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040403-510685-(01)

Automated Optical Disc

Printing System
USER’S MANUAL

 2002 All rights reserved.

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Notices: The information in this document is subject to change without notice. NO WARRANTY OF
ANY KIND IS MADE WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO,
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. No liability is assumed for errors contained herein or for incidental or consequential
damages in connection with the furnishing, performance, or use of this material. This document
contains proprietary information that is protected by copyright. All rights are reserved. No part of
this document may be photocopied, reproduced, or translated into another language without prior
written consent.
Trademark Acknowledgments: Windows is a registered trademark of Microsoft Corporation. All
other trademarks are the property of their respective owners. FireWire, MAC, and OS X are a
registered trademarks of Apple Computer.
Printing History
Edition 1.1, #040403, Copyright 2002, All rights reserved.
FCC Compliance Statement: This device complies with part 15 of the FCC rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired operation.
For Users in the United States: This product is intended to be supplied by a UL listed Direct Plug-In
Power Supply marked "Class 2"or a UL listed ITE Power Supply marked "LPS" with output rated
12VDC, 4.5A or higher. This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
• Re-orient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Use of shielded cables is required to comply with the Class B limits of Part 15 of the FCC Rules. You
are cautioned that any changes or modifications not expressly approved in this manual could void
your authority to operate and/or obtain warranty service for this equipment.
For Users in Canada: This digital apparatus does not exceed the Class B limits for radio noise for
digital apparatus set out on the Radio Interference Regulations of the Canadian Department of
Communications. Le present appareil numerique n'emet pas de bruits radioelectriques depassant les
limites applicables aux appareils numeriques de la class B prescrites dans le Reglement sur le
brouillage radioelectrique edicte par le ministere des Communications du Canada.

CAUTION!
TO PREVENT FIRE OR SHOCK HAZARD, DO NOT EXPOSE THE UNIT TO RAIN OR
MOISTURE. TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE EXTERIOR PANELS.
NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE
PERSONNEL. OPERATE THE UNIT WITH ONLY THE PROPER ELECTRICAL SPECIFICATIONS AS
LABELED ON THE PRINTER AND AC ADAPTER.

CAUTION!
THIS PRODUCT CONTAINS A LASER DIODE OF A HIGHER CLASS THAN 1. TO ENSURE
CONTINUED SAFETY, DO NOT REMOVE ANY COVERS OR ATTEMPT TO GAIN ACCESS TO THE
INSIDE OF THIS PRODUCT. REFER ALL SERVICING TO QUALIFIED PERSONNEL. THE
FOLLOWING LABEL APPEARS INSIDE YOUR UNIT:
CLASS 1 LASER PRODUCT
LASER KLASSE 1

CAUTION!
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN
THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION.

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INDEX

Table of Contents

Section 1: Getting Started ...............................................................................1

A. Choosing a Good Location ................................................................1
B. Unpacking and Inspection.................................................................2
C. Identifying Parts..................................................................................2
D. System Requirements .........................................................................4
E. Overview of Operation ......................................................................4
Section 2: Hardware and Software Set-Up for Windows.........................6
A. QuickStart Installer.............................................................................6
Step 1: Applying Power .....................................................................6
Step 2: Loading Media .......................................................................7
Step 3: Installing Ink Cartridges .......................................................8
Step 4: Connecting the USB Cable....................................................9
Step 5: Installing the Software ........................................................10
Step 6: Printing Discs........................................................................10
Section 3: Hardware and Software Set-Up for Macintosh.....................13
A. Installing the Mac Software.............................................................13
B. Hardware Setup ................................................................................14
Step 1: Applying Power ...................................................................14
Step 2: Loading Media .....................................................................14
Step 3: Installing Ink Cartridges .....................................................16
Step 4: Connecting the USB Cable..................................................16
C. Configuration Utility ........................................................................17
Section 4: Printing Discs from Windows...................................................22
A. Setting up the Printer Driver...........................................................22
B. Using Other Graphics Applications...............................................29
Section 5: Printing Discs from Macintosh.................................................22
A. Using Discus ......................................................................................30
B. Printer Options ..................................................................................33
Section 6: Interpreting the Printer’s Indicator Lights.............................37
Section 7: Maintenance and Troubleshooting ..........................................38
A. Cleaning the Printer..........................................................................38
B. Performing a Robotic Self-Test ........................................................38
C. Cleaning the Ink Cartridges ............................................................39
D. Clearing a Media Jam.......................................................................39
E. Technical Support..............................................................................39
Section 8: Technical Specifications .............................................................40
Index..................................................................................................................41

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Interactive Feature in this

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Section 1: Getting Started

THANK YOU…
...for purchasing the BravoTM AutoPrinter. Bravo is the perfect
all-in-one solution for producing professional looking CD-R
and DVD-R discs. Operation is simple and completely
automatic once a job has been started.
To begin using your AutoPrinter, please read this manual
carefully. This Operator's Manual is a complete step-by-step
guide to quickly and easily create discs with your new Bravo.

NOTE ON TERMS AND CONVENTIONS:

From this point forward, the following terms and conventions
will apply:
The Bravo AutoPrinter will be abbreviated simply as
the Printer.
Optical discs, which can include many different types of
discs including CD-Rs, CD-RWs, DVD-Rs and more are all
referred to as CDs or discs.

A. CHOOSING A GOOD LOCATION

• Place the Printer in a location with adequate air circulation
to prevent internal heat build up. You will need at least 24"
(61 cm) of overhead space to allow the top cover to open
freely.
• Do not place the Printer near heat sources such as radiators
or air ducts, or in a place subject to direct sunlight,
excessive dust, mechanical vibration or shock.

