F01T100 (ETP4860) Quick Installation Guide
F01T100 (ETP4860) Quick Installation Guide
F01T100 (ETP4860) Quick Installation Guide
•Issue: 02
•Date: 2020-07-20
ii
1 About This Document
Intended Audience
This topic describes how to install the F01T100 cabinet, including installing the cabinet, routing cables,
and powering on the system.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
Change History
Changes between document issues are cumulative. Therefore, the latest document issue contains all
updates made in previous issues.
Updates in Issue 02 (2020-07-20)
1
2 Installation environment requirements
Environment
Requirements for the conditions outside the cabinet:
• This document aims to provide simple and distinctive guidelines for hardware installation.
• This document does not describe operations for the pre-delivery installation of the internal cables and so on. Instead, this
document describes only the operations for on-site installation.
Electrostatic Discharge
Before touching the device, or holding the boards and IC chips, wear the ESD gloves or the ESD wrist strap to
prevent the electrostatic discharge of the human body from damaging the sensitive components. Ensure that the
other end of the ESD wrist strap is properly grounded.
Bundling cables
• The distance between cable ties or binding straps inside the cabinet must be within 250 mm. (For user cable, the
distance must be within 200 mm.)
• Use diagonal pliers to cut off the extra part of the cable tie to the end, and ensure that the cable tie is neat without
sharp edges to prevent hand injury.
• After the label for the signal cable is attached to the signal cable, the rectangular text area of the label must face
rightwards or downwards.
• After the identification plate for the power cable is attached to the power cable, the text area of the plate must face
rightwards or upwards. Ensure that the side attached with the label faces outwards.
4
5 Outline and Structure
F01T100 cabinet (appearance and dimensions) Unit: mm
Mounting bracket
Enhanced heat
Mounting bracket dissipation 80
Enhanced heat module (optional)
dissipation module
(optional)
80
83
0
83
0
20 Ah battery 45
compartment 25 40 Ah battery
compartment 0
(optional) 0
(optional)
Front door of the cabinet Cable hole for subscriber cable 2 x Ø48
ODF
(Downstream)
MDF
AC PDU
AC PDU
Fiber access(MA5801-GP08)
ODF(Upstream) OMR60-48A power system
(optional)
Enhanced heat MA5801-GP08
dissipation
module (optional)
ODF
(Downstream)
AC PDU
6
5 Outline and Structure
DC main device+ETP4860 power system
MDF ODF
(Downstream)
AC PDU
AC PDU
Fiber access(MA5801-GP08)
ETP4860 power system
ODF(Upstream)
MA5801-GP08
Enhanced heat
dissipation
module (optional)
ODF
(Downstream)
AC PDU
7
5 Outline and Structure
DC main device+ Remote power system
Copper access
ODF(Upstream) RFT-V RPS
MA5818
Enhanced heat
dissipation
module (optional)
MDF
RPS MDF
• The cabinet can be configured with the 20 Ah battery compartment or the 40 Ah battery compartment.The copper
configuration of the AC MA5818 is used as an example for both models.
• In the case of remote power supply, the cabinet is not configured with a battery compartment.
• When the AC main equipment MA5801-GP08 is configured, the cabinet is not configured with a battery
compartment.
40 Ah battery
20 Ah battery compartment
compartment (optional)
(optional)
8
6 Installing the Mounting Bracket
• The cabinet is configured with mounting ears. Before installing the cabinet, remove the waterproof screws and install the
lifting eyes/mounting ears properly so as to carry the cabinet.
• After installing the cabinet, remove the lifting eyes/mounting ears and install the waterproof screws.
• The mounting ears for 40 Ah and 20 Ah batteries are installed in the same way. This section uses the 20 Ah batteries as an
example.
• Reserved holes on the top of the cabinet are used to install mounting ears. Holes are reserved in the middle of the cabinet.
After the mounting ears are moved downwards, the mounting ears can be used as handles to facilitate transfer. This section
uses the installation in the middle of the cabinet as an example.
Unfasten the waterproof screws from the installation position of mounting brackets.
Waterproof screw
Use the screws to fasten the nylon shims and mounting brackets.
Mounting
bracket
Nylon shim
Screw
9
7 Installing the cabinet on the Wall
7.1 Planning the Installation Position
• Enhanced heat dissipation module and the battery compartment are optional, when they are not configured, you
can prepare the dimensions on the actual condition.
