Gf868 Startup Guide Revf1

GE
Measurement & Control Gas Analysis
DigitalFlow GF868
Ultrasonic Flowmeter for Flare Gas
Startup Guide (1 and 2-Channel)
910-194U Rev. F1
February 2016
DigitalFlow GF868
Ultrasonic Flowmeter for Flare Gas
Startup Guide (1 and 2-Channel)

910-194U Rev. F1
February 2016
www.gemeasurement.com
2016 General Electric Company. All rights reserved.

Technical content subject to change without notice.
[no content intended for this page]
ii
Preface
Information Paragraphs
Note: These paragraphs provide information that provides a deeper understanding of the situation, but is not
essential to the proper completion of the instructions.
IMPORTANT: These paragraphs provide information emphasizing instructions which are essential to proper setup of
the equipment. Failure to follow these instructions carefully may cause unreliable performance.
WARNING! Indicates a potentially hazardous situation which can result in serious personal
injury or death, if it is not avoided.
CAUTION! Indicates a potentially hazardous situation which can result in minor or moderate
injury to personnel or damage to the equipment, if it is not avoided.
HIGH VOLTAGE! This symbol indicates the presence of high voltage. It calls your attention to
situations or operations that could be dangerous to you and other persons operating the
equipment. Read these messages and follow the instructions carefully.
Safety Issues
WARNING! It is the responsibility of the user to make sure all local, county, state and national
codes, regulations, rules and laws related to safety and safe operating conditions are met for
each installation.
Auxiliary Equipment
Local Safety Standards
The user must make sure that he operates all auxiliary equipment in accordance with local codes, standards,
regulations, or laws applicable to safety.
Working Area
WARNING! Auxiliary equipment may have both manual and automatic modes of operation. As
equipment can move suddenly and without warning, do not enter the work cell of this equipment
during automatic operation, and do not enter the work envelope of this equipment during
manual operation. If you do, serious injury can result.
WARNING! Make sure that power to the auxiliary equipment is turned OFF and locked out
before you perform maintenance procedures on the equipment.
DigitalFlow GF868 Startup Guide (1 and 2-Channel) iii

Preface
Qualification of Personnel
Make sure that all personnel have manufacturer-approved training applicable to the auxiliary equipment.
Personal Safety Equipment

Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment.
Examples include safety glasses, protective headgear, safety shoes, etc.
Unauthorized Operation
Make sure that unauthorized personnel cannot gain access to the operation of the equipment.
Environmental Compliance
Waste Electrical and Electronic Equipment (WEEE) Directive
GE Measurement & Control is an active participant in Europes Waste Electrical and Electronic Equipment (WEEE)
take-back initiative, directive 2012/19/EU.
The equipment that you bought has required the extraction and use of natural resources for its production. It may
contain hazardous substances that could impact health and the environment.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the
materials of your end life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems.
If you need more information on the collection, reuse and recycling systems, please contact your local or regional
waste administration.
Visit http://www.ge-mcs.com/en/about-us/environmental-health-and-safety/weee.html for take-back instructions and

more information about this initiative.
iv DigitalFlow GF868 Startup Guide (1 and 2-Channel)

Contents
Chapter 1. Installation
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Site Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3.1 Electronics Console Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3.2 Flowcell Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3.3 Transducer Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3.4 Cable Lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3.5 Temperature and Pressure Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.3.6 Transducer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Installing a Flowcell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.5 Installing Temperature and Pressure Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.6 Mounting the GF868 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.7 Making Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7.1 Wiring the Line Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7.2 Wiring the Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.7.3 Wiring the 0/4-20 mA Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.7.4 Wiring the Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.7.5 Wiring an Alarms Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7.6 Wiring a 0/4-20 mA Analog Inputs Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.7.7 Wiring the Totalizer/ Frequency Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.7.8 Wiring the RTD Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DigitalFlow GF868 Startup Guide (1 and 2-Channel) v

Contents
Chapter 2. Initial Setup

2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.2 Navigating Through the User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.3 Accessing the User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
2.3.1 1-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
2.3.2 2-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
2.4 Activating a Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.4.1 1-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.4.2 2-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.4.3 1 and 2-Channel Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.5 Entering System Data for a Channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2.5.1 A 1-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2.5.2 A 2-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
2.5.3 1 and 2-Channel Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
2.6 Entering Pipe Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.6.1 Transducer Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.6.2 Pipe OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.6.3 Pipe Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
2.6.4 Path Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
2.6.5 Axial Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
2.6.6 Reynolds Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Chapter 3. Operation
3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.2 Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.3 Using the Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.4 Taking Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.4.1 Foundation Fieldbus Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
vi DigitalFlow GF868 Startup Guide (1 and 2-Channel)

Contents
Chapter 4. Specifications
4.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1.1 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1.2 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1.3 Flow Accuracy (% of Reading) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1.4 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1.5 Molecular Weight and Mass Flow Accuracy (% of Reading) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.1.6 Rangeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.1.7 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.2 Power Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.3 Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.4 European Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.5 Input/Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3 Operational Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.1 Flow Computer (Built-in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.2 Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.3 Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.4 Printer Signal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4 Transducer/Flowcell Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.1 Transducer Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.2 Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.3 Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.4 Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.5 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.6 Mounting and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.5 Flowcell Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.5.1 Spoolpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.5.2 Hot/Cold Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.5.3 Preamplifier with Explosion-proof Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Appendix A. CE Mark Compliance
A.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
A.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
A.3 External Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Appendix B. Data Records
B.1 Option Cards Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
B.2 Initial Setup Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
DigitalFlow GF868 Startup Guide (1 and 2-Channel) vii

Contents
Appendix C. Optional Enclosures

C.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
C.2 Rack Mount Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
C.3 Rack Mount Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
C.4 Rack Mount Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Appendix D. Measuring P and L Dimensions
D.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
D.2 Measuring P and L Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Special Conditions for Safe Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 EU / EEA Installation Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Increased Safety Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Power Connection: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 All Other Screw Terminal Connections:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
viii DigitalFlow GF868 Startup Guide (1 and 2-Channel)

1.1 Introduction
To ensure safe and reliable operation of the Model GF868 flowmeter for flare gas, the system must be installed in
accordance with the guidelines established by GEs engineers. This section explains how to install the Model GF868
electronics console and make wiring connections. It covers:
Unpacking - How to unpack the GF868 system.
Selecting a suitable site for the electronics console and the flowcell/transducers.
Installing a flowcell
Installing temperature and pressure transmitters
Installing the electronics console
Wiring the electronics console
WARNING! THE MODEL GF868 FLOWMETER MEASURES THE FLOW OF MANY GASES, SOME OF
THEM POTENTIALLY HAZARDOUS. WE CANNOT OVEREMPHASIZE THE IMPORTANCE
OF SAFETY. BE SURE TO FOLLOW ALL APPLICABLE SAFETY CODES AND
REGULATIONS FOR INSTALLING ELECTRICAL EQUIPMENT IN YOUR AREA AND WHEN
WORKING WITH PARTICULARLY HAZARDOUS GASES OR FLOW CONDITIONS.
CONSULT YOUR COMPANY SAFETY PERSONNEL OR LOCAL SAFETY AUTHORITIES IF
YOU ARE UNSURE ABOUT THE SAFETY OF ANY PROCEDURE OR PRACTICE.
ATTENTION EUROPEAN CUSTOMERS!

In order to meet CE Mark requirements, all wiring connections must be made in accordance with
the instructions in Appendix A, CE Mark Compliance.
1.2 Unpacking
Remove the electronics console, transducers, and cables from the shipping containers. Check all packing material
before discarding it to account for all parts and documentation listed on the packing slip. If anything is missing or
damaged, contact the factory immediately for assistance.
DigitalFlow GF868 Startup Guide (1 and 2-Channel) 1

1.3 Site Considerations

Since the relative physical locations of the flowcell(s) and the GF868 electronics are important, use the guidelines
given in this section when planning your GF868 system installation.
1.3.1 Electronics Console Location

Normally, the GF868 electronics enclosure is a Type-4X weather-resistant, dust-tight, indoor/outdoor type. (Other
enclosure options are described in Appendix C.) Typically, the electronics console is mounted in a meter shed. If it is
not, select a location that allows you access to your meter for programming, testing, and servicing.
Note: For compliance with the European Unions Low Voltage Directive, this unit requires an external power
disconnect device such as a switch or circuit breaker. The disconnect device must be marked as such, clearly
visible, directly accessible, and located within 6 ft (1.8 m) of the GF868.
1.3.2 Flowcell Location

The pipeline flowcell consists of the flowmeter transducers and any pressure and temperature transducers that may be
used as part of the flowmeter system. Ideally, the section of pipe chosen as the flowcell should be a pipe section with
easy access; for example, a long stretch of pipe that is above ground. However, if the flowcell must be on an
underground pipe, dig a pit around the pipe to facilitate the transducer mechanisms.
1.3.3 Transducer Locations

For a given gas and pipe, the Model GF868s accuracy depends primarily on the location and alignment of the
transducers on the pipe. In addition to accessibility, when planning for transducer location, consider the following
guidelines:
Locate the transducers so that there are at least 20 pipe diameters of straight, undisturbed flow upstream and 10
pipe diameters of straight, undisturbed flow downstream from the measurement point. To ensure undisturbed flow,
avoid: sources of turbulence in the fluid such as valves, flanges, expansions and elbows; swirl; and dips or low
spots in which condensed liquid may collect.
Because condensate or sediment that collects at the bottom of the pipe may cause increased attenuation of the
ultrasonic signal, locate the transducers on the side of a horizontal pipe, where possible. If limited pipe access
necessitates top-mounted transducers and the sound beam path includes a reflection, shift the transducers to at least
10 off top center. This will minimize the influence of any sediment on the reflected ultrasonic signals.
1.3.4 Cable Lengths

Locate the transducers as close as possible to the electronics console. The factory can supply transducer cables up to
500 ft (153 m) in length. For longer distances, consult the factory.
2 DigitalFlow GF868 Startup Guide (1 and 2-Channel)

1.3.5 Temperature and Pressure Transmitters

When installing temperature and pressure transmitters, locate them downstream of the flowmeter transducers. These
transmitters should be positioned no closer to the flowmeter transducers than 2 pipe diameters and no further away
from the transducers than 20 pipe diameters.
1.3.6 Transducer Cables

When installing the transducer cables, always observe established standard practices for the installation of electrical
cables. Specifically, do not route transducer cables alongside high amperage AC power cables, or any other cables that
could cause electrical interference. Also, protect the cables and connections from the weather and corrosive
atmospheres.
Note: If you are using your own cabling to connect the transducers to the electronics console, the cabling must have
electrical characteristics identical to the cable supplied by GE. Cable must be type RG 62 A/U coaxial cable
(93 ) and each cable must be the same length (within 4 in.).
1.4 Installing a Flowcell

A flowcell is the section of pipe where the transducers are mounted. It can be created either by mounting the
transducers on the existing pipeline or on a spoolpiece.A spoolpiece is a separately manufactured pipe section, matched
to the existing pipe, which contains ports for mounting the transducers. This approach allows the transducers to be
aligned and calibrated before mounting the spoolpiece into the pipeline.
Figure 1 on page 4 shows a block diagram of a typical Model GF868 system, including optional pressure and
temperature transmitters. For detailed instructions on installing the transducers and/or spoolpiece, refer to the supplied
drawings and the GE Transducer Installation Guide.
CAUTION! The manual insertion mechanism systems are for low pressure applications (80
psig/5.5 bar or less). Use the appropriate safety precautions when inserting or
withdrawing the insertion mechanism.

