETURN OPERATION.
OPERATION ERROR(08)
THE EXTRACT SIDE AREA(LS-10) AND RELEASE SIDE
AREA(LS-12) ARE OFF.
OPERATION ERROR(09)
THE MOLD-OPEN-COMPLETION(MO) SIGNAL IS OFF.
OPERATION ERROR(10)
THE SAFETY DOOR IS OPENED(MD OFF).
CLOSE THE SAFETY DOOR.
OPERATION ERROR(11)
THE RELEASE SIDE DESCENT COMMAND(RD) IS OFF.
UNABLE TO DO THE DESCENT OPERATION AT RELEASE
SIDE.
16-2 DOC. IM 79003000T


OPERATION ERROR(12)
THE RELEASE SIDE SAFETY GUARD IS OPENED(OD OFF).
CLOSE THE RELEASE SIDE SAFETY GUARD.
OPERATION ERROR(13)
THE RUNNER SIDE ARM ASCENT END(LS-3S) IS OFF.
DO THE ASCENT OPERATION.
OPERATION ERROR(14)
THE ASCENT END(LS-3) IS OFF.
DO THE ASCENT OPERATION.
OPERATION ERROR(15)
THE POSTURE RETURN END(LS-8) IS OFF.
DO THE POSTURE RETURN OPERATION.
OPERATION ERROR(16)
THE POSTURE ACTION END(LS-9) IS OFF.
DO THE POSTURE ACTION OPERATION.
OPERATION ERROR(17)
DO THE ASCENT OPERATION AT EXTRACT SIDE ONLY
AFTER THE CHUCK IS OPENED.
OPERATION ERROR(18)
THE RUNNER SIDE ARM MODE(MDS) IS OFF.
UNABLE TO DO THE RUNNER SIDE ARM OPERATION.
OPERATION ERROR(19) For specification with
THE NIPPER IN CHUCK MODE(MDCN) IS OFF. nipper in chuck mode
UNABLE TO DO THE NIPPER CUT OPERATION. (MDCN)
OPERATION ERROR(20)
THE POSTURE MODE(MDSS) IS OFF.
UNABLE TO DO THE POSTURE OPERATION.
OPERATION ERROR(21)
THE PRODUCT SIDE ARM MODE(MDW) IS OFF.
UNABLE TO DO THE PRODUCT SIDE ARM OPERATION.
OPERATION ERROR(22)
SINCE THIS UNLOADER HAS NO RUNNER SIDE ARM, THE
PRODUCT EXTRACT MODE(MDW) CAN NOT BE OFF.
OPERATION ERROR(23)
SINCE THIS UNLOADER HAS NO RUNNER SIDE ARM, THE
RUNNER EXTRACT MODE(MDS) CAN NOT BE USED.
OPERATION ERROR(24)
TURN THE SELECTOR SWITCH TO "ORG" AND THEN
PERFORM HOME POSITION RETURN OPERATION.
OPERATION ERROR(25)
UNABLE TO DO THE HOME POSITION RETURN
OPERATION AND MANUAL OPERATION.
OPERATION ERROR(26)
THE RELEASE SIDE AREA(LS-12) IS OFF.
DOC. IM 79003000T 16-3


OPERATION ERROR(27)
OPERATION ERROR(28) For specifications with

THE ROTATION RETURN END(LS-14) IS OFF. rotation modes 1, 2 and
DO THE ROTATION RETURN OPERATION. 3.
OPERATION ERROR(29)
THE ROTATION ACTION END(LS-15) IS OFF.
"
DO THE ROTATION ACTION OPERATION.
THE ROTATION MODE 1(MDR1) IS OFF. rotation mode 1
UNABLE TO DO THE ROTATION OPERATION. (MDR1).
THE ROTATION MODE 1&2(MDR1, MDR2) ARE OFF. rotation modes 1 and 2
UNABLE TO DO THE ROTATION OPERATION. (MDR1/MDR2).
THE ROTATION MODE 2&3(MDR2, MDR3) ARE OFF. rotation modes 2 and 3
UNABLE TO DO THE ROTATION OPERATION. (MDR2/MDR3).
THE ROTATION MODE 1,2&3(MDR1,MDR2,MDR3) ARE rotation modes 1, 2 and
OFF. 3.
UNABLE TO DO THE ROTATION OPERATION.
THE RELEASE WITHIN MOLD MODE(MDK) IS ON. release within mold
UNABLE TO DO THE TRAVERSE OPERATION. mode (MDK).
THE UNDER CUT MODE(MDCS) IS OFF. under cut mode
UNABLE TO DO THE SLIDE OPERATION. (MDCS).
OPERATION ERROR(38)
THE SLIDE ACTION(V-14) IS ON.
"
DO THE SLIDE RETURN OPERATION.
OPERATION ERROR(39)
THE SLIDE ACTION(V-14) IS OFF.
"
DO THE SLIDE ACTION OPERATION.
THE NT GATE CUT MODE(MDNT) IS OFF. NT (Traverse end) gate
UNABLE TO DO THE NT GATE CUT OPERATION. cut mode (MDNT).
16-4 DOC. IM 79003000T


THE NT GATE CUT POSITION MODE(MDNT2) IS OFF. NT (Traverse end) gate
UNABLE TO DO THE NT GATE CUT OPERATION. cut mode (MDNT).
OPERATION ERROR(42)
THE CARRIAGE UNIT HAS NOT REACHED TO THE NT
GATE CUT POSITION. "
DO THE TRAVERSE ADVANCE OPERATION.
OPERATION ERROR(43)
THE ARM HAS NOT REACHED TO THE NT GATE CUT
POSITION. "
DO THE DESCENT OPERATION.
OPERATION ERROR(44)
STAND-BY POSITION. "
DO THE CROSSWISE RETURN OPERATION.
OPERATION ERROR(45)
ADVANCE POSITION. "
DO THE CROSSWISE ADVANCE OPERATION.
OPERATION ERROR(46)
THE NT(TRAVERSE END) GATE CUT PULL(V-9) IS OFF.
"
DO THE NT-PULL OPERATION.
OPERATION ERROR(47)
THE NT(TRAVERSE END) GATE CUT PULL(V-9) IS ON.
"
DO THE NT-PULL RETURN OPERATION.
OPERATION ERROR(48)
THE EXTRACT SIDE AREA(LS-10) IS OFF.
"
DO THE TRAVERSE RETURN OPERATION.
THE ROTATION RETURN END(LS-14) IS OFF. rotation modes 1, 2 and
DO THE ROTATION RETURN OPERATION BY FREE 3.
INTERLOCK.
OPERATION ERROR(50)
THE ROTATION ACTION(LS-15) IS OFF.
DO THE ROTATION ACTION OPERATION BY FREE "
INTERLOCK.
OPERATION ERROR(51)
SWITCH TO THE MANUAL OPERATION AND DO THE
POSTURE ACTION OPERATION.
OPERATION ERROR(52)
POSTURE ACTION END (LS-9) IS OFF.
CHECK THAT POSTURE ACTION DOES NOT CAUSE
INTERFERENCE BETWEEN THE CHUCK PLATE AND THE
TRAVERSE RAIL OR THE LIKE, TURN THE SELECTOR
KEY TO [MANU], AND THEN PRESS THE RESET KEY TO
PERFORM POSTURE ACTION.
DOC. IM 79003000T 16-5


OPERATION ERROR(53)
THE ARM HAS NOT REACHED TO THE POSTURE ACTION
POSITION.
DO THE CROSSWISE ADVANCE OPERATION UNTIL THE
OPERATION ERROR(54)
DO THE CHUCK-2 OPEN OPERATION BEFORE THE ARM
DESCENT OPERATION AT EXTRACT SIDE.
OPERATION ERROR(55)
THE DELAYED RETURN TRAVERSE MODE(MDYT)IS OFF.
UNABLE TO DO THE DELAYED RETURN TRAVERSE
OPERATION.
OPERATION ERROR(56)
AT FREE INTERLOCK, MOVE THE CARRIAGE UNIT TO
THE POSITION WHERE THE RELEASE SIDE AREA(LS-12)
IS ON.
OPERATION ERROR(57)
THE EXTRACT SIDE(LS-1) AND RELEASE SIDE
AREA(LS-12) ARE OFF.
OPERATION ERROR(58)
INTTERUPT USER PROGRAM HAS BEEN BROKEN OFF
HALFWAY.
PUSH RESET KEY AFTER CHACKING THE AXIS POSITION
AND OPERATE CONDITION OF ACTUATOR. MANUAL
OPERATION, HOME POSITION RETURN, STEP FEED
OPERATION AND AUTO OPERATION ARE MADE
POSSIBLE.
OPERATION ERROR(59)
USER PROGRAM CONVERSION HAS NOT CORRECTLY
FINISHED.
USER PROGRAM MAY HAVE NOT CONVERTED OR
THERE IS PROGRAMING ERROR.
PLEASE CORRECTLY CONVERT USER PROGRAM.
OPERATION ERROR(60)
AFTER CHECKING IF THERE'S NO INTERFERENCE WITH
MOLD ETC,,,EVEN AT HOME RETURN MOTION, DO HOME
RETURN OPERATION BY PUSHING <RESET> KEY.
OPERATION ERROR(61)
AFTER CHECKING IF THERE'S NO INTERFERENCE WITH
DEVICES LINKED EVEN AT HOME RETURN MOTION, DO
HOME RETURN OPERATION BY PUSHING<RESET> KEY.
OPERATION ERROR(69)
NOT AT THE MANUAL MODE.
SWITCH TO THE MANUAL MODE BEFORE OPERATION.
16-6 DOC. IM 79003000T


SETTING ERROR(70)
CHECK THE EXTRACT STAND-BY POSITION AND
EXTRACT SIDE AREA ON THE TRAVERSE AXIS.
SETTING ERROR(71)
CHECK THE TRAVERSE POINT AND RELEASE SIDE
AREA.
SETTING ERROR(72)
CHECK THE RELEASE SIDE DESCENT POSITION AND
RELEASE SIDE AREA ON THE TRAVERSE AXIS.
SETTING ERROR(73) For specification with
THE RELEASE SIDE AREA(LS-12) IS OFF. extract direction mode
UNABLE TO SWITCH THE EXTRACT DIRECTION MODE. (MDKO).
DO TRAVERSE ADVANCE OPERATION UNTIL THE
RELEASE SIDE AREA IS ON,AND SWITCH THE MODE.
THE RELEASE SIDE AREA(LS-12) IS OFF. NT (traverse end) gate
CHECK THE NT(TRAVERSE END) GATE CUT POSITION cut mode (MDNT).
AND RELEASE SIDE AREA ON THE TRAVERSE AXIS.
THE RELEASE SIDE AREA(LS-12) IS OFF. delayed return traverse
CHECK THE DELAYED RETURN TRAVERSE POSITION position mode
AND RELEASE SIDE AREA ON THE TRAVERSE AXIS. (MDYT).
SETTING ERROR(76)
NOT AT THE MANUAL MODE.
SWITCH TO THE MANUAL MODE BEFORE SETTING.
SETTING ERROR(77)
THE ASCENT END(LS-3, LS3S) IS OFF.
DO THE ASCENT OPERATION BEFORE SETTING.
SETTING ERROR(78)
UNABLE TO TURN OFF ALL MODES OF THE PRODUCT
CONFIRMATION(MD4),PRODUCT CONFIRMATION IN
CHUCK(MD4T) AND VACUUM CONFIRMATION(MDVC)
【FREE INTERLOCK MODE】
** ALL INTERLOCK WILL BE RELEASED. **
～PLEASE OPERATE CAREFULLY.～
LET THE INDICATION OFF BY TOUCH SCREEN,
AND FREE INTERLOCK OPERATION IS MADE POSSIBLE.
SETTING ERROR(80)
PRESS THE OPERAT KEY AS WELL.
DOC. IM 79003000T 16-7


SETTING ERROR(81)
THE EXTRACT SIDE(LS-1) IS OFF.
CHECK THE EXTRACT STAND-BY POSITION AND
EXTRACT SIDE END ON THE TRAVERSE AXIS.
OPERATION ERROR(82)
SINCE THIS UNLOADER HAS NO RUNNER SIDE
ARM,FREE INTERLOCK OPERATION ON RUNNER SIDE
ARM IS NOT POSSIBLE.
SETTING ERROR(83)
CHECK THE POSTURE ACTION POSITION AND EXTRACT
SIDE AREA ON THE TRAVERSE AXIS.
SETTING ERROR(84)
THE EXTRACT SIDE(LS-1) IS OFF.
CHECK THE POSTURE ACTION POSITION AND EXTRACT
SIDE END ON THE TRAVERSE AXIS.
SETTING ERROR(86)
THE PS SETTING HAS BEEN COMPLETED.
SETTING CHANGE(87) For specification with

THE EXTRACT DIRECTION IS FROM THE MOVING SIDE. extract direction mode
CHANGE THE SETTING VALUE. (MDKO).
SETTING CHANGE(88) For specification with
THE EXTRACT DIRECTION IS FROM THE FIXED SIDE. extract direction mode
CHANGE THE SETTING VALUE. (MDKO).
SETTING CHANGE(89)
SWITCH THE SELECT SWITCH TO OTHER THAN AUTO
AND PRESS THE RESET KEY
HOME POSITION ERROR(90)
EXTRACT SIDE AREA (LS-10) IS OFF.
PRODUCT SIDE ASCENT END (LS-3) IS OFF.
RUNNER SIDE ASCENT END (LS-3S) IS OFF.
PRODUCT CONFIRMATION (LS-4) IS ON.
TURN THE SELECTOR SWITCH TO MANU AND RELEASE
THE PRODUCT.
16-8 DOC. IM 79003000T


HOEM POSITION ERROR(94)
PRODUCT CONFIRMATION IN CHUCK(LS-4T) IS ON.
THE PRODUCT.
VACUUM SUCTION DETECTION PRESSURE (VAC1) IS ON.
THE PRODUCT.
RUNNER CONFIRMATION (LS-4S) IS ON.
THE PRODUCT.
HOEM POSITION ERROR(97)
POSTURE RETURN END (LS-8) IS OFF.
DO THE CONDITION SETTING BY MANUAL OPERATION.
HOME POSITION ERROR(99) For specification with

NT GATE CUTTING NIPPER PULL (V-9) IS ON. NT (Traverse end) gate
TURN THE SELECTOR SWITCH TO "ORG" AND THEN cut mode (MDNT).
HOME POSITION ERROR(100) For specifications with
ROTATION RETURN END (LS-14) IS OFF. rotation modes 1, 2 and
TURN THE SELECTOR SWITCH TO "ORG" AND THEN 3.
HOME OPSITION ERROR(101)
ROTATION ACTION END (LS-15) IS OFF.
TURN THE SELECTOR SWITCH TO "ORG" AND THEN "
TRAVERSE STANDBY POSITION IS OFF. delayed return traverse
TURN THE SELECTOR SWITCH TO "ORG" AND THEN position mode
PERFORM HOME POSITION RETURN OPERATION. (MDYT).
RELEASE SIDE AREA (LS-12) IS OFF.
DOC. IM 79003000T 16-9


THE POSTURE ACTION END(LS-9) IS OFF. delayed return traverse
UNABLE TO DO THE HOME POSITION RETURN position mode
OPERATION. (MDYT).
SWITCH TO THE MANUAL OPERATION AND DO THE
POSTURE ACTION OPERATION.
EXTRACT SIDE END (LS-1) IS OFF.
DO THE PS OPERATION.
CHANGE THE PS SETTING SCREEN AND DO THE PS
OPERATION.
USER PROGRAM CONVERSION HAS NOT CORRECTLY
FINISHED.
USER PROGRAM MAY HAVE NOT CONVERTED OR
THERE IS PROGRAMING ERROR.
OPERATION ERROR(200)
BECAUSE THE MOLD OPEN COMPLETE(MO) HAS BEEN
TURN OFF,STEP GO / RETURN CANNOT BE DONES.
CHECK INPUT FROM THE IMM.
BECAUSE THE IMM SAFETY DOOR(MD) HAS BEEN TURN
OFF,STEP GO / RETURN CANNOT BE DONES.
CHECK INPUT FROM THE IMM.
BECAUSE THE RELEASE SIDE DESCENT(RD) HAS BEEN
TURN OFF,STEP GO / RETURN CANNOT BE DONES.
CHECK INPUT SIGNAL FROM OUTSIDE.
UNABLE TO START AUTOMATIC OPERATION ON THE
[CONDITION] SCREEN.
BREAK [CONDITION] SCREEN MODE AND THEN MAKE
AUTOMATIC OPERATION.
FAN STOP WARNING
FAN IN THE SERVO DRIVER HAS STOPPED.
CHECK THE SERVO DRIVER.
16-10 DOC. IM 79003000T

ALARM MESSAGES
17. ALARM MESSAGES

17-1. Alarm Function
If a problem occurs in the unloader (e.g. during automatic or manual operation or when the
power is turned on), an alarm message is displayed on the EL screen.
There are the following types of alarms: SYSTEM ALARM, SPC ALARM, LIMIT SWITCH
ERROR ALARM, IMM INPUT ERROR ALARM, CYCLE OVER ALARM, CHUCKING
ERROR, PRODUCT DROPPING, and PRODUCT RELEASE ERROR.
The stop conditions when an alarm occurs can be classified into the following three types:
Alarm Description
Step temporary stop alarms The conditions for carrying out the next operation during automatic
operation are not set. When the conditions are set, automatic
operation continues.
Automatic stop alarms When there is a problem in starting in automatic mode or continuing
automatic operations.
After automatic operation has been stopped, confirm the cause of the
alarm. You can start in automatic mode again if the cause has been
eliminated.
All stop alarms Failure to stop operation immediately is dangerous.
Cancel the alarm by pressing the button on the unloader
pendant after manually setting the molding machine to a state other
than fully automatic, or so that the safety door is open.
* However for system alarms (servo driver error etc.) the power
switch must be turned off then on again.
Display the alarm number and alarm type. Pressing [display OFF] button
temporarily turns off the alarm
display.
Pressing [reset] button clears the
screen display.
Displays details of the alarm.
Displays the check items.
Two or more displays are switched

with the alarms.
Displays instructions for how to

clear the setting.
DOC. IM 79003000T 17-1

Alarm Types
Stopping
Alarm name Description
method
This type of alarm includes control system failure,

data failure, cut in harness, communications
SYSTEM
errors, etc. If such an error occurs, error messages All stop*
System alarm
ALARM
will be given when the power is turned on or
while data is being read out.
This alarm indicates that a problem has occurred

SPC ALARM All stop*
in the axis control circuit or in the drive system.
All stop or
LIMIT SWITCH This alarm indicates that a problem has occurred
automatic
ERROR ALARM in an unloader limit switch.
stop
This alarm indicates that a problem has occurred All stop or

IMM INPUT
in the input signal (interlock signal) from the automatic
ERROR ALARM
molder. stop
This alarm indicates that, during automatic

CYCLE OVER operation, the condition wait mode is continuing Not stopped
ALARM even though the set time on the cycle over timer (warning only)
Table alarm
(T23) has elapsed.
This alarm indicates that the extraction of the Step

CHUCKING
product or the runner inside the mold has not gone temporary
ERROR
well. stop
This alarm indicates that the product has been

PRODUCT dropped after product extraction, during product
All stop *2
DROPPING transport to the release side or before the carriage
unit has moved away from the mold.
PRODUCT This alarm indicates that the product confirmation

Automatic
RELEASE limit switch does not turn off during traverse
stop
ERROR return after product release.
* Switch the power switch off then on again when restarting.