• Ensure that at least one person holds the cabinet during installation or turnover.
• The cabinet can be configured with the 20 Ah or 40 Ah battery compartment. The installation methods are the
same.
Unit: mm
Top view Front view
Wall Ceiling
Reference object
Reference object
Floor
10
7 Installing the cabinet on the Wall
7.2 Installing the Wall Mounting Fastening Parts
• Hold the drill tight and keep the bit vertical to the wall. To avoid sloping holes, do not shake while drilling.
• When the cabinet is fully configured (including the batteries), its weight can reach 156 kg. Therefore, consider
the weight-bearing capability of the wall when installing the cabinet. The cabinet can be installed only when the
wall is able to support the cabinet.
• Ensure that sufficient heat dissipation space (50 mm) is reserved between the rear panel of the cabinet and the
wall if the cabinet is mounted on a wall.
Place the marking-off plate on the wall and
mark When the cabinet with the 40 Ah battery compartment.
installation holes by the marker pen.
When the cabinet without the battery compartment.
Unit : mm
Top
Top
Front
Bottom
Front
Bottom
Top
Front
Bottom
Drill holes (with the Ø16 bit ).
11
7 Installing the cabinet on the Wall
Install the M12 expansion bolts. When the cabinet with the 20 Ah battery compartment.
Nut Mounting
Spring washer installation part (1)
Flat washer
Expansion tube
Guide trough
Wall
Install the wall mounting fastening parts. 914.5 mm
Mounting
installation part (1)
Wall
662.5 mm
Wall
Mounting 1317.5 mm
installation part (2)
Mounting
installation part (2)
12
7 Installing the cabinet on the Wall
7.3 Fastening the Cabinet
Use the steel cable to carry the cabinet onto the mounting fastening part.
When the cabinet with the battery compartment. When the cabinet without the battery compartment.
Open and fasten the door, unfasten the waterproof rubber plug at the bottom of the cabinet, and then use a M8 ×
25 screw to fasten the cabinet.
Support lever
Support lever
When the cabinet with the battery compartment. When the cabinet without the battery compartment.
Waterproof
Waterproof rubber plug
rubber plug
13
8 Installing the cabinet on a Pole
8.1 Planning the Installation Position
• Enhanced heat dissipation module and the battery compartment are optional, when they are not configured, you can prepare
the dimensions on the actual condition.
• Ensure that at least one person holds the cabinet during installation or turnover.
• The cabinet can be configured with the 20 Ah battery or 40 Ah battery compartment. The installation methods are the same.
Unit: mm
Reference object
Reference object
Floor
14
8 Installing the cabinet on a Pole
8.2 Installing the Pole Mounting Fastening Parts
The diameter of the pole is required to be between 250 mm and 350 mm (When the cabinet is fully configured, its
weight can reach 48 kg. Therefore, consider the weight-bearing capability of the pole when installing the cabinet.
The cabinet can be installed only when the pole is able to support the cabinet.).
Take out the attachment plate (from the cabinet packing accessories) and connect the pole mounting kit
and the screw.
Install the attachment plate onto the mounting bracket with a torque of 25 N·m.
15
8 Installing the cabinet on a Pole
Determine the overall cabinet installation height, clamp the top mounting kit onto the pole from the opening,
restore the bolts, and tighten the top mounting kit to 45 N·m. Then, install the bottom mounting kit onto the
pole in the same way.
• When the cabinet without the battery compartment, the distance between the fastener is 662.5 mm.
• When the cabinet with the 20 Ah battery compartment, the distance between the fastener is 914.5 mm.
• When the cabinet with the 40 Ah battery compartment, the distance between the fastener is 1317.5 mm.
16
8 Installing the cabinet on a Pole
8.3 Fastening the Cabinet
Secure the cabinet to the pole mounting kit.
Open and fasten the door, unfasten the waterproof rubber plug at the bottom of the cabinet, and then use a M8 ×
25 screw to fasten the cabinet.
Support lever
Support lever
When the cabinet with the battery compartment. When the cabinet without the battery compartment.
Waterproof
Waterproof rubber plug
rubber plug
17
9 Installing the cabinet on a Concrete
Pedestal
9.1 Construct the Concrete Pedestal
• Construct the concrete pedestal. Decide the specific method for constructing the concrete pedestal based on the
local standards. Ensure the constructed concrete pedestal is horizontal. The horizontal deviation must be within 4
mm.