1.4 Installing a Flowcell (cont.)
Temperature Transmitter
Pressure Transmitter
Preamp
Transducer
GAS
FLOW Flowcell
Transducer
Electronics Console
Figure 1: Model GF868 Flowmeter System

1.5 Installing Temperature and Pressure Transmitters

Temperature and pressure transmitters may be installed as part of the flowcell, near the ultrasonic transducer ports. (Be
sure to observe the siting requirements mentioned earlier.) These transmitters must use a 0/4 to 20-mA signal to
transmit temperature and pressure values to the GF868 console. The console, in turn, provides 24-VDC power to the
transmitter. You can use any desired transmitters or sensors; however, they must have an accuracy of 0.5% of the
reading or better.
Note: Resistive Thermal Devices (RTDs) are typically used to measure temperature.
Typically, a 1/2 or 3/4 NPT female threaded port is used to mount the transmitters on the flowcell. If the pipeline is
insulated, you may need to extend the coupling to provide convenient access. Of course, you may also use other types
of mounting ports, including flanged ports, for the transmitters.
The 4 to 20-mA transmitters typically mount directly into the ports as shown in Figure 2. The temperature sensor
should protrude 1/4 to 1/2 way into the pipe.
Temperature Transmitter
Pressure Transmitter
RTD
Isolation Valve
Thermowell
Coupling Flowcell Wall
Figure 2: Typical Temperature/Pressure Transmitter Mounting
1.6 Mounting the GF868 Enclosure

The standard GF868 is housed in a Type-4X weather-resistant enclosure. Other enclosure options are available, and are
discussed in Appendix C. Refer to Figure 8 on page 17 for standard enclosure mounting dimensions. For meters housed
in one of the optional enclosures, a dimensional drawing will be shipped with the unit.
WARNING! Proper grounding of the GF868 chassis is required to prevent the possibility of
electric shock. See Figure 9 on page 18 to locate the internal ground connection.

1.7 Making Electrical Connections
ATTENTION EUROPEAN CUSTOMERS! In order to meet CE Mark requirements, all wiring

connections must be made in accordance with the instructions in Appendix A, CE
Mark Compliance.
This section contains instructions for making all the necessary electrical connections to the Model GF868 flowmeter.
See Figure 9 on page 18 for a complete wiring diagram.
WARNING! RACK MOUNT CUSTOMERS: Refer to Appendix C for a wiring diagram and
installation information for your unit.
Except for the power connector, all terminal blocks are stored in their terminal blocks during shipment and are
removable for more convenient wiring. Feed all cables through the conduit holes on the bottom of the enclosure, attach
the wires to the appropriate connectors, and plug the connectors back into their terminal blocks.
WARNING! To ensure the safe operation of the Model GF868, you must install and operate it as
described in this manual. In addition, be sure to follow all applicable safety codes
and regulations for installing electrical equipment in your area.
Note: If your unit complies with the European Unions Low Voltage Directive, it has a transparent plastic cover over
the electrical connections. This cover must remain in place except while you are wiring your unit. Reinstall the
shroud after the wiring has been completed.
Once the GF868 is completely wired, proceed to Chapter 2, Initial Setup, to configure the unit for operation.
1.7.1 Wiring the Line Power

The Model GF868 may be ordered with power inputs of 100-120 VAC, 220-240 VAC, or 12-28 VDC. The label on the
shroud inside the electronics enclosure, just above the TB1 line power terminal block, lists the line voltage setting and
fuse rating for your unit. (The fuse rating also appears in Chapter 4, Specifications.) Be sure to connect the meter only
to the correct line voltage. The allowable line voltages and fuse ratings are shown in Table 1 on page 9.
visible, directly accessible, and located within 6 ft (1.8 m) of the GF868.
Note: Only use Class 2 Rated Power supply for line power connection to DC instrument.

1.7.1 Wiring the Line Power (cont.)

Refer to Figure 3 on page 7 or Figure 9 on page 18 to locate terminal block TB1 and connect the line power as follows:
WARNING! Improper connection of the line power leads, or connecting the meter to the
incorrect line voltage, will damage the unit. It will also result in hazardous voltages
at the flowcell and associated piping and within the electronics console.
1. Remove the plastic shroud that covers the terminal blocks. Be sure to reinstall the shroud after all of the wiring has
been completed.
2. Strip of insulation from the end of the power and neutral or line leads (or the positive and negative DC power
leads), and from the end of the ground lead.
3. Connect the ground lead to the internal ground connection located on the side panel of the enclosure (see Figure 3
below).
IMPORTANT: The incoming ground lead must be connected to the internal ground connection.
4. Connect the neutral or line lead (or the negative DC power lead) to TB1-2 and the line power lead (or the positive
+ DC power lead) to TB1-3 as shown in Figure 3 below.
IMPORTANT: Do not remove the existing PC board ground wire or the cover ground wire.
G + DC
G N/L2 L1 AC
PC Board
Ground Wire TB1
Cover
Ground Wire 1 2 3
AC Line Power
or DC +
Internal
Ground AC Neutral/Line
Gro
Connection or DC
und
Figure 3: Wiring the Line Power

1.7.2 Wiring the Transducers

Wiring the GF868 ultrasonic flare gas flowmeter system requires interconnection of the following components:
a pair of transducers mounted in the flowcell
a preamplifier for each channel
an optional lightning protector
the GF868 console.
Use a coaxial cable to make all connections between the console and the transducers. Connect the transducers to
terminal block CH1 as shown in Figure 9 on page 18 and Figure 10 on page 19.
WARNING! Before connecting the transducers, discharge any static buildup in a safe area, by
shorting the center conductor of the transducer cables to the metal shield of the
cable connector.
1.7.3 Wiring the 0/4-20 mA Analog Outputs

The standard GF868 comes with two isolated 0/4-20 mA analog outputs (A and B). Use standard twisted-pair wiring to
make connections to these outputs. The current loop impedance must not exceed 550 ohms.
Refer to Figure 9 on page 18 and connect the wires to the terminal block I/O as shown.
1.7.4 Wiring the Serial Port

The Model GF868 is equipped with a built-in serial communications port. The standard port is an RS232 interface, but
an optional RS485 interface is available upon request. Proceed to the appropriate sub-section for wiring instructions.
For more information on serial communications, refer to the EIA-RS Serial Communications Manual (916-054).

1.7.4a Wiring the RS232 Interface

The RS232 communications port provides a serial interface in order to connect the GF868 to a printer, an ANSI
terminal or a personal computer.
The RS232 serial interface is wired as Data Terminal Equipment (DTE), and the signals available at the GF868 RS232
terminal block are shown in Table 1 below. Refer to Figure 9 on page 18 to locate terminal block RS232 and complete
the following steps to wire the terminal:
1. Use the information in Table 1 to construct a suitable cable for connecting the GF868 to the external device. (If
desired, an appropriate cable may be purchased from the factory.)
Table 1: RS232 Connection to DCE or DTE Device
RS232 DCE DB25 DTE DB25 DTE DB9

Pin # Signal Description Pin # Pin # Pin #
1 RTN (Return) 7 7 5
2 TX (Transmit) 2 3 3
3 RX (Receive) 3 2 2
4 DTR (Data Terminal Ready) 20 20 4
5 CTS (Clear to Send) 5 4 8
2. Wire the flying leads end of the cable to terminal block RS232 and connect the other end of the cable to the printer,
ANSI terminal or personal computer.
After the wiring has been completed, consult the Users Manual for the external device to configure it for use with the
GF868.

1.7.4b Wiring the RS485 Interface

Use the optional RS485 serial port to network multiple GF868 flowmeters to a single computer terminal. Upon request,
the standard RS232 port on the GF868 may be configured as a two-wire, half-duplex RS485 interface, through a device
such as the INMAC Model 800052 RS232-RS422/RS485 converter.
To wire the RS485 serial port, refer to Figure 9 on page 18 and complete the following steps:
1. Disconnect the main power to the unit and remove the cover.
2. Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure.
3. Feed one end of the cable through the conduit hole, wire it to terminal block J1 and secure the cable clamp.
Connect the other end of the cable to the converter, as shown in Figure 4.
GF868 Converter
NC 6 1 TD OUT
NC 7 2
RX 8 3
TX 9 4 RD IN
Figure 4: Typical RS485 Connections
WARNING! To meet CE Mark requirements, all wiring connections must be installed as

described in Appendix A, CE Mark Compliance.
4. If wiring of the unit has been completed, reinstall the plastic shroud, close the cover on the enclosure and tighten
the latches.
5. Connect the converter to the control system, as described in its Users Manual.

1.7.4c Wiring the Ethernet Interface

A modified GF868 can use the Ethernet interface to communicate to an internal network. An optional Ethernet card
with a unique MAC (IP) address (installed only in slots 5 or 6) includes an RJ45 connector. To connect the
Ethernet-enabled GF868 to the network, insert the jack of an RJ45 cable into the RJ45 connector, route the cable
through the bottom of the GF868, and wire the other end of the cable to the Ethernet network according to the
manufacturers instructions. An external connection is required between the Ethernet option card and the GF868s
RS232 connector, as shown in Table 2.
Note: The MAC address for a specific GF868 is included with customer documentation. For more information on
setting up the MAC address, refer to Chapter 6 of the Programming Manual.
Table 2: RS232 to Ethernet Interconnections

GF868 Type Terminal Block Terminal Block
RS232 on TB1 on
Main Board Ethernet Card
Wall Mount TX Pin 1
RX Pin 2
RTN Pin 3
RS232 on TB2 on
Main Board Ethernet Card
Rack Mount TX Pin 1
RX Pin 2
RTN Pin 3
1.7.4d Wiring the MODBUS/TCP Interface

Customers can also use a modified GF868 that provides a MODBUS/TCP interface to communicate to an internal
network. An optional MODBUS/TCP card with a unique MAC (IP) address (installed only in slots 5 or 6) includes an
RJ45 connector. To connect the MODBUS/TCP-enabled GF868 to the network, insert the jack of an RJ45 cable into
the RJ45 connector, route the cable through the bottom of the GF868, and wire the other end of the cable to the Ethernet
network according to the manufacturers instructions.
Note: The MAC address for a specific GF868 is included with customer documentation. For more information on
setting up the MAC address, refer to Chapter 6 of the Programming Manual.

1.7.4e Wiring the Foundation Fieldbus Network

Fieldbus network connections are made at J8/J9, pins 1 and 2 (see Figure 5). Optionally, a shield can be connected to
J8/J9 pin 3, depending on the network wiring. Connector J8 or J9 will be installed depending on the option ordered by
the customer.
No connections are made to J8/J9, pins 7 and 9, under normal operation. If it is desired to reset the network board to
factory defaults:
1. Connect a jumper between J8/J9 pin 7 and pin 9.

2. Power cycle the instrument.
3. Ten seconds after the power has been restored to the unit, remove the jumper to return the network board to normal
operation.
9 J9
1
9
J8
1
Figure 5: Network Connections - Standard Option Interior

1.7.5 Wiring an Alarms Option Card

The GF868 can accommodate 1 to 6 alarm option card(s). Each alarm option card provides three Form C relays
(A, B and C). The alarm relays on the option card are available in two types:
general-purpose
hermetically-sealed for Class I, Division 2 hazardous areas.