*2 To clear this alarm, set the unloader to manual mode, open the safety door of the molding
machine, and set the reset switch of the unloader to ON.
17-2 DOC. IM 79003000T

ALARM MESSAGES
17-2. Clearing Method

Under automatic operation, a buzzer sounds. Setting the unit to manual operation will turn off
the buzzer.
Clearing Step Temporary-stop Alarms
If trouble occurs during automatic operation, the alarm sounds instantly and an alarm screen
is displayed.
* The unloader stops its action but automatic running continues.
1. Trace the cause of the alarm displayed in the alarm display screen and eliminate it.
2. Start automatic operation.
WARNING
When an cause must be investigated with the movement range of the unloader, set the
selector switch to "MANU".
Clearing Automatic Stop Alarms

is displayed.
* Automatic operation will be stopped.
1. Set the operation switching switch to "MANU".
2. Trace the cause of the alarm displayed in the alarm screen and eliminate it.
3. Return the unloader to the home position.
4. Set the operation switching switch to "AUTO" and start automatic operation.
Clearing All Stop Alarms
is displayed.
* Automatic operation will be stopped.
* Master-stop alarm displays "■CANCELLATION METHOD■".
Pressing the displayed key recovers from the alarm condition.
Pressing the check item display button displays the check items.
DOC. IM 79003000T 17-3

• Clearing system alarm
1. Set the operation switching switch to "MANU".
2. Turn off the power switch.
3. Trace the cause of the alarm displayed in the alarm screen and eliminate it.
4. Turn on the power switch.
6. Set the operation switching switch to "AUTO" and start automatic operation.
• Clearing table alarm: product drop, product release error, etc.

1. Set the molding machine to "MANU".
2. Set the molder to Semi-automatic or Manual, or so that the safety door is closed.
3. Check the cause of the alarm displayed in the alarm screen and remove the cause.
4. Press the key on the pendant to cancel the alarm.

6. Set the molder to "AUTO" and start automatic operation.
17-4 DOC. IM 79003000T

ALARM MESSAGES
17-3. System Alarm List

Alarm No. / Message Check item
(Serious damage)
The main board requires replacement.
(Serious damage)
The main board requires replacement.
Momentary stop was detected. Make sure
that the power supply voltage is OK.
Turn on the power if the power supply has
no problem.
Pendant and interlock board require
replacement if turning on the power does not
restore normal operation to the system.
SYSTEM ALARM(04) OPERATION SYSTEM DOWNLOAD THE OPERATION

ERROR PROGRAM.
AN ERROR IS FOUND IN THE SYSTEM DATA.
SYSTEM ALARM(07) SEQUENCER SYSTEM CHECK THE PENDANT P.C.B. AND IF
ERROR ANY TROUBLE IS FOUND, CHANGE
AN ERROR IS FOUND IN THE SEQUENCER IT.
SYSTEM.
ON THE PENDANT P.C.B.
SYSTEM ALARM(08) BATT. VOL. DROP. CHANGE THE BATTERY.
BACK-UP BATTERY IS RUNNING DOWN. (THIS BATTERY IS NOT AN SOLD AT
STORES. PLEASE ORDER TO STAR.)
SYSTEM ALARM(12) PENDANT RAM ERROR CHANGE THE PENDANT
PENDANT P.C.B. RAM ERROR. P.C.B.(P510).
SYSTEM ALARM(13) PENDANT RAM ERROR CHANGE THE PENDANT

PENDANT P.C.B. RAM ERROR. P.C.B.(P510).
SYSTEM ALARM(14) MS-NET COMM. ERR0R CHECK THE P.C.B. LED, THE
MS-NET COMMUNICATION ERROR COMMUNICATION HARNESS AND
POWER.
IF THE LED IS KEPT ON
LIGHTING-UP OR IS KEPT ON
BEING-OFF, THE P.C.B. IS
DEFECTIVE.
SYSTEM ALARM(15) SEQUENCER BACKUP REPLACE THE PENDANT P.C.B..
RAM ERROR
AN ERROR IS FOUND IN THE ELECTRONIC
COMPONENTS (SHARED RAM) ON THE
PENDANT P.C.B.
DOC. IM 79003000T 17-5

SYSTEM ALARM (17) TABLE FL-ROM ERROR DOWNLOAD THE SEQUENCE DATA.
AN ERROR IS FOUND IN THE FLASH ROM TO
WHICH THE TABLE DATA IS REGISTERED.
SYSTEM ALARM (19) BACKUP DATA ERROR READ THE FILE FROM THE SETUP
AN ERROR IS FOUND IN THE CONTENTS OF CHANGE DATA OR CARRY OUT
BACKUP DATA. DATA SETTING.
PRESS THE RESET KEY.
17-6 DOC. IM 79003000T

ALARM MESSAGES
17-4. SPC Alarm List

SPC ALARM(01) ROM/RAM ERROR. CHANGE THE SERVO DRIVER.

SERVO DRIVER ROM OR RAM ERROR.
SPC ALARM(02) MS-NET COMM. ERROR. CHECK THE P.C.B.

MS-NET COMMUNICATION ERROR. LED,COMMUNICATIONCABLE
AND POWER.
DEFECTIVE.
SPC ALARM(03) MOTOR VOLTAGE DROP. CHECK THE POWER,AND THE

THE MOTOR DRIVE POWER DROPPED TO CABLE WIRING AND
140V OR LESS. CONNECTION.
IF THOSE HAVE NO
TROUBLE,CHANGE THE
INVERTER UNIT(SPC401).
SPC ALARM(04) ENCODER INPUT ERROR. CHECK THE ENCODER AND

THE ENCODER INPUT PULSE ERROR. ENCODER CABLE WIRING AND
CONNECTION.
IF THOSE HAVE NO TROUBLE,
CHANGE THE TRAVERSE MOTOR
OR INVERTER UNIT(SPC401).
SPC ALARM(05) VERLOAD ERROR. CHECK THE ENCODER CABLE

MOTOR POWER OFF, OVERLOAD ERROR. WIRING AND CONNECTION, AND
ENCODER INPUT PULSE ERROR OR THE MECHANICAL OVERLOAD.
TRAVERSE MOTOR CAN NOT ROTATE. IF THOSE HAVE NO TROUBLE,
CHANGE THE TRAVERSE MOTOR
OR INVERTER UNIT(SPC401).
SPC ALARM(06) MOTOR THERMAL TRIP. CHECK THE THERMAL

THE TRAVERSE MOTOR THERMAL INPUT IS INPUT(OTB401, OTB480A) WIRING
OFF. AND CONNECTION.
SPC ALARM(07) MOTOR OVER CURRENT. CHANGE THE INVERTER UNIT

30A OR MORE HAS RUN THROUGH THE (SPC401).
TRAVERSE MOTOR
DOC. IM 79003000T 17-7

SPC ALARM(08) HOME POS. LS ERR. CHECK HOME-POSITION

HOME-POSITION LIMIT IS NOT OFF DURING LIMIT/WIRING.
HOME-POSITION SEARCH OPERATION. ALSO CHECK
CONNECTION/WIRING OF
ENCODER/ENCODER HARNESS.
EXCHANGE SERVO BOARD
(SVC401) OR SERVO DRIVER IF
THERE IS NO PROBLEM.
HOME-POSITION LIMIT IS NOT OFF AT A LIMIT/WIRING.
DISTANCE FROM HOME POSITION. ALSO CHECK
CONNECTION/WIRING OF
HOME-POSITION LIMIT IS OFF WHEN THE LIMIT/WIRING. ALSO CHECK
ARM REACHES THE HOME POSITION. CONNECTION/WIRING OF
TURN OFF THE POWER.
SPC ALARM(11) OVERRUN LS ON. CHECK THE OPERATION STATE,
THE OVERRUN LS IS ON. WIRING CONDITION, AND POINT
SETTING VALUE OF THE
OVERRUN LS.
RELEASE THE ALARM WITH
[RESET] KEY AND RETURN TO
NORMAL OPERATION WITH FREE
OPERATION OR HOME POSITION
RETURN.
SPC ALARM(12) SERVO DRIVER ERROR. CHECK THE ERROR DETAIL AND
SERVO DRIVER ERROR. THEN TURN OFF THE POWER.
AFTER MORE THAN 30 SECONDS,
TURN ON THE POWER AGAIN.
17-8 DOC. IM 79003000T

ALARM MESSAGES
SPC ALARM(14) DEVIATION ALARM. CHECK WIRING/CONNECTION OF

THE VALUE OF STANDING PULSE OF ENCODER HARNESS.
DEVIATION COUNTER EXCEEDED THE ALSO CHECK THE MECHANICAL
RATED VALUE. OVERLOAD.
EXCHANGE SERVO BOARD OR
SERVO DRIVER IF THERE IS NO
PROBLEM.
SPC ALARM(15) REGENERATION ERROR. SET THE

THE REGENERATIVE LOAD EXCEEDED THE ACCELERATION/DECELERATION
LIMIT. TIME LONGER.
SPC ALARM(16) POWER VOLTAGE DROP. CHECK THE POWER SUPPLY
THE MAIN CIRCUIT POWER SUPPLY VOLTAGE.
VOLTAGE DROPS.
SPC ALARM(17) ENCODER ERROR. CHECK THE ENCODER HARNESS
THE ENCODER INPUT ERROR. AND CONNECTOR.
SPC ALARM(18) ELEC. THERMAL ERROR. CHECK THE MECHANICAL
THE OVERHEAT PROTECTION CIRCUIT IS OVERLOAD.
WORKING.
SPC ALARM(19) SERVO DRIVER EXCHANGE THE SERVO DRIVER.
COMMUNICATION ERROR
COMMUNICATION ERROR BETWEEN AXIS
CPU AND MOTION CPU WAS DETECTED.
SPC ALARM(20) IPM ERROR. CHECK THE POWER LINES.
THE OVERCURRENT PROTECTION CIRCUIT
IS WORKING.
SPC ALARM(21) SPEED ERROR. CHECK THE ENCODER HARNESS
THE MOTOR ROTATION SPEED EXCEEDED AND CONNECTOR.
THE LIMIT.
SPC ALARM(22) SERVO DRIVER CHECK THE SERVO DRIVER.
DETECTION ERROR
WRONG SERVO DRIVER IS USED.
SPC ALARM(23) HIGH VOLTAGE ERROR. CHECK THE POWER VOLTAGE
THE SERVO DRIVER POWER VOLTAGE IS FOR THE SERVO DRIVER.
TOO HIGH.
SPC ALARM(24) OVER CURRENT ERROR. CHECK SERVO DRIVER, SERVO
THE FEED BACK CURRENT IS TOO HIGH. MOTOR, THE POWER HARNESS.
SPC ALARM(25) OVER CURRENT ERROR. REPLACE THE SERVO DRIVER.
THE FEED BACK CURRENT IS EXCESSIVE
AT POWER ON.
DOC. IM 79003000T 17-9

SPC ALARM(26) IL401Mi ERROR. CHECK THE MOLD PULSE INPUT

THE MOLD PULSE INPUT P.C.B. ERROR. THE P.C.B.(IL401Mi).
MOLD PULSE INPUT P.C.B.(IL401Mi)
COUNTER RESETTING WAS WRONG.
SPC ALARM(27) CORRECTION OVER. CONFIRM THE POINT SETTING
THE CHUCKING POSITION CORRECTION VALUE.
SETTING VALUE EXCEEDED THE LIMIT.
SPC ALARM(28) AXIS CONNECTION ERR. CHECK ROTARY SWITCH OF
THE SERVO DRIVER IS NOT WHERE IT WAS SERVO DRIVER, SETTING OF DIP
SUPPOSED TO BE WHEN POWER IS TURNED SWITCH OF SERVO BOARD, OR
ON. SETTING OF INITIAL DATA.
ALSO CHECK THE CONNECTION
OF COMMUNICATION HARNESS.
SPC ALARM(29) AXIS ANSWER ERROR. CHECK ROTARY SWITCH OF
NO ANSWER FROM THE SERVO DRIVER. SERVO DRIVER, SETTING OF DIP
SWITCH OF SERVO BOARD, OR
SETTING OF INITIAL DATA. ALSO
CHECK THE CONNECTION OF
COMMUNICATION HARNESS.
SPC ALARM(30) AXIS DIP SW. ERR. THE SERVO DRIVER ROTARY
AXIS DIP SWITCH SETTNG ERROR. THE SWITCH, SERVO P.C.B. DIP SWITCH
SERVO DRIVER OR SERVO P.C.B. IS SETTING OR INITIAL DATA
CONNECTED TO THE AXIS WHICH IS NOT SETTING IS WRONG.
IN USE. CHECK THEM AND CHANGE
PROPERLY.
SPC ALARM(31) ABSOLUTE VOLTAGE LOW. CHANGE THE BATTERY QUICKLY.