• Because holes drilled may be non-standard and have the risk of cracking, pre-install the bolts when constructing
the concrete pedestal so that no hole drilling is required.
Plan the installation position. Plan space for the concrete pedestal. back
Top view Unit: mm Top view
Unit: mm Left Right
Front
Cabinet position
Cabinet position
>10°
Ground
Front view Unit: mm
Drainage aperture
Cabling aperture
Ground
Door side of
the cabinet
Concrete pedestal
18
9 Installing the cabinet on a Concrete Pedestal
9.2 Fastening the Cabinet
Hold the drill firmly and keep the drill bit vertical to the concrete pedestal. Ensure that the drill does not shake when
you are drilling holes, as this may result in uneven holes.
Expansion bolt
Unit: mm 16 Spring washer
90° Flat washer
Expansion tube
52 ~ 60 Guide through
Expansion nut
Use the steel cable to carry the cabinet When the cabinet with the battery compartment
onto the concrete pedestal.
≤90° Step 1: Open and fasten the door.
Bearing capacity
of the steel cable
> 468 kg
M12 × 60
expansion
bolt
19
9 Installing the cabinet on a Concrete Pedestal
Step 2: Use the M12x60 expansion bolts to secure the two mounting holes on the right side of the cabinet.
M12 × 60
expansion
bolt
Step 3: Remove the four screws from the lithium battery support, and then use expansion bolts to secure the two
mounting holes on the left side of the cabinet.
M12 × 60
expansion
bolt
M12 × 60
expansion
bolt
Step 4: Restore the Li-ion battery support to its original position and secure it.
20
9 Installing the cabinet on a Concrete Pedestal
Step 1: Open and fasten the door of the cabinet. Step 2: Loosen the 4 captive screws on the cover
of the AC PDU to remove the cover and properly
keep the cover.
Step 3: Remove the AC PDU, and Step 4: Fasten the cabinet by using
remove the waterproof plugs from the socket ring wrench to fasten the
the installation holes. M12 × 60 Expansion bolts (hole
which is on the left and rear side of
cabinet can be left empty. Apply
waterproof glue on the bottom of the
cabinet and the concrete pedestal
M12 × 60
surfaces that contacts the cabinet.
expansion
bolt
Unit: mm
• Construct the protection fence after
installing the cabinet.
• Plan the coverage of the protection fence
based on the ground plan to ensure that all
doors of the cabinet can be opened without
difficulties.
800~1000
800~1000
21
10 Installing the cabinet on an Elevated Platform
• When installing the cabinet onto the elevated platform, ensure that the cable inlets are not blocked by steel
channels.
• The following construction plan for the elevated platform is only for reference. You can prepare a plan based on
the actual requirements.
Elevated platform
Bolt installation
hole 6 x Ø16
22
10 Installing the cabinet on an Elevated Platform
10.2 Fastening the Cabinet
Carry the cabinet onto the elevated platform. Open and fasten the door, and then use M12 × 60
expansion bolts to fasten the cabinet.
Bearing capacity
≤90° of the steel cable
> 312 kg
M12 × 60
expansion bolt
23
11 Routing Cables
11.1 Routing the PGND Cable
• Ensure that the cabinet is grounded properly, and the cabinet is safe and reliable; in addition, it is recommended to install an
electrical leakage protective device on the power supply side of the site to protect personnel against the injury caused by the
accidental electric shock on the device side.
• Route the PGND cable properly to ensure that the cabinet is protected from the lightning and other interferences. The cross-
sectional area of PGND cable is not less than 16 mm2.
• The cabinet is grounded properly and the ground resistance is smaller than 10 ohms.
Aperture for the PGND cable Aperture for the PGND cable
Front door side of the cabinet Front door side of the cabinet
Grounding bar
PGND cable
24
11 Routing Cables
11.2 Routing the AC Power Cable
• An all-polarity disconnection device is installed on the power supply side of the site. Shut off the AC input, and
attach labels on the switches that will be set during the cabling work.
• Insulate the AC terminals and all unnecessary bare parts.
• The cross-sectional area of AC power cable is not less than 10 mm2.
• The L and N wires of the power cable cannot be reversely connected.
Front door side of the cabinet Front door side of the cabinet
AC power cable
To AC mains
PE wire
25
11 Routing Cables
11.3 Routing Subscriber Cables
• After routing external user cables into the cabinet, reserve an extra length so as to clamp the cables to the cable
side terminal block on the MDF.