Chapter 4, Specifications, lists the maximum electrical ratings for the relays. Each alarm relay can be wired as
Normally Open (NO) or Normally Closed (NC).
In setting up an alarm relay, it may be wired for either conventional or fail-safe operation. In fail-safe mode, the alarm
relay is constantly energized, except when it is triggered or a power failure or other interruption occurs. See Figure 6
for the operation of a NO alarm relay in both conventional and fail-safe mode.
Connect the two alarm wires required for each relay in accordance with the pin number assignments shown in Figure 9
on page 18.
Conventional, Fail-Safe,
not triggered not triggered
NO NO
C C
NC NC
Alarm Alarm
Monitoring Monitoring
Device Device
Conventional, Fail-Safe,
triggered triggered or power failure
NO NO
C C
NC NC
Alarm Alarm
Monitoring Monitoring
Device Device
Figure 6: Conventional and Fail-Safe Operation

1.7.6 Wiring a 0/4-20 mA Analog Inputs Option Card

To calculate standard volumetric flow and mass flow of Flare Gas, the GF868 must have temperature and pressure data
from the measurement site. Transmitters installed in the flowcell send this information to the analog input card. This
card provides two isolated 4-20 mA inputs (A and B) with 24 VDC supply for loop-powered transmitters. You can
assign the temperature and pressure inputs to A and B as desired.
Note: To enter programming data during meter operation, you should know which input is assigned to which process
parameter. Enter the connections in Appendix B, Data Records.
The analog inputs, which have an impedance of 118 ohms, should be connected with standard twisted-pair wiring.
Temperature and pressure inputs require two or four wires, depending on whether the GF868 will provide power to the
transmitter. If desired, INLO and RTN can use the same wire.
Wire the analog input terminal block in accordance with the pin number assignments shown in Figure 9 on page 18.
The analog inputs on the option card(s) can be calibrated with the Model GF868s built-in analog outputs. However, be
certain that the analog outputs have been calibrated first. See Chapter 1, Calibration, in the Service Manual for the
appropriate procedures.

1.7.7 Wiring the Totalizer/ Frequency Outputs

The GF868 can accommodate 1 to 6 totalizer/frequency outputs option cards. Each totalizer/frequency outputs option
card provides four outputs (A, B, C, and D) that can be used as either totalizer or frequency outputs.
Each totalizer/frequency output requires two wires. Wire this terminal block in accordance with the pin number
assignments shown in Figure 9 on page 18. Figure 7 shows sample wiring diagrams for the totalizer/frequency outputs.
Totalizer Output
Model GF868 Pulse Counter
Max. Current: 4A
Max. Voltage: 150V
Isolation Voltage: 500V Volts +
Max. Load Power: 10W In (Int. Pwr. Sup.)
NO
Load
C
C = Isolated Return
Volts
(Common)
Frequency Output
Model GF868 Frequency Counter
+5V
200 :
NO IN
C Common
C = Isolated Return
Figure 7: Totalizer/Frequency Output Wiring
1.7.8 Wiring the RTD Inputs

The GF868 can accommodate 1 to 6 RTD (Resistance Temperature Device) inputs card(s). Each RTD inputs card
provides two direct RTD inputs (A and B).
Each RTD input requires three wires. Feed the wires through one of the conduit holes on the bottom center of the
enclosure. Connect the wires to the 8-pin RTD inputs option card terminal block as shown in Figure 9 on page 18.


1.40 (36) 0.38 (10), 4 Places 0.75 (19)

8.00 (203)
2.87
(73)
Figure 8: Model GF868 Type 4X Enclosure (ref. dwg #425-208)

14.24 13.00 13.49 7.00
(362) (330) (343) (178)
0.13 (3), 4 Places

2.69 (68)
5.10 (129) 11.37 (289)
10.74 (273) 3/4" Conduit Plate 1.10 (28), 6 Places
1/2" Conduit Plate
1.54 (39) 1.30 (33)
1.65 (42) 1.77 (45)
2.26 (57) 2.26 (57) 1.20 (30)

1.50 (38)
0.88 (22), 10 Places

Figure 9: Model GF868 Electronics Console Wiring (ref. dwg #702-213, sht 1)
Directive, this unit requires an external
Model GF868.
G +
G N/L2 L1
Directive , a transparent plastic shroud protects

WIRING DETAIL, PRESSURE AND TEMPERATURE INPUTS

USING EXTERNAL 24VDC SUPPLY
PREAMPLIFIER
XD
U
CR
P
PA PR N
(REFERENCE ONLY)
N EE868
AM
C
S/
O
D
ET
NS
N
R
O
IC
LE
S
D
N
24VDC
TRANSDUCER (REF ONLY)
POWER SUPPLY
Figure 10: Model GS868 Transducer Wiring (ref. dwg #702-213, sht 2 of 2)
PRESSURE TRANSMITTER
FLYING LEAD TO BNC COAX CABLES (REFERENCE ONLY)
PRESSURE INPUT
(UP TO 1000 FEET)
SUPPLIED BY GE FLOW GF868
COAXIAL CABLES, BNC TO BNC +IN
PIN #
RED (SUPPLIED BY GE) 10 FOOT 1 24V+ SENSOR
~
~
1 2 +IN1 -OUT
TRANSDUCER (REF ONLY) PIPE (REF ONLY)
~
~
3 -IN1
BLK
4 24V-
N
D
RED TEMPERATURE TRANSMITTER
LE
S
IC
O
R
NS
ET
N EE868
N
PA PR N
D
O
S/
AM
C
CR
P
U
(REFERENCE ONLY)
XD
TEMPERATURE INPUT
GF868
PREAMPLIFIER +IN
PIN #
5 24V+ SENSOR
6 +IN2 -OUT
DUAL PREAMPLIFIER 7 -IN2
8 24V-
CAUTION!
As part of maintaining the FM/CSA environmental rating WIRING DETAIL, PRESSURE AND TEMPERATURE INPUTS
(NEMA/TYPE 4) on the remote preamplifier, thread sealant USING INTERNAL 24VDC SUPPLY
is required on all conduit entries.
TRANSDUCER (REF ONLY)
PRESSURE INPUT (SOFTWARE ASSIGNED) PRESSURE TRANSMITTER

GF868 (REFERENCE ONLY)
FLOW PIN #
1 24V+ +IN
2 +IN1 SENSOR
3 -IN1 -OUT
TRANSDUCER (REF ONLY) PIPE (REF ONLY) 4 24V-
COAXIAL CABLES, BNC TO BNC
(SUPPLIED BY GE) 10 FOOT
JUMPER WIRE
(NOT SUPPLIED)
FLYING LEAD TO BNC COAX CABLES
(UP TO 1000 FEET)
SUPPLIED BY GE TEMPERATURE INPUT (SOFTWARE ASSIGNED) TEMPERATURE TRANSMITTER
GF868 (REFERENCE ONLY)
RED
~
~
1 PIN #
U
P
U
XDPANA E
P
5 24V+ +IN
CR ME 868
PR N
C
O
S/
TR
NS
IC
S
D
O
N
LE
~
D
~
6 +IN2 SENSOR
BLK
7 -IN2 -OUT
PREAMPLIFIER 8 24V-
4
RED JUMPER WIRE
(NOT SUPPLIED)
SINGLE PREAMPLIFIER



2.1 Introduction
This chapter provides instructions for entering the minimum amount of programming data required to place the GF868
flowmeter into operation. Before your GF868 can begin taking measurements, you must enter the necessary
information into the SYSTM and PIPE submenus. In addition, a 2-Channel meter requires activation of each channel prior
to use. The other submenus within the Program Menu enable you to access all the GF868 features; however, this
information is not necessary to begin taking measurements.
Note: See the Programming Manual for information on those User Program options not covered in this chapter.
2.2 Navigating Through the User Program

To begin using the GF868, you must access three submenus within the User Program:
ACTIV -enables you to select a measurement method.
SYSTM - prompts you to enter the required system information.
PIPE - lets you enter the necessary pipe data.
As a guide in following the programming instructions in this chapter, the relevant portions of the GF868 menu map
appear in Figure 11 on page 31.
Note: There are minor differences at the start of the ACTIV and SYSTM submenus for the 1-Channel and 2-Channel
models, but the PIPE submenus are identical.
The following discussion assumes that the left screen is active. If the right screen is active, only the function key
designations change [F1] becomes [F5], etc. Be sure to record all programming data in Appendix B, Data Records.
Use the keypad, as described in the Programming Manual, to navigate through the User Program. The menu map may
be followed in sequence, or the [ and [ keys may be used to scroll through the prompt screens. The [ key may
be used to delete the last alphanumeric character that was entered from the keypad.

2.3 Accessing the User Program

To enter the Program Menu, press the [PROG] key on the keypad.
Note: Note: If the security feature is active, the GF868 will prompt you for a password. Enter the password and press
[ENT]. See the SECUR submenu section in Chapter 1, Programming Site Data, of the Programming Manual for
more information on the security feature.
2.3.1 1-Channel Meter

For a 1-Channel Model GF868, the measurement mode screen is replaced by the following initial programming mode
screen:
PROGRAM Start At the User Program screen shown, press the [F1] function key and proceed to
Activating a Channel on the next page
PROGRAM
status
ACTIV SYSTM PIPE I/O

For a 2-Channel Model GF868, the following two-step sequence is required to reach the initial programming screen:
PROGRAM Start Press [F1] or [F2] to select the submenu for Channel 1 or Channel 2, respectively,
from the option bar.
PROGRAM
Channel 1
CH1 CH2 GLOBL SAVE
Chan 1 PROGR Start At the User Program screen shown, press the [F1] function key and proceed to
Activating a Channel on the next page
Channel PROGRAM
status
Only the submenus ACTIV, SYSTM and PIPE are discussed in this manual. Refer to the Programming Manual for
information on the other submenus.
Note: In this manual, only the programming of Channel 1 will be described. To program Channel 2, simply repeat the
same procedures presented for Channel 1.

2.4 Activating a Channel

The ACTIV submenu permits selection of the desired measurement method. In addition, it is used to activate/deactivate
one or both of the channels in a 2-Channel Model GF868.

1. Enter the ACTIV submenu by pressing [F1] at the User PROGRAM prompt.
2. Press [F1] to activate the channel in BURST mode.

1. Enter the ACTIV submenu by pressing [F1] at the Channel PROGRAM prompt.
2. Press [F1] (OFF) to deactivate the channel and return to the Channel PROGRAM prompt, or press [F2] to activate the
channel in BURST mode.
2.4.3 1 and 2-Channel Meters
3. Press [F1] to select Skan mode or [F2] to select Skan/Measure mode. The meter will exit the ACTIV submenu and
return to the channel menu screen.
As indicated in the above prompt, the Model GF868 flowmeter can take measurements in two different ways
Skan is a low resolution technique for locating the acoustic signal and for high velocity measurements. It is more
robust in a noisy environment than the Measure technique.
Measure is a more precise technique best used for low velocity measurements.
If Skan is selected at the next prompt, the instrument uses this technique exclusively. However, if S/M is selected, the
meter uses Skan to find the acoustic signal and then tries to use the Measure technique for a more precise measurement.
Proceed directly to the next section to program the SYSTM submenu.

