Mge Galaxy3000 10-30kva Manual
Mge Galaxy3000 10-30kva Manual
Mge Galaxy3000 10-30kva Manual
c o m
Features
Standard Cabinet
Micro Cabinet
(optional)
Interface Display Panel
Galaxy 3000
10-30 KVA
Uninterruptible Power Systems
Galaxy 3000
10-30 KVA
Uninterruptible Power Systems
Installation and User Manual
Revision History
Galaxy 3000 10-30 KVA Uninterruptible Power Systems
Revision:
A00
Initial Release
A01
ECN 002152
A02
ECN 002271
B00
ECN 002473
C01
ECN 002565
C02
ECN 003280
C03
ECN 003507
C04
ECN 003723
C05
ECN 004064
D00
ECN 004471
E00
ECN 005090
86-172010-00 E00
WARNING
ATTENTION
WARNUNG!
Das ffnen der Gehuse legen gefhrliche Spannungen bloss. Service sollte
immer nur von qualifizierten Personal durchgefhrt werden.
WARNING
As standards, specifications, and designs are subject to change, please ask for
confirmation of the information given in this publication.
ATTENTION
WARNUNG!
NOTE
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at user's own expense.
WARNING
To reduce the risk of fire or electric shock, install in a controlled indoor environment free of conductive contaminants.
This equipment is intended only for installations in a RESTRICTED ACCESS
LOCATION.
ATTENTION
WARNUNG!
Um die Gefahr von Feuer und elektrischem Schock zu reduzieren, muss das
Gert in einem temperatur - und feuchtigkeitskontrollierten Raum, frei von
leitungsfhigen Verunreinigungen, installiert werden. Dieses Gert ist nur fr
die Installation an einem Ort mit qeingeschrnkter Zugangserlaubnis vorgesehen.
Diese Ausrstung ist nur fr Anlagen in einem EINGESCHRNKTEN
ZUGRIFF STANDORT bestimmti.
ii
86-172010-00 E00
WARNING
ATTENTION
WARNUNG!
UL Canada (CUL)
ISO 9001
Safety of Persons
The UPS has its own internal power source (the battery). Consequently, the power terminals may be energized
even if the UPS is disconnected from the AC power source.
The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the directives
listed below must be observed:
- Never burn the battery (risk of explosion).
- Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
- Comply with all applicable regulations for the disposal of the battery.
- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high.
Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects,
use tools with insulated handles.
- Do not lay tools or metal parts on top of batteries.
Product Safety
The UPS can be disconnected from the AC power source by opening the input protective devices.
Special Precautions
The UPS connection instructions and operation described in the manual must be followed in the indicated order.
Check that the indications on the rating nameplate correspond to your AC powered system and to the actual
electrical consumption of all the equipment to be connected to the UPS.
Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized
for a period of 24 hours, at least once every 3 months (for a normal storage temperature less than 25C). This
charges the battery, thus avoiding possible irreversible damage.
86-172010-00 E00
iii
iv
86-172010-00 E00
Contents
section
description
page
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . .ii
Certification Standards Three Phase . . . . . . . . . . . . . . . . . . . .iii
Safety of Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c v
Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c v
Section 1
Introduction
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
Section 2
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1
Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2
Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2
Galaxy 3000 Micro and Standard Cabinets . . . . . . . . . . . . . . . . .1 3
Maximum Allowable Power for Parallel System . . . . . . . . . . . . . .1 4
Heat Rejection and Air Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4
Cabinet Placement For Single Module UPS . . . . . . . . . . . . . . . .1 5
1.7.1 Conduit Plate Locations for Top Entry . . . . . . . . . . . . . . . . . . . . .1 5
1.7.2 Conduit Plate Locations for Bottom Entry . . . . . . . . . . . . . . . . . .1 5
Cabinet Placement For Parallel System . . . . . . . . . . . . . . . . . . . .1 6
86-172010-00 E00
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1
Receiving and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2
Prerequisite to Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3
Environmental and Electrical Specifications . . . . . . . . . . . . . . . . .2 4
Environmental Recommendations . . . . . . . . . . . . . . . . . . . . . . . .2 4
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 5
UPS Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 6
Main AC Input Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 6
Bypass AC Input Connections (Optional) . . . . . . . . . . . . . . . . . . .2 7
AC Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 7
Remote Emergency Power Off Connections . . . . . . . . . . . . . . . .2 7
External Battery Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 8
External Maintenance Bypass Control Connections
Single UPS (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 8
Contents
ci
section
2.8
Section 3
description
Display Panel
3.0
3.1
3.1.1
3.1.2
3.1.3
3.2
3.3
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.5