• You must preprocess the external subscriber cables after routing the external subscriber cable into the cabinet.
For detailed operation, see Appendix A Preprocess the External Subscriber Cables.
• When the service is enabled in the future, the protective unit must be installed for the cable side terminal block
correctly.
Cable hole for subscriber cable Cable hole for subscriber cable
Front door side of the cabinet Front door side of the cabinet
Subscriber
cables
Ground cable
for subscriber
cables
To the
distribution box
outside of the
cabinet
Wire cutter
Labeling block
MDF
Protective unit
Protective unit
26
11 Routing Cables
11.4 Connecting the RFT-V RPS Power Cable
• Power off the central office (CO) RPS before connecting the RPS power cable, and power on the CO RPS after
cable connection.
• After the external copper cable is routed from the RPS into the cabinet, connect the ground cable to the ground
bar of the cabinet.
• After wiring, install the protective units and short-circuiting plugs on the exchange-side terminal blocks for
remote power supply (also called protective terminal blocks) and cable-side terminal blocks for remote power
supply (also called multiplexing terminal blocks). Otherwise, the cabinet cannot be powered on.
• The exchange-side terminal blocks and cable-side terminal blocks described in this section are specially used for
remote power supply.
27
11 Routing Cables
Remove the cover or all border bars of the Use fiber patch cords to connect exchange side
terminal block box. terminal blocks and cable side terminal blocks.
For details about the connections, see “Diagram
of Cable Connections Between the RPS and
MDF”.
PGND cable
Cable side
terminal block
28
11 Routing Cables
Use the impact tool to wire the wires from the external copper cable into the exchange side terminal blocks on the
cord patching side according to ”Diagram of Cable Connections Between the RPS and MDF”. (The following figure
uses 3- to-1 wire pair connection as an example. ).
Exchange side
terminal block
-190 V
+190 V
Install short-circuiting plugs on the cable side Use a Phillips screwdriver to tighten the screws
terminal blocks and protective units on the that fix the cover of the terminal block cover.
exchange side terminal blocks.
Protective unit
Short-circuit plug
29
11 Routing Cables
11.5 Diagram of Cable Connections Between the RPS and MDF
(RPS Power Supply)
30
11 Routing Cables
11.6 Routing the Optical Cable or Optical Fiber
When routing optical fibers, do not press the optical fiber with the cover of the ODF.
Abnorma
l
installati Incorrect
on path
Correct
path
Correct installation
31
11 Routing Cables
11.7 Routing the Optical Cable or Optical Fiber (Upstream)
• You must use corrugated tube to protect core wires of optical cables in the cabinet, and use the binding strap
to bind optical fibers; do not drag or bind the optical fiber too tightly.
• The bending radius of the optical cable core or optical fiber must be 20 times larger than the diameter of the
optical cable core or optical fiber. Generally, the bending radius is larger than or equal to 40 mm.
• Only the qualified personnel are allowed to splice the optical fiber. Ensure that the optical fiber is spliced
according to the on-site requirements and local practice.
Front door side of the cabinet Front door side of the cabinet
Grounding point
(for the optical
cable)
Optical cable
32
11 Routing Cables
11.8 Routing the Optical Cable or Optical Fiber (Downstream,
Optical Configuration)
• You must use corrugated tube to protect core wires of optical cables in the cabinet, and use the binding strap to
bind optical fibers; do not drag or bind the optical fiber too tightly.
• The bending radius of the optical cable core or optical fiber must be 20 times larger than the diameter of the
optical cable core or optical fiber. Generally, the bending radius is larger than or equal to 40 mm.
• Only the qualified personnel are allowed to splice the optical fiber. Ensure that the optical fiber is spliced
according to the on-site requirements and local practice.
Front door side of the cabinet Front door side of the cabinet
Steel wire
Grounding point
(for the optical
cable)
Optical cable
33
12 Installing the Electronic Door Lock System
12.1 Installing the Door Lock (BOM: 02311EYT)
• When installing an electric lock on a cabinet, adjust the door handle based on the direction in which the door is opened so
that the door can be easily opened.
• The lock cylinder and lock body of an electronic lock are delivered together. Decide whether to replace the lock cylinder
based on site conditions. If you decide to replace the lock cylinder, refer to to replace the lock cylinder and keep the
mechanical key properly.