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B. UNPACKING AND INSPECTION

While unpacking your Printer, inspect the carton to ensure that
no damage has occurred during shipping. Make sure that all
supplied accessories are included with your unit. The
following items should be included:
• Bravo AutoPrinter
• Gray Plastic Input and Output Bins
• Switching Power Supply with Power Cord
• One Three-Color (CMY) Ink Cartridge
• One Monochrome Black Ink Cartridge
• QuickStart Installer Disc
• USB Interface Cable (Biege)
• Warranty Card
• This Operator's Manual, Quick Start Guide and other
printed information
Save the carton and packing materials. They will come in
handy later if you ever need to transport the Printer.

C. IDENTIFYING THE PARTS

Front Panel and Top
This illustration shows the Printer, its Control Panel, Buttons,
LED indicator lights, Input and Output Bins and other
components.

Front Cover

LED Status Lights

Control Panel

Power Button
Ink Cartridge
Carrier

Robotic Disc Ink Cartridge

Transporter Button

Input Bin
Output Bin

Color Ink Cartridge Monochrome Black Cartridge

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The Robotic Disc Transporter moves discs from the Input Bin,
to the printer, and finally to the Output Bin.
The Control Panel contains LED Status Lights and Buttons to
control the Printer.
The LED Status Lights indicate that Power is ON. They also
blink in certain patterns to indicate an error or other condition
of the Printer. See Section 4 for a full explanation of the LED
Status Light conditions.
The Power Button turns the Printer's power ON and OFF.
When the front cover is opened, the Ink Cartridge Button is
used to position the Cartridge Carrier for easy ink cartridge
replacement.
The Input/Output Bins are situated under the top cover of the
Printer. The bins will hold up to 25 discs. The right-side bin is
the Input Bin for unprinted media; the left-side bin is the
Output Bin for finished discs.
The Front Cover is a durable plastic cover that will protect the
Printer from dust and interference.
The Ink Cartridge Carrier holds both a color ink cartridge
(left-side pen) and a monochrome ink cartridge (right-side pen).

Rear Panel
This illustration shows the input ports found on the rear panel
of the Printer:
USB Port Power Input Port

The USB Interface is connected to an open USB port on your

computer with a standard USB cable, included with your
Printer.
The Power Input Port connects to the included 100V~240V 12V
switching power supply.

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D. SYSTEM REQUIREMENTS
Before getting started, it is important for you to verify that
your computer meets the minimum system requirements.
Here's what you need in order to successfully print discs with
your Bravo:
PC
• 450 MHz or faster Pentium III/ IV processor running
Windows 2000 or XP.
• 256MB or greater RAM
• Available USB Port
MAC
• G4 PowerPC 700MHz or higher running OS X version 10.2
or higher
• 256MB or greater RAM
• Free hard drive space of at least 2 GB
• Available USB and FireWire Ports

If your computer does not have these minimum system

requirements, system performance will more than likely not be
acceptable.

E. OVERVIEW OF OPERATION
Your new Printer is an automated, precision device intended
for continuous-duty printing of CDs. The following is a
description of the complete process of printing a CD/DVD job
on your Printer:
1. Up to 25 blank discs may be loaded at one time into the
Input Bin.

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2. The Printer has an integrated Robotic Disc Transporter that

"picks" a disc, one at a time, from the Input Bin.
3. The Printer Tray automatically opens. The Robotic Disc
Transporter will move the disc from the Input Bin to the
Printer Tray. The Printer Tray will then close.

4. Print time varies according to which print mode has been

selected (section 3-A). In most cases, print time takes no
more than 2 minutes. After printing the first disc, the
Printer's Disc Tray opens automatically. The Robotic Disc
Transporter moves the finished disc to the Output Bin.

5. The process starts over and repeats until all blank discs are
printed or the number you have specified via software are
printed.
6. Now that you understand the order of operation, it is time
to set up your Printer.

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Section 2: Hardware and Software

Set-Up for Windows
This section will describe the step-by-step process of setting
up your Printer. This includes information on how to
load the supplies (ink and disc media) necessary to start
printing discs.

A. QUICKSTART INSTALLER
The Installer Disc has a QuickStart menu that will guide you
through the process of setting up your printer. Please refer to
the following for more information on each step:
1. Place the AutoPrinter Installer CD in your CD-Rom Drive.
The Installer application should automatically launch in a
few moments. If it does, proceed to Step 2. If it does not
automatically launch, follow these steps:
• Double-click the My Computer Icon, then double-click
the icon of the appropriate CD drive containing the
Software Installer disc
• Double-Click INSTALL.exe
2. In the Installer Application, click the QuickStart Install
button. The QuickStart Install will guide you step-by-step
through the installation process. As you complete each
step, click Next.
Step 1: Applying Power
• Locate the power adapter supplied with your Printer.
• Place one end of the adapter cord into the power port
on the rear panel of the Printer.

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Step 2: Loading Media (Discs)

NOTE: Your Printer can print directly onto virtually any brand of printable-
surface CD/DVD media. Since different brands of discs have different
printable coatings, however, you may need to adjust the printer
driver settings to accommodate your specific brand of CD/DVD
media. Refer to Section 3 for further printer driver information.
Due to the wide variety of printable-surface CD/DVD media, you
may find that certain brands of discs provide higher print quality
than others. For maximum print quality, use CD/DVD media
authorized by Primera.