2.5 Entering System Data for a Channel

Begin programming the SYSTM submenu in either the 1-Channel or 2-Channel section below.
2.5.1 A 1-Channel Meter

For the 1-Channel Model GF868, the information entered in the SYSTM submenu pertains to the global operation of the
flowmeter.
1. At the User Program screen, press the [F2] function key to program the SYSTM submenu.
2. Enter a Site Label of up to 9 characters and press [ENT]. (While taking measurements, the site label will appear on
the locator bar.)
3. Enter a Site Message of up to 21 characters. Press [ENT].
4. To select the System Units, press [F1] to display parameters and measurements in English units, or press [F2] to
display parameters and measurements in Metric units.
5. Use the [F1]-[F4] keys to select the type of Pressure Units desired.
The abbreviations and definitions of all the available pressure units are shown in Table 3 below. The choices shown on
the option bar are determined by the selections made at the previous SYSTEM UNITS prompt.
Table 3: Available Pressure Units
English Metric
PSIa = Pounds per square inch absolute BARa = bar absolute
PSIg = Pounds per square inch gage BARg = bar gage
kPaa = kiloPascals absolute

kPag - kiloPascals gage
a. If you have entered gage pressure, or the local atmospheric pressure (PSIg, BARg or kPag), use the numeric
keys to enter the gage pressure value. Press [ENT].
6. 6.At the Stopwatch Totalizer prompt, press [F1] to totalize all liquid flow continuously, or [F2] to measure totals
manually with the Stopwatch Timer. (With MNUAL ([F2]), the console key on the keypad is used to start and stop
the totalizer. See the Programming Manual for details.)
The remainder of the SYSTM submenu is identical for the 1-Channel and 2-Channel versions of the Model GF868.
Proceed to the 1- and 2-Channel Meters section to complete the programming of this submenu.

2.5.2 A 2-Channel Meter

For the 2-Channel Model GF868, the information entered in the SYSTM submenu pertains only to the currently selected
channel.
1. At the User Program screen shown, press the [F2] function key to program the SYSTM submenu.
2. Enter a Channel Label of up to 9 characters. Press [ENT].
3. Enter a Channel Message of up to 21 characters. Press [ENT].
Note: For the 2-Channel Model GF868, the System Units, Pressure Units and Stopwatch Totalizer prompts, which are not
required to make the unit operational, are located in the GLOBL submenu. See the Programming Manual for
details.
The remainder of the SYSTM submenu is identical for the 1-Channel and 2-Channel versions of the Model GF868.
Proceed to the 1- and 2-Channel Meters section below to complete the programming of this submenu.
2.5.3 1 and 2-Channel Meters

1. Use the [F1]-[F4] and [] keys to select the desired Volumetric Units for the flow rate display.
The abbreviations and definitions of all the available volumetric and totalizer units are shown in Table 4. The choices
shown on the option bar are determined by the selection made at the previous SYSTEM UNITS screen.
Table 4: Available Volumetric/Totalizer Units

English Metric
Actual Units
ACF = Actual Cubic Feet ACM = Actual Cubic Meters
KACF = Thousands of ACF KACM = Thousands of ACM
MMACF = Millions of ACF MMACM = Millions of ACM
Standard Units
SCF = Standard Cubic Feet SCM = Standard Cubic Meters
KSCF = Thousands of SCF KSCM = Thousands of SCM
MMSCF = Millions of SCF MMSCM = Millions of SCM
2. Use the [F1]-[F4] keys to select the Volumetric Time (units for the volumetric flow rate display).
3. Use the [F1]-[F4] keys to select the Vol Decimal Digits (the desired number of digits to the right of the decimal
point) in the volumetric flow rate display.

2.5.3 1- and 2-Channel Meters (cont.)

4. Use the [F1]-[F4] and [] keys to select the Totalizer Units.
The abbreviations and definitions of all the available volumetric and totalizer units are shown in Table 2-2 on the
previous page. The choices shown on the option bar in the prompt screen above are determined by the selection made
at the previous SYSTEM UNITS prompt screen.
5. Use the [F1]-[F4] keys to select the Total Decimal Digits (the desired number of digits to the right of the decimal
point) in the totalized flow display.
6. Use the [F1]-[F4] keys to select the Mass Flow units, listed in Table 5.
Table 5: Available Mass Flow Units

English Mass Flow Units Metric Mass Flow Units
LB- Pounds KG - Kilograms
KLB - Thousands of Pounds
MMLB - Millions of Pounds
TONS -Tons Tonnes - Metric Tons
7. Use the [F1]-[F4] keys to select the Mass Flow Time units.
8. Use the [F1]-[F4] keys to select the MDOT DECIMAL DIGITS (the number of digits to the right of the decimal
point) for displaying mass flow.
9. Use the [F1]-[F4] keys to select the Mass (Totalizer) units, listed in Table 5 above.
10. .Use the [F1]-[F4] to specify the Mass Decimal Digits (the number of digits to the right of the decimal point) for
displaying totalized mass flow. The meter returns to the initial User (or Channel) Program screen.
Proceed directly to the next section to program the PIPE submenu.

2.6 Entering Pipe Data

The PIPE submenu permits entry of the transducer and pipe specifications. To program this menu, complete the
following steps:
1. At the User (or Channel) Program screen, press [F3] to program the PIPE submenu.
2.6.1 Transducer Number
2. Enter the Transducer Number (normally engraved on the head of the transducer). Press [ENT]. If there is no
engraved number, complete the steps below. Otherwise, proceed to step 3.
IMPORTANT: Special transducers, which have no engraved number on the head, are rarely used. Examine the
transducer head carefully for a number.
a. Assign a number between 91 and 99 to the Special Transducer and press [ENT]. (The meter will only accept
values from 1 to 199.)
b. Use the [] and [F1]-[F4] keys to select the Frequency of the special transducer. The meter can not transmit an
excitation voltage at the transducers natural frequency without this data.
c. Enter the special transducer Time Delay (Tw) value supplied by the factory. Press [ENT]. (The meter will only
accept values from 0 to 1000 sec.)
Note: Tw is the time required for the transducer signal to travel through the transducer and its cable. This time delay
must be subtracted from the transit times of the upstream and downstream transducers to ensure an accurate
measurement.
2.6.2 Pipe OD
3. Enter the known Pipe OD or circumference and use the [F1]-[F4] keys to select the appropriate units. Press [ENT].
(The meter will only accept values from 1/8 to 648 in.) The option bar choices may appear in English or Metric
units.
Obtain the required information by measuring either the pipe outside diameter (OD) or circumference at the transducer
installation site. The data may also be obtained from standard pipe size tables. Table 6 lists the available English and
metric OD units.
Table 6: Available Pipe OD Units

English Metric
inch = pipe OD in inches mm = pipe OD in millimeters
feet = pipe OD in feet m = pipe OD in meters
in/PI = pipe circumference in inches mm/PI = pipe circumference in millimeters
ft/PI = pipe circumference in feet m/PI = pipe circumference in meters

2.6.3 Pipe Wall

4. Use the numeric keys to enter the known thickness of the Pipe Wall. Press [ENT].
If the pipe wall thickness is not available, look up the value in a table of standard pipe size data or use the Model
GF868s on-line Help Menu (see the Programming Manual for details).
2.6.4 Path Length

5. Press [F1] = inch or [F2] = feet to select the units. Then, enter the Path Length (P) of the ultrasonic signal. Press
[ENT]. (The meter will only accept values from 1/8 to 900 in.)
Note: The factory has calculated both the transducer signal path length (P) and the transducer signal axial length
(L), based on the exact transducer configuration used for the application. These values are engraved on the
flowcell and/or are included in the documentation supplied with the meter.
2.6.5 Axial Length

6. Press [F1] = inch or [F2] = feet to select the units.Then, enter the Axial Length (L) of the ultrasonic signal and press
[ENT].
Note: The factory has calculated both the transducer signal path length (P) and the transducer signal axial length
(L), based on the exact transducer configuration used for the application. These values are engraved on the
flowcell and/or are included in the documentation supplied with the meter.
2.6.6 Reynolds Correction

7. Press [F1] to turn Reynolds Correction off, or [F2] to turn it on.
Note: Reynolds Correction is a number based on the Kinematic Viscosity and flow rate of the fluid. It should be
enabled for most applications.
a. When you enable the Reynolds Correction Factor, you must also enter the Kinematic Viscosity of your gas, as
listed in Sound Speeds and Pipe Size Data. Use the numeric keys to enter a value, and press [ENT].
8. Enter a value for the flow Calibration Factor and press [ENT]. The default value is 1.00. (The meter will only accept
values from 0.5000 to 2.0000.)

2.6.6a Further Options

After completing the above steps, the meter returns to the User (or Channel) PROGRAM prompt. Continue as follows:
To continue programming the meter, refer to the menu maps in Appendix A of the Programming Manual and
navigate to the desired menu. Then, proceed to the appropriate section of the manual for instructions.
To leave the User Program and retain the previous settings, press [EXIT] once (for a 1-channel GF868) or twice (for
a 2-channel GF868) and then press [F1] = NO at the SAVE prompt. Any programming changes will be discarded and
you will be returned to the data display.
To leave the User Program and return to measurement mode, press [EXIT] once (for a 1-channel GF868) or twice
(for a 2-channel GF868) and then press [F2] = YES at the SAVE prompt. Your programming changes will be entered
into the meters memory, and you will be returned to the data display.
Note: See the Programming Manual for instructions on using the SAVE submenu.
Proceed to Chapter 3, Operation, for instructions on taking measurements or refer to the Programming Manual for
instructions on programming the Model GF868s advanced features.


PROG
(2-Channel)) (1-Channel)
NOTE: Plain text represents prompt area messages and

boxed text represents option bar choices. F1 F2 F3 F4
Fx represent function keys to select option bar choices. CH1 CH2 GLOBL SAVE
Channel PROGRAM status PROGRAM status
F1 F2 F3 F4
(2-Channel) (1-Channel) (2-Channel) (1-Channel) TRANSDUCER NUMBER
Channel status TOTALIZER UNITS (English) (Metric) CHANNEL LABEL SITE LABEL F1
SITE MESSAGE
SPEC
Figure 11: Model GF868 Initial Setup Menu Map

F1 F2 Site status F1 F1 F2 F3 F1 F2 F3 CHANNEL MESSAGE SYSTEM UNITS
OFF BURST BURST ACF KACF ACM KACM SPECIAL TRANSDUCER #
F1 F2
ENG METRC FREQUENCY
F4 F1 F2 F4 F1 F2 F1 F2 F3 F4 F1 F2
Skan/Measure Mode SCF KSCF SCM KSCM PRESSURE UNITS
(English) (Metric) 50k 100k 200k 500k 25k 33k
F1 F2
Skan S/M TOTAL DECIMAL DIGITS Tw
F1 F2 F1 F2
F1 F2 F3 F4 PSIa PSIg BARa BARg PIPE OD (English) (Metric)
0 1 2 3 F3 F4 F1 F2 F1 F2
KPaa KPag mm m
inch feet
MASS FLOW
(English) (Metric) GAGE F3 F4 F3 F4
PRESSURE in/PI ft/PI mm/P m/P
F1 F2 F3 F4 F1 F2
STOPWATCH TOTALIZER
LB KLB MMLB TONS KG
F1 F2 PIPE WALL
AUTO MNUAL PATH LENGTH P

MASS FLOW TIME
(English) (Metric)
F1 F2 F3 F4
F1 F2 F3 F4
/SEC /MIN /HR /DAY
VOLUMETRIC UNITS (English) (Metric) inch feet mm m
MDOT DECIMAL DIGITS F1 F2 F3 F1 F2 F3

ACF KACF ACM KACM AXIAL LENGTH L
F1 F2 F3 F4
F1 F2 F3 F4
0 1 2 3
F4 F1 F2 F4 F1 F2 inch feet mm m
SCF KSCF SCM KSCM
MASS (TOTALIZER)
(English) (Metric) REYNOLDS CORRECTION
F1 F2 F3 F4 F1 F2 VOLUMETRIC TIME F1 F2
LB KLB MMLB TONS KG F1 F2 F3 F4 OFF ON

/SEC /MIN /HR /DAY KINETIC VISCOSITY
MASS DECIMAL DIGITS CALIBRATION FACTOR
F1 F2 F3 F4 VOL DECIMAL DIGITS
0 1 2 3 F1 F2 F3 F4
0 1 2 3

3.1 Introduction
See Chapter 1, Installation, and Chapter 2, Initial Setup, to prepare the system for operation. When the meter is ready
to take measurements, proceed with this chapter. The following specific topics are discussed:
Powering Up
Using the Display
Taking Measurements
Note: All inputs and outputs of the Model GF868 are calibrated at the factory, prior to shipment. If it becomes
necessary to recalibrate any of the inputs and/or outputs, see Chapter 1, Calibration, of the Service Manual.
WARNING! To ensure the safe operation of the Model GF868, it must be installed and operated
as described in this manual. In addition, be sure to follow all applicable local safety codes and
regulations for the installation of electrical equipment.