3.6
3.7
3.8
3.9
3.10
3.10.1
3.10.2
3.10.3
3.11
Section 4
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1
Operator Interface Keys and Indicators . . . . . . . . . . . . . . . . . . . .3 1
LED Indicator Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2
Screen Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2
Operational Summary Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2
Display Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 3
Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 4
Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 4
Battery Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3 4
Power Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .3 5
Current Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . .3 5
Voltage Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . .3 6
Frequency Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . .3 6
Ratios Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 6
Mimic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 7
Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 7
Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 8
Commands Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 9
Startup Procedure Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 10
Display Panel for Parallel System . . . . . . . . . . . . . . . . . . . . . . . .3 10
Parallel Installation Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 10
Parallel Measurements Screen . . . . . . . . . . . . . . . . . . . . . . . . . .3 10
Parallel Mimic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 11
Downgrade Modes for Parallel System . . . . . . . . . . . . . . . . . . . .3 11
Operation
4.0
4.1
4.1.1
4.2
4.2.1
4.2.2
4.2.3
4.3
4.4
4.5
4.6
4.7
c ii
page
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 1
Preparing for Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 1
Pre-Startup Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . . .4 1
Normal Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2
Startup 10-15 KVA Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3
Startup 20-30 KVA Single Module . . . . . . . . . . . . . . . . . . . . .4 3
Startup 20-30 KVA Parallel System . . . . . . . . . . . . . . . . . . . .4 3
Post Startup Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3
Normal Shutdown Procedure For Single Module UPS and
Parallel System Without SBC . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3
Normal Shutdown Procedure for Parallel System With SBC . . . .4 4
Shutdown Using EPO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 4
Recovery from EPO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 4
Contents
86-172010-00 E00
section
Section 5
description
Maintenance
5.0
5.1
5.2
5.3
5.3.1
5.3.2
5.4
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.7
Section 6
page
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1
Servicing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1
Bypass Maintenance Procedures For Single Module UPS . . .5 2
From Normal to Maintenance Bypass Mode . . . . . . . . . . . . . . . .5 2
From Maintenance Bypass to Normal Mode . . . . . . . . . . . . . . . .5 2
Bypass Maintenance Procedures for Parallel System . . . . . . . . .5 3
SR1 Operating Procedure for Parallel System with SBC . . . . . .5 4
SR1 Operating Procedure for Parallel System with no SBC . . . .5 5
SBC 2CB with Electrical Interlock Operating Instructions . . . . . .5 6
SBC 2CB with Mechanical Interlock Operating Instructions . . . .5 7
SBC 3CB with Electrical Interlock Operating Instructions . . . . . .5 8
SBC 3CB with Mechanical Interlock Operating Instructions . . . .5 9
Replacement Parts List for Galaxy 3000 . . . . . . . . . . . . . . . . . . .5 10
Appendices
Single Line Diagram Two Parallel UPS Modules Dual Input With
No System Bypass Cabinet (90-170831-00) Page 1 . . . . . . . . . . . . . . . .6 1
Interconnections Between UPS Units Exchange Current
and CAN BUS Page 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 2
Single Line Diagram Three Parallel UPS Modules
Single Input Via 2CB System Bypass Cabinet (90-170836-00) Page 1 . .6 3
Interconnections Between UPS Units Exchange Current and
CAN BUS Interconnections Between UPS Units to SBC Page 2 . . . . . .6 4
Single Line Diagram Four Parallel UPS Modules
Dual Input Via 3CB System Bypass Cabinet (90-170843-00) Page 1 . . .6 5
Interconnections Between UPS Units Exchange Current and
CAN BUS Interconnections Between UPS Units to SBC Page 2 . . . . . .6 6
Section 7
86-172010-00 E00
Contents
c iii
Glossary
Reorder Form
CAUTION: Record All Serial Numbers!
Figures
figure description
1-1
1-2
1-3
1-4
1-5
2-1
2-2
2-3
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
4-1
4-2
page
Tables
table description
1-1
2-1
2-2
3-1
c iv
page
Contents
86-172010-00 E00
This manual provides technical information required for operation and maintenance of the Galaxy 3000. Please read
this manual before operating the equipment. Please retain this manual for future reference.
Symbol Usage
This manual uses five icon symbols with text to convey important information and tips.
WARNING
Information provided to protect the user and service personnel against safety
hazards and/or possible equipment damage.