Refer to the following steps when loading discs into the

Printer:
• Open the front cover of the Printer

• The Printer will automatically position the cartridge carrier

and Robotic Disc Transporter to the center position
allowing for easy access to the bins.

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• Load the Input Bin (the bin located on the right-hand side
of the Printer) with 25 blank discs and place the bins on the
mounting pegs.
Step 3: Installing Ink Cartridges
• Press the Ink Cartridge Button to move the Ink
Cartridge Carrier to the load position and open the ink
cartridge covers
• Remove each ink cartridge from its packaging
• Slowly remove the tape covering
the cartridge's print head, being
careful to avoid damaging the
barcode label on the underside of
the cartridge.
DO NOT TOUCH THE COPPER AREA!
• Insert the ink cartridges into the carrier, copper end first
and snap the cartridge cover in place. Insert the color
cartridge in the left holder, and the monochrome black
in the right cartridge holder.

Color Black

• Close the Printer’s front cover.

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Step 4: Connecting the USB Cable

Connect the Printer to your PC with your beige USB Cable.
After a few moments, Windows will tell you it has found new
hardware and is looking for software to install it.

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Select "Install the software automatically" and click Next.

You may see a notice like the one shown here stating that the
Printer has not passed Windows Logo Testing. Click Install
Anyway to continue installing the printer driver for Bravo.

Step 5: Installing the Software

After the printer driver software for Bravo has installed, click
Next. SureThing CD Labeler will now be installed on your PC.
Once installation has completed, reboot your computer.
Congratulations, your Bravo has been successfully installed!
Step 6: Printing Discs
This step is a walk-through of how to create a basic disc
with your Printer. More detailed information is available in
Section 4 and 5.
The SureThing Disc Labeler software included with your
Printer is a great tool for creating professional looking discs.
You can use SureThing's Smart Designs to quickly label a disc,
or easily import your own design in many popular file formats.

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The On-Line Help section will provide complete instructions

on all the features in this package. The following is a tutorial
on creating a basic disc design:
1. Click New...

2. Select CD Color Printer under Label Products and click

Next.
3. Click Browse to look through the many built-in
backgrounds included with SureThing, or click Clear if
you would like to import your own background or design.
Click Next.

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4. Check Use Smart Designs to browse through different

built-in designs. Deselect this option if you would like to
create your own layout. When finished, click Next.
5. Click Finish. You should now see your basic layout.
Simply double click on text boxes to modify the standard
text with your information. If you want to import your
own graphics, click Photos/Clipart to browse for images.
Many standard clipart symbols are included with your
software.

6. Once you are happy with your design, save it as a

SureThing Design (*.STD) file format.
7. You are now ready to print your discs. Simply click the
Print button and select the number of copies you wish to
print. The default printer settings will produce medium
quality discs in just about one minute per disc. Please refer
to section 4 for a detailed description of all the driver
options.

Sec

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Section 3: Hardware and Software

Set-Up for Macintosh
The installer disc contains a set of programs to design and
control the printing of your discs. The following steps will
guide you through the installation of software and the setup of
the Bravo Disc AutoPrinter.

A. INSTALLING THE MAC SOFTWARE

Before installing Discribe please note that all software must be
installed on a hard disk. Once you have installed the software,
store the original program CD-ROM in a safe place.
Install the software as follows:
a. Insert the Bravo Installation CD-ROM in your system's
CD-ROM drive.
b. Double-click the CD-ROM icon.
c. Double-click on the Bravo AutoPrinter Installer.mpkg file
icon. Follow the on-screen instructions.
d. The volume containing the operating system should be
selected for installation. Click the Continue button. All
components will be installed to their proper locations.
e. Once the installation has completed, click Quit.
You have successfully installed all the necessary software!
The next section will describe how to connect the Bravo to
your Mac.

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B. HARDWARE SETUP
Bravo connects to your Mac in just 5 easy steps. To connect
your new disc AutoPrinter, please do the following:
Be sure you have removed the packing tape and cardboard insert prior
to applying power.
Step 1: Applying Power
• Locate the power adapter supplied with your Publisher.
• Place one end of the adapter cord into the power port
on the rear panel of the AutoPrinter.
• Unit will initialize for 30 seconds or so.

Step 2: Loading Media (Discs)

NOTE: Your Publisher can print directly onto virtually any brand of
printable-surface CD/DVD media. Since different brands of discs
have different printable coatings, however, you may need to adjust the
printer driver settings to accommodate your specific brand of
CD/DVD media. Refer to Section 3 for further printer driver
information.
Due to the wide variety of printable-surface CD/DVD media, you
may find that certain brands of discs provide higher print quality
than others. For maximum print quality, use CD/DVD media
authorized by Primera.

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Refer to the following steps when loading discs into the

AutoPrinter:
• Open the front cover of the AutoPrinter

• The AutoPrinter will automatically position the cartridge

carrier and Robotic Disc Transporter to the center position
allowing for easy access to the bins.

• Load the Input Bin (the bin located on the right-hand side
of the AutoPrinter) with 25 blank discs and place the bins
on the mounting pegs.

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Step 3: Installing Ink Cartridges

• Press the Ink Cartridge Button to move the Ink
Cartridge Carrier to the load position and open the ink
cartridge covers
• Remove each ink cartridge from its packaging
• Slowly remove the tape covering
the cartridge's print head, being
careful to avoid damaging the
barcode label on the underside of
the cartridge.
DO NOT TOUCH THE COPPER AREA!
• Insert the ink cartridges into the carrier, copper end first
and snap the cartridge cover in place. Insert the color
cartridge in the left holder, and the monochrome black
in the right cartridge holder.

• Close the Publisher’s front cover.