VOLTAGTE OF LITHIUM BATTERY FOR (THIS BATTERY IS NOT AN SOLD
ABSOLUTE ENCODER'S DATA BACK UP IS AT STORES. PLEASE ORDER TO
GETTING LOW. STAR.)
* For absolute specifications. (Optional)
* Fx: Standard specifications
SPC ALARM(32) ABSOLUTE HOME DO HOME POSITION SETTING
POSITION IS NOT SET. OPERATION.
HOME POSITION OF ABSOLUTE ENCODER * For absolute specifications. (Optional)
IS NOT SET. * Fx: Standard specifications
SPC ALARM(33) SERVO DRIVER EXCHANGE THE SERVO DRIVER.
COMMUNICATION ERROR
COMMUNICATION ERROR BETWEEN AXIS
CPU AND MOTION CPU WAS DETECTED.
17-10 DOC. IM 79003000T

ALARM MESSAGES
SPC ALARM(34) IPM TEMP. ERROR COUNT SLOW DOWN THE OPERATION
ERROR 1 SPEED OR SET THE
IPM TEMPERATURE EXCEEDED THE LIMIT. ACCELERATION / DECELERATION
TIME LONGER.
SPC ALARM(35) ENCODER ERROR. COUNT CHECK THE SERVO MOTOR.
ERROR 1
ONE ROTATION POSITION DATA
DEVIATION (CE1) FROM AN ENCODER WAS
DETECTED.
ERROR 2
AB PHASE COUNT ERROR (CE2) FROM THE
AN ENCODER WAS DETECTED.
SPC ALARM(37) ENCODER ERROR. Z PHASE CHECK THE SERVO MOTOR.
SIGNAL ERROR
Z PHASE SIGNAL ERROR (ZE) FROM AN
ENCODER WAS DETECTED FROM AN
ENCODER.
SPC ALARM(38) ENCODER ERROR. CS CHECK THE SERVO MOTOR.
PHASE SIGNAL ERROR
CS PHASE SIGNAL ERROR (CSE) FROM AN
ENCODE WAS DETECTED.R
SPC ALARM(39) ENCODER ERROR. CHECK SERVO MOTOR, SERVO
RECEIVE TIME-OUT DRIVER, ENCODER HARNESS,
UNABLE TO RECEIVE A SIGNAL FROM THE AND CONNECTOR.
ENCODER.
SPC ALARM(40) ENCODER ERROR. CHECK SERVO MOTOR, SERVO
RECEIVE DATA ERROR DRIVER, ENCODER HARNESS,
ERROR SIGNAL WAS DETECTED FROM AN AND CONNECTOR.
ENCODER.
SPC ALARM(41) ENCODER ERROR. COMM. CHECK THE SERVO DRIVER.
IC ACCESS ERROR
AN ERROR WAS DETECTED IN
COMMUNICATION CONFIRMATION
(ACCESS CHECK) OF ENCODER
COMMUNICATION IC.
ERROR
COUNT ERROR (CE) WAS DETECTED FROM
ENCODER.
DOC. IM 79003000T 17-11

SPC ALARM(43) ENCODER ERROR. FULL CHECK SERVO MOTOR AND

ABS STATUS ERROR UNLOADER.
ROTATION (FS) OF SERVO MOTOR WAS
DETECTED WITHOUT AN INSTRUCTION
WHEN TURNING ON THE POWER.
SPC ALARM(44) ENCODER ERROR. CHECK THE SERVO MOTOR.
COUNTER OVERFLOW
COUNTER OVERFLOW (OF) WAS DETECTED
FROM THE ENCODER.
SPC ALARM(45) ENCODER ERROR. ID CHECK THE SERVO MOTOR TYPE.
ERROR
DISPARATE ENCODER ID FROM AN
ENCODER WAS RECEIVED.
SPC ALARM(46) COLLISION DETECTION TURN OFF THE POWER.
COLLISION OF MACHINE DETECTED. AND GO TO A SAFE OPERATING
AREA IN FREE OPERATION.
THEN CHECK IF THERE IS NO
PROBLEM IN THE MACHINE.
SPC ALARM(47) MS-NET RECEIVING ERR. CHECK THE P.C.B. LED, THE
MS-NET RECEIVING ERROR WAS COMMUNICATION HARNESS AND
DETECTED. POWER.
DEFECTIVE.
SPC ALARM(48) MOTOR POWER CHECK THE SERVO MOTOR, THE
DETECTION ERR. SERVO DRIVER, AND THE POWER
MOTOR POWER CONNECTION WAS NOT HARNESS.
DETECTED.
UNPLUGGED PLUG, BROKEN WIRE, OR
FAULT DRIVER MAY HAVE CAUSED THE
TROUBLE.
17-12 DOC. IM 79003000T

ALARM MESSAGES
17-5. Table Alarm List

ALARM(01) LS DEFECT. LS-3S IS NOT OFF. CHECK THE LS-3S AND RELATIVE
THE RUNNER SIDE ARM ASCENT WIRING.
END(LS-3S)IS NOT OFF.
LS-3S IS IN DISORDER.
ALARM(02) LS DEFECT. LS-3 IS NOT OFF. CHECK THE LS-3 AND RELATIVE
THE PRODUCT SIDE ARM ASCENT WIRING.
END(LS-3) IS NOT OFF.
LS-3 IS IN DISORDER.
ALARM(03) LS DEFECT. ASCENT END & CHECK THE ASCENT END LS,
MOLD-OPEN-COMPLETE ARE RELATIVE WIRING AND INPUT
OFF. FROM THE IMM (MO).
THE ASCENT END(LS-3, LS-3S) AND
MOLD-OPEN- COMPLETE(MO) ARE OFF AT
THE SAME TIME. THE ASCENT END IS IN
TROUBLE.
ALARM(04) LS DEFECT.THE RUNNER SIDE CHECK THE LS-3S AND RELATIVE
ARM ASCENT END LS-3S IS OFF. WIRING.
THE RUNNER SIDE ARM ASCENT
END(LS-3S)IS OFF, WHILE THE RUNNER
SIDE ARM MODE(MDS) IS NOT IN USE.
ALARM(05) LS DEFECT. THE PRODUCT CHECK THE LS-3 AND RELATIVE
SIDE ARM ASCENT END LS-3 IS WIRING.
OFF.
THE PRODUCT SIDE ARM ASCENT
END(LS-3)IS OFF, WHILE THE PRODUCT
SIDE ARM MODE (MDW) IS NOT IN USE.
ALARM(06) LS DEFECT. THE RUNNER SIDE LS-3S IS IN DISORDER.
ARM ASCENT END LS-3S IS OFF. CHECK THE LS-3S AND RELATIVE
THE RUNNER SIDE ARM ASCENT WIRING.
END(LS-3S)IS NOT ON, WHILE THE RUNNER
SIDE ARM IS AT THE ASCENT END.
ALARM(07) LS DEFECT. THE PRODUCT CHECK THE LS-3 AND RELATIVE
SIDE ARM ASCENT END LS-3 IS WIRING.
OFF.
THE PRODUCT SIDE ARM ASCENT
END(LS-3)IS NOT ON, WHILE THE PRODUCT
SIDE ARM IS AT THE ASCENT END.
LS-3 IS IN DISORDER.
DOC. IM 79003000T 17-13

ALARM(08) LS DEFECT. THE RUNNER SIDE CHECK THE LS-3S, RELATIVE

ARM ASCENT END LS-3S IS ON. WIRING AND THE SETTING
THE RUNNER SIDE ARM ASCENT VALUE OF THE RUNNER SIDE
END(LS-3S) IS ON, WHILE THE RUNNER VERTICAL AXIS.
SIDE ARM IS AT THE DESCENT END.LS-3S IS
DEFECTIVE OR CHUCKING POSITION
SETTING ERROR.
ALARM(09) LS DEFECT. THE PRODUCT CHECK THE OPERATION STATE
SIDE ASCENT END LS-3 IS ON. AND WIRING CONDITION OF LS-3,
THE PRODUCT SIDE ARM ASCENT AND THE PRODUCT VERTICAL
END(LS-3) IS ON, WHILE THE PRODUCT AXIS SETTING VALUE.
SIDE ARM IS AT THE DESCENT END.LS-3 IS
DEFECTIVE OR CHUCKING POSITION
SETTING ERROR.
ALARM(10) LS DEFECT. CYCLE START & CHECK THE CYCLE START
MOLD-OPEN-COMPLETE ARE OUTPUT, RELAY CIRCUIT,
OFF. MOLD-OPEN-COMPLETE CIRCUIT
THE MOLD-OPEN-COMPLETE(MO) IS OFF OF IMM, WIRING OF INTERLOCK
BEFORE THE CYCLE START(RY-3) IS NOT SIGNAL BETWEEN UNLOADER
OUTPUT. THE INPUT FROM IMM ERROR. AND IMM.
ALARM(11) LS DEFECT. SAFETY HOOK CHECK THE LS-11 AND RELATIVE
RETURN END LS-11 IS OFF. WIRING.
THE HOOK RELEASE END(LS-11) IS IN
DISORDER.
ALARM(12) LS DEFECT. EXTRACT, CHECK THE LS ON THE TRAVERSE
RELEASE, ASCENT END LS ARE AND ASCENT END AND RELATIVE
OFF. WIRING.
THE EXTRACT SIDE AREA(LS-10),ASCENT
END(LS-3, LS-3S) AND RELEASE SIDE
AREA(LS-12) ARE OFF AT THE SAME TIME.
THE TRAVERSE LS AND ASCENT END LS
ARE IN DISORDER.
ALARM(13) LS DEFECT. EXTRACT SIDE & CHECK THE LS-10, LS-12 AND
RELEASE SIDE LS ARE ON. RELATIVE WIRING.
THE EXTRACT SIDE AREA(LS-10) AND
RELEASE SIDE AREA(LS-12) ARE ON AT THE
SAME TIME. THE TRAVERSE LIMIT IS IN
DISORDER.
17-14 DOC. IM 79003000T

ALARM MESSAGES
ALARM(14) SETTING ERROR. EXTRACT CHECK THE LS-10 AND RELATIVE

SIDE AREA(LS-10) IS OFF. WIRING FIRST.
THE EXTRACT SIDE AREA(LS-10) IS NOT THEN, CHANGE THE SET VALUE
ON, WHILE THE CARRIAGE UNIT IS AT THE OF THE TRAVERSE AXIS.
EXTRACT SIDE STAND-BY POSITION. LS-10
IS DEFECTIVE OR EXTRACT SIDE
STAND-BY POSITION SETTING ERROR.
ALARM(15) SETTING ERROR. RELEASE CHECK THE LS-12, RELATIVE
SIDE AREA(LS-12) IS OFF. WIRING AND THE SETTING
THE RELEASE SIDE AREA(LS-12) IS NOT ON, VALUE OF THE TRAVERSE AXIS.
WHILE THE CARRIAGE UNIT IS AT THE
RELEASE SIDE AREA. LS-12 IS DEFECTIVE
OR TRAVERSE TEACH SETTING ERROR.
ALARM(16) LS DEFECT. POSTURE RETURN CHECK THE POSTURE RETURN
END AND ACTION END ARE ON. END, ACTION END AND RELATIVE
THE POSTURE RETURN END(LS-8) AND WIRING.
POSTURE ACTION END(LS-9) ARE ON AT
THE SAME TIME. THE POSTURE LS IS
DEFECTIVE.
ALARM(17) LS DEFECT. INTERFERENCE RETURN TO THE NORMAL
AVOIDANCE(LS-33) IS ON. OPERATION BY FREE OPERATION.
THE INTERFERENCE AVOIDANCE(LS-33) IS
ON.
ALARM(18) LS DEFECT. AIR PRESSURE(PS) CHECK THE COMPRESSOR, AIR
IS OFF. UNIT PRESSURE, AIR PRESSURE
THE AIR PRESSURE SWITCH(PS) IS OFF. SWITCH AND RELATIVE WIRING.
LOW AIR PRESSURE ERROR.
ALARM(19) LS DEFECT. RELEASE SIDE CLOSE THE RELEASE SIDE
SAFETY(OD) IS OFF. SAFETY GUARD DOOR SURELY.
THE RELEASE SIDE SAFETY GUARD DOOR CHECK THE INTERLOCK SIGNAL
IS OPENED. WIRING WHEN THE (OD) IS NOT
ON.
ALARM(20) INTERLOCK SIGNAL ERROR. CHECK THE WIRING BETWEEN
IMM SAFETY DOOR(MD) IS OFF. THE IMM AND UNLOADER WHEN
IMM SAFETY DOOR IS OPENED. UNABLE TO MD IS NOT ON WITH THE IMM
OPERATE TO DESCEND THE ARM AT SAFETY DOOR AT
EXTRACT SIDE. OPERATION/ANTI-OPERATION
SIDES COMPLETELY CLOSED.
DOC. IM 79003000T 17-15

ALARM(21) MOLD OPEN END TIME OVER. CHECK THE CYCLE START
THE IMM MOLD OPEN COMPLETE(MO) IS SIGNAL OUTPUT, RELAY CIRCUIT,
NOT OFF, WHILE THE UNLOADER OUTPUTS IMM MOLD OPEN
THE CYCLE START SIGNAL(RY3). COMPLETECIRCUIT AND
INTERLOCK SIGNAL WIRING
BETWEEN THE IMM AND
UNLOADER.
ALARM(22) INTERLOCK SIGNAL ERROR. CHECK THE IMM CIRCUIT OF
MOLD OPEN COMPLETE AND MOLD-OPEN-COMPLETE AND
MOLD CLOSE COMPLETE MOLD-CLOSE-COMPLETE, THE
CONCURRENTLY ON. INTERLOCK SIGNAL WIRING
THE IMM MOLD-OPEN-COMPLETE(MO) AND BETWEEN THE IMM AND
MOLD-CLOSE-COMPLETE(MC) ARE ON AT UNLOADER.
THE SAME TIME. THE INPUT FROM THE
IMM ERROR.
ALARM(23) PRODUCT DROP. LS-4 IS OFF. CHECK THE PRODUCT
THE PRODUCT IS RELEASED WHILE IT IS CONFIRMATION LS-4 AND
FED TO THE RELEASE SIDE. RELATIVE WIRING.
ALARM(24) PRODUCT DROP. LS-4T IS OFF. CHECK THE PRODUCT

THE PRODUCT IS RELEASED WHILE IT IS CONFIRMATION WITHIN CHUCK
FED TO THE RELEASE SIDE. LS-4T AND RELATIVE WIRING.
ALARM(25) PRODUCT DROP. THE VACUUM CHECK THE SUCTION PADS AND
DETECTION PRESSURE-1(VAC1) IS OFF. RELATIVE PIPING FIRST.
THE PRODUCT IS RELEASED WHILE IT IS THEN,CHECK THE VACUUM
FED TO THE RELEASE SIDE. GENERATOR, VALUE OF THE
VACUUM DETECTION PRESSURE-1
AND RELATIVE WIRING.
ALARM(26) RUNNER DROP. LS-4S IS OFF. CHECK THE LS-4S AND RELATIVE
THE RUNNER IS RELEASED WHILE IT IS FED WIRING.
TO THE RUNNER RELEASE POSITION.
DETECTION PRESSURE-2(VAC2) IS OFF. RELATIVE PIPING FIRST.
THE PRODUCT IS RELEASED WHILE IT IS THEN,CHECK THE VACUUM
FED TO THE RELEASE SIDE. GENERATOR, VALUE OF THE
17-16 DOC. IM 79003000T

ALARM MESSAGES
DETECTION PRESSURE-3(VAC3) RELATIVE PIPING FIRST.
IS OFF. THEN, CHECK THE VACUUM
THE PRODUCT IS RELEASED WHILE IT IS GENERATOR, VALUE OF THE
FED TO THE RELEASE SIDE. VACUUM DETECTION PRESSURE-3
ALARM(29)CHUCKING ERROR. LS-4 IS OFF. CHECK THE LS-4 AND RELATIVE
THE PRODUCT CONFIRMATION(LS-4) IS WIRING.
OFF.
THE CHUCK IS MIS-OPERATED.
ALARM(30)CHUCKING ERROR. LS-4T IS OFF. CHECK THE LS-4T AND RELATIVE
THE PRODUCT CONFIRMATION WITHIN WIRING.
CHUCK(LS-4T) IS OFF.
ALARM(31)CHUCKING ERROR. THE CHECK THE SUCTION PADS AND
VACUUM DETECTION PIPING FIRST.
PRESSURE-1(VAC1) IS OFF. THEN,CHECK THE VACUUM
THE VACUUM DETECTION GENERATOR, VALUE OF THE
PRESSURE-1(VAC1) IS OFF VACUUM DETECTION PRESSURE-1
THE CHUCK IS MIS-OPERATED. AND RELATIVE WIRING.
ALARM(32)CHUCKING ERROR. LS-4S IS OFF. CHECK THE LS-4S AND RELATIVE
THE RUNNER CONFIRMATION(LS-4S) IS WIRING.
OFF.
PRESSURE-2(VAC2)IS OFF. THEN,CHECK THE VACUUM
DOC. IM 79003000T 17-17

ALARM(35) PRODUCT RELEASE ERROR. CHECK THE LS-4 AND RELATIVE

LS-4 IS ON. WIRING.
THE PRODUCT CONFIRMATION(LS-4) IS
NOT OFF.
THE PRODUCT IS UNSUCCESSFULLY
RELEASED.
17-18 DOC. IM 79003000T

ALARM MESSAGES
ALARM(36) PRODUCT RELEASE ERROR. CHECK THE LS-4T AND RELATIVE

LS-4T IS ON. WIRING.
THE PRODUCT CONFIRMATION WITHIN
CHUCK(LS-4T) IS NOT OFF. THE PRODUCT
IS UNSUCCESSFULLY RELEASED.
ALARM(37) PRODUCT RELEASE ERROR. CHECK THE VACUUM PRESSURE
THE VACUUM DETECTION SENSOR, VALUE OF THE VACUUM
PRESSURE-1(VAC1) IS ON. DETECTION PRESSURE-1 AND
THE VACUUM DETECTION RELATIVE WIRING.
PRESSURE-1(VAC1) NOT OFF. THE
PRODUCT IS UNSUCCESSFULLY RELEASED.
ALARM(38) RUNNER RELEASE ERROR. CHECK THE LS-4S AND RELATIVE
LS-4S IS ON. WIRING.
THE RUNNER CONFIRMATION(LS-4S) IS
NOT OFF. THE RUNNER IS
UNSUCCESSFULLY RELEASED.
PRESSURE-2(VAC2) NOT OFF.
THE PRODUCT IS UNSUCCESSFULLY
RELEASED.
PRESSURE-3(VAC3) NOT OFF.
ALARM(41) LS DEFECT. ROTATION ACTION CHECK THE LS-14, LS-15 AND
END AND RETURN END ARE RELATIVE WIRING.
ON.
THE ROTATION RETURN END(LS-14) AND
ACTION END(LS-15) ARE ON AT THE SAME
TIME.
ALARM(42) LS DEFECT. RELEASE SIDE CHECK THE IMM
AREA AND MOLD OPEN ARE MOLD-OPEN-COMPLETE CIRCUIT
OFF. AND INTERLOCK SIGNAL WIRING
THE RELEASE SIDE AREA(LS-12) AND BETWEEN THE IMM AND
MOLD-OPEN-COMPLETE(MO) ARE OFF AT UNLOADER.
THE SAME TIME.
DOC. IM 79003000T 17-19