3.2 Powering Up
Because the Model GF868 does not have an ON/OFF switch, it will power up as soon as the connected power source is
energized.
visible, directly accessible, and located within 1.8 m (6 ft) of the Model GF868. The power cord is the main
disconnect device.
Immediately upon power up, the Model GF868 displays GE and the software version in the left pane of the display
window. The Model GF868 performs a series of internal checks and display the results in the right pane of the display
window.
Note: If the Model GF868 fails any of the internal checks, try disconnecting the power and then re-powering the unit.
If the Model GF868 continues to fail any of the internal checks, contact the factory for assistance.
After successfully performing the internal checks, the Model GF868 begins taking measurements. The power up
display is replaced by a measurement mode display similar to that shown in Figure 12.
Note: As a minimum, the system and pipe parameters (for each installed channel of a 2-channel meter) must be
entered before the Model GF868 can display valid data. Refer to Chapter 2, Initial Setup, for specific
instructions.
SITE1 PIPE1 SITE1 PIPE1

Velocity m/s Volumetric SCM/M
6.95 1038.7
VEL VOLUM +TOTL -TOTL
Figure 12: A Typical Measurement Display
Proceed to the next section for a description of the components of the Model GF868 display screen.

3.3 Using the Display

The Model GF868 display is divided into a left pane and a right pane. The two screen panes can be set independently to
display any of the available measurement or diagnostic parameters. The components of a typical measurement mode
screen are shown in Figure 13.
Locator Bar Pointer
Velocity
Ch1 no label Ft/s
6.95
Ch1 E1: Low Signal
Prompt
Area
CH1 CH2 SUM DIF
Error Code Option Bar

Figure 13: Display Screen Components
Both panes of the display screen are continuously updated, but only one pane at a time may be programmed or
changed. To select a pane, press the corresponding side of the [SCREEN] key on the keypad. The currently selected
screen pane will have function names in the option bar, while the other screen pane will have a blank option bar. See the
Programming Manual for detailed instructions on using the keypad.
As shown in Figure 13, each pane of the display screen is divided into the following three general areas:
the locator bar
the prompt area
the option bar.
The upper portion of the screen pane is called the locator bar. While the meter is taking measurements, the locator bar
displays the name of the currently selected site file. In addition, the locator bar identifies the task that is currently being
performed and the status of that task. For example, pressing the [PROG] key on the keypad will cause the locator bar to
display PROGRAM and Start to indicate that the meter is ready to be programmed from the start of the User Program.

3.3 Using the Display (cont.)

At various times, one or more of the following four symbols may be displayed on the far right of the locator bar:
: This symbol, which is called the pointer, indicates that additional option bar entries are available. These
options can be accessed by using the [ and [keys.
*: A flashing asterisk indicates that the Model GF868 is currently logging information. See the Programming
Manual for instructions on creating a log file.
S or SL: This symbol indicates the status of the red [SHIFT] key. S indicates that the [SHIFT] key is activated for the
next keystroke only, while SL indicates that the [SHIFT] key is locked. See the next section for instructions on
using the keypad.
T: This symbol indicates that the Model GF868 is currently totalizing data.
The middle portion of the screen pane is the prompt area. This area displays data, graphs, and logs in measurement
mode and menu prompts in programming mode. In addition, error code messages, which are described in the Service
Manual, are displayed in the prompt area.
The lower portion of the screen pane is called the option bar. The option bar displays the functions assigned to the four
keys immediately below the display screen ([F1]-[F4] for the left pane and [F5]-[F8] for the right pane). Press a function
key to select the function listed in the option bar immediately above it. If more than four functions are available, a
pointer () appears on the far right of the locator bar. Press the [ or [keys to display the additional functions on
the option bar.
For information about other symbols and text that may appear on the display screen, refer to the Service Manual.

3.4 Taking Measurements

The Model GF868 is capable of displaying several different variables in a variety of formats. However, this manual
will only discuss the basic measurement displays in the default screen format. Refer to the Programming Manual for
instructions on setting up alternate screen displays and see the Service Manual for a discussion of the diagnostic
parameters listed under the DIAG option.
Note: This section assumes that the left pane of the display screen is currently active. However, the same instructions
apply equally to the right screen pane, when it is active. Just change the function keys from [F1]-[F4] to [F5]-[F8].
For a 2-channel Model GF868, the following initial screen appears immediately upon completion of the internal
checks. As an example, the display shows the measured velocity in ft/sec for Channel 1.
Ch1 Channel Label gSITE To select a different channel display option, press [F1]-[F4] (or [and [F1]). See
Ch1 Velocity Ft/s Table 7 for a complete description of the available options.
6.95
(error codes appear here)
CH1 CH2 SUM DIF
Table 7: Channel Display Options

Option Bar Choice Description
[F1] = CH1 Channel 1
[F2] = CH2 Channel 2
[F3] = SUM (Channel 1) + (Channel 2)
[F4] = DIF (Channel 1) - (Channel 2)
[ + [F1] = AVE [(Channel 1) + (Channel 2)]/2
The following screen appears after selection of the channel mode display option for a 2-channel Model GF868 or
immediately after the internal checks for a 1-channel Model GF868.
(Ch1) label gSITE Use the [F1]-[F4], [ and [ keys to select the desired display parameter option.
(Ch1) Velocity Ft/s See Table 8 on page 38 for a complete description of the available options.
6.95
(error codes appear here)
VEL VOLUM +TOTL -TOTL
Note: Ch1 (or Ch2), which is shown in parentheses above, appears only with a 2-Channel Model GF868.

3.4 Taking Measurements (cont.)
Table 8: Measurement Parameter Options

Option Bar Choice Description
[F1] = VEL Flow Velocity
[F2] = VOLUM Volumetric Flow
[F3] = +TOTL Forward Totalized Volume Flow
[F4] = -TOTL Reverse Totalized Volume Flow
[ + [F1] = TIME Total Flow Measurement Time
[ + [F2] = MDOT* Mass Flow
[+ [F3] = +MASS* Forward Totalized Mass Flow
[ + [F4] = -MASS* Reverse Totalized Mass Flow
[ + [+ [F1] = DIAG Diagnostic
* Available only if Mass Flow (static)? = YES
By following the instructions in this section, the Model GF868 can be set up to display the desired channel option (for
a 2-Channel meter) and the desired measurement parameter. To utilize the more advanced display capabilities of the
Model GF868, refer to the Programming Manual and/or the Service Manual for the instrument.
3.4.1 Foundation Fieldbus Communications

Foundation Fieldbus provides a means of communicating with the flowmeter. The patent numbers which apply are
5,909,363 and 6,424,872.
This Foundation Fieldbus device supports six Analog Input (AI) blocks, which can be configured to supply the
following measurements on the network (see Table 9 on page 39).

3.4.1 Foundation Fieldbus Communications (cont.)

Table 9: Measurement Parameter Options Using a Foundation Fieldbus Device
Channel 1 Units Channel 2 Units Average Units
Ch1 Velocity ft/s or m/s* Ch2 Velocity ft/s or m/s* Avg Velocity ft/s or m/s*
Ch1 Act Volumetric VOL_U Ch2 Act Volumetric VOL_U Avg Act Volumetric VOL_U
Ch1 Std Volumetric VOL_U Ch2 Std Volumetric VOL_U Avg Std Volumetric VOL_U
Ch1 Fwd Totals TOT_U Ch2 Fwd Totals TOT_U Avg Fwd Totals TOT_U
Ch1 Rev Totals TOT_U Ch2 Rev Totals TOT_U Avg Rev Totals TOT_U
Ch1 #Tot Digits** none Ch2 #Tot Digits** none Avg #Tot Digits** none
Ch1 Mass Flow MASS_U Ch2 Mass Flow MASS_U Avg Mass Flow MASS_U
Ch1 Fwd Mass Totals MTOT_U Ch2 Fwd Mass Totals MTOT_U Avg Fwd Mass Totals MTOT_U
Ch1 Rev Mass Totals MTOT_U Ch2 Rev Mass Totals MTOT_U Avg Rev Mass Totals MTOT_U
Ch1 #Mass Tot Digits none Ch2 #Mass Tot Digits none Avg #Mass Tot Digits none
Ch1 Timer sec Ch2 Timer sec Avg Timer sec
Ch1 Error Code none Ch2 Error Code none Avg Error Code none
Ch1 SSUP none Ch2 SSUP none Avg SSUP none
Ch1 SSDN none Ch2 SSDN none Avg SSDN none
Ch1 Sound Speed ft/s or m/s* Ch2 Sound Speed ft/s or m/s* Avg Sound Speed ft/s or m/s*
Ch1 Density*** see note Ch2 Density*** see note
Ch1 Temperature Deg F or C* Ch2 Temperature Deg F or C*
Ch1 Pressure PRESS_U Ch2 Pressure PRESS_U
*Metric or English units are determined by the setup of the flowmeter.
**Totalizer digits are available for informational purposes only. Respective totals are automatically scaled
by the Tot Digits value selected in the flowmeter setup.
***If the meter is outputting Mole Weight, the unit is mw, otherwise it is the programmed pressure unit.
VOL_U, TOT_U, MASS_U, MTOT_U and PRESS_U are determined by the units chosen for these measure-
ments in the flowmeter setup. See the instrument User's Manual for the setup of these parameters.