Step 4: Connecting the USB Cable

Connect the Publisher to your computer with the beige
USB Cable.

For optimal quality, it is recommended that you run the

Configuration Utility as described in the following section.

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C. CONFIGURATION UTILITY
The Configuration Utility is a program that installs with your
Bravo software. This utility allows you to monitor ink levels,
maintain and calibrate ink cartridges and align printing on the
disc. The Configuration Utility can be launched from the Print
Center in OS X by doing the following:
1. Click the Finder
2. Click the Applications Icon
3. Scroll to Print Center
4. Highlight the Disc Publisher and click the Configure Icon
You can also launch the Configuration Utility from the Disc
Publisher printer settings in any printing application by
clicking File then Print and selecting Publisher Settings.
In Publisher Settings you will find a button to launch the
Configuration Utility. When launched, the following
pane appears:

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You will see both the Color and Monochrome Ink Levels are
displayed. The Color Ink Level represents the lowest color in
your cartridge. For instance, if your cartridge has 80% cyan
50% yellow and 65% magenta ink remaining, the level reported
would be 50%. You will also see the following buttons:

Clean Cartridge
Cartridges that sit idle in the Bravo for a period of time may
start to experience some drying of ink in the tiny nozzles that
make up the print head. Clicking the Clean Cartridge button
will cause the bravo to pick a disc and place in into the printer
tray. The Bravo will then print a simple pattern that will flush
ink through the nozzles. The test pattern will also show you if
any nozzles are clogged. In the pattern you will see some
diagonal lines which should be continuous; breaks in those
lines indicate a clogged nozzle. Please note that it may require
more than one cleaning to fully clear all nozzles. If the nozzles
are not fully clear after a few cleaning prints, it may be
necessary to remove the cartridge and actually clean the print
head by gently wiping the nozzles with a moist cloth or paper
towel and replace it in the Bravo. If this fails, the cartridge may
be empty and in need of replacement.

Change Cartridge
If you need to change cartridges, it is a good idea to use the
Change Cartridge button in the Configuration Utility. This
ensures the most accurate tracking of ink levels. To change a
cartridge, click the Change Cartridge button. The cartridge
holder will move to the center of the Bravo to make it easier to
install the cartridges. Lift the top cover and install the
cartridges and described in section 2-B of this manual. You will
be prompted to let the system know whether or not you are
installing a new or used color or monochrome cartridge. Once
installed, click the OK button and the system will update your
cartridge levels.
Note: It is recommended that you perform and Alignment Calibration
Print after installing a new cartridge.

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Alignment Calibration Print

Clicking this button will print a test disc that will provide a
scale by which to calibrate the Color Ink Cartridge to the
Monochrome Ink Cartridge. This is crucial when selecting the
Black and Color Ink Cartridge setting in the Printer Driver as
described in section 3-C of this manual. Make certain you
have discs and ink installed in your Bravo prior to pressing
this button. Once pressed, the Bravo will load a disc and print
the following pattern:

0 4 8 12
1 5 9 13
A 2 6 10 14
3 7 11 15

0 2 4 6 8 10 12 14
B

Follow the on-screen instructions and enter the numbers as

indicated. For instance, in the example shown, you would
choose a value of 10 for the A setting and 6 for the B setting.
It is highly recommended that you perform this calibration
whenever you change cartridges if using the Black and Color
ink cartridge setting in the printer driver.

Image Alignment
The Image Alignment button will allow you to nudge the
image up, down, left, or right on your disc. To center the
image, click the Image Alignment button. You will be
prompted with a choice to print a test print or simply enter
values to nudge the image alignment on the disc.

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If you do not know the direction and distance to move the

image in order to center it on your disc, you can opt to print
the centering test print. Make sure the Bravo has discs and ink
cartidges installed, and it is connected and ready to receive a
print job, and then click the Yes button. The Bravo will pick a
disc and print a scale of numbers on it. You will be
prompted to open the Bravo's front cover, rotate
the printed disc 180 degrees, reload it into the
input, and close the cover. Click OK when ready
and the Bravo will pick the disc and print another
scale of numbers. The disc should look like this:

-15
-15
-12 -12
-9 -9
-6 -6
-3 -3 Vertical Calibration
0 0 Find the number
3 whose lines touch
3
6
6
9
9
12
Horizontal Calibration
15 12
Find the number whose lines touch
15 -15-12 -9 -6 -3 0 3 6 9 12 15
-15 -12 -9 -6 -3 0 3 6 9 12 15

9 12 15 6 3 -15 -12 -9 -6 -3 0
-15-12 -9 -6 -3 0 3 6 9 12 15
15
Find the number whose lines touch 15
12
Horizontal Calibration
12
9
9
6
6
3
whose lines touch 3
Find the number 0 0
Vertical Calibration -3 -3
-6 -6
-9 -9
-12 -12
-15
-15

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Once the print has finished, you will see the following
dialog box:

Look at the finished alignment disc and pick the numbers that
come closest to lining up with one another. For instance, on
the disc shown in this manual, the vertical alignment is -6 and
the horizontal alignment is -9. Enter this in the alignment
dialog box.
If you choose not to print the test print, you will simply see the
alignment dialog box and can enter values to move the image.
The unit of measure is roughly 0.1mm. Making the Horizontal
Calibration number smaller or more negative will move the
image slightly to the left. Making the Horizontal Calibration a
larger value, or more positive will move the image to the right.
If the Vertical Calibration number is made smaller, or more
negative the image will move slightly up. If the Vertical
Calibration is set to a larger value, or more positive value, the
image will move down on the disc.