• When the electronic door lock and battery anti-theft component are configured, the door lock cover in the battery anti-theft
component is scrapped.
• Dispose of the lock tongue in the attachment of the electronic door lock。
When you open or close the cabinet door using the electric lock, the following may occur if the lock handle lever is not in
position (abutting the lock handle), as shown in figure B . In this case, you need to press the lock handle lever until it is in
position and then swipe the access card again, as shown in figure A .
Remove the HW-2802 lock from the cabinet. For details, see Common
Maintenance Guide for Outdoor Cabinets.
Take out the electronic lock and disassemble the lock to facilitate
subsequent installation.
Lock
M5 screw
M6 screw
34
12 Installing the Electronic Door Lock System
Clear foreign materials on the position where the new door lock is to be installed, and install the door lock on the door
lock position of the cabinet.
Install the cover on the inner side of the cabinet door, and use a Phillips screwdriver to tighten the 3 screws clockwise
on the cover.
Use a Phillips screwdriver to tighten the screws that fix the lock tongue.
Connect the communication terminal of the door lock to the communication cable of the expansion box. For details on
Connections between the 2 compartment door locks and the expansion box, see "Table 1".
Verify that the cable of the electric lock does not interfere with the lock rod when the lock rod moves.
(Optional) Use a Phillips screwdriver to loosen the screws that fix the lock core and take out the lock core. Then, install
the new lock core by following the installation procedure in a reverse order.
Use a box-end anti-theft wrench to clockwise fasten the anti-theft screw on the lock handle.
Lock core
35
12 Installing the Electronic Door Lock System
12.2 Installing the Anti-theft Screw
• The anti-theft screw can be replaced only after the electric lock is powered on. Before replacing the anti-theft screw, use
the access card or user identity card to check whether the door can be unlocked.
• The electric lock core and anti-theft screw must be properly installed. Otherwise, the electronic door cannot protect the
cabinet.
• The recommended way of delivering the SPS security keys is as follows: The SPS security keys and electric lock cores are
separately packed and delivered together with the SPS.
• Before completing the site deployment, configure CCU information such as the IP address, mask, NMS, and authority. In
addition, record the name of the site where the cabinet is installed, serial numbers of the SPS security keys, and serial
numbers of the electric lock cores.
• Steps 1 and 2 are recommended steps and you can perform these 2 steps based on the site requirements.
Deliver the SPS security keys to the Security Department, and deliver the electric lock cores to each
site together with the cabinet based on the allocation rule.
Replace the electric lock cores at a site based on either of the following scenarios:
Scenario 1 If the power supply of the site has been set up and the cabinet can be powered on and work
normally, replace the electric lock cores and anti-theft screws. Then, the customer can
open the cabinet doors using the authorized access card and install and maintain service
devices in the cabinets.
Scenario 2 If the power supply of the site has not been set up and the cabinet cannot be powered on,
hand over the electric lock cores, anti-theft screws, and universal keys to the customer.
When the power supply of the site is available, the customer can assign an engineer to the site to
replace the electric lock cores and anti-theft screws.
Use a box-end anti-theft wrench to anti-clockwise loosen the anti-theft screw on the lock.
Use an authorized access card or a universal key to open the electric lock.
Box-end
anti-theft
wrench
Universal key
36
12 Installing the Electronic Door Lock System
Take out the special anti-theft screw component, and secure it on the lock handle.
Use a box-end anti-theft wrench to anti-clockwise fasten the screw on the anti-theft screw component.
Lock the cabinet door.
Verify that the cables of the electric lock do not interfere with the lock rod when the lock rod moves.
37
12 Installing the Electronic Door Lock System
12.3 Post-installation Check
3 The door locks are correctly installed, and cables are Check the door locks and their connections.
correctly connected.
4 Monitoring cables and AC power cables are not bundled Check cable routing.
together, and the cables are neatly and securely routed.
5 All power cables must use jointless copper cores and Check all power cables and power cable
correctly connected according to operation standards. connections.
6 All cables are intact without joints between two ends. Check all cables.
7 The cabinet interior is clean without foreign materials, and Check the interior of the cabinet and air vents.
the air intake/exhaust vent is not blocked.
38
13 Installing Batteries
13.1 Installation Requirements
• Before powering on the cabinet, do not connect the batteries and power module; otherwise, the batteries will
discharge to the power module, affecting the battery service life.