ALARM(43) LS DEFECT. EXTRACT SIDE CHECK THE LS-1 AND LS-2 AND
AND RELEASE SIDE AREA ARE RELATIVE WIRING.
ON.
THE EXTRACT SIDE(LS-1) AND RELEASE
SIDE (LS-2) ARE ON AT THE SAME TIME.
ALARM(44) LS DEFECT. POSTURE RETURN CHECK THE SOLENOID VALVE
END LS-8 IS OFF. SWITCHING SITUATION WHEN
THE POSTURE RETURN END(LS-8) IS NOT THE POSTURE RETURN
ON. SIGNAL(V4R) IS OUTPUT.
ALSO CHECK THE LS-8 AND
RELATIVE WIRING.
ALARM(45) LS DEFECT. EXTRACT SIDE, CHECK THE TRAVERSE LS,
RELEASE AREA AND ASCENT ASCENT END LS AND RELATIVE
END LS ARE OFF. WIRING.
THE EXTRACT SIDE(LS-1), RELEASE SIDE
AREA(LS-12) AND ASCENT END(LS-3, LS-3S)
ARE OFF AT THE SAME TIME. THE
TRAVERSE LIMIT AND ASCENT END LIMIT
ARE IN DISORDER.
ALARM(46) LS DEFECT. EXTRACT SIDE CHECK THE LS-1, LS-12 AND
AND RELEASE SIDE AREA ARE RELATIVE WIRING.
ON.
THE EXTRACT SIDE(LS-1) AND RELEASE
SIDE AREA(LS-12) ARE ON AT THE SAME
TIME. TRAVERSE LIMIT IN DISORDER.
ALARM(47) SETTING ERROR. EXTRACT CHECK THE OPERATION STATE
SIDE(LS-1) IS OFF. AND WIRING CONDITION OF LS-1
THE EXTRACT SIDE(LS-1) IS NOT ON, LIMIT FIRST AND THEN CHANGE
WHILE THE CARRIAGE UNIT MOVED TO THE TRAVERSE AXIS SETTING
THE EXTRACT SIDE STAND-BY POSITION. VALUE.
THE EXTRACT SIDE STANDBY POSITION
SETTING OR LS-1 IS IN DISORDER.
ALARM(49) LS DEFECT. ASCENT END AND CHECK THE POSTURE RETURN
POSTURE RETURN END ARE END LS AND RELATIVE WIRING.
OFF.
ASCENT END(LS-3, LS-3S) AND POSTURE
RETURN END(LS-8) ARE OFF AT THE SAME
TIME. THE POSTURE LS DEFECT.
17-20 DOC. IM 79003000T

ALARM MESSAGES
DETECTION PRESSURE-4(VAC4) RELATIVE PIPING FIRST.
IS OFF.
THEN,CHECK THE VACUUM
THE PRODUCT IS RELEASED WHILE IT IS
GENERATOR, VALUE OF THE
FED TO THE RELEASE SIDE.
PRESSURE-4(VAC4) IS OFF. VACUUM DETECTION PRESSURE-4
PRESSURE-4(VAC4) NOT OFF. THE
PRODUCT IS UNSUCCESSFULLY RELEASED.
ALARM(53) SETTING ERROR. EXTRACT CHECK THE LS-10 LIMIT SWITCH
SIDE AREA(LS-10) IS OFF. AND RELATIVE WIRING FIRST.
THE EXTRACT SIDE AREA(LS-10) IS NOT THEN, CHANGE THE SET VALUE
ON, WHILE THE CARRIAGE UNIT IS AT THE OF THE TRAVERSE AXIS.
UNDER-CUT POSITION.
LS-10 IS DEFECTIVE OR UNDER-CUT
POSITION SETTING ERROR.
ALARM(54) SETTING ERROR. TRAVERSE CHECK THE LS-1 LIMIT SWITCH
HOME(LS-1) IS OFF. AND RELATIVE WIRING FIRST.
THE TRAVERSE HOME(LS-1) IS NOT ON, THEN, CHANGE THE SET VALUE
WHILE THE CARRIAGE UNIT IS AT THE OF THE TRAVERSE AXIS.
UNDER-CUT POSITION.
LS-1 IS DEFECTIVE OR UNDER-CUT
POSITION SETTING ERROR.
ALARM(60) CYCLE OVER. CHECK THE WHOLE SPEED AND
THE CARRIAGE UNIT DOES NOT REACH EACH POINT SPEED SETTING.
THE TRAVERSE AXIS SET POINT. ALSO CHECK THE CYCLE
MONITOR TIMER(T73) SET VALUE.
THE PRODUCT SIDE ARM DOES NOT REACH EACH POINT SPEED SETTING.
THE CROSSWISE AXIS SET POINT. ALSO CHECK THE CYCLE
DOC. IM 79003000T 17-21


THE PRODUCT SIDE ARM DOES NOT REACH EACH POINT SPEED SETTING.
THE VERTICAL AXIS SET POINT. ALSO CHECK THE CYCLE
THE RUNNER SIDE ARM DOES NOT REACH EACH POINT SPEED SETTING.
THE CROSSWISE AXIS SET POINT. ALSO CHECK THE CYCLE
THE RUNNER SIDE ARM DOES NOT REACH EACH POINT SPEED SETTING.
THE VERTICAL AXIS SET POINT. ALSO CHECK THE CYCLE
THE POSTURE AXIS DOES NOT REACH THE EACH POINT SPEED SETTING.
SET POINT. ALSO CHECK THE CYCLE
THE ROTATION AXIS DOES NOT REACH EACH POINT SPEED SETTING.
THE SET POINT. ALSO CHECK THE CYCLE
ALARM(67) CYCLE OVER. CHECK THE RUNNER SIDE ARM
THE ASCENT END(LS-3S) IS NOT OFF. VERTICAL MOTION AT MANUAL
OPERATION, AND CHECK THE
LS-3S AND WIRING WHEN THE
ARM IS ASCENDED.
ALARM(68) CYCLE OVER. CHECK THE POSTURE CYLINDER
THE POSTURE RETURN END(LS-8) IS NOT MOTION AT MANUAL OPERATION
ON. AND ADJUST THE POSTURE
RETURN SPEED WITH SPEED
CONTROLLER.
RELATIVE WIRING.
ALARM(69) CYCLE OVER. CHECK THE POSTURE CYLINDER
THE POSTURE ACTION END(LS-9) IS NOT MOTION AT MANUAL OPERATION
ON. AND ADJUST THE POSTURE
ACTION SPEED WITH SPEED
CONTROLLER.
RELATIVE WIRING.
17-22 DOC. IM 79003000T

ALARM MESSAGES
ALARM(70) CYCLE OVER. CHECK THE INPUT SIGNAL FROM

UNABLE TO OPERATE TO DESCEND THE THE LINKED EQUIPMENT AND
ARM AT RELEASE SIDE. WIRING BETWEEN THE LINKED
EQUIPMENT AND UNLOADER.
ALARM(71) CYCLE OVER. CHECK EJECTOR, ME LIMIT, AND
THE EJECTOR ADVANCE END(ME) IS NOT RELATIVE WIRING IN MANUAL
ON. MODE.
CHECK THE INTERLOCK WIRING
BETWEEN THE IMM AND
UNLOADER IF THERE IS NO
ERROR AT THE IMM SIDE.
ALARM(72) CYCLE OVER. CHECK THE ROTATION CYLINDER
THE ROTATION RETURN END(LS-14) IS NOT MOTION AT MANUAL OPERATION
ON. AND ADJUST THE ROTATION
CONTROLLER.
RELATIVE WIRING.
ALARM(73) CYCLE OVER. CHECK THE ROTATION CYLINDER
THE ROTATION ACTION END(LS-15) IS NOT MOTION AT MANUAL OPERATION
ON. AND ADJUST THE ROTATION
CONTROLLER.
RELATIVE WIRING.
ALARM(74) CYCLE OVER. CHECK THE PRODUCT SIDE
THE PRODUCT SIDE ASCENT END(LS-3) IS VERTICAL ARM MOTION AT
NOT ON. MANUAL OPERATION.
RELATIVE WIRING WHEN THE
ARM IS ASCENDED.
ALARM(75) CYCLE OVER CHECK THE PRODUCT SIDE ARM
THE PRODUCT SIDE DESCENT END(LS-5) IS MOTION AT MANUAL
NOT ON. OPERATION.
ALSO CHECK THE LS-5 LIMIT
SWITCH AND RELATIVE WIRING
WHEN THE ARM IS DESCENDED.
ALARM(91)POINT SETTING ERROR. CHECK THE SETTING VALUE FOR
ANTI-COLLISION MEMORY IS ON. PRODUCT AND RUNNER
CROSSWISE AXIS.
DOC. IM 79003000T 17-23

ALARM(101) OVERRUN LIMIT. CHECK THE OVERRUN LS, WIRING

OVERRUN LS IS ON. AND POINT SETTING VALUE.
UNABLE TO MOVE. CHANGE TO THE MANUAL MODE
AND RELEASE THE ALARM WITH
[RESET] KEY.
OPERATION CAN BE RETURNED
TO NORMAL BY FREE OPERATION
OR HOME POSITION RETURN.
ALARM(111) LS IS OFF AT HOME POSITION. CHECK THE HOME POSITION LS
TRAVERSE HOME POSITION LS IS OFF AT AND ITS WIRING.
THE POSITION WHERE THE TRAVERSE AXIS
HOME POSITION RETURN IS COMPLETED
(AT 0.0mm).
ALARM(112) LS IS OFF AT HOME POSITION. CHECK THE PRODUCT
PRODUCT CROSSWISE HOME POSITION LS CROSSWISE HOME POSITION LS
IS OFF AT THE POSITION WHERE THE AND ITS WIRING.
PRODUCT CROSSWISE AXIS HOME
POSITION RETURN IS COMPLETED (AT
0.0mm).
ALARM(113) LS IS OFF AT HOME POSITION. CHECK THE RUNNER CROSSWISE
RUNNER CROSSWISE HOME POSITION LS IS HOME POSITION LS AND ITS
OFF AT THE POSITION WHERE THE WIRING.
RUNNER CROSSWISE AXIS HOME POSITION
RETURN IS COMPLETED (AT 0.0mm).
ALARM(114) LS IS OFF AT HOME POSITION. CHECK THE PRODUCT VERTICAL
PRODUCT VERTICAL HOME POSITION LS IS HOME POSITION LS AND ITS
OFF AT WIRING.
ALARM(115) LS IS OFF AT HOME POSITION. CHECK THE RUNNER VERTICAL
RUNNER VERTICAL HOME POSITION LS IS HOME POSITION LS AND ITS
OFF AT THE POSITION WHERE THE WIRING.
RUNNER VERTICAL AXIS HOME POSITION
RETURN IS COMPLETED (AT 0.0mm).
ALARM(116) LS IS OFF AT HOME POSITION. CHECK THE POSTURE HOME
POSTURE HOME POSITION LS IS OFF AT POSITION LS AND ITS WIRING.
THE POSITION WHERE THE POSTURE AXIS
(AT 0.0mm).
17-24 DOC. IM 79003000T

ALARM MESSAGES
ALARM(117) LS IS OFF AT HOME POSITION. CHECK THE ROTALY AXIS HOME

ROTATION HOME POSITION LS IS OFF AT POSITION LS AND ITS WIRING.
THE POSITION WHERE THE ROTATION AXIS
(AT 0.0mm).
ALARM(118) LS IS OFF AT HOME POSITION. CHECK THE OPTION AXIS HOME
OPTION HOME POSITION LS IS OFF AT THE POSITION LS AND ITS WIRING.
POSITION WHERE THE OPTION AXIS HOME
POSITION RETURN IS COMPLETED (AT
0.0mm).
NO-ENTRY AREA WATCH MOVE THE ARM TO NORMAL
CHECK THE AXIS POSITION TO PREVENT AREA IN FREE OPERATION.
THE ARM FROM GOING TO NO-ENTRY STOP ALARM BY PRESSING
AREA. [RESET] KEY.
ALARM(200) POINT SETTING ERROR. SET THE MOLD OPEN COMPLETE
MOLD OPEN COMPLETE POSITION HAS NOT POSITION AT CHUCK POSITION
SET. ADJUST SCREEN.
DOC. IM 79003000T 17-25

NON-ALARM MESSAGE FAILURES
AND TROUBLESHOOTING
18. NON-ALARM MESSAGE FAILURES

AND TROUBLESHOOTING
This table shows how to deal with troubles and breakdowns which are not indicated by alarm
messages.
Symptom Checkpoints Solution
No power 1) Is the power switch set to 1) Turn the power switch to

ON? ON.
2) Isn't the emergency stop 2) Reset the emergency stop
switch pressed? switch.
3) Is the breaker on the side of 3) Switch the breaker to ON.
the interlock box set to
ON?
4) Are the connections with 4) Insert the metal connector
the molding machine securely and lock it.
complete?
5) Isn't the fuse on the 5) Replace the fuse.
interlock board (PI480)
blown?
The mold does not close. 1) Is the vertical arm 1) Press the [UP] key to raise
descending? the vertical arm.
2) Adjust the limit switch and
2) Does the product check the wiring.
confirmation limit switch
come on after the product
is chucked automatically? 3) Check the molding
3) Is the molding machine machine mold close ON
mold close safety indicator conditions and the
(RY2) ON? interlock.
4) Is the cycle start indicator 4) Are the unloader cycle start
ON? ON conditions OK?
The mold does not open. 1) Is the vertical arm 1) Press the [UP] key to raise
descending? the vertical arm.
2) Is the molding-machine 2) Check the ON conditions

mold open safety indicator and the interlock.
(RY1) ON?
DOC. IM 79003000T 18-1

AND TROUBLESHOOTING
No descent movement 1) Is the mold open complete 1) Adjustment of molder mold

(MO) indicator ON? open stroke and check of
(extracting side) control box wiring.
2) Are the extracting side and 2) Adjust the limit switches
release side area limit and check the wiring.
switches functioning
correctly?
3) Check to see if the air 3) Set the air pressure for the
pressure setting of the high high relief regulator to
relief regulator which appropriate pressure.
controls the balance
cylinders is too high.
4) Is the safety door close 4) Adjust the molder limit
(MD) indicator ON? switches and check the
wiring of controller.
5) Are the input conditions 5) See the "Manual
met? Operations" and
"Automatic Operations"
sections.
6) See if there are any 6) Check the pendant servo
problems with the driver error display for
vertical-movement AC remedy.
motor or the wiring.
7) Is the vertical toothed belt 7) Adjust the tension of the
loose or faulty? toothed belt or replace the
belt.
No advance movement 1) Are the input conditions 1) See the "Manual
sections.
2) Check for problems with 2) Check the pendant servo
the crosswise AC servo driver error display for
motor and the wiring. remedy.
3) See if there are problems 3) Grease the LM guide.

with the movement of the
crosswise LM guide.
4) Check for looseness or 4) Adjust the tension of the
abnormalities in the toothed belt or replace the
toothed belt used for belt.
crosswise driving.
18-2 DOC. IM 79003000T

AND TROUBLESHOOTING
The product is not gripped. 1) Are the input conditions 1) See the "Manual
sections.
2) The chuck cylinder is 2) Replace the chuck cylinder.
defective.
3) The solenoid valve is 3) Replace the solenoid valve.
defective.
4) Is the molder open stroke 4) Adjust the mold opening of
correct? the molder.
5) Is the unloader crosswise 5) Adjust the crosswise
stroke correct? stroke.
6) Are the amount of 6) Readjust the ejector
protrusion of the ejector pin advance stroke on the
and the set time on the molder side. Change the
timer appropriate? setting of the T3 timer.
Is the suction mode ON?
(Chucking by the pad)
7) The hose for the chuck pipe 7) If the hose is loose, replace
is loose. it with a new one.
8) Has mold separation 8) Apply mold separation
deteriorated? solution or repair the metal
mold.
No return movement 1) Are the input conditions 1) See the "Manual
sections.
2) Check for problems with 2) Check for an error message
the crosswise AC servo concerning the servo
motor and the wiring. driver, and take any
necessary measures.
3) See if there are problems 3) Grease the LM guide.
with the movement of the
crosswise LM guide.
4) Check for looseness or 4) Adjust the tension of the
abnormalities in the toothed belt or replace the
toothed belt used for belt.
crosswise driving.
DOC. IM 79003000T 18-3

AND TROUBLESHOOTING
No ascent 1) Are the input conditions 1) See the "Manual

sections.
2) Does the unit move with 2) Try operating with the free
the free interlock action? interlock.
3) Check for problems with 3) Check for an error message
the vertical-movement AC concerning the servo
servo motor and the wiring. driver, and take any
necessary measures.
4) Is the air pressure setting 4) Set the air pressure for the
for the high relief regulator high relief regulator to
that controls the balance appropriate pressure.
cylinders appropriate?
5) Is the vertical toothed belt 5) Adjust the tension of the
loose or faulty? toothed belt or replace the
belt.
6) Check for problems in the 6) Remove the cover and
movement of the vertical rotate the timing belt and
AC servo motor. pulley. If irregularities are
confirmed, re-tighten the
pulley and mechanical
lock.
No traverse movement 1) Are the traverse advance or 1) See the "Manual
return signals output? Operations" and
sections.
2) The motor or reduction 2) Replace the defective unit.
gear is broken.
3) The traverse load is too 3) Grease the traverse LM
large. guide.
The traverse carriage unit 1) Does the product 1) Adjust the limit switches
stops during traversing. confirmation limit switch and check the wiring.
go off during traversing?
2) Do the ascent-end and 2) Adjust the limit switches
posture return-end limit and check the wiring.
switches go off?
18-4 DOC. IM 79003000T