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Section 4: Printing Discs From

Windows

A. SETTING UP THE PRINTER DRIVER

Once the Printer software has been successfully installed, you
will want to take a moment to familiarize yourself with the
printer driver settings. These settings affect the print quality of
your discs. The default settings of the printer driver will fit
most printing needs. Please refer to the following steps to
change or verify your printer driver options:
1. Click the Start button. For Windows 2000 point to Settings
and click on Printers. For XP Professional click on Printers
and Faxes. For XP Home click on Control Panel, then click
on Printers and Other Hardware, then click on Printers
and Faxes.
Click on the AutoPrinter icon with the right mouse button
and select Printing Preferences.

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NOTE: Most applications allow you to change these same printer driver
options from their "Print" and/or "Printer Setup" screens. This
means that you don't have to go back to the main printer setup
window each time you want to change a setting or option in the
printer driver. These applications will usually give you the same
choices and options, but in a slightly altered format. Some
applications do not save your printer driver option changes, but
instead only use your changes for the current image.

Paper Size
The paper size option will be set to CD for printing onto
printable surface CDs and DVDs.

The following page sizes are available:

Custom - This setting allows you to set your own outer and
inner diameter for printing.
Disc (116mm Image) - This is the default setting. This setting
places a 2mm border around the disc. This can be changed in
the Non-printable Outer Margin setting.
Disc 120mm - This setting allows for printing to the outer edge
of the disc.
Mini-Disc 80mm - This setting prints to Mini-Disc or CD
Single size discs (Primera Part Number 53342).
Business Card Disc - This prints to the 58mm by 86mm
rectangular business card CD-r media (Primera Part
Number 53340).
Hockey Rink Disc - This setting is for the rounded edge or,
"Hockey Rink", shaped business card CD-r media (Primera
Part Number 53341).

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Non-printable Outer Margin
This setting allows you to change the size of the border around
the disc. Increasing this value increases the non-printable
border, decreasing the setting reduces the non-printable border.
Resolution
Select the appropriate print quality option for your image.
Keep in mind that Normal 600 provides the lowest quality but
fastest print, and that Super Photo 2400 provides the highest
quality but slowest print. You may wish to experiment with
these options to see which one is best for your particular CD
media and print quality requirements.
Cartridge Type
The Color + Black setting will print discs using both the color
and black cartridges. If selecting the Color + Black setting it is
highly recommended that you perform an Alignment Print.
Select Color to print using only the color cartridge. The
Monochrome Black setting prints using the monochrome black
cartridge only.
Color Matching
Click on the Color Matching down arrow and choose the color
matching option that's right for you. Select None if you are
more interested in print speed rather than color accuracy, if
you have already color corrected your image for printing, or if
you are using some other third party color matching software.
Select Algebraic if you would like the printer driver to make
very simple color balance adjustments based on an RGB color
model. This option gives you more natural looking images
without actually utilizing any specific color matching software.
Select PrimaColor to enable color-matching profiles written
specifically for the Printer by Candela Color Management
System. This setting automatically adjusts the color of your
image according to predetermined printer profiles and default
system profiles. This results in a very precise color match when
attempting to print photographic images.
Dither Mode
Select this option to choose the appropriate dither mode for
your image. Select Optimize for photos if printing a design
primarily composed of photographic images. Select Optimize
for graphics if mainly printing text, lines, and graphics.

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Ink Saturation
This option controls the amount of ink applied to the disc.
When printing onto Primera's TuffCoat CD media, this option
can be left at its default setting of 50%. When printing onto
other brands of printable CD media, you may need to adjust
this control in order to optimize the ink saturation. Click on
the up and down arrows to change the ink saturation setting.
Lower numbers reduce the overall ink saturation, while higher
numbers increase it.
Inner Diameter
This value changes the size of the non-printed center. Larger
numbers cause the non-printed center to be larger and smaller
numbers make the non-printed center smaller. This number is
incremented by 0.1mm so a change of 10 for inner diameter
changes the diameter by 1mm.
Inner Diameter Non-Printed Diameter
440 1.733” (44mm) (Default)
383 1.507” (38.3mm) (TuffCoatTM)
150 0.591” (15mm) (Physical Center)
Centering Test Print
NOTE: Your printer comes from the factory pre-calibrated to print the image
in the center of the CD. You can use this adjustment if you need to
fine-tune this location.

If you ever wish to verify your factory-calibrated Vertical and

Horizontal calibration settings, you can run a simple
calibration procedure to assure that your images will be
centered when printed on a CD. To do this, refer to the
following steps:
1. Verify that a disc and a color ink cartridge are installed in
the Printer. It is important to use the same disc you
normally use for your printing because different brands of
discs may vary slightly in size. Also, verify that the Printer
is powered ON and that it is connected to your computer.
2. Click on the Centering Properties Test Print button. The
printer will begin printing the calibration test print.

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3. When the print is complete, rotate disc 180º

and put the disc back in the input bin and
repeat step 2 using the same disc.
4. When the second run of the print is compete,
you should have a test print that looks
something like the following:

-15
-15
-12 -12
-9 -9
-6 -6
-3 -3 Vertical Calibration
0 0 Find the number
3 whose lines touch
3
6
6
9
9
12
Horizontal Calibration
12
Find the number whose lines touch 15
15 -15-12 -9 -6 -3 0 3 6 9 12 15
-15 -12 -9 -6 -3 0 3 6 9 12 15

9 12 15 6 3 -15 -12 -9 -6 -3 0
-15-12 -9 -6 -3 0 3 6 9 12 15
15
Find the number whose lines touch 15
12
Horizontal Calibration
12
9
9
6
6
3
whose lines touch 3
Find the number 0 0
Vertical Calibration -3 -3
-6 -6
-9 -9
-12 -12
-15
-15

5. Along the Vertical axis of the printed disc, find the number
whose lines touch. For example, in the above illustration,
the number would be -6 Enter that number into the Vertical
box of the Calibration window and -9 would be entered for
the Horizontal axis.
6. Select the OK button. Your images should now be centered
when printed on a disc.
After your selections have been made, close out of the printer
setup window. You are now ready to go to an application
program and print. All printer driver selections will stay the
same until you change them.