4.1 General Specifications
The general specifications for the Model GF868 flowmeter are divided into the following categories:
4.1.1 Hardware Configuration

Package Options:
Epoxy-coated aluminum (standard)
Stainless steel (optional)
Fiberglass (optional)
Explosion-proof (optional)
Flameproof (optional)
Physical: (Epoxy-coated aluminum package)

Size: 14.24 11.4 5.12 in. (36.2 29 13 cm)
Weight: 11 lb (5 kg)
4.1.2 Environmental
Operating Temperature:
-4 to 131F (20 to 55C)
Storage Temperature:
67 to 167F (55 to 75C)
4.1.3 Flow Accuracy (% of Reading)

Velocity Accuracy:
1-Path Measurement
2% to 5% of reading at 1 to 275 ft/s (0.3 to 85 m/s)
2-Path Measurement
1.4% to 3.5% of reading at 1 to 275 ft/s (0.3 to 85 m/s)
Note: Specifications assume a fully developed flow profile. This is installation-dependent and may require a straight
run of pipe 20 diameters upstream and 10 diameters downstream. Accuracy depends on whether measurement
is 1- or 2-path.
4.1.4 Range
Bi-directional:
275 to 0.1 ft/s (85 to 0.03 m/s)
+0.1 to 275 ft/s (0.03 to 85 m/s)

4.1.5 Molecular Weight and Mass Flow Accuracy (% of Reading)

Molecular Weight (hydrocarbon mixtures):
MW 2 to 120 g/mol.
1.8%, optimizable for other gas composition
Mass Flow (hydrocarbon mixtures, typical):
1-path: 3 to 7%
2-path: 2.4 to 5%
Note: Dependent on accuracy of temperature and pressure inputs.
4.1.6 Rangeability
2750:1
4.1.7 Repeatability
1% at 0.5 to 100 ft/s (15 cm/s to 30 m/s)
4.2 Electrical Specifications

4.2.1 Power Supply
Input Options:
100 to 130 VAC, 50/60 Hz with 1.0 A Slo-Blo Fuse
200 to 265 VAC, 50/60 Hz with 0.5 A Slo-Blo Fuse
12 to 28 VDC with 3.0 A Slo-Blo Fuse
4.2.2 Power Usage

20 W maximum
4.2.3 Protection
Built-in mains power surge/lightning protection.
4.2.4 European Compliance

This unit complies with EMC Directive 2004/108/EC and 2006/95/EC Low Voltage Directive (Installation Category II,
Pollution Degree 2), and PED 97/23/EC for DN<25.

4.2.5 Input/Output Specifications

Keypad:
39-key membrane keypad with tactile feedback
Display:
Two independent software-configurable 64 x 128-pixel LCD graphic displays
Printer/Terminal Communications:
One RS-232 port for printer, terminal, PC, SCADA, etc.
Standard Inputs:
Two isolated 4 to 20 mA inputs (121 load) with integral 24 VDC power supply
Note: These inputs are required for temperature and pressure inputs.
Standard Outputs
Six 4-20 mA outputs, software assignable
Two outputs for 550 ohm maximum load
Four outputs for 1000 ohm maximum load.
Measurements
(assignable to any output):
Velocity: 0 to 275 ft/s (0 to 85 m/s)
Volumetric flow rate: standard or actual
Molecular weight: 2 to 120 g/mol
Sound speed: 500 to 5000 ft/s (150 to 1500 m/s)
Mass flow rate: 0 to 4,000,000 lb/h (0 to 2,000,000 kg/h)
Analog Input Options:

Select up to 3 boards from one of the following types:
1. Transmitter Input Board with two isolated 0/4-20 mA inputs and 24-V loop power.
2. RTD Input Board with two isolated 3-wire RTD inputs;
Span 148 to 662F (100 to 350C)
Analog Output Options:

Select up to 3 additional output boards, each with four isolated 420 mA outputs (1000 maximum load).
Digital Interfaces:
Standard: RS232
Optional: RS485 (multiuser)
RS485 (MODBUS)
HART
Ethernet TCP/IP
MODBUS TCP/IP (Ethernet)

4.2.5 Input/Output Specifications (cont.)

Totalizer/Frequency Output Options:
Select up to 3 Totalizer/Frequency Output Boards, each with four outputs per board, 10 kHz max.
All boards allow software-selectable functioning in two modes:
Totalizer Mode: one pulse per defined unit of parameter (e.g., 1 pulse/SCF).
Frequency Mode: 5-volt frequency proportional to magnitude of parameter (e.g., 10 Hz = 1 SCFM).
Alarm Options:
Select up to 2 boards of one of the following types:

Standard Relay Board with three non-hermetic Form-C relays.
Hermetic Relay Board with three hermetically sealed Form-C relays.
4.3 Operational Specifications

4.3.1 Flow Computer (Built-in)
Programmable from the keypad. Calculates velocity, instantaneous average molecular weight, mass flow rate, and
other flow parameters in real time, while simultaneously handling other activities such as programming, logging,
calibration, and output of data and diagnostics.
New and improved MW algorithm, now based on temperature and pressure correction of sound speed. Gives wider
range, higher accuracy, and improved compensation for non-hydrocarbon gases such as CO2, H2, N2, and CO.
4.3.2 Data Logging

Keypad-programmable for setting up log units, update interval, start and stop times. Memory capacity for more than
43,000 data points in a linear or circular log for standard and error logs.
4.3.3 Display Functions

Graphic display shows flow in numeric or graphic format. Also displays logged data and diagnostics.
4.3.4 Printer Signal Output

Supports wide variety of thermal and impact printers. Output data in numeric or graphic (strip chart) format.

4.4 Transducer/Flowcell Specifications

4.4.1 Transducer Type
Standard GE type T5 (welded assembly of Ti transducer). For agency certifications, contact the factory.
4.4.2 Temperature Range

Standard: 94 to +300F (70 to 150C)
Optional high temperature: 94 to +536F (70 to +280C)
Optional low temperature: 364 to +248F (220 to +120C)
4.4.3 Pressure Range

0 to 1500 psig (1 to 1.5 bar)
4.4.4 Materials
Standard: Titanium
Optional: Monel, Hastalloy, and 316 stainless steel
4.4.5 Connections
Cable Length:
Up to 1000 ft (300 m)
Housing Options:
Explosion-proof (Type-7, Class I, Group C & D, Division I.)
Weatherproof (Type-4X, IP65)
Flameproof ( II 2 G EEx d II C T6)
4.4.6 Mounting and Installation

Mechanical insertion mechanism rated to 500F and 500 psig.

4.5 Flowcell Specifications

4.5.1 Spoolpiece
Prefabricated spools complete with transducer/mechanism port:
Pipe sizes: 3 to 120 in.
Process Connections: Plain end; 150, 300, or 600 lb. RF flanged.
Materials: carbon steel, low-carbon steel, stainless steel, or other.
4.5.2 Hot/Cold Tap

Mechanisms installed via hot or cold tap. Full installation jigs, fittings, and documentation provided.
Process Connections: NA
4.5.3 Preamplifier with Explosion-proof Housing
Operating Temperature: -40 to +140 (-40 to +60C)


A.1 Introduction
For CE Mark compliance, the Model GF868 flowmeter must be wired in accordance with the instructions in this
appendix.
IMPORTANT: CE Mark compliance is required only for units intended for use in EC countries.
A.2 Wiring
The Model GF868 must be wired with the recommended cable, and all connections must be properly shielded and
grounded. Refer to Table 10 for the specific requirements.
Table 10: Wiring Modifications

Connection Cable Type Termination Modification
RG62 a/u Add metallic cable clamp from braid to chassis gnd.
Transducer
Armored RG62 a/u or conduit None - grounded via cable gland.
22 AWG shielded (e.g. Baystate #78-1197) Terminate shield to chassis ground.
Input/Output
Armored conduit None - grounded via cable gland.
14 AWG, 3 conductor, shielded (e.g. Belden An external ground to the chassis is required.
Power #19364)
Armored Conduit None - grounded via cable gland.
For CE compliance, power and I/O cables must be shielded. Cables to be terminated within cable
Shielding gland at the GF868. Shielded cable is not required when installations include metal conduit.
A.3 External Grounding

For CE Mark compliance, the electronics enclosure and the transducer fixture must each have an external ground wire
attached.
Note: If the Model GF868 is wired as described in this appendix, the unit will comply with the EMC Directive
2004/108/EC.



B.1 Option Cards Installed
Whenever an option card is installed in one of the Model GF868s expansion slots, record the type of card and any
additional setup information in the appropriate row of Table 11.
Table 11: Option Cards Installed

Slot # Type of Option Card Additional Setup Information
0 Analog Outputs (A, B)

B.2 Initial Setup Data

After the Model GF868 flowmeter has been installed, some initial setup data must be entered via the User Program,
prior to operation. Record that information in Table 12.
Table 12: Data Information Sheet

General Information
Model # Reference
Software Vers. Date
Serial # Z Dimension
Measurement Method (1-Channel) - ACTIV
Site Status Burst Measure Mode Skan S/M
Measurement Method (2-Channel) - ACTIV
Channel 1 Channel 2
Channel Status Off Burst Channel Status Off Burst
Measure Mode Skan S/M Measure Mode Skan S/M
System Parameters - SYSTEM
1-Channel 2-Channel
Site Label Chan.1 Label
Site Message Chan. 1 Message
System Units English Metric Chan. 2 Label
Pressure Units Chan. 2 Message
Stopwatch Total. Auto Manual
1-Channel and 2-Channel
Channel 1 Channel 2 (if applicable)
Vol. Units Vol. Units
Vol. Time Units Vol. Time Units
Vol. Dec. Digits Vol. Dec. Digits
Totalizer Units Totalizer Units
Tot. Dec. Digits Tot. Dec. Digits
Mass Flow Mass Flow
Mass Flow Time Mass Flow Time
MDOT Dec. Dig. MDOT Dec. Dig.
Mass Totalizer Mass Totalizer
Mass Dec. Dig. Mass Dec. Dig.

Table 12: Data Information Sheet (cont.)

Pipe/Transducer Parameters - PIPE
Channel 1 Channel 2 (if applicable)
Std. Trans. # Std. Trans. #
Spec. Trans. # Spec. Trans. #
Spec. Trans. Hz Spec. Trans. Hz
Spec. Trans. Tw Spec. Trans. Tw
Pipe/Transducer Parameters (cont.) - PIPE
Channel 1 (cont.) Channel 2 (cont.)
Pipe O.D. Pipe O.D.
Pipe Wall Pipe Wall
Path Length (P) Path Length (P)
Axial Length (L) Axial Length (L)
Multi K-factors Off On Multi K-factors Off On
Edit Table No Yes Edit Table No Yes
K-factor Table K-factor Table
K-Factor # Velocity K-Factor K Factor # Velocity K-Factor
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20



C.1 Introduction
Upon request the Model GF868 flowmeter may be supplied in an enclosure other than the standard Type-4X enclosure
described in Chapter 1, Installation, of this manual. Although the standard installation and wiring instructions still
apply in general terms, some of the details may vary for different enclosure types. Refer to the appropriate sections of
this appendix for the specific type of enclosure provided.
C.2 Rack Mount Enclosure

The Model GF868 flowmeter is available in a rack mount enclosure for installation in a standard 19 electronics rack.
Refer to Figure 14 on page 55 for the dimensions of this unit. Simply slide the Model GF868 into the rack at the desired
height and fasten the unit securely to the rack with four screws in the locations provided at the sides of the front panel.
After the unit has been physically mounted into the rack, proceed to the next section for instructions on wiring the
meter.
C.3 Rack Mount Wiring

The rack mount Model GF868 requires exactly the same electrical connections as the standard version. However, the
locations and type of connectors used for the various components are different. Refer to Figure 15 on page 56 and
complete the following steps:
1. Wire the power input on the right side of the rear panel as follows:
a. Make sure a fuse (item #4) of the proper size and type is installed.
b. Connect the female end of the line cord provided to the power input receptacle (item #3).
c. Connect the earth ground screw terminal (item #2) to a ground point on the rack.
2. Wire the transducers as follows:
a. Connect the pair of cables supplied with the meter to the Channel 1 upstream and downstream BNC transducer
connectors on the left side of the rear panel.
b. For a 2-Channel meter, repeat the above step for the Channel 2 transducer connectors (if the second channel is
to be used).
c. Complete the transducer wiring in accordance with the instructions in Chapter 1, Installation, of this manual.

C.3 Rack Mount Wiring (cont.)