AND TROUBLESHOOTING
Symptom Check points Solution
No posture action movement 1) Is the posture action signal 1) See the "Manual
(air cylinder specifications) output? Operations" and
sections.
2) The action speed control 2) Loosen the speed control
valve is too tight. valve until posture action
starts.
defective.
4) The air hose is broken. 4) Replace the air hose.
5) The packing inside the 5) Replace the packing.
cylinder is damaged.
No posture return movement 1) Is the posture return signal 1) See the "Manual
(air cylinder specifications) output? Operations" and
sections.
2) The return speed control 2) Loosen the speed control
valve is too tight. valve until posture return
starts.
defective.
4) The air hose is broken. 4) Replace the air hose.
5) The packing inside the 5) Replace the packing.
cylinder is damaged.
The screen displays nothing. 1) Is the pendant connected to 1) Insert the cable junction
the interlock box properly? connector securely.
2) Is the emergency stop 2) Turn the power switch off.
button released?
3) Is the power connector for
the pendant securely
connected?
The EL display displays 1) Is the power switch ON? 1) Turn the power switch on.
nothing. Also, the display 2) Does the display go out 2) Display the system setting
goes out after a while. after a while? screen and lengthen the
time setting for the
automatic OFF parameter.
DOC. IM 79003000T 18-5

INTERNAL STRUCTURE OF THE CONTROLLER
19. INTERNAL STRUCTURE OF

THE CONTROLLER
19-1. Open the Doors of the Controller
DANGER
When opening the controller door and performing maintenance work inside, be sure to
switch the controller breaker <OFF> and switch the primary power supply off before
beginning. (Make sure the power indicator lamp is off.) Also since the circuitry retains a
residual charge for several minutes after being switched off, let a short period of time
pass (10 minutes or longer), then check the voltage using a tester, etc. Before beginning.
• Do not open the front cover while the power is on or during operation. Doing so
could cause an electric shock.
• Do not operate with the front cover removed. High voltage terminals and charged
components are exposed inside the enclosure. Contact with these parts could cause
an electric shock.
• Do not damage the cable, apply undue stress to it or place heavy objects on top of it
or pinch it. Doing so could cause an electric shock.
Interlock box
Loosen the screws and then remove the

cover.
DOC. IM 79003000T 19-1

Driver box
* Take out the retaining bolts and

remove the cover.
19-2 DOC. IM 79003000T

19-2. Internal Structure of the Interlock Box, Driver Box and

Operation Box
Interlock box
○ 600 type
○ 1000 type
⑤
No. Name No. Name

① Power terminal block ④ Magnet conduct
② Electrical leakage breaker ⑤ Interlock P.C. board
③ Power ON lamp
DOC. IM 79003000T 19-3

○ 1100 type
○ 1500 type
○ 1800 type
○ 2500 type
④
No. Name No. Name

① Earth leakage breaker ④ Interlock board
② Power ON lamp
③ Magnet
19-4 DOC. IM 79003000T

○ Fx-1000(s)
④
⑤
Regenerative resistance box
⑦ 8⑧
No. Name No. Name

① Earth leakage breaker ⑤ Buzzer
② Power ON lamp ⑥ Fan
③ Magnet ⑦ Regenerative resistance (S-axis)
④ Interlock board 8⑧ Regenerative resistance (SV-axis)
DOC. IM 79003000T 19-5

○ Fx-1500(s)
④
⑤
Regenerative resistance box
⑥ ⑧ ⑦ ⑧ ⑥
No. Name No. Name

① Earth leakage breaker ⑤ Buzzer
② Power ON lamp ⑥ Fan
③ Magnet ⑦ Regenerative resistance (T-axis)
④ Interlock board ⑧ Regenerative resistance (V-axis)
19-6 DOC. IM 79003000T

DRIVER BOX
○ 600 type
③
④
①
No. Name No. Name

① Servo-driver ④ Regenerative resistor
② Carriage unit relay P.C. board (OTB480A)
③ Fan
DOC. IM 79003000T 19-7

○ 1000 type
③
④
①
No. Name No. Name

① Servo-driver ④ Regenerative resistor
② Carriage unit relay P.C. board (OTB480A)
③ Fan
19-8 DOC. IM 79003000T

• 1100 type
• 1500 type
No. Name No. Name
① Servo driver ④ Regenerative resistance
② Traverse unit relay board (OTB480A)
③ Fan
DOC. IM 79003000T 19-9

○ 1800 type
○ 2500 type
* This figure is the drawing of 1500 type.
No. Name No. Name

① Servo driver ④ Traverse unit relay board (OTB480A)
② Fan
③ Regenerative resistance
19-10 DOC. IM 79003000T

○ Fx-1000(s)
③ ④
⑤ ⑥ ⑦ ⑧8 ⑦ ⑨
⑦
⑬13
10⑩ ⑪ ⑫
No. Name No. Name

① Regenerative resistance (T-axis) 8 Servo driver (S-axis)
② Regenerative resistance (V-axis) ⑨ Servo driver (VS-axis)
③ Regenerative resistance (W-axis) 10⑩ Motion P.C. board
④ Traverse unit relay board (OTB480A) ⑪ Servo driver (T-axis)
⑤ Fan ⑫ Servo driver (V-axis)
⑥ Servo driver (W-axis) 13⑬Terminal block
⑦ Battery
DOC. IM 79003000T 19-11

○ Fx-1500(s)
④
①
②
③
⑤ ⑥ ⑦ ⑧8 ⑦ ⑨
⑦
⑬13
10⑩ ⑪ ⑫
No. Name No. Name

① Regenerative resistance (VS-axis) 8 Servo driver (S-axis)
② Regenerative resistance (S-axis) ⑨ Servo driver (VS-axis)
③ Regenerative resistance (W-axis) 10⑩ Motion P.C. board
④ Traverse unit relay board (OTB480A) ⑪ Servo driver (T-axis)
⑤ Fan ⑫ Servo driver (V-axis)
⑥ Servo driver (W-axis) 13 Terminal block
⑦ Battery
19-12 DOC. IM 79003000T

19-3. Hardware Internal Structure

Main box and operation box
600 type
1000 type
1100 type
1500 type
1800 type
2500 type
* For the capacity and the model of servo driver, refer to “24. STEC-510 PARTS LIST
●Servo Driver Capacity and Type” .
DOC. IM 79003000T 19-13

Fx-1000(s)V
Fx-1500(s)V
* For the capacity and the model of servo driver, refer to “24. STEC-510 PARTS LIST
●Servo Driver Capacity and Type” .
19-14 DOC. IM 79003000T

19-4. Interlock P.C. Board (PI480)
* There are cases where an the I/O interface circuit board (SIOF88) is attached to the areas
enclosed in the above in accordance with the optional specifications.
DOC. IM 79003000T 19-15

Connector
CN1 Power output connector (200VAC)
CN5 Interlock connector
CN10 External power supply input/output connector (24V2)
CN12 Power output connector (OTB480A, 24V2)
CN13 Power output connector (24V1)
CN14 Transmission connector (option)
CN15A Input transmission connector
CN15B Output transmission connector
CN21 P.C. board power supply connector (200VAC)
CN23 Input/output connector (panel operation assembly)
CN24
CN27 Transmission connector (for OTB480A)
CN29 12VAC power supply output connector
CN31 Pendant communication connector
CN32 Buzzer output connector
CN33 FPGA writing connector
CN34 For ESP connector
CONA Additional input/output connector
CONB For SIOF88 connector
CONC For SIOF88 connector
Fuse capacitance
Code Contents
F1 250V 3.15A
19-16 DOC. IM 79003000T

CONA guide
1A 24V1 Power supply output
1B 24V1 Power supply output
2A 24V1 Power supply output
2B O01 Output open collector
3A O02 Output open collector
The SIOF88 circuit is
3B O03 Output open collector developed in PI480.
4A I01 Input 4 points
Output 3 points
4B I02
5A I03
5B I04
6A 24V1 GND
6B 24V1 GND
Interlock output
Emergency stop terminal block (TB1) Interlock input terminal block (TB3)
guide guide
Code Name Code Name
58A 24V1 24V1 power supply
RY4
59A 24G1 24V1 ground
AL1 RD Release-side descent limit command signal terminal
RY5 (Alarm)
AL2 24G1 24V1 ground
SG1 SP7 Spare input
RY6 (Jig start)
SG2 OD Release-side safety signal
SP1 SP10 Spare input
RY8
SP2 SP11 Spare input
SP3 24V1 24V1 power supply
RY9
SP4 24G1 24V1 ground
SP5
RY10
SP6
ES1
Emergency stop output
ES2
ES3
Emergency stop input
ES4
DOC. IM 79003000T 19-17

LED guide
LD1 MS communication monitor (when normal: off; when abnormal: lit; red)
LD2 RUN monitor (when normal: blinking; when abnormal: off; green)
LD3 (SP10)
LD4 Safety door close (MD)
LD5 Mold open completed (MO)
LD6 Mold close completed (MC)
LD7 Ejector advance limit (ME)
LD8 Defective parts (MN)
LD9 Release-side descent command (RD)
LD10 Release-side safety (OD)
LD11 (SP7)
LD12 Molder full automatic (MA)
LD13 (SP11)
LD14 (I01) CONA-4A
LD15 (I02) CONA-4B
LD16 (I03) CONA-5A
LD17 (I04) CONA-5B
LD18 Mold open safety (RY1)
LD19 Mold close safety (RY2)
LD20 Cycle start (RY3)
LD21 Ejector start (RY7)
LD22 (RY4)
LD23 Alarm (RY5)
LD24 Jig start (RY6)
LD25 (RY8)
LD26 (RY9)
LD27 (RY10)
LD28 Buzzer (BZ) CON32-3
LD29 Option output (OP) CON32-4
LD30 (O01) CONA-2B
LD31 (O02) CONA-3A
LD32 (O03) CONA-3B
* LD3~LD17 when input: lit; red

* LD18~LD32 when output: lit; red
19-18 DOC. IM 79003000T

CAUTION
Connecting a load excesses the switching capacity to the output relay of the interlock
plate (PI480) will shorten the lifetime of the relay and may cause a fire or an accident.
Product name Article Name Type Manufacturer

RY1~RY4 G6B-1174P-US DC12V OMRON
Standard
RY6~RY8 Rated load AC250V 8A
Mini relay DC30V 8A
Mounted
RY9, RY10
(optional)
G6B-2114P-US DC12V OMRON

Mounted
RY5 Mini relay Rated load AC250V 5A
on board
DC30V 5A
POINT
Please confirm the specification of the relay output junction with each brochure from the
manufacturer before connecting the load.
Jumper (JP 3) setting

Settings (The orientation is
the same as on the board.)
Contents
1
2 RY 1, RY2, and RY 3 are not to be output when RY 5 is ON.
3 (standard setting)
1
2
RY 1, RY2, and RY 3 are output irrelevant to the condition of RY 5
3 ON/OFF.
Selection of optional communication connectors

(switching with JP5, JP6, JP7 and JP8)
Connector
Communication specifications Jumper setting
selection
Standard specifications
CN14 not used Without JP5 and JP6 jumpers.
Carriage unit relay P.C.B. (OTB 480A)
CN27 used With JP7 and JP8 jumpers.
only
Option specifications (additional I/O)
CN14 used Without all JP5, JP6, JP7 and JP8
Additional I/O P.C.B. (OPM401)
CN27 used jumpers.
additional
DOC. IM 79003000T 19-19

Jumper (JP 10) setting (power switch condition setting)

Settings (The orientation is the
same as on the board.)
Contents
1
Power switch activation is enabled when
2 (Standard setting)
3 emergency stop input (ES3, ES4) is received.
1
Power switch activation is enabled regardless of
2 (EUROMAP 67)
3 emergency stop input (ES3, ES4).
Jumper (JP 11) setting (interlock input common setting)

Settings (The orientation is the Contents
24G
1
Interlock input common is set to 24G1.
2 (Standard setting)
3
(MD/MO/MC/ME/MN/MA/SP7/SP10/SP11)
24V
24G
1
Interlock input common is set to 24V1.
2 (EUROMAP 67)
3 (MD/MO/MC/ME/MN/MA/SP7/SP10/SP11)
24V
Jumper (JP 12, JP13) setting (drive power signal setting)

Settings (The orientation is the
Contents
1
Set when the drive power signal is input from
JP13 2 JP12 (Standard setting)
3 the pendant.
1
JP13 2 JP12 Set when an external drive power signal is input.
3
* In normal state: Since the control power supply is supplied from the motor power supply, it is
not affected by the jumper.
Jumper (JP 14) setting (CONA input common setting)

Settings (The orientation is the Contents
24G 24V CONA input common is set to 24G1.

1 2 3 (Standard setting)
(I01/I02/I03/I04)
24G 24V CONA input common is set to 24V1.
1 2 3 (EUROMAP 67)
(I01/I02/I03/I04)
19-20 DOC. IM 79003000T

●Power supply specifications

Output voltage Voltage range Output current Remarks
DC24V 24.0～26.0V 2.1A (50W)
●Input section
Operating voltage
Rated input
Input Rated input
power Remarks
specifications voltage On Off
supply
voltage voltage
DC input Interlock input signal
6.5 mA or DC 21 V DC 6 V or (MD,MO,MC,ME,MN,MA,SP7,SP
(sinking/sourcing DC24V
less or more less 10,SP11)
switching input) * Switched with JP11
DC input Interlock input signal
6.5 mA or DC 21 V DC 6 V or
(sinking/sourcing DC24V (I01,I02,I03,I04)
less or more less * Switched with JP14
switching input)
DC input 6.5 mA or DC 21 V DC 6 V or Interlock input signal
DC24V
(sinking input) less or more less (RD,OD)
DC input 10 mA or DC 21 V DC 6 V or
DC24V SIOF88 input
(sinking input) less or more less
●Output section
Rated load Maximum load
Output specifications Remarks
voltage current
Transistor output (open
DC24V 500mA BZ,OUT1,OUT2,OUT3
collector output)
Transistor output (open I/O interface board
DC24V 500mA
collector output) (SIOF88) output
Rated Rated
Output
load load Durability Remarks
specifications
voltage current
AC250V 8A Mechanical Electrical RY1,RY2,RY3,RY5,RY6,

Relay output RY7,RY8,
50 million 100 thousand RY9,RY10
DC30V 8A
times or more times or more
DOC. IM 79003000T 19-21

19-5. Servo Drivers Compatible with Digital Motion

Features
Full digital control is provided.
Motion control incorporated as a control method provides improvements in interpolation and
other functions.
Features of absolute specifications
(Optional / Standard specifications in Fx.)
Since the absolute position of the machine is always detected and stored with battery backup
regardless of the ON/OFF status of the controller power, once initialization of the home position is
performed when this function is installed in the machine, home position return will not be needed
each time the power is switched on and therefore recovery from a power failure or fault can be easily
performed.
Functions
• The motor speed and torque values can be monitored on the pendant.
• Driver data can be converted from the STEC-510 pendant.
• Various protective functions are included, and alarms are displayed when there is trouble
which enable rapid identification of the cause of trouble.
Names of Parts
MS-NET reception (All) RUN lamp
Monitor output (Axis)
CN2 CN4
MS-NET transmission Motion NET output1
NET lamp CN5 Encoder connector
Motion NET output 2
CHARGE lamp Motor power supply Motor power connector Servo driver type
ADIN
Control power supply
* The battery connector for absolute specification is equipped as a lead wire from the clearance of
CN1. Fix the battery to the top plate.
19-22 DOC. IM 79003000T

Names of Parts (SDC, SDCC)

Servo driver type
Power supply connector

ACIN
NET lamp
CN4
Motion NET output 1
CN5
CHARGE lamp Motion NET output 2
CN1
Monitor output
RUN lamp
BAT
Backup battery (OP)
CNM
Power connector
CNME
Encoder connection
AXIS NO.
Set the axis No.
RUN lamp
When the unloader is in the operation ready state, this LED (green) blinks for one second.
<RUN> Operating State Monitor
Normal ............... Blinks for one second.
Abnormal ........... Indicates an alarm state by the number of times it blinks.
NET lamp
This LED (red) lights up when an alarm is generated.
CHARGE lamp
Lights when power is supplied to the main circuit board. Remains lit while power remains in
the main circuits even after the power supply has been cut.
Perform maintenance checks only after the CHARGE LED (red) has gone out.
* The model name varies with the motor capacity:
SDC075A4A SDCC150A4A
010……………100W 150……………1500W
020……………200W 200……………2000W
040……………400W 350……………3000W, 3500W
075……………750W
DOC. IM 79003000T 19-23

Names of Parts (MSUB)
ACIN RUN lamp AXIS No. CN1

Control power supply Set the axis No. Monitor output
Wattage indicator
CN4
Motion NET output 1
CN5
Motion NET output 2
Motor power supply
CHARGE lamp
CN3 CN9 CN2 CNM BAT CNME

MS-NET Monitor MS-NET Power Backup battery Encoder
transmission output reception connector (OP) connection
Driver wattage indicator

Driver wattage indicator Driver slot model
010 MSUBD010A
020 MSUBD020A
040 MSUBD040A
075 MSUBD075A
Driver slot AXIS NO.