• Record the last charging time (The last time charged at __) and required next charging time (Refresh Charging
No Later than __) marked in the package container to ensure timely charging. If the batteries are stored
overtime without any recharging, the batteries will bulge and their capacity will decrease, resulting in a shorter
service life.
• Unpack the packaged batteries only after they arrive at the installation site. Install batteries grouped in the
package container. Do not use together batteries of different types, specifications, capacities, and batches in a
group.
• Before powering on the batteries, perform the pre-installation check.
Package container of
the batteries
• If the cabinet is powered on within the day when it is installed, place the batteries into the battery compartment
and connect them.
• If the cabinet is not powered on within the day when it is installed, store the batteries in an appropriate
environment (battery storage environment: temperature 5°C-45°C and relative humidity ≤ 90% RH) for proper
maintenance and management. Otherwise, the batteries will have unrecoverable damages. If the cabinet is not
planned to be powered on for a short period (1-2 months), it is recommended that the batteries be stored in the
warehouse for subsequent maintenance and management.
39
13 Installing Batteries
13.2 Pre-installation Check
Check Item Requirement
Battery outline •No distortion, flaw or disrepair is detected in the appearance of the battery.
•The terminals are protected properly.
•There is no stain or acid liquid on the surface of the battery.
•The battery terminals are protected against erosion.
Battery structure •The positive and negative leads on the battery are marked to facilitate
connections.
•The polarities, terminals and visual dimensions of batteries must be consistent
with the sample product picture.
•Spare parts, such as bolts, nuts, washers, and connection cables that are
delivered should be consistent with the delivery list.
Battery storage period (overtime If the batteries are stored overtime, make a record and consult professional
or not) personnel for processing. Perform the following operations by referring to
(The storage period indicates the Maintenance Guide of Outdoor Cabinets:
period since the last charging.) •If the storage period of the batteries is 8-12 months, recharge the batteries.
•If the storage period of the batteries is 12-18 months, activate the batteries.
Battery usability check A battery must be replaced if one of the following situations occurs:
•The battery has been stored for more than 18 months without any processing
(battery recharging is required when the storage period of the batteries is 8-12
months, and battery activation is required when the storage period of the batteries
is 12-18 months).
•The small-current discharge time (when the power module is connected to the
batteries but is not powered on) is over two months.
•The open circuit voltage is lower than 12 V.
40
13 Installing Batteries
13.3 Connecting Batteries
• Follow exactly the installation procedure to install the batteries. Wrap the metal installation tools, such as wrench, with
insulation tape for insulation. Any short circuit may hurt personnel and damage the equipment.
• Before laying out the battery power cable, ensure that the battery switch is in the OFF state.
• Ensure that the polarity position of each battery is correct. The connection between two batteries, or the connection
between batteries and the power system must be firm and correct.
Switch off the battery circuit breaker of the AC main equipment or the BATT circuit breaker of the ETP4860 power
system.
Open the front door of the cabinet, then turn the fasteners on the cover of the battery compartment upwards, and
then open the cover of the battery compartment.
If a cabinet is configured with 20 AH or 40 AH batteries,take out the batteries, connect the battery cables to the
wiring terminals of the batteries, blue cable connect battery“-”,black cable connect battery “+”, then close the
protective cover.
protective cover
41
13 Installing Batteries
Put the battery into the battery compartment.
Connect the cables of the four batteries in series, and connect the cables to the battery port of the AC main
equipment or the BATT+ and BATT-wiring terminals of the power supply.
Cable connection when a cabinet is configured with a 12 AH battery:
When the AC main equipment is configured: When the DC main equipment is configured:
+ + + +
-
-
-
-
+ + + +
-
-
Blue cable Blue cable
Black cable Black cable
Battery switch
For cabinets configured with 20 AH and 40 AH batteries, the cable connections are the same. The following
uses the 20 AH battery configuration as an example:
When the AC main equipment is configured: When the DC main equipment is configured:
+ - + - + - + - + - + - + - + -
Blue cable
After confirming that the cable connections are correct, switch on the battery circuit breaker of the AC main
equipment or the BATT circuit breaker of the ETP4860 power system.
42
14 Installing Li-ion Batteries
14.1 Installing Li-ion Batteries (Configured with a 20 Ah Battery
Compartment)
Unpack and take out the Li-ion battery. Open the cabinet door, use a cable cutter to cut the
cable ties, and remove the accessories (side mounting
ears and screws).