3. Wire the 0/4-20 mA analog outputs at the left side of the rear panel in accordance with the instructions in Chapter
1, Installation, of this manual.
4. Wire the RS232 serial port by completing the following steps:
a. Purchase or prepare a suitable serial cable. This cable should have a standard female DB9 connector, wired as
shown in Figure 15 on page 56, for connection to the rear panel of the Model GF868. The other end should be
as required for the external device.
b. Complete the serial port wiring in accordance with the instructions in Chapter 1, Installation, of this manual.
5. Wire any installed option cards using the same procedures described in Chapter 1, Installation, of this manual and
the pin # assignments shown in Figure 15 on page 56.
6. Place the power switch (item #1) in the ON position.
The Model GF868 is now completely wired. Proceed to Chapter 2, Initial Setup, of this manual for further instructions.
C.4 Rack Mount Front Panel

The keypad and LCD display for the rack mount Model GF868 are located on the front panel. These items are identical
in form and function to those used on the standard Type-4X enclosure, but the layout is somewhat different.
Refer to Figure 16 on page 57 for the front panel layout of the rack mount Model GF868 and follow the standard
procedures detailed in the main body of this manual.

RTD IN A / IN A / OUT ALARMS
14.83 (377)
4.19 (106)
Figure 14: Model GF868 Rack Mount Enclosure (ref. dwg #712-1078)
16.99 (432)
11.37 11.82
(289) (300)
13.13
(333)
15.70 (399)
3.31 (84)
2.25 5.22
(57) (133)
GF868
18.25 (464)
19.00 (483)

CH2 TRANSDUCER RS232 SERIAL PORT (DB9)

BNC # Description NOTE: For compliance with the European Union's Low Voltage Pin # Description
UP Upstream XDCR Directive, this unit requires an external power 1 No Connection
disconnect device such as a switch or circuit breaker. The
DN Downstream XDCR 2 TX - Transmit
disconnect device must be marked as such, clearly visible,
3 RX - Receive
directly accessible and located within 1.8 m (6 ft) of the
Model GF868. 4 DTR - Data Terminal Ready
CH1 TRANSDUCER 5 RTN - Digital Return
BNC # Description 6 No Connection
Figure 15: Model GF868 Rack Mount Enclosure - Wiring Diagram

UP Upstream XDCR 7 No Connection
DN Downstream XDCR 8 CTS - Clear to Send
Covered Option Card Slot 9 No Connection
0/4-20 mA ANALOG OUTPUTS POWER INPUT

Pin # Description Item # Description
OPTION CARDS
1 Output A - SIG(+) CH2
RS232 1 ON/OFF Switch
UP DN
2 Output A - RTN(-) 2 Earth Ground
ON
3 Output B - SIG(+) TRANSDUCER CONNECTIONS OFF
3 Power Cord
4 Output B - RTN(-) UP DN
4 Fuse
CH1
ALARMS A / OUT A / IN RTD IN
REAR-VIEW DC OPTION
MODEL 1
2
NO
C
1 RTN 1 C
A 2 SIG A 2 NO A 1 +24V
2 INHI
1 +
3 NC A 2 COM A USE ONLY WITH A 250V FUSE
3 RTN B 3 C 3 INLO 3 COM

4 NO B 4 RTN
4 SIG 4 NO
NOTE + - + - 5 C B
5 RTN C 5 C
4 NC
100 - 120 VAC
6 NC C 5 +24V 5 +
A B 6 SIG 6 NO 6 INHI FUSE 1 AMP
7 NO B 76 COM B
COM
C 7 RTN D 7 C 7 INLO
One option card of each ANALOG OUT 8
9
C
NC 8 SIG 8 NO
D 8 RTN
8 NC
available type is shown in this

diagram. These cards are not
always installed in the same
slots used for this example.
ALARM RELAYS
Pin # Description 0/4-20 mA ANALOG OUTPUTS TOTALIZER/FREQUENCY OUTPUTS 0/4-20 mA ANALOG INPUTS RTD INPUTS
1 Relay A - Normally Open (NO) Pin # Description Pin # Description Pin # Description Pin # Description
2 Relay A - Common (C) 1 Output A - RTN(-) 1 Output A - Common (C) 1 Input A - +24V 1 Input A - SIG(+)
3 Relay A - Normally Closed (NC) 2 Output A - SIG(+) 2 Output A - Normally Open (NO) 2 Input A - INHI 2 Input A - Common (C)
4 Relay B - Normally Open (NO) 3 Output B - RTN(-) 3 Output B - Common (C) 3 Input A - INLO 3 Input A - Common (C)
5 Relay B - Common (C) 4 Output B - SIG(+) 4 Output B - Normally Open (NO) 4 Input A - RTN 4 Unused
6 Relay B - Normally Closed (NC) 5 Output C - RTN(-) 5 Output C - Common (C) 5 Input B - +24V 5 Input B - SIG(+)
7 Relay C - Normally Open (NO) 6 Output C - SIG(+) 6 Output C - Normally Open (NO) 6 Input B - INHI 6 Input B - Common (C)
8 Relay C - Common (C) 7 Output D - RTN(-) 7 Output D - Common (C) 7 Input B - INLO 7 Input B - Common (C)
9 Relay C - Normally Closed (NC) 8 Output D - SIG(+) 8 Output D - Normally Open (NO) 8 Input B - RTN 8 Unused

Mounting Holes Mounting Holes
Handle Handle
Figure 16: Model GF868 Rack Mount Enclosure - Front Panel Layout
A B C D E F G
7 8 9
H I J K L M N
CLR HELP EXIT ENT 4 5 6

O P Q R S T U
DISP CAL PROG PRNT 1 2 3

V W X Y Z
SCREEN LOG 0
GF868
LCD Display Function Keys Console Keys Main Keypad



D.1 Introduction
When programming the PIPE menu of the Model GF868s User Program, the path length (P) and the axial dimension
(L) must be entered. These parameters are determined by measurements on the actual transducer installation, with P
equal to the face-to-face distance between the transducers and L equal to the axial distance between the centers of the
transducer faces.
The accuracy of the programmed P and L values is critical to precise flow rate measurements. If GE supplies the
flowcell for the system, the correct values will be included in the documentation supplied with the unit. For transducers
installed on an existing pipe (see Figure 17 on page 60), P and L must be measured at the site. This appendix provides
instructions for properly determining these dimensions.
D.2 Measuring P and L Distances

Whenever possible, physically measure the face-to-face distance (P) and the axial distance (L) between the centers of
the flat faces of the transducers. Refer to Figure 17 on page 60 for an illustration of the proper distances to measure in a
typical installation.
In some situations only one of the required distances can be directly measured. When this happens, a knowledge of the
installation angle () of the transducers, permits the second distance to be calculated from the equation below:
L
cos = ---
P
As an example, assume that the transducer installation angle is known to be 45 and the L distance is measured to be
10.00 inches. Then, the P distance is calculated to be P = 10.00/0.707 = 14.14 inches.
With a Bias 90 transducer installation, it sometimes happens that the only known parameters are the transducer angle
() and the centerline distance between the transducer bodies (CL). In these cases, it is still possible to calculate both P
and L by combining the first equation above with the second equation below (see Figure 17 on page 60):
P = CL 1.2
Standard GE 90 transducers have the face offset from the centerline of the body by 0.6 inches. Thus, a pair of
transducers has a total offset of 1.2 inches, as indicated in the second equation. For example, suppose that the
transducer installation angle is 30 and CL is measured to be 12.00 inches. Then, P = 12.00 1.2 = 10.80 inches and L
= 10.80 x 0.866 = 9.35 inches.

Pipe Thickness
180 Installation
P
T
Pipe O.D.
CL
P
T
Bias 90 Installation
Figure 17: Top View of Transducer Installations

Index
A I
Abbreviations, Volumetric & Totalizer Units . . . . . . . 25 Initial Setup
ACTIV Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Data Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Alarm Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Input/Output Specifications . . . . . . . . . . . . . . . . . . . 43
Analog Inputs Option Card Installation Instructions for CE Mark Compliance . . . 47
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Internal Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Axial Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
K
C Kinematic Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . 28
CE Mark Compliance . . . . . . . . . . . . . . . . . . . . . . . 47
L
Configuration, Hardware . . . . . . . . . . . . . . . . . . . . . 41
Locator Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D
M
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Mass Flow Accuracy . . . . . . . . . . . . . . . . . . . . . . . . 42
Digital Interfaces for GF868 . . . . . . . . . . . . . . . . . . . 43
Display Measurement Outputs . . . . . . . . . . . . . . . . . . . . . . . 43
Channel Mode Options . . . . . . . . . . . . . . . . . . . . . 37 Measurements
Displaying . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 37
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Parameter Options . . . . . . . . . . . . . . . . . . . . . . . . 38
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Taking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 37
Locator Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
MODBUS/TCP, Wiring the . . . . . . . . . . . . . . . . . . . 11
Locator Bar Symbols . . . . . . . . . . . . . . . . . . . . . . 36
Molecular Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Measurement Mode . . . . . . . . . . . . . . . . . . . . . . . 34
Option Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 O
Parameter Options . . . . . . . . . . . . . . . . . . . . . . . . 38 Operating Temperature. . . . . . . . . . . . . . . . . . . . . . . 41
Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Option Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Prompt Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Option Card
Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Setup Information Table . . . . . . . . . . . . . . . . . . . . 49
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 44
P
Parameter Options . . . . . . . . . . . . . . . . . . . . . . . . . . 38
E Path Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
European Compliance of GF868 . . . . . . . . . . . . . . . . 42 Pipe OD, Available Units . . . . . . . . . . . . . . . . . . . . . 27
F Pipe OD,Programming . . . . . . . . . . . . . . . . . . . . . . . 27
PIPE Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fieldbus Network . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Flow Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Power Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Flow Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Powering Up
Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fuse Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Internal Checks . . . . . . . . . . . . . . . . . . . . . . . . . . 34
H Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Hardware Configuration. . . . . . . . . . . . . . . . . . . . . . 41 Printer Signal Output . . . . . . . . . . . . . . . . . . . . . . . . 44
Printer/Terminal Communications . . . . . . . . . . . . . . 43

Index
Programming Data Terminal Block

Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Serial Port - RS232 . . . . . . . . . . . . . . . . . . . . . . . . 8
Prompt Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Totalizer/Frequency Output Options . . . . . . . . . . . . . 44
Protection, Electrical . . . . . . . . . . . . . . . . . . . . . . . . 42 Transducer Connections . . . . . . . . . . . . . . . . . . . . . . 45
Transducer Materials . . . . . . . . . . . . . . . . . . . . . . . . 45
R
Transducer Mounting and Installation . . . . . . . . . . . . 45
Rack Mount
Transducer Number, Entering . . . . . . . . . . . . . . . . . . 27
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Transducer Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Transducer/Flowcell Specifications . . . . . . . . . . . . . . 45
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Transducers
Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
180 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 59
Rangeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Axial Dimension . . . . . . . . . . . . . . . . . . . . . . . . . 59
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Bias 90 Installation . . . . . . . . . . . . . . . . . . . . . . . 59
Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Installation Angle . . . . . . . . . . . . . . . . . . . . . . . . . 59
Reynolds Correction . . . . . . . . . . . . . . . . . . . . . . . . 28
Path Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
RS232 Port
See Serial Port W
S Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Wiring
Screen, Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CE Mark Compliance . . . . . . . . . . . . . . . . . . . . . . 47
Serial Port
Foundation Fieldbus . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Specifications
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Mass Flow Accuracy . . . . . . . . . . . . . . . . . . . . . . 42
Molecular Weight . . . . . . . . . . . . . . . . . . . . . . . . 42
Operational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Rangeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Transducer/Flowcell . . . . . . . . . . . . . . . . . . . . . . . 45
Standard Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . . 41
Symbols, Locator Bar . . . . . . . . . . . . . . . . . . . . . . . 36
SYSTM Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . 24
for 1-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . 24
for 2-Channel Meter . . . . . . . . . . . . . . . . . . . . . . . 25
T
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . 45