T axis W axis V axis S axis VS axis P axis R axis 8th 9th
(Traverse (Crosswise (Vertical (S crosswise (S vertical (Posture (Rotation 10th axis 11th axis
axis) axis) axis) axis) axis) axis) axis) axis axis
0 1 3 2 4 5 6 7 8 9 A
19-24 DOC. IM 79003000T

Important Precautions
DANGER
1) A residual voltage remains in the circuits for several minutes after the power has
been cut. When handling the terminals and servo driver, makes sure that the power
to the drivers has been completely cut and wait 10 minutes before performing any
work on these parts.
2) Please note that even when the servo is off, and power has been cut, a high voltage
charge remains in the motor out put terminals (U, V, W) for several minutes.
3) The servo motor carries a high-frequency switching current, and therefore
experiences some current leakage. To release this current leakage, always ground the
Earth pin (E) and Motor Earth pin (E). Also, always ground the control box unit.
To prevent electric shocks or mis-operation, use a No. 3 type (less than 100Ω ver
1.6φ) ground line.
4) If an error occurs causing the unit move erratically when the power is turned on,
never approach the motor or any machinery that it is operating.
5) Always turn off the power if the unit will not be used for a long time.
6) To prevent electric shocks, always use the unit with the terminal cover of the front
panel in place.
7) Do not touch 7 - 2 terminal of AC IN because it is applied with high voltage.
8) The regenerative resistor becomes hot, so do not touch it.
WARNING
1) Use the motor and driver in the specified combinations. Failure to do so could cause
fire or breakdown.
2) The driver and motor, as well as peripheral equipment, become hot during operation,
so do not touch them. Touching them could cause burns.
3) While the power is on, and for a while after the power has been turned off, the amp's
radiator, regenerative resistor, motor and other parts may be hot, so do not touch
them. Touching them could cause burns.
DOC. IM 79003000T 19-25

Alarm List
If an axis related alarm is generated, a SPC alarm is displayed in the pendant. It is also possible
to determine the content of each alarm by the number of times the servo driver's RUN indicator
lamp (LED) blinks.
Alarm Number
message of blinks Alarm name Description Remedies
no. of LED
1 1 ROM/RAM ROM/RAM fault, or software Replace the driver.
fault overrun.
8 6 Home position The home position limit does
Check the home position
limit fault not turn off.
sensor and its wiring.
(ON)
9 6 Home position The home position limit turned
limit fault on at a position other than the
(OFF to ON) home position.
10 6 Home position The home position limit is not
limit fault located at the home position.
(OFF)
15 2 Regeneration The regenerative load Check that the motor and
fault exceeded the specified value. driver agree in wattage. If they
do, increase the
acceleration/deceleration
times.
16 3 Low voltage The power voltage of the Check that the power voltage
alarm driver lowered. is within the permissible
voltage range.
17 4 Encoder fault The encoder input is faulty. Check the encoder harness and
the connection of the
connector CNME.
Check also that the encoder
power voltage is within the
permissible range.
19-26 DOC. IM 79003000T

Alarm Number
no. of LED
18 2 Electronic The load on the motor is too Increase the acceleration time
thermal relay large. or reduce the load.
fault Use a torque monitor and
make sure to avoid excessive
load.
19 9 Synchronous A fault was found in the Check that the servo deriver is
communication communication between the correctly grounded. Also check
fault axis CPU and motion CPU. that the motion net cable is
(CPU detection) properly connected.
20 5 IPM fault Output current is too large. Remove the power line and try
(Hardware detection) operation.
1. If the alarm recurs:
Replace the driver.
2. If the alarm does not recur:
Completely turn off the power
supply, and then check: for
possible short circuit between
the motor connection lines (U,
V, W), verify the correct
insulation resistance between
V, W) and the motor ground
(E), and check for possible
reduction in motor insulation.
21 6 Speed fault The feedback speed exceeded Check the encoder harness and
the specified value. the connection of the
connector CNME.
22 1 Driver data Wattage does not match. The servo driver is of a
fault different model. Check the
model of the servo driver.
23 3 High voltage The power voltage of the Check that the power voltage
alarm driver is too high. is within the permissible
voltage range.
24 7 Overcurrent Feedback current is too large. Completely turn off the power
(Software detection) supply, and then check: for
possible short circuit between
V, W), verify the correct
insulation resistance between
V, W) and the motor ground
(E), and check for possible
reduction in motor insulation
25 1 Offset voltage The feedback current at Replace the driver. The control
fault power-on time is faulty. knob is maladjusted or the
circuit is defective.
DOC. IM 79003000T 19-27

Alarm Number
no. of LED
34 5 IPM The IPM temperature Lower the operating speed or
temperature exceeded the specified value. increase the
fault acceleration/deceleration
times.
35 4 Encoder count Position data shift by one
error 1 rotation (CE1) was detected Check the servo motor.
from the encoder.
36 4 Encoder count Phase A/B count fault (CE2)
Check the servo motor.
error 2 was detected from the encoder.
Encoder Z Phase-Z signal fault (ZE) was
37 4 Check the servo motor.
signal error detected from the encoder.
Encoder Phase-CS signal fault (CSE)
38 4 phase-CS was detected from the encoder. Check the servo motor.
signal error
Encoder Signals from the encoder could Check the servo motor, servo
39 4 communication not be received. driver, encoder harness, and
timeout error connectors.
Encoder An error was detected in the Check the servo motor, servo
40 4 communication signals sent from the encoder. driver, encoder harness, and
data error connectors.
An error was found in the
Encoder IC
41 4 access check of the encoder Check the servo driver.
buss error
communication IC.
Encoder A count error (CE) was
42 4 (ABS) count detected from the encoder. Check the servo motor.
error
When power is turned on,
Encoder
servo motor rotation (FS) was Check the servo motor and
43 4 (ABS) full
detected with no command unloader.
absolute status
issued.
Encoder Counter overflow (OF) was
44 4 (ABS) counter detected from the encoder. Check the servo motor.
overflow
Encoder ID A noncompliant encoder ID Check if the model of the
45 4
error was received from the encoder. servo motor is wrong.
Motor power connection was not
detected.
Motor power Check the servo motor, the servo
48 7 Unplugged plug, broken wire, or
detection error driver, and the power harness.
fault driver may have caused the
trouble.
19-28 DOC. IM 79003000T

Backup battery
(Absolute specifications (optional / Fx: Standard specifications))
CAUTION
Once home position return is performed, even if the power is switched off, the current
position is stored. Although a lithium battery for backup is built in, various conditions
may be lost because of the life of the battery. In this case, an alarm message is displayed
after the power is switched on.
The life of the battery is approximately two years. Early replacement is recommended.
If an absolute battery voltage drop alarm is displayed on the screen, replace or check the
battery.
POINT
If the battery is replaced, the stored current position is lost. Be sure to set the current
position again.
Battery type
MSUA specifications
Lithium battery < ER6(AA)3.6V-3-ABS > (Code No. 041406)
SDC, SDCC and MSUB specifications
Lithium battery < ER6(AA)3.6V-ABS > (Code No. 292944)
∗ This is not a standard battery. Contact our nearest sales office when replacing it.
∗ Life, 2 years.
* For battery replacing instructions, see Section [19-5. Servo Drivers Compatible with
Digital Motion Names of Parts (SDC, SDCC)].
∗ When using MSUB, one is required for axis 2.
Connect to (T axis/W axis/S axis/P axis).
DANGER
Be sure to replace the battery while keeping the power on.
DOC. IM 79003000T 19-29

Changing the Driver Data

You may change the driver data by operating the pendant.
CAUTION
Initialize the parameters when performing test operations and replacing the servo driver.
Failure to perform the initialization process may result in the new oscillation control
parameters not being written into the driver, resulting in the outbreak of vibrations and
the issuance of the SPC alarm.
1. Press the [DRIVER PARA] button on the menu

display (2/3).
→ The driver parameter screen appears.

2. Press the value entry buttons of the axis you want
change.
* For set values, refer to the list of “■Parameter
setting for each axis of digital servo driver”
pasted on the operation box.
POINT
Switch the power supply off and then on
again to validate the settings after the
rotation direction data has been
overwritten.
CAUTION
If any value of each axis is changed in step 2, be sure to carry out [WRITE] in step 3
after fixing the data. If not, the value is not stored.
19-30 DOC. IM 79003000T

3. After the data change is completed, press the
button to register the data.

→ Rewrite the setting value of EEPROM in the servo
driver.
3. When the servo driver is replaced, press the
button.
→ The data is initialized to the values registered in the
sequencer.
DOC. IM 79003000T 19-31

Correction of Home Position

When the motor is replaced or the home position is displaced, use this setting to correct the
home position.
1. Press the [DRIVER PARA] button on the menu

display (2/3).
→ The driver parameter screen is displayed.
2. Press the button.
→ The home position correction setting screen is

displayed.
3. Select the setting value of the axis for which home
position correction is needed.
POINT
The value cannot be changed unless the
password "4, 3, 2, 1" is entered.
4. Input the correction value.
(Input the setting value at the +/- side.)
5. Press the button to return to the Driver
Parameter screen.
6. Press the button to rewrite the setting value of
the EEPROM in the servo driver.
19-32 DOC. IM 79003000T

SDC waveform monitor display

Generated torque and speed indication of each axis SDC can be seen as wave forms.
●SDC Waveform Monitor Screen Method
1. Press the [SDC MONI.] button.
→The SDC waveform monitor screen appears.
●Organization of SDC Waveform Monitor Screen

5
1 2 3 4
Item Description
1 CHANGE AXIS Push to change the axis indication.
2 START Push to start monitoring pulse.

3 STOP Push to stop monitoring pulse.
4 CHANGE TIME Push to change the time interval from 0.1s → 0.01s.
5 CF button Pressing this button will save the SDC wave in CF (CompactFlash).
DOC. IM 79003000T 19-33

19-6. Carriage Unit Optical Relay Board (OTB480A)
Carriage unit relay board (OTB480A) board layout
1) 2)
14)
7) 12) 13) 16) 10) 15)

3)
4)
17) 8) 9) 20)
6)
18) 19) 11) 21
5) )
1) DCIN 5) CN3 9) L4V

Pin no. Code Name Pin no. Code Name Pin no. Code Name
1 24V2 24V2 power supply 1 RDX+ Reception (+) 1 24G2 24V2 ground
2 24G2 24V2 ground 2 RDX- Reception (-) 2 L4V Suction confirmation 1
2) DCOUT 3 GND Ground 3 AL1 Analog input 1
1 24V2 24V2 power supply 6) CN4 4 24V2 24V2 power supply
2 24G2 24V2 ground 1 TDX+ Transmission (+) 10) L16
3) SW1 setting (The orientation is
2 TDX- Transmission (-) 1 24G2 24V2 ground
as shown in the above schematic.)
Setting Description 3 GND Ground 2 L16 Suction confirmation 2
OTB-480A mode
The additional traverse unit relay 7) V3V 3 AL2 Analog input 2
Right side board (OTB480OP) or AD input
board (ADIN) cannot be used.This
1 V3V Suction off 1 4 24V2 24V2 power supply
→ setting is for analog inputs to a
maximum of 7 axes (1st to 7th) or 2 24V2 24V2 power supply 11) CND
for a toal of two or fewer analog
inputs.(Standard setting) 8) PS 1 24G2 24V2 ground
OTB-480 mode 1 24G2 24V2 ground 2 L5 Spare input 1
This setting is selected when using
Left side the additional traverse unit relay
board (OTB480OP) or AD input 2 PS Air pressure 3 L6 Spare input 2
← board (ADIN).It is for analog
inputs to the 8th or more axes or 3 - - 4 24V2 24V2 power supply
for a total of three or more analog
inputs.(Optional setting) 4 24V2 24V2 power supply 5 24G2 24V2 ground
6 L7 Spare input 3
4) LED display guide 7 THT Spare input 4
Code Name State 8 24V2 24V2 power supply
LD1 Power supply monitor When normal: Lit in green 12) V17
Suction 1*3/Suction
LD2 Communication monitor When normal: off When abnormal: lit in red 1 V17
pressure hold*4
LD3 RUN monitor When normal: blinking When abnormal: off, green 2 24V2 24V2 power supply
*3 600 type, 1000 type, Fx-1000 type
*4 1100 type, 1500 type, 1800 type, Fx-1500 type
19-34 DOC. IM 79003000T

13) OUTA 16) OUTC 20) CNB

Pin no. Code Name Pin no. Code Name Pin no. Code Name
1 V4R Posture return 1 V9 NT pull 1 24G2 24V2 ground
2 V4P Posture action 2 V10 NT cut 2 24G2 24V2 ground
3 V31 Chuck open 3 V11 NT position 3 24G2 24V2 ground
4 V32 Sprue chuck open 4 V12 NT advance 4 LOW Product crosswise overrun
5 24V2 24V2 power supply 5 24V 24V power supply 5 LOV Product vertical overrun
6 24V2 24V2 power supply 6 24V 24V power supply 6 L3 Product arm ascent-end
7 V5 Hook release 7 MBT Traverse brake 7 L8 Posture return end
8 V6 Nipper in chuck 8 MBW Product crosswise brake 8 L14 Rotation return end
9 V7 Rotation return 9 MBS Runner crosswise brake 9 L4T Chuck product confirmation
10 V8 Rotation action 10 24V 24V power supply 10 MBV Product vertical brake
11 V3S Runner chuck open 11 24V 24V power supply 11 24V2 24V2 power supply
12 24V2 24V2 power supply 12 24V 24V power supply 12 24V2 24V2 power supply
13 24V2 24V2 power supply 17) OP1 13 24G2 24V2 ground
14 24V2 24V2 power supply 1 24G2 24V2 ground 14 24G2 24V2 ground
14) OUTB 2 LH6 6th-axis home position 15 L11 Hook release confirmation
1 V1D Product side arm descent 3 LO6 6th axis overrun 16 LHW Product crosswise home position
Product side arm advance*3
2 V2A 4 24V2 24V2 power supply 17 LHV Product vertical home position
/S-VAM air supply open*4
3 V13 Suction off 2 5 24G2 24V2 ground 18 L4 Product confirmation
4 V15 Spare output 6 - - 19 L9 Posture action end
5 V18 Suction 2 7 MB6 6th axis brake 20 L15 Rotation action end
6 V2S (S) advance 8 24V2 24V2 power supply 21 L13 NT return end/ascent midway
7 24V2 24V2 power supply 18) OP2 22 24V2 24V2 power supply
8 24V2 24V2 power supply 1 24G2 24V2 ground 23 24V2 24V2 power supply
9 24V2 24V2 power supply 2 LH7 7th-axis home position 24 24V2 24V2 power supply
10 24V2 24V2 power supply 3 LO7 7th axis overrun 21) CNC
11 V1U Product side arm ascent 4 24V2 24V2 power supply 1 24G2 24V2 ground
Product side arm return*3
12 V2B 5 24G2 24V2 ground 2 24G2 24V2 ground
/S-VAM air supply close*4
13 V14 Spare output 6 - - 3 LOS Runner crosswise overrun
14 V16 Spare output 7 MB7 7th axis brake 4 LOVS Runner vertical overrun
15 V1S (S) descent 8 24V2 24V2 power supply 5 L3S Runner arm ascent-end
16 V1DH Descent fast 6 MBVS Runner vertical brake
17 24V2 24V2 power supply 7 24V2 24V2 power supply
18 24V2 24V2 power supply 19) CNA 8 24V2 24V2 power supply
19 24V2 24V2 power supply 1 24G2 24V2 ground 9 24G2 24V2 ground
20 24V2 24V2 power supply 2 L1 Traverse home position 10 24G2 24V2 ground
3 L2 Traverse overrun 11 LHS Runner crosswise home position
15) L17 4 24V2 24V2 power supply 12 LHVS Runner vertical home position
1 24G2 24V2 ground 5 24G2 24V2 ground 13 L4S Runner detection
Runner ascent
2 L17 6 L10 Extract area 14 L33 Interference
midway/sprue confirmation
3 - - 7 L12 Release-side area 15 24V2 24V2 power supply
4 24V2 24V2 power supply 8 24V2 24V2 power supply 16 24V2 24V2 power supply
*3 600 type, 1000 type, Fx-1000 type
*4 1100 type, 1500 type, 1800 type, Fx-1500 Type
DOC. IM 79003000T 19-35

■Carriage unit relay board (OTB480A) I/O specifications

●Input section
Operating voltage
Input Rated input Rated input
specifications voltage current
On voltage Off voltage
DC input
DC 24 V 10 mA or less DC 21 V or more DC 6 V or less
(sinking input)
●Output section
Rated load Maximum
Output specifications Remarks
voltage load current
Transistor output
DC 24 V 100 mA
(open collector output)
Transistor output
DC 24 V 2A Brake output
(open collector output)
19-36 DOC. IM 79003000T

DATA BACKUP FUNCTION
20. DATA BACKUP FUNCTION
20-1. Data Backup Function
CAUTION
Mode settings, traverse distance data, timer parameters, setup data, and other data are
backed up, so that they are retained even when the power is switched off.
A built-in lithium battery serves as the power source for this backup function, but if the
battery runs out, the parameters will be lost.
If this happens the following alarm message is displayed.
The battery's life is approximately two years. Early replacement of batteries is
recommended.
Replace or inspect the batteries if the battery low-voltage alarm (SYSTEM ALARM (06)) is
displayed on the screen.
POINT
If the battery is replaced after this message has been displayed, all the parameter data
that has been backed up will be lost and will need to be reset again.
∗ For the types of batteries, see "22.STEC-510 PARTS LIST".
DOC. IM 79003000T 20-1

20-2. Replacing the Battery
DANGER
There are circuits containing high voltages, so be sure to cut the power when changing
the battery.
1. Turn off the pendant power switch.
2. Take out the retaining screws and remove the cover.
3. Turn off battery use/unuse switch. And remove the battery from the main board.
Battery
Battery use/unuse switch

ＯＮ→
ＯＮ→ＯＦＦ
4. Replace the new battery on the board.