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Enable Ink Low Warning

This setting lets you enable or disable the warning from the
printer to tell you when the ink cartridges are getting low.
Ink Levels and Cartridge Maintenance
Select this button to display the current ink levels as well as
options for cleaning and changing cartridges.
Select the Clean button to send a simple test print pattern to
the printer. Be sure to have a disc in the input bin and the lid
closed. This test print pattern purges the ink cartridge nozzles
and lets you know if any one of the Yellow, Magenta, Cyan or
Black nozzles is clogged. If one of these colors does not appear
on the test print, repeat the cleaning procedure. If nozzles still
appear to be clogged, remove the cartridge and gently wipe the
nozzle area sideways with a clean water-dampened cloth. If
after several cleanings a color still does not appear on the test
print, the cartridge may be damaged or empty and may need
to be replaced.
Select the Change button to install a fresh, new ink cartridge or
to switch back and forth between previously used cartridges.
After the cartridge has been replaced according to the
instructions in Section 2, select either the New Cartridge
Installed button or the Old Cartridge Installed button
accordingly. These selections are necessary for the printer to
accurately keep track of ink cartridge ink levels.
Enable Bi-di Printing
When enabled the Bravo will print bi-directional for faster
printing. The default is uni-directional printing. When you
enable bi-directional printing, you should perform the
Alignment Calibration described later in this section. Please
note that the calibration is stored on your computer, so if you
move to a new computer you must do the calibration again.
Disc Output Location
This can be set either Normal (Left Bind), or Kiosk (Front Exit).
The default is Normal (Left Bin). Note that this will only have
an effect when doing printing only − this will have no affect
when doing recording and printing through PrimoDVD.

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Alignment Calibration
The Alignment Calibration allows you you create a test print
that will provide you with values to configure your printer for
Bi-Di- Printing and to align the color and black cartridges for
Color+Black printing. If Bi-Di Printing is enabled, or if you use
Color+Black as a cartridge type in the driver settings, it is
important to perform this calibration every time you change a
cartridge. To print, click the Alignment Calibration Properties
button then click Yes.. The print will look like this:

0 4 8 12
A 1 5 9 13
2 6 10 14
3 7 11 15
B
0 2 4 6 8 10 12 14

C
0 2 4 6 8 10 12 14

0 2 4 6 8 10 12 14
D

Once the disc has finished printing, you will be prompted to

enter the alignment values. For instance, on the sample shown
you would use the following values:
A: 5
B: 6
C: 9
D: 6

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B. USING OTHER GRAPHICS PROGRAMS

While SureThing will handle most labeling needs, some people
prefer to use other graphic programs. Your printer driver
allows you to print from most any graphics application. The
driver will center the image and automatically crop it to the
shape of a CD. This means you do not necessarily need a
template to create a CD in your favorite graphics program.
Simply create a custom page size of 116mm (4.567 inches)
square and center your image in that area and the driver will
do the rest. The center sizes listed on page 15 should guide you
in creating your disc. Because the driver crops the image to the
shape of a CD, you do not want to make your design round.
You will find it is best to "over bleed" your design by filling the
whole 116mm area with your image. This ensures the outer
and inner diameters will print perfectly round on your disc.

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Section 5: Printing Discs From

Macintosh

A. USING DISCUS
The Discus software included with your Publisher is a great
tool for creating professional looking discs. You can use Discus'
custom backgrounds and easy to use text features to quickly
design a label, or import labels designed in other software
packages. The On-Line Help section will provide complete
instructions on all the features in this package. The following is
a tutorial on creating a basic disc design.
1. Launch Discus
2. Click New Project
3. Select a Label type (i.e. Disc, Hockey Rink Business Card,
Rectangular Business Card, or 80mm Cd)
4. You will now see your template and 4 Tabs with different
tools to help you design your disc. The first tab, Canvas,
will allow you to select from one of the built in
backgrounds.
The Up and Down Arrows in the lower left corner of the
screen will allow you to browse through the available
backgrounds. Simply click on a background will apply it to
your template. You also have some tools to invert (or flip),
rotate, and adjust brightness of your background.
5. Once you are satisfied with your background, click on the
Paint tab to "paint" any lines, circles or shapes on your
disc. You can select from borders or filled shapes, and pick
your desired color at the bottom of the screen. If you make
a mistake, click Undo.
6. Click on the Photo tab if you would like to add a photo or
graphic to your design. Click New to import a graphic or
photo. You will see a browser to allow you to search for
your desired graphic. Discus will import BMP, GIF, JPEG,
or PICT file formats. The options on the left-hand side of
the screen will allow you to crop, flip the image both
horizontally and vertically, rotate 90 both clockwise and
counter-clockwise, and resize the image. You can simply
grab and drag the image to relocate it on your design.