Remove the mounting ears from both sides of the Unpack the accessories and install the side mounting
Li-ion battery, and keep the ground mounting ear. ears on the Li-ion battery.
Ground
mounting ear
Hold the two sides of the Li-ion battery with both Use the attached Phillips pan head screws (M4x10) to
hands, place it on the Li-ion battery support, and secure the Li-ion battery.
push it until the mounting ears contacts the support.
43
14 Installing Li-ion Batteries
14.2 Connecting Li-ion Battery Cables (Configured with a 20 Ah
Battery Compartment)
• When installing the lithium battery, strictly follow the operation instructions. Metal installation tools (such as
wrench) must be wrapped with insulation tape. Any short circuit may cause serious consequences for both
the personnel and equipment.
• Before routing lithium battery power cables, ensure that the battery switch is OFF.
• Ensure that the connection and polarity between the lithium battery and the power system are correct.
Remove the heat shrink tubes of the Li-ion battery power cables using a knife.
44
14 Installing Li-ion Batteries
Loosen the screw on the ground mounting ear of the Li-ion battery, and connect the reserved ground cable to the
ground terminal of the Li-ion battery.
Use a Phillips screwdriver to remove the plastic cover from the power port of the Li-ion battery, check the power
cable labels (black positive and blue negative), connect the power cables to the Li-ion battery, and close the plastic
cover.
45
14 Installing Li-ion Batteries
14.3 Installing Li-ion Batteries (Configured with a 40 Ah Battery
Compartment)
The Li-ion battery near the bottom of the battery compartment is defined as the first Li-ion battery.
Unpack and remove the Li-ion batteries. Open the cabinet door, use a cable cutter to cut the
cable ties, and remove the accessories (side
mounting ears, communications cables, and screws).
Ground
mounting ear
46
14 Installing Li-ion Batteries
Hold the two sides of the first Li-ion battery with both Install the second Li-ion battery in the Li-ion battery
hands, place it on the Li-ion battery support, and support in the same way.
push it until the mounting ears contact the support.
47
14 Installing Li-ion Batteries
14.4 Connecting Li-ion Battery Cables (Configured with a 40 Ah
Battery Compartment)
• When installing the lithium batteries, strictly follow the operation instructions. Metal installation tools (such as
wrench) must be wrapped with insulation tape. Any short circuit may cause serious consequences for both
the personnel and equipment.
• Before routing lithium battery power cables, ensure that the battery switch is OFF.
• Ensure that the connection and polarity between the lithium batteries and the power system are correct.
Use a cable cutter to cut the cable ties and remove the PE bag.
Remove the heat shrink tubes of the Li-ion battery power cables using a knife.
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14 Installing Li-ion Batteries
Loosen the screws on the ground mounting ears of the two Li-ion batteries, and connect the ground cables to the
ground terminals of the Li-ion batteries.
Use a Phillips screwdriver to remove the plastic cover from the power port of the Li-ion batteries, and check the
bales of the power cables (black positive and blue negative). Connect power cables BATT1+ and BATT1- to the first
Li-ion battery, connect power cables BATT2+ and BATT2- to the second Li-ion battery, and then close the plastic
cover.
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14 Installing Li-ion Batteries
Connect the reserved communications cable to the Connect one end of the communications cable in the
COM_IN port on the second Li-ion battery. accessories to the COM_IN port on the first Li-ion
battery, and the other end to the COM_OUT port on
the second Li-ion battery.
Install the build-out resistor on the COM_OUT port of the first Li-ion battery.
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15 Checking the Cabinet Installation
NO Requirement Method
1 The cabinet components are installed correctly. The cabinet door shall have no Observe and try out
distortion. The boards can be plugged and unplugged without difficulty.
3 The cabinet is installed reliably, satisfying the quakeproof requirements in the Observe
project file.
4 The cabinet installation site complies with the project file. Observe
5 All cable apertures are sealed well, including apertures for power cables, ground Observe
cable, optical cable, and external subscriber cables.
6 The external positive lead and positive lead of battery are correctly and reliably Test with a multimeter
connected to the power system.
7 The protective cap on the wiring terminal of the battery is intact. Observe
8 None of the cables has damage, fracture, or joint on the cable. Observe
9 The power cable and ground cable adopt a whole segment of copper core. The Observe
cable has no joint in the middle or scratch on the skin.