Lithium battery <CR-2032 3V> (Code No.020402)
5. Turn on the battery use/unuse switch after replacing the battery. And reverse the removal
procedure.
20-2 DOC. IM 79003000T

20-3. Resetting the Data (Parameters)

If the battery is inspected or replaced, the data will need to be reset.
1. After inspecting and replacing the battery, turn on the pendant power switch.
2. The return to home position operation is performed.
3. As the alarm will be displayed at this point, press the button to clear it.
4. Reset the unloader parameters.
If using the memory card (external record) specification, read this data in to setup the data.
If not using this specification, set the items listed below.
Data parameters that need to be set.

Re-setting Data Re-setting Data
CONDITION ○ STROKE LIMIT
MODE PROGRAM EDIT
AXIS SET USER POINT
TIMER USER PACKING
QUICK TEACH USER FREE PACKING
PRODUCT SUPPORT OPTIMIZATION MODE
VACUUM ○ PASSWORD
COUNTER ○ MAINTENANCE
ALARM HISTORY ○ SYSTEM SET
OPERATION HISTORY ○ SYSTEM MODE
PASS ○ I/O HISTORY
ACCEL
○ DRIVER PARA
SOFT LIMIT
AREA SET
* The items marked "○" requires re-setting.
DOC. IM 79003000T 20-3

20-4. Using the CompactFlash

It is possible to save the operation conditions on CompactFlashes with the STEC-510.
The CompactFlash memory of Hagiwara Sys-Com's MCF10P-512MS (CODE: 123074) is
used.
CAUTION
・ If you use a Compact Flash card other than those above, damage to the data or
malfunction may occur.
・ Do not use commercial CF cards.
20-4 DOC. IM 79003000T

Inserting and ejecting CompactFlashes
CAUTION
・ Without a CompactFlash card inserted, an alarm message appears and .the
STEC-510 cannot be started.
Make sure that a CompactFlash card is inserted before turning on the power.
・ Do not eject the CompactFlash during data reading or writing.

If not, the CompactFlash card or data may be damaged.
Inserting the CompactFlash.

1. Open the cover on the pendant.
Cover
Inserting the CompactFlash

2. Hold the CompactFlash with the label upwards and
insert it into the slot until the eject button protrudes.
Ejecting the CompactFlash.

Ejecting the CompactFlash
1. Open the cover on the pendant.
2. Press the eject button and remove the CompactFlash.
Eject button
DOC. IM 79003000T 20-5

20-5. Clearing the Data Backup

Mode settings, traverse distance data, timer parameters, setup data, and other data are backed
up, so that they are retained even when the power is switched off. These various settings can be
cleared to restore the initial values.
CAUTION
When the above function is performed, mode setting, traverse distance data, timer
parameters, etc. in memory are cleared and initial values (initial data) are set as default.
1. Switch the power supply off.
2. While pressing and , switch the power
supply on again.
3. Selection buttons are displayed on the screen.

Press the [BACKUP CLEAR] button.
Choose and press button.
〔BACKUP CLEAR〕
〔DOWNLOAD 〕
〔UPLOAD 〕
CALIBRATION
↓ Push help key
4. Press the [Yes] button to clear the data backup.
Choose and press button. POINT

〔BACKUP CLEAR〕〔Yes〕
〔DOWNLOAD 〕 The data registered in the condition
〔UPLOAD 〕 settings and external storage devices
will not be erased when the backup data
is cleared. The registered data may be
CALIBRATION loaded onto the condition setting screen
↓ Push help key after the backup data has been cleared.
20-6 DOC. IM 79003000T

CAUTION
When machine data has been cleared after saving of its backup copy, the driver data is
restored to the default. It is then necessary to set driver data again on the driver
parameter setting screen. (Refer to the procedure for driver data change in "19-5. Servo
Drivers Compatible with Digital Motion Changing the Driver Data ").
It is also necessary to make stroke limit settings again. (Refer to "7. STROKE LIMIT
SETTING.") In the case of the anti-operation side of the unloader, choose
[ANTI-OPERATION SIDE] on the system setting screen and make settings again on
the selected screen. (Refer to "11. SYSTEM SETTING.")
20-6. Version Display

It is possible to display the program version, etc., currently in use.
1. Press the [VERSION] button on the menu display
(3/3).
→ The version information screen appears.
DOC. IM 79003000T 20-7

HARNESS
21. HARNESS
Interlock power harness with injection molding machine

a. Interlock
b. Power supply c. Interlock unit d. Pendant cable
molder side
unit side harness side harness (*１ )
Model harness
Code Code Code Code
Type Type Type Type
No. No. No. No.
Lx-600(s)
Lx-600H
201663-001-2 10H00-B
282293 270951
(5m) (8m)
Lx-1000(s)
072735 H510-4.5(4.5m)
Lx-1000H
Lx-1100(s)
Lx-1100H
201663-003-3 201666-005-1
282295 281875
(10m) (8m)
Lx-1500(s)
Lx-1500H
201661-006-1
Lx-1800(s) 282289 072736 H510-8(8m)
(8m)
Lx-1800H 201663-004-3 201666-006-1
282296 281765
Lx-2500(s) (10m) (8m)
Lx-2500H
201663-003-3 201666-005-1
Fx-1000 282295
(10m)
281875
(8m)
Fx-1000s 201663-004-3 201666-006-1 H510-4.5

282296 281765 072735
(4.5m)
Fx-1500 (10m) (8m)
201663-005-2 201666-008-0
Fx-1500s 282297 282141
(10m) (8m)
* Interlock cable permissible electric current value 1.5 (A).
DOC. IM 79003000T 21-1

HARNESS
A. INTERLOCK MOLDER SIDE HARNESS
DESCRIPTION
The signals in both the injection moulding machine and the handling device / robot are given
by contacts, e.g. contacts of relays or switches, semiconductors, etc. The contact making is
either potential-free or related to a reference potential supplied to a contact of the plug mounted
on the injection moulding machine or the handling device / robot (see Tables 1 and 2). All
signals which are not optional shall be supported by all injection moulding machines and
handling devices / robots.
PLUG AND SOCKET OUTLET

The connection between the injection moulding machine and the handling device / robot is
achieved by the plugs specified below. For the injection moulding machine (see Figure 2) and
the handling device / robot (see Figure 1) the plug contacts should be capable of taking a
minimum of 250 V and 10 A.
Arrangements of pins and sockets viewed from the mating side (Opposite the wiring side)
Figure 1 = Plug on the handling device Figure 2 = Plug on

the injection moulding machine
21-2 DOC. IM 79003000T

HARNESS
CONTACT SPECIFICATION
Emergency stop, safety devices, mould area free
- The voltages of the signals must not exceed 50 V DC or 250 V AC.

- A current of at least 6 mA must be maintained during signalling
- The maximum current is 6A
Logical Signals
- These signals shall be in accordance with clause 3.3.1 of EN 61131-2, Table 9, Type 2 or
with clause 3.3.3 of EN 61131-2,Table 11, 0,1 A max
Reference potential (Table 1: ZA9, ZC9 and Table 2: A9, C9)
- Voltage 18 – 36V DC
- Overlayed ripple max. 2,5Vpp
- Withstand against overvoltage up to 60V min. 10 msec
- Current max. 2A
PLUG CONTACT ASSIGNMENT
Notes on the tables below:

- Unless otherwise noted, the switch contacts are switching the reference potential
- plug contacts: Table1 / No ZA9 (Injection moulding machine signal) and Table 2 / No A9
(Handling device / robot Signal)
- All signals are continuous signals unless otherwise noted.
- The signals are conducted from the signal source to the respective pin.
- Apart from the handling device / robot signals ”Handling device/robot operation mode”
(Table 2; B2) ,”Enable mould closure” (Table 2, A6), "Mould area free” (Table 2;
A3/C3), "Emergency stop channel 1" (Table 2; A1/C1) and "Emergency stop channel 2"
(Table2; A2/C2) the signals can assume any status when the handling device / robot is
switched off.
- Apart from the injection moulding machine signals "Emergency stop channel 1" (Table 1;
ZA1/ZC1) , "Emergency stop channel 2" (Table1; ZA2/ZC2), “Safety devices of machine
channel 1” (Table 1; ZA3,ZC3) and “Safety devices of machine channel 2” (Table 1;
ZA4,ZC4) the signals can assume any status when the handling device / robot is switched
off.
DOC. IM 79003000T 21-3

HARNESS
Table 1: Plug on the moulding injection machine (male).

Signals from the machine to the handling device / robot
Contact No
Signal designation Description
(male), see fig. 2
The switch contact must be open when the injection moulding machine
ZA1 Emergency stop of machine
emergency stop device is being actuated. Opening the switch contact causes
ZC1 channel 1
emergency stop of the handling device / robot.
The switch contact must be open when the injection moulding machine
ZA2 Emergency stop of machine
emergency stop device is being actuated. Opening the switch contact causes
ZC2 channel 2
emergency stop of the handling device / robot.
The switch contact is closed when safety devices (e.g. safety guards, footboard
safety, etc.) on the injection moulding machine are operative so that dangerous
ZA3 Safety devices of machine
movements of the handling device / robot are possible. The signal is active in
ZC3 channel 1
any operation mode. The signal must be the result of limit switch contact series
of mould area safety devices according to EN 201.
The switch contact is closed when safety devices (e.g. safety guards, footboard
safety, etc.) on the injection moulding machine are operative so that dangerous
ZA4 Safety devices of machine
movements of the handling device / robot are possible. The signal is active in
ZC4 channel 2
any operation mode. The signal must be the result of limit switch contact series
of mould area safety devices according to EN 201.
HIGH signal when the moulding is a reject. HIGH signal when the mould is
ZA5 open and must remain HIGH at least until "Enable mould closure"
Reject
Optional (see table 2: handling device / robot signals contact No A6.). It is recommended
to have HIGH signal already when the mould opening starts.
HIGH signal when the mould closing is completed. Note: The signal "Enable
ZA6 Mould closed mould closure" is then no longer required (see table 2: handling device / robot
signals contact No A6)
HIGH signal when mould opening position is equal or more than required
position. Inadvertent alteration to mould opening stroke smaller than that
ZA7 Mould open position
required for the handling device / robot to approach must be impossible. The
(handling device / robot)
signal must remain HIGH as long as the mould is open and must not be
interrupted by a change of operation mode or safety guard opening.
HIGH signal when mould opening reaches a set position smaller than mould
opening position (see table 1: injection moulding machine signals contact No
ZA7). The signal remains HIGH to the end of mould opening position. Two
sequences are possible with this signal:
a) Mould opening stops on intermediate position and gives start signal to
handling device / robot. Mould opening restarts with the signal "Enable
ZA8 Intermediate mould opening
full mould opening" (see table 2: handling device / robot signals contact
Optional position
No A7).
b) Mould opening does not stop on intermediate position, however gives the
signal to handling device / robot. At this sequence the signals “ Enable full
mould opening” (see table 2: A7) and “Mould area free” (table2: A3/C3)
are not in use.
LOW signal when intermediate mould opening position is not in use.
Handling device / robot
ZA9 24 V DC
reference potential
HIGH signal when the injection moulding machine is able to be operated with
handling device / robot. This signal shall not be used to start the handling device
Enable operation with
/ robot. If the signal turns LOW during the operation mode of the handling
ZB2 handling device / robot
device / robot "operation with injection moulding machine", it is recommended
(Automatic)
that the handling device / robot continues its automatic cycle until the end
position.
HIGH signal when the ejector has been finally (e.g. after the number of its set
cycles) retracted regardless of the moving platen position. The signal is the
acknowledgement for the "Enable ejector retraction" signal (see table 2:
ZB3 Ejector back position
handling device / robot signals contact No B3), when the ejector sequence is
selected. It is recommended to have HIGH signal when the ejector sequence is
not in use.
HIGH signal when the ejector has been advanced. The signal is the
acknowledgement signal for the "Enable ejector advance,,(see table 2: handling
ZB4 Ejector forward position
device / robot signals contact No B4). It is recommended to have HIGH signal
when the ejector sequence is not in use.
21-4 DOC. IM 79003000T

HARNESS
Contact No
(male), see fig. 2
Core puller(s) in position 1 HIGH signal when the core puller(s) is (are) in position 1
ZB5 (Core puller(s) free for (see table 2: handling device / robot signals contact No B5).
Optional handling device / robot to It is recommended to have LOW signal when the core puller sequence is not in
approach) use.
HIGH signal when the core puller(s) is (are) in position 2
Core puller(s) in position 2
ZB6 (see table 2: handling device / robot signals contact No B6).
(Core puller(s) in position to
Optional It is recommended to have LOW signal when the core puller sequence is not in
remove moulding)
use.
ZB7 Reserved for future use of EUROMAP
ZB8 Reserved for future use of EUROMAP
ZC5 Reserved for future use of EUROMAP
ZC8 Not fixed by EUROMAP, manufacturer Dependent
Supply from handling device
ZC9 0V
/ robot
DOC. IM 79003000T 21-5

HARNESS
Table 2: Plug on the moulding injection machine (female).

Signals from the handling device / robot to the machine
Contact No
(female), see fig. 2
The switch contact must be open when the handling device / robot emergency stop
Emergency stop of
is being actuated. The switch contact opening causes emergency stop of the
A1 handling device /
injection moulding machine. The switch contact must be operative if the handling
C1 robot
device / robot is switched off. It is recommended that the switch contact is
Channel 1
operative when the handling device / robot is unselected.
The switch contact must be open when the handling device / robot emergency stop
Emergency stop of is being actuated. The switch contact opening causes emergency stop of the
A2
handling device / robot injection moulding machine. The switch contact must be operative if the handling
C2
Channel 2 device / robot is switched off. It is recommended that the switch contact is
operative when the handling device / robot is unselected.
The switch contact is closed when the handling device / robot is outside the mould
area and does not interfere with mould opening and closing movements. The switch
contact must be opened when the handling device / robot leaves its start position. If
the switch contact is open neither opening nor closing of the mould may occur.
A3 However the injection moulding machine may ignore this signal when mould
Mould area free
C3 opening is carried out after e.g. an intermediate stop (see table 1: injection
moulding machine signals contact No ZA8), if the optional sequence is selected on
the injection moulding machine. The signal must have the described effect even
when the handling device / robot is switched off. It is recommended to close the
switch contact when the handling device / robot is unselected.
A4
Reserved for future use by EUROMAP
C4
A5 Not fixed by EUROMAP, manufacturer dependent
A6 Enable mould closure HIGH signal when the handling device / robot is retracted enough for start of mould
closure. The signal must remain HIGH at least until "Mould closed" (see table 1:
injection moulding machine signals contact No ZA6) is available. If the signal is
LOW as a result of a fault, mould closing must be interrupted. The signal "Enable
mould closure" must not be a logical "or" with either other signals, e.g. "Close
safety guard" or a push button in any operation mode. The signal must be HIGH if
the handling device / robot is switched off. It is recommended to have HIGH signal
when the handling device / robot is unselected.
HIGH signal when the handling device / robot has taken the part and allows to
continue mould opening. The signal must remain HIGH until "Mould open" signal
A7 Enable full mould
is given by the injection moulding machine (see table 1: injection moulding
Optional opening
machine signals contact No ZA7).
A8 Reserved for future use by EUROMAP
Supply from injection
A9 moulding machine 24V DC
24V DC /2A
Handling device / robot LOW signal when the handling device / robot mode switch is "Operation with
operation mode injection moulding machine". HIGH signal when the handling device / robot mode
B2
(operation with switch is "No operation with injection moulding machine". HIGH signal when the
handling device / robot) handling device / robot is switched off.
HIGH signal when the handling device / robot enables the movement for ejector
back. The signal must remain HIGH at least until "Ejector back" signal is given by
B3 Enable ejector back
injection moulding machine (see table 1: injection moulding machine signals
contact No ZB3).
HIGH signal when the handling device / robot enables the movement for ejector
forward. The signal must remain HIGH at least until "Ejector forward" signal is
B4 Enable ejector forward
given by the injection moulding machine (see table 1: injection moulding machine
signals contact No ZB4).
HIGH signal when the handling device / robot is in position to enable the
Enable movement of
movement of the core puller(s) to position 1. It is recommended that the signal
core puller(s) to
remains HIGH at least until "Core puller(s) in position 1" signal is given by
position 1 (Enable
B5 injection moulding machine (see table 1: injection moulding machine signals
movement for handling
Optional contact No ZB5).
device / robot to
The signal shall remain at least until position 2 has been left.
approach freely)
(see table 1: injection moulding machine signals contact No ZB6).
Enable movement of HIGH signal when the handling device / robot is in position to enable the
core puller(s) to movement of the core puller(s) to position 2. It is recommended that the signal
B6 position 2 (Enable core remains HIGH at least until "Core puller(s) in position 2" signal is given by
Optional puller(s) to remove the injection moulding machine
moulding) (see table 1: injection moulding machine signals contact No ZB6).
21-6 DOC. IM 79003000T