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Canvas

Paint

Photo

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7. Click on the Text tab to insert custom text fields on your

disc. The same method of browsing used to select
backgrounds on the Canvas tab is used here to select fonts.
Discus uses fonts loaded in your system. If a recently
installed font does not appear available, you may need to
close Discus and re-open it to refresh the list of fonts. Here
you will see easy tools to make arced and straight text
fields as well as tools to allow you to position and resize
your text.

Text

8. Click on File and select Save As from the main menu at

the top of the screen. Your design will be saved as a Discus
Design Project.
9. You can also print files directly from Discus. This is a good
way to proof your design prior to doing a disc job. To do
this, click Page Setup and set Format For to Disc
Publisher. Then, select the proper Paper Size, usually
CD/DVD. Next, click File then Print and select Publisher
Settings from the Copies and Pages pull down menu. This
will allow you to select the printer setting you wish for
your print. These settings are described in detail in section
5-A of this manual.

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B. PRINTER OPTIONS
The following section will examine the printer driver settings
that affect the print quality of your discs. While the default
settings will fit most printing needs, it is a good idea to
familiarize yourself with these settings to optimize your print
quality. The printer driver settings are contained in two areas,
Page Setup and Print Setup. You can access the driver settings
as follows:
1. From Discus, or any printing application, click the Page
Setup and set Format For to Disc Publisher.
2. The paper sizes for the Disc Publisher refer to the type of
disc to which you will be printing. The available sizes are:
CD/DVD, Business Card Disc, 80mm CD and Hockey
Rink Disc.

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Print Settings
Click Print Setup to see the driver window and all of its
settings. You will want click the Copies and Pages button and
select Publisher Settings option in the drop-down menu to see
the full pane and access all the printer driver settings.

The following is a description of the printer driver settings:

• Cartridge to use
The Black and Color setting will use both cartridges when
printing your image. Color will only use the Color
Cartridge, and Black Only will only use the monochrome
cartridge for printing.

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Note: If using the Black and Color Setting, be sure to perform the
Cartridge Alignment found in the Configuration Utility. Refer to
section 2-B for more details on this calibration.

• Print Quality
There are four options for image quality. Keep in mind that
Normal 600 provides the fastest print at lower quality
while Super Photo 2400 delivers the best quality at a
slower print speed.
• PrimaColor™
Click on this Check box to enable PrimaColor color
matching. The PrimaColor profiles were written
specifically for the Bravo to give a precise color match
when attempting to print photographic images. If you
are using a third-party color management system, disable
PrimaColor.
• Intensity
The Intensity setting will control the amount of ink
saturation on the disc. When printing onto the Primera
ToughCoat discs, 50% is usually sufficient. When printing
on to other brands of media, or if you would like to print
darker colors, you may wish to increase the Intensity
setting. Please note that higher ink saturation could result
in discs not drying instantly. Also, higher intensity will
result in higher ink usage causing a lower yield of discs
per cartridge.
• Inner Diameter
The inner diameter refers to the size of the non-printed
center on your disc. The size of the center hub can vary
from one type of media to the next. This allows you to set
the inner diameter in millimeters allowing you to print all
the way to the center hub regardless of the type of disc you
are using. For the discs that Primera sells, use the following
guide for Inner Diameter:
− 38.3 mm for Primera's ToughCoat CDR
− 24.9 mm for the Hockey Rink Disc, Business
Card Disc and 80mm CD

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• Outer Margin
The Outer Margin refers to where the printing will cut off
around the outer edge of your disc. The size of the
printable surface can vary from one type of media to the
next. This allows you to set the outer margin in millimeters
allowing you to print all the way to the edge regardless of
the type of disc you are using.
• Config Utility
This button launches the Configuration Utility. This Utility
is also available in the Print Center by selecting the Disc
Publisher and clicking the Configure Icon. This utility is
used to report ink levels, clean and change ink cartridges,
and align your color and black cartridges for optimal print
quality. In addition, this utility will allow you to center and
adjust your printed image. Refer to section 2-B of this
manual for a detailed description of this program.
• Enable Low Ink Warning
The Low Ink Warning basically keeps you from printing
discs if one ore more of the colors in your ink cartridge are
running out. Your Bravo monitors the amount of ink used
when printing and will stop printing if one or more of
your colors is within 10% of being empty, and the LEDs on
the top will flash in unison. If you press one of the
Cartridge button on the top of the Bravo it will continue to
print, but you will want to closely monitor the discs that
print. If discoloration occurs, you are most likely out of one
or more colors and will want to change cartridges. Please
refer to section 2-B for instructions on how to change and
align ink cartridges.
• Save As Default
The Save As Default button will save the current settings
as the system-wide defaults.
• Restore Defaults
The Restore Defaults button will restore the driver settings
to the factory defaults.

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Section 6: Interpreting the

Printer's Indicator Lights
The Power and Busy LED indicator lights located on the top of
the Printer can tell you a lot about what is happening inside the
unit. To accurately interpret what it means when these lights
are on, off, or flashing, please refer to the following:

Ink Cartridge
LED Power LED Publisher
off on solid Is ready to receive job
on solid on solid Has received a job and is
waiting for the Robotic
Disc Transporter to load
a disc
both lights are blinking Waiting for a cartridge to
alternately with one another be installed and the lid to
be closed. (See section 2-A).
flashing rapidly on solid The printer tray or ink
cartridge carrier has
stalled. Press the Ink button
to retry the operation.
on solid flashing rapidly The Publisher has a
cartridge problem. Check
to make certain that the
cartridges are installed
correctly and that the bar
code labels on the
underside of the cartridge
are not damaged.
repeating pattern of both lights This indicates low ink warning.
flashing in unison, then one If the left light stays solid after
light momentarily on solid. the flash, the Color cartridge is
low. If the right light stays on
after the flash, the Black
Monochrome cartridge should
be replaced.