10 The cross sectional area of the power cable and that of the ground cable comply Observe
with the project file, satisfying the power distribution requirements of the cabinet.
11 Optical fiber headers and board optical ports to be used are protected with Observe
protective caps. If necessary, clean them in compliance with Huawei regulations.
12 Cables outside the cabinet are buried underground if possible. If they are routed Observe
through the cabling rack, the lightning proof measures shall be adopted.
13 The cabinet is grounded properly and the ground resistance is smaller than 10 Test with the ground
ohms. resistance test
equipment
14 An electrical leakage protective device is installed on the power supply side of the Observe
site. If such a device does not exist, it is recommended to install this device.
15 An all-polarity disconnection device is installed on the power supply side of the Observe
site. If such a device does not exist, it is recommended to install this device.
16 The inner cabinet is clean and neat, and free of redundant sundries. Ensure that Observe
the air intake vent and air exhaust vent of the device are not blocked by any
object.
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16 Powering On the System(AC-powered
device)
Use the multimeter to test the input voltage for the Turn on the switches of the AC PDU.
device.
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17 Powering On the System(DC-powered
device + ETP4860 power system)
Use the multimeter to test the input voltage for the Check whether the status of the power, fan,
device. monitoring, and board indicators on the DC main
device is normal. The following figure shows the
position and status of the running indicator.
Turn on the switches of the AC PDU.
Indicators on the MA5818 fan tray
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18 Powering On the System(DC-powered
device + RFT-V RPS)
Use the multimeter to test the input voltage for the Check whether the status of the power, fan,
device. monitoring, and board indicators on the DC main
device is normal. The following figure shows the
position and status of the running indicator.
Turn on the switches of the AC PDU.
Indicators on the MA5818 fan tray
Green: on
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19 Powering On the System(AC-powered
device + Li-ion Batteries)
When Huawei power monitoring module is connected to Li-ion batteries for the first time, the battery management
parameters need to be changed to Li-ion battery management parameters, so the monitoring module automatically
restarts.
Use the multimeter to test the input voltage for the Turn on the switches of the AC PDU.
device.
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20 Powering On the System(DC-powered device
+ ETP4860 power system + Li-ion batteries)
When Huawei power monitoring module is connected to Li-ion batteries for the first time, the battery management
parameters need to be changed to Li-ion battery management parameters, so the monitoring module automatically
restarts.
Use the multimeter to test the input voltage for the Turn on the switches of the ETP4860 power
device. system.
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21 Sealing the Cabinet
• If the cabling apertures at the bottom of the cabinet or battery compartment are the sleeves, cover the sealing
material (such as sealing mud) onto the cabling apertures at the bottom of the cabinet.
• After the engineering installation of the cabinet is completed and before the device is powered on, to avoid the
condensation in the cabinet, you must remove the packaging bag from the desiccant (1 package) that is attached
to the cabinet. Place the desiccant at the bottom of the device compartment. Remove the desiccant package only
when the device is powered on next time.
• After installing the cabinet on a concrete pedestal, use silicon gel to seal the cabinet bottom properly.
• After When the cabinet is configured with the battery compartment, you must seal the apertures on the bottom of
the device compartment. Otherwise, hydrogen generated in the battery compartment may cause the device
compartment to explode.
• You are advised to install an external padlock on the cabinet door to improve the cabinet security.
Support lever
Support lever
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Appendix A: Preprocessing the External
Subscriber Cables
After the external cables enter the cabinet, ensure that the stripped cables are winded with the adhesive
tape to protect the filling materials inside cables against overflow.
Adhesive tape
After the external cables are stripped, ensure that the filling materials of all wires of all the scripted
cables must be clean. No residues are allowed.
• It is recommended that you use the detergent specified by the cable manufacturer to clean
filling materials. Do not use gasoline or unidentified detergent.
• It is recommended that you use the absorbent cotton or soft paper of good oil absorption to
clean the cable.
• Ensure that every cable pairs are separately cleaned. Do not clean only the external-layer
cable from multi-layer cables.
During cable construction, do not apply filling materials inside cables to the terminal block support
or the other places of the cabinet.
Before installing the terminal block onto the support, clean the terminal block and
support.
The filling material of the external cable in each area is different. Do not use the external cable
that contains chemicals (such as toluene and organic acid) corrosive to PC material to connect
the MDF terminal block.
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22 FAQs for Installation
59
23 FAQs for Installation
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