Warranty
Warranty
Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship.
Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument, at
the sole discretion of GE Sensing. Fuses and batteries are specifically excluded from any liability. This warranty is
effective from the date of delivery to the original purchaser. If GE Sensing determines that the equipment was
defective, the warranty period is:
one year from delivery for electronic or mechanical failures
one year from delivery for sensor shelf life

If GE Sensing determines that the equipment was damaged by misuse, improper installation, the use of unauthorized
replacement parts, or operating conditions outside the guidelines specified by GE Sensing, the repairs are not covered
under this warranty.
The warranties set forth herein are exclusive and are in lieu of all other warranties whether
statutory, express or implied (including warranties or merchantability and fitness for a
particular purpose, and warranties arising from course of dealing or usage or trade).
Return Policy
If a GE Sensing instrument malfunctions within the warranty period, the following procedure must be completed:
1. Notify GE Sensing, giving full details of the problem, and provide the model number and serial number of the
instrument. If the nature of the problem indicates the need for factory service, GE Sensing will issue a RETURN
AUTHORIZATION NUMBER (RAN), and shipping instructions for the return of the instrument to a service
center will be provided.
2. If GE Sensing instructs you to send your instrument to a service center, it must be shipped prepaid to the authorized
repair station indicated in the shipping instructions.
3. Upon receipt, GE Sensing will evaluate the instrument to determine the cause of the malfunction.
Then, one of the following courses of action will then be taken:
If the damage is covered under the terms of the warranty, the instrument will be repaired at no cost to the owner and
returned.
If GE Sensing determines that the damage is not covered under the terms of the warranty, or if the warranty has
expired, an estimate for the cost of the repairs at standard rates will be provided. Upon receipt of the owners
approval to proceed, the instrument will be repaired and returned.

Warranty

GE Certification &
Measurement & Control Safety Statements
GE Infrastructure Products Used in Hazardous Locations
Installation and operation manuals in their complete forms, along with product specific certification and safety
statement sheets are included on the CD provided with the product documentation shipped with each
instrument. Please read and follow all provided manufacturers instructions prior to installation and the
application of power to your equipment. Always observe the following:
Field wiring shall be rated at least 10C above rated ambient.
Connecting cables shall be mounted securely and protected from mechanical damage, pulling and
twisting.
Cable entry thread types are identified on the equipment label.
Cable glands of an approved flameproof design are required for Ex d rated equipment. These must be
installed according to the manufacturers instructions. Where the cable glands are provided by GE, the
manufacturers instructions, as supplied to GE, will be included in the documentation.
Unused cable entries must be sealed using a suitably certified threaded plug.
Modifications to any flameproof enclosure are not permitted.
The apparatus must be de-energized before opening, servicing and conducting any routine maintenance.
Installation shall be in accordance with the installation instructions and the National Electrical Code
ANSI/NFPA 70, the Canadian Electrical Code C22.1, or IEC/EN 60079-14, as applicable.
The product contains no exposed parts which produce surface temperature infrared, electromagnetic
ionizing, or non-electrical dangers.
The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the
certification documentation and the instruction manual.
The product cannot be repaired by the user. It must be replaced by an equivalent certified product.
Repairs should only be carried out by the manufacturer or by an approved repairer.
Only trained, competent personnel may install, operate and maintain the equipment.
The product is an electrical apparatus and must be installed in the hazardous area in accordance with the
requirements of the EC Type Examination Certificate. The installation must be carried out in accordance
with all the appropriate international, national and local standard codes and practices and site
regulations for flameproof apparatus and in accordance with the instructions contained in the manual.
Access to the circuitry must not be made during operation.
1100 Technology Park Drive, Billerica, MA 01821, U.S.A. CSS-0013, Rev. A

Telephone: 978-437-1000 or 800-833-9438 August 2014
Sensing House, Shannon Free Zone East, Shannon, County Clare, Ireland
Telephone: +353 61 470200
Certification & Safety Statements for GE Infrastructure Products Used in Hazardous Locations August 2014
Special Conditions for Safe Use

1 Consult the manufacturer if dimensional information on any flameproof joint is necessary.
2 Follow the manufacturers instructions to reduce the potential of an electrostatic charging hazard.
3 Consult the manufacturer for genuine replacement flange fasteners. M10x35 hexagon socket cap screws
of ISO 12.9 DIN912 grade steel (zinc-plated) or better with a minimum yield strength of 135,000 psi are
acceptable alternatives.
4 The sensor body temperature code rating is dependent on the process temperature. It is assumed that
the external surface of the sensor body will be, at worse case, equal to the process temperature (up to
140C). In all cases, the electronics assembly will be marked T6 as it will be locally mounted for process
temperatures up to 85C and will be remotely mounted for process temperatures exceeding 85C.
Markings
Markings appear on the instrument label which identifies the product model, serial number, operating ranges,
hazardous area ratings, entry thread type, and warning and caution information.
EU / EEA Installation Compliance

The use of this apparatus is subject to the EU directive on minimum requirements for improving the safety and
health protection of workers potentially at risk from explosive atmospheres, Council Directive 1999/92/EC. The
installer is required to be familiar with this document or the National transposing legislation.
Increased Safety Wiring Connections
Power Connection:
Maximum Size : Solid - 4.0 mm2 (12 AWG)
Stranded 2.5 mm2 (14 AWG)
Number of conductors: 2 Solid max 1.5mm2 (16 AWG)
2 Stranded max 1.0 mm2 (18 AWG)
All Other Screw Terminal Connections:
Maximum Size : Solid - 4.0 mm2 (12 AWG)
Stranded 2.5 mm2 (14 AWG)
Number of conductors: 2 Solid max 1.5mm2 (16 AWG)
2 Stranded max 1.0 mm2 (18 AWG)
- Single conductor
- Multi-conductors of same cross-section
CSS-0013, Rev. A 2 of 2
GE EC DECLARATION
Sensing OF
CONFORMITY
DOC-0013, Rev. C
We, GE Sensing
1100 Technology Park Drive
Billerica, MA 01821
USA
declare under our sole responsibility that the
DigitalFlow DF8688 Liquid Ultrasonic Flowmeter

DigitalFlow GC868 Clamp-On Gas Ultrasonic Flowmeter
DigitalFlow GF868 Flare Gas Mass Ultrasonic Flowmeter
DigitalFlow GM868 General-Purpose Gas Ultrasonic Flowmeter
DigitalFlow GS868 Steam Mass Ultrasonic Flowmeter
to which this declaration relates, are in conformity with the following standards:
EN 60079-0: 2009
EN 60079-1: 2007
EN60529: 1991 + A1: 2000
II 2 G Ex d IIB+H2 T6 Gb Ta = 20C to 60C; IP66; FM12ATEX0040X
(FM Approvals Ltd, Windsor, Berkshire, UK - NoBo 1725)
EN 61326-1: 2006, Class A, Table 2, Industrial Locations
EN 61326-2-3: 2006
EN 61010-1: 2012, Overvoltage Category II
following the provisions of the 2004/108/EC EMC, 2006/95/EC Low Voltage and 94/9/EC ATEX Directives.
The unit listed above and any ancillary equipment supplied with it do not bear CE marking for the Pressure
Equipment Directive, as they are supplied in accordance with Article 3, Section 3 (sound engineering practices and
codes of good workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.
Billerica - February 12, 2015

Issued Mr. Gary Kozinski
Certification & Standards, Lead Engineer
Customer Support Centers
U.S.A.
The Boston Center
1100 Technology Park Drive
Billerica, MA 01821
U.S.A.
Tel: 800 833 9438 (toll-free)
978 437 1000
E-mail: [email protected]
Ireland
Sensing House
Shannon Free Zone East
Shannon, County Clare
Ireland
Tel: +353 (0)61 470200
E-mail: [email protected]
An ISO 9001:2000 Certified Company

www.gemeasurement.com/en/about-us/quality.html
www.gemeasurement.com
2016 General Electric Company. All rights reserved.
Technical content subject to change without notice.
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GE

Measurement & Control Gas Analysis

Startup Guide (1 and 2-Channel)

Startup Guide (1 and 2-Channel)

2016 General Electric Company. All rights reserved.

DigitalFlow GF868 Startup Guide (1 and 2-Channel) iii

Personal Safety Equipment

Visit http://www.ge-mcs.com/en/about-us/environmental-health-and-safety/weee.html for take-back instructions and

iv DigitalFlow GF868 Startup Guide (1 and 2-Channel)

DigitalFlow GF868 Startup Guide (1 and 2-Channel) v

Chapter 2. Initial Setup

vi DigitalFlow GF868 Startup Guide (1 and 2-Channel)

DigitalFlow GF868 Startup Guide (1 and 2-Channel) vii

Appendix C. Optional Enclosures

viii DigitalFlow GF868 Startup Guide (1 and 2-Channel)

Unpacking - How to unpack the GF868 system.

Installing temperature and pressure transmitters

Installing the electronics console

Wiring the electronics console

ATTENTION EUROPEAN CUSTOMERS!

DigitalFlow GF868 Startup Guide (1 and 2-Channel) 1

1.3 Site Considerations

1.3.1 Electronics Console Location

1.3.2 Flowcell Location

1.3.3 Transducer Locations

1.3.4 Cable Lengths

2 DigitalFlow GF868 Startup Guide (1 and 2-Channel)

1.3.5 Temperature and Pressure Transmitters

1.3.6 Transducer Cables

1.4 Installing a Flowcell

DigitalFlow GF868 Startup Guide (1 and 2-Channel) 3

1.4 Installing a Flowcell (cont.)

Figure 1: Model GF868 Flowmeter System

4 DigitalFlow GF868 Startup Guide (1 and 2-Channel)

1.5 Installing Temperature and Pressure Transmitters

Coupling Flowcell Wall

Figure 2: Typical Temperature/Pressure Transmitter Mounting

1.6 Mounting the GF868 Enclosure

DigitalFlow GF868 Startup Guide (1 and 2-Channel) 5

1.7 Making Electrical Connections

ATTENTION EUROPEAN CUSTOMERS! In order to meet CE Mark requirements, all wiring

1.7.1 Wiring the Line Power

ATTENTION EUROPEAN CUSTOMERS!

6 DigitalFlow GF868 Startup Guide (1 and 2-Channel)

1.7.1 Wiring the Line Power (cont.)

Figure 3: Wiring the Line Power

DigitalFlow GF868 Startup Guide (1 and 2-Channel) 7

1.7.2 Wiring the Transducers

ATTENTION EUROPEAN CUSTOMERS!

a pair of transducers mounted in the flowcell

a preamplifier for each channel

an optional lightning protector

the GF868 console.

1.7.3 Wiring the 0/4-20 mA Analog Outputs

1.7.4 Wiring the Serial Port

8 DigitalFlow GF868 Startup Guide (1 and 2-Channel)

1.7.4a Wiring the RS232 Interface

RS232 DCE DB25 DTE DB25 DTE DB9

5 CTS (Clear to Send) 5 4 8

DigitalFlow GF868 Startup Guide (1 and 2-Channel) 9