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Section 7: Maintenance and

Troubleshooting
The Printer is designed to operate for extended periods of time
with very little attention. In fact, no regular maintenance is
recommended other than cleaning the outside case.
NOTE: Do NOT attempt to oil or grease the Printer's Robotic Arm shaft or
other components. You will likely cause more harm than good! Any
moving parts are designed to operate for the life of the machine with
no additional lubrication required.

A. CLEANING THE PRINTER

Use a clean, lint-free rag with a small amount of ammonia
window cleaner to clean the Printer's outside case and trays.
This type of cleaner is very effective on inks that may
accumulate on the printer tray. Stronger cleaning solutions are
NOT recommended because they may damage the paint and
plastic materials from which the parts are manufactured.
Always disconnect your printer's power cords before cleaning.
Resume operation only after the surfaces are completely dry.

B. PERFORMING A ROBOTIC SELF-TEST

To ensure that everything is working properly, a Self-Test
feature is built in to your Printer. In this mode, the Robotic
Disc Transporter will go through the motions of picking and
placing a disc to ensure proper working order. This test may be
performed without connecting the Printer to the PC. Perform
the test by doing the following steps:
• Make sure the Printer’s front cover is closed
• With the Printer turned on, press the
Cartridge Button
• While holding the Cartridge Button, press the
Power Button until the robotics start to move.
• Release both buttons
• To stop the test, wait until the disc has moved to the
Output Bin and press the Power Button.

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C. CLEANING THE INK CARTRIDGES

It may be necessary to clean the ink cartridge nozzles if the
printer does not seem to be laying down ink evenly or if you
suspect an cartridge nozzle has become slightly dried out or
clogged. Refer to section 7-C for more information on
performing a clean function through the printer driver.

D. CLEARING A MEDIA JAM

If a disc should become jammed inside the printing area, with
the lid closed, press the Cartridge Button. This will eject the
Printer Tray. Then open the lid. The Cartridge Carrier will
move to the center position automatically.
WAIT FOR THE CARTRIDGE CARRIER TO STOP MOVING!
Then carefully move the cartridge carrier assembly to the left
to gain access to the printer tray.

E. TECHNICAL SUPPORT
If you have difficulties in operating your Printer, the
procedures in this manual, should in most cases, solve the
problem. If you still have difficulty, Primera’s Technical
Support Group is glad to help. Live phone support is available
from 8am to 6pm CST, Monday through Friday by calling
763-475-6669. Support is also available by email at:
[email protected]

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Section 8: Technical Specifications

Model Bravo AutoPrinter
Printing Method Ink-Jet
Printing Resolution 2400 x 1200 dpi, 1200 x 1200 dpi,
1200 x 600 dpi, 600 x 600 dpi
Ink Types Dual Cartridges: One 3-color (CMY)
cartridge, and one Black
Monochrome (K)
Media Types Printable Surface CD-R, CD-RW,
DVD-R, DVD RAM
Maximum print width 4.724" (120mm)
Minimum System Pentium III/IV at 450 Mhz or higher,
Requirements (Windows) 256MB RAM, available PCI slot, IEEE
1394 FireWire, one free USB port
Minimum System
Requirements (Macintosh) G4 PowerPC 700MHz or higher,
running OS X version 10.2 or higher,
256MB or greater RAM, free hard drive
space of at least 2 GB, available USB
and FireWire ports
Disc Capacity 25 disc input, 25 disc output
Operating Systems Windows XP, Windows 2000,
Mac OS X v10.2
Interface Robotic Control and Printing: USB port
Power Requirement 100-240 VAC, 50/60 Hz, 60 watts
Weight 18 lbs. (8.2kg)
Dimensions 17.25"W x 7.25"H x 16"D
(438mmW x 184mmH x406mmD)
Certifications Emissions: FCC Class B, CE
Safety UL, UL-C, CE
Warranty One year return-to-depot

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Index
Algebraic....................................................................................................24
Alignment Calibration Print.............................................................18, 19
Cartridge Type ..........................................................................................24
Centering Test Print ...........................................................................20, 25
Change Cartridge...............................................................................18, 19
Clean Cartridge ........................................................................................18
Color Matching...................................................................................24, 35
Configuration Utility.......................................................16, 17, 18, 35, 36
Connections, Rear Panel............................................................................3
Controls, Front Panel .................................................................................2
Discus.............................................................................................30, 32, 33
Dither Mode..............................................................................................24
Enable Ink Low Warning ........................................................................27
Identifying the Parts ..................................................................................2
Image Alignment......................................................................................19
Ink Levels and Cartridge Maintenance ................................................27
Ink Saturation .....................................................................................25, 35
Inner Diameter .......................................................................23, 25, 29, 35
Input Bin ...............................................................................2, 3, 4, 5, 8, 15
LED Status Lights.......................................................................................3
Non-printable Outer Margin............................................................23, 24
Output Bin ..........................................................................................2, 3, 5
Overview of Operation .............................................................................4
Paper Size ............................................................................................23, 32
Power Input Port ........................................................................................3
Printer Driver Software ...........................................................................10
Printer Tray .........................................................................5, 18, 37, 38, 39
Resolution..................................................................................................24
Specifications ............................................................................................40
SureThing CD Labeler .............................................................................10
System Requirements ..........................................................................4, 40
Technical Support.....................................................................................39
Troubleshooting........................................................................................38

Index 41
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Printed in the United States of America

P/N 510685