HARNESS
The signal shall remain at least until position 1 has been left.
(see table 1: injection moulding machine signals contact No ZB5).
B7 Reserved for future use of EUROMAP
B8 Reserved for future use of EUROMAP
C5 Not fixed by EUROMAP, manufacturer dependent
C6 Reserved for future use by EUROMAP
C7 Reserved for future use by EUROMAP
C8 Not fixed by EUROMAP, manufacturer dependent
Supply from injection
C9 0V
moulding machine
b. Power supply unit side harness
Metal connector pin

Lead color Connector Name Remarks
No.
A Red Round terminal R

3 phase
B White Round terminal S
power supply
C Black Round terminal T
D Green Round terminal E Earth
DOC. IM 79003000T 21-7

HARNESS
c. Interlock unit side harness
Metal connector
Name Connector Lead color Remarks
pin No.
A ES3 Y contact taping Orange 1 Emergency stop
B ES4 Y contact taping White 1 (Molder side)
C C CON 5-1 Red 1 Common lead (24G1)
D MA CON 5-12 Green 1 Automatic
E MD CON 5-2 Orange Safety door close
F MO CON 5-3 Yellow Molder open completed
G MC CON 5-4 Brown Molder close completed
H ME CON 5-10 Yellow 1 Ejector advance limit
I MN CON 5-11 Brown 1 Molder defect
J 50 CON 5-5 Light green
Mold open safety (RY1)
K 51 CON 5-13 Green
L 54 CON 5-6 Black Mold close safety
M 55 CON 5-14 Blue (RY2)
N 58 CON 5-7 Light blue
Cycle start (RY3)
P 59 CON 5-15 Red
R EJ1 CON 5-8 White
Ejector start (RY7)
S EJ2 CON 5-16 Gray 1
T ES1 Y contact taping Blue 1 Emergency stop
U ES2 Y contact taping Pink (Unloader side)
V SP7 Y contact taping Gray Spare
W
X
* Interlock cable permissible electric current value 1.5 (A).
21-8 DOC. IM 79003000T

STEC-510 PARTS LIST
22. STEC-510 PARTS LIST

Interlock box
Code No. Name Model Manufacturer Qty. Remarks
151324 Interlock P.C. board PI480 Star Seiki 1
041742 Breaker EW32AAG-3P020B4B Fuji Electric 1 For 600 and 1000
For 1100-1500,
041743 Breaker EW32AAG-3P030B4B Fuji Electric 1 1800,2500, Fx-1000(s)
Fx-1500
041402 Breaker EW50AAG-3P050B4B Fuji Electric 1 For Fx-1500s
180069 Magnet relay SC-0 AC200V Fuji Electric 1 For 600 and 1000
For 1100-1500
183721 Electromagnetic contact SC-N1 AC200V Fuji Electric 1 and 1800,2500
183672 Coil surge suppression unit SZ-Z5 Fuji Electric 1 For 6600 and 1000
For Fx-1000(s)
183721 Electromagnetic contact SC-N1 AC200V Fuji Electric 1 and
Fx-1500
183337 Electromagnetic contact SC-N2 AC200V Fuji Electric 1 For Fx-1500s
For 1100-1500,
183350 Surge killer SZ-Z35 Fuji Electric 1 1800-2500, Fx
010533 Terminal cover BW9BTAA-S3W Fuji Electric 1
030320 Display lamp DR22DOL-M4W Fuji Electric 1
Buzzer (High-level-type Panasonic
040015 electronic buzzer) EB1124 DC24V 1 For Fx
Electric
In PI P.C.
281846 Time lag fuse 215 3.15MXP little fuse 1 board
For 1100-1500
Switching power supply 1800,2500
151327 (24V) PBA100F-24-N Cosel 1 (Optional)
For Fx-1000s,
Fx-1500s
350075 I/O interface P.C. board SIOF88 9732-PR10A Star Seiki 1 Optional
Pendant
Pendant unit For 600,1000,1500
152281 P510-4.5 Star Seiki 1 and Fx
(4.5m,no name plate)
Pendant unit
152282 P510-8 Star Seiki 1 For 1800 and 2500
(8m,no name plate)
001745 Emergency stop button A165E-S-02 Omron 1
001441 Key selector switch AS6M-2K2B IDEC 1
001794 Selector switch AS6M-3Y2 IDEC 1
002055 Deadman switch A4E-B200SS Omron 1
060400 Grip tie GT200-B Tyton 1
023012 Lithium battery CR-2032 3V 1
123074 Compact Flash MCF10P-512MS Hagiwara 1
DOC. IM 79003000T 22-1

STEC-510 PARTS LIST
Driver unit, Driver box

271495 Fan (60 square: DC 24 V) 109R0624M402-CON Star Seiki 2-3 For MSUA
MSUB DRIVER 60 Sanyo
271621 109P0624M702 1 For MSUB
ANGLE FAN Electric
MSUB DRIVER 80 Sanyo
271622 109P0824H702 1 For MSUB
ANGLE FAN Electric
Sanyo
270054 Fan 109S092 4 For Fx
Electric
Sanyo
271281 Fan 109S088 3 For Fx
Electric
184004 Motion P.C. board SDC480-MC Star Seiki 1 For Fx
MSUA absolute
041406 Lithium battery ER6(AA)3.6V-3-ABS Star Seiki specifications
optional
SDC, SDCC,
MSUB absolute
292944 Lithium battery ER6(AA)3.6V-ABS Star Seiki specifications
optional
Sanyo
271616 Filter 109-1001M13 For 109S092
Electric
Sanyo
Filter 109-1000M13 For 109S088
Electric
* For the contents of servo driver and regenerative resistor, please refer to the servo driver
capacity and type.
Regenerative resistance box (For Fx type)

Sanyo For Fx-1000s and
270054 Fan 109S092 1-2
Electric Fx-1500(s)
Sanyo
270817 Fan 109S051 2 For Fx-1500(s)
Electric
Sanyo
271616 Filter 109-1001M13 For 109S092
Electric
Sanyo
271619 Filter 109-1002 13 For 109S051
Electric
Machine side
140180 Carriage unit relay board OTB480A Star Seiki 1
22-2 DOC. IM 79003000T

STEC-510 PARTS LIST
Servo Driver Capacity and Type

AC servo driver Digital servo driver Regenerative resistor
3-axis specifications 5-axis specifications
Model Axis Capacity
Code Code Code Code
No.
Model No.
Model No.
Model No.
Model Qty
Traverse 750W 122462 MSMD082P1S
Product
crosswise 100W 122459 MSMD012P1S 122464 MSUA-03CA
Product IRF200NC
Lx-600(s) vertical 400W 122461 MSMD042P1T 122465 MSUA-05CA 080147 1
60Ω
S-side
crosswise 100W 122459 MSMD012P1S
S-side
vertical 400W 122461 MSMD042P1T
Product
crosswise 200W 122460 MSMD022P1S 122466 MSUA-03SA
Product IRF300NC
Lx-1000(s) vertical 750W 122463 MSMD082P1T 122467 MSUA-05SA 080372 1
60Ω
S-side
S-side
Product
Lx-1000 Product IRF300NC

vertical 750W 122463 MSMD082P1T 122488 MSUA-05SC 080372 1
(With NC) 60Ω
S-side
crosswise 50W 122475 MSMD5AZP1S
S-side
vertical 50W 122474 MSMD5AZP1T
Product
crosswise 400W 122477 MSMD042P1S 122483 MSUA-03MA
Lx-1100(s)
Product IRF200NC
Lx-1500(s) vertical 1500W 122478 MSMA152P1H 122484 MSUA-05MA 080379
30Ω
1
S-side
S-side
Product
Lx-1100
Product IRF200NC
Lx-1500 vertical 1500W 122478 MSMA152P1H 122490 MSUA-05MB 080379
30Ω
1
(With NC)
S-side
S-side
DOC. IM 79003000T 22-3

STEC-510 PARTS LIST
AC servo driver Digital servo driver Regenerative resistor

3-axis specifications 5-axis specifications
Model Axis Capacity
Code Code Code Code
No.
Model No.
Model No.
Model No.
Model Qty
Traverse 1500W 122479 MDMA152P1G
Product
crosswise 750W 122462 MSMD082P1S 122485 MSUA-03LLA
Lx-1800(s)
Lx-1800H Product IRF200NC
Lx-2500(s) vertical 1500W 122480 MDMA152P1H 122486 MSUA05LLA 080379
30Ω
1
Lx-2500H S-side
S-side
IRV400N
Traverse 2000W 123069 MSMA202S1G 183723 SDCC200A4A 183723 SDCC200A4A 080099 3
56Ω
Product IRV150N
crosswise 400W 123168 MSMD042S1U 183746 SDC040A4A 183746 SDC040A4A 080052
120Ω
1
Product IRV400N
Fx-1000(s) vertical 2000W 122650 MSMA202S1H 183723 SDCC200A4A 183723 SDCC200A4A 080099
56Ω
2
S-side IRV150N
crosswise 400W 123168 MSMD042S1U 183746 SDC040A4A 080052
120Ω
1
S-side IRV400N
vertical 2000W 122650 MSMA202S1H 183723 SDCC200A4A 080071 1
27Ω
IRV400N
Traverse 3000W 295324 MSMA302S1G 184706 SDCC350A4A 184706 SDCC350A4A 080099 8
56Ω
Product IRV150N
crosswise 750W 122649 MSMD082S1S 183747 SDC075A4A 183747 SDC075A4A 080109
60Ω
1
Product IRV400N
Fx-1500(s) vertical 3500W 295322 MSMA352S1D 184706 SDCC350A4A 184706 SDCC350A4A 080099
56Ω
4
S-side IRV150N
crosswise 750W 122649 MSMD082S1S 183747 SDC075A4A 080109
60Ω
1
S-side IRV400N
vertical 2000W 295323 MSMA202S1D 183723 SDCC200A4A 080071 1
27Ω
22-4 DOC. IM 79003000T

STEC-510 PARTS LIST
Digital servo driver Regenerative

AC servo driver Drive power Control power
Model Axis Capacity
PCB slot
Driver slot resistor
Code Code Code Code
No.
Model No.
Model Code No. Model No.
Model No.
Model Qty
750 MSMD082
Traverse 122462 123104 MSUBD075A
W P1S
Product 100 MSMD012

122459 123101 MSUBD010A
crosswise W P1S
Lx-600(s) Product 400 MSMD042 IRF200NC

122461 123096 MSUBP 123099 MSUBCSM 123103 MSUBD040A 080147 1
Lx-600H vertical W P1T 60Ω
S-side 100 MSMD012
122459 123101 MSUBD010A
crosswise W P1S
S-side 400 MSMD042

122461 123103 MSUBD040A
vertical W P1T
750 MSMD082
W P1S
Product 200 MSMD022

122460 123102 MSUBD020A
crosswise W P1S
Lx-1000(s) Product 750 MSMD082 IRF300NC

122463 123096 MSUBP 123099 MSUBCSM 123104 MSUBD075A 080372 1
Lx-1000H vertical W P1T 60Ω
S-side 200 MSMD022
122460 123102 MSUBD020A
crosswise W P1S
S-side 400 MSMD042

122461 123103 MSUBD040A
vertical W P1T
750 MSMD082
W P1S
Product 200 MSMD022

122460 123102 MSUBD020A
crosswise W P1S
Lx-1000
Product 750 MSMD082 IRF300NC
Lx-1000H 122463 123096 MSUBP 123099 MSUBCSM 123104 MSUBD075A 080372 1
vertical W P1T 60Ω
with NC
MSMD5AZ
Posture 50W 122475 123101 MSUBD010A
P1S
MSMD5AZ
Rotation 50W 122474 123101 MSUBD010A
P1T
750 MSMD082
W P1S
Product 400 MSMD042

122477 123103 MSUBD040A
crosswise W P1S
Lx-1100(s)
Lx-1100H Product 1500 MSMA152 IRF200NC
122478 123191 MSUBPL 123099 MSUBCSM 123193 MSUBDL150A 080379 1
Lx-1500 (s) vertical W P1H 30Ω
Lx-1500H S-side 400 MSMD042
122477 123103 MSUBD040A
crosswise W P1S
S-side 750 MSMD082

122463 123104 MSUBD075A
vertical W P1T
750 MSMD082
W P1S
Product 400 MSMD042

Lx-1100 122477 123103 MSUBD040A
crosswise W P1S
Lx-1100H
Product 1500 MSMA152 IRF200NC
Lx-1500 122478 123191 MSUBPL 123099 MSUBCSM 123193 MSUBDL150A 080379 1
vertical W P1H 30Ω
Lx-1500H
with NC 100 MSMD012
Posture 122459 123101 MSUBD010A
W P1S
100 MSMD012
Rotation 122503 123101 MSUBD010A
W P1T
DOC. IM 79003000T 22-5

STEC-510 PARTS LIST
Digital servo driver Regenerative

AC servo driver Drive power Control power
Model Axis Capacity
PCB slot
Driver slot resistor
Code Code Code Code
No.
Model No.
Model Code No. Model No.
Model No.
Model Qty
1500 MDMA152
Traverse 122479 123193 MSUBDL150A
W P1G
Product MSMD082
750W 122462 123104 MSUBD075A
crosswise P1S
Lx-1800(s)
Lx-1800H Product 1500
122480
MDMA152
123193 MSUBDL150A
IRF200NC
vertical W P1H 123191 MSUBPL 123099 MSUBCSM 080379 1
Lx-2500(s) 30Ω
Lx-2500H S-side MSMD042
400W 122477 123103 MSUBD040A
crosswise P1S
S-side MSMD082
750W 122463 123104 MSUBD075A
vertical P1T
Parts with certain life

Electric and electronic parts have certain life due to mechanical wear and aged deterioration.
The life varies largely with the environmental conditions (such as temperature and humidity)
and the method of use.
If an abnormal problem occurs, stop immediately using the product and contact our sales
office.
The following units include parts with certain life.
- Printed circuit board (aluminum electrolytic capacitor)
- Servo driver (aluminum electrolytic capacitor, relay, cooling fan, etc.)
- Switching power supply
- Electromagnetic contactor
- Interlock output relay (RY1 to RY10)
- Cooling fan
22-6 DOC. IM 79003000T

BOX CIRCUIT DIAGRAM
23. BOX CIRCUIT DIAGRAM

23-1. Lx series
DOC. IM 79003000T 1
BOX CIRCUIT DIAGRAM
23-2. Fx-1000(s)
DOC. IM 79003000T 2
BOX CIRCUIT DIAGRAM
23-3. Fx-1500(s)
DOC. IM 79003000T 3

Star Stec-510 Control Box Technical

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Control Box for Unloader

DATE REVISION N° DESCRIPTION

This manual is for models:

ORGANIZATION OF THE OPERATION MANUALS

■ Controller - Operation Edition (This manual)

■ Controller - Technical Edition

■ Controller - User Program

Operation manuals of optional products

1. BEFORE USE ................................................................................. 1-1

2. MAINTENANCE ............................................................................ 2-1

3. ALARM HISTORY ......................................................................... 3-1

4. I/O DISPLAY .................................................................................. 4-1

5. I/O HISTORY.................................................................................. 5-1

6. OPERATION ASSIST SETTING ................................................... 6-1

7. STROKE LIMIT SETTING............................................................. 7-1

8. SOFT LIMIT SETTING .................................................................. 8-1

9. AREA SETTING ............................................................................. 9-1

10. SYSTEM SETTING ...................................................................... 10-1

11. SYSTEM MODE SETTING .......................................................... 11-1

12. VACUUM .................................................................................... 12-1

13. SERVO MONITOR ....................................................................... 13-1

14. PARTS LIST ................................................................................. 14-1

15. OPERATION HISTORY ............................................................... 15-1

16. OPERATION ERROR MESSAGES ............................................. 16-1

17. ALARM MESSAGES ................................................................... 17-1

18. NON-ALARM MESSAGE FAILURES AND

19. INTERNAL STRUCTURE OF THE CONTROLLER .................. 19-1

20. DATA BACKUP FUNCTION ...................................................... 20-1

21. HARNESS ..................................................................................... 21-1

22. STEC-510 PARTS LIST ................................................................ 22-1

23. BOX CIRCUIT DIAGRAM .......................................................... 23-1

DOC. IM 79003000T III

1-1. Composition of Operation Manual

Danger Level Symbols

Failure to follow this safety precaution may result in great

Failure to follow this safety precaution may result in great

Failure to follow this safety precaution may result in injury

About Important Points

Important points on handling are indicated with in the manual.

DOC. IM 79003000T 1-1

1-2. Safety Precautions

1-2 DOC. IM 79003000T

DOC. IM 79003000T 1-3

1-3. About Caution Plates

Display of Degree of Danger

Failure to follow this safety precaution may result in great

Failure to follow this safety precaution may result in great

Failure to follow this safety precaution may result in injury

1-4 DOC. IM 79003000T

Kinds of Caution Plates

Caution for danger of traveling movement

DOC. IM 79003000T 1-5

Caution for high voltage electrical shock

Make sure to cut off the breaker of

This caution plate will be found the special

Warning for touching cooling fan

Do not come close while fan is running.

1-6 DOC. IM 79003000T

Warning for stroke adjustment

To adjust stroke of movable area see