CAUTION
Information provided to protect the user and service personnel against possible
equipment damage.
ELECTRICAL
Information provided to protect the user and service personnel against possible
electrical hazard and equipment damage.
IMPORTANT
NOTE
Section Descriptions
1
Introduction
Provides a general description of the Galaxy 3000 system, major components, single line diagram, and mechanical
specifications.
2
This section describes scheduling of MGE Field Service Engineers, installation, and cable connections for the
Galaxy 3000 10-30 KVA UPS. Topics include receiving, handling, and storage procedures, prerequisites to the
installation and basic installation procedures, electrical specifications, environmental recommendations and connection details.
3
Display Panel
Operation
Provides startup, shutdown, and normal operation of the Galaxy 3000 UPS. Included are pre and post startup safety
checklists.
5
Maintenance
Provides preventive maintenance information for the Galaxy 3000 system, servicing battery safety instructions,
replacement parts, and bypass maintenance procedures.
86-172010-00 E00
cv
c vi
86-172010-00 E00
Introduction
1.0
Scope
Provides a general description of the Galaxy 3000 system, major components, single line diagram and mechanical
specifications.
1.1
General Description
The Galaxy 3000 is the worlds first data center grade Uninterruptible Power Supply system designed specifically
for mid-range enterprise level applications. The Galaxy 3000 family consists of units available in power ratings from
10-30 KVA, and are optimized for compatibility with nonlinear computer-type loads. The Galaxy 3000 20 KVA and
30 KVA units can be connected in parallel for capacity or redundancy.
By incorporating the Ultra High Availability Topology (UHAT), the Galaxy 3000 family of UPS systems is designed
to provide the optimal level of reliability and to react to any power disturbance in an inherently safe way to protect
the critical load.
The Galaxy 3000 all-in-one design incorporates every feature into one compact cabinet, including a graphical user
interface, power factor corrected input, batteries, and communication cards that support network based power
management.
The Galaxy 3000 UPS and its auxiliary equipment is designed for installation in a room where humidity and temperature can be controlled.
Figure 1-1: Galaxy 3000 UPS Systems.
86-172010-00 E00
Introduction
11
1.2
1.3
Major Components
Rectifier
Converts AC input voltage to DC voltage. The rectifier uses IGBT (Insulated Gate Bipolar
Transistor) power transistors and a Pulse Width Modulated (PWM) technique to provide
input power factor correction and to minimize any harmonic reflected onto the input
power lines.
Inverter
Converts DC voltage from the rectifier or from the batteries into AC output voltage to
maintain the attached load. This module uses the IGBT technology to provide digital
power quality.
Static Switch
Automatically supplies the attached load from the bypass source when the inverter is off.
Battery System
Stores energy for utilization by the inverter and attached load in the event that utility AC
power is lost or is of unacceptable quality.
12
Introduction
86-172010-00 E00
OPTIONAL
MAINTENANCE
BYPASS
INPUT
208Y/120VAC
MAINTENANCE
BYPASS
INPUT
CB1 KA
CB3 (OPTIONAL)
Q3BP
BYPASS
INPUT
TB3
OPTIONAL
BYPASS
INPUT
208Y/120VAC
A
B
C
N
G
MAIN
INPUT
208Y/120VAC
A MAIN
INPUT
B
TB1
C
N
G
BYPASS
STATIC
SWITCH
KA2
CONTACTOR
6
KA1
CONTACTOR
INPUT
FUSES
INPUT
STATIC
SWITCH
PFC
BOOST
RECTIFIER
INVERTER
OUTPUT
STATIC
SWITCH
OUTPUT
FUSES
Q5N
OPTIONAL
INPUT
DELTA/ZIG-ZAG
TRANSFORMER
SR1
INTERNAL
MAINTENANCE BYPASS
(ROTARY SWITCH)
BATTERY
STATIC
SWITCH
BATTERY
CHARGER
QF1
BATTERY
DISCONNECT
INTERNAL BATTERIES
(240VDC NOMINAL)
UPS CABINET
COMMUNICATION
CONNECTIONS
(SEE SCHEMATIC)
DRY CONTACT I/O STD.
SNMP
RS232
RS485
CONTROL
CONNECTIONS
(SEE SCHEMATIC)
12 3 4
ON MBS REPO
7 8 9 10
A
OUTPUT
B
TB2
C
N
G
T2 (AUTO)
CB2
(OPTIONAL)
OUTPUT
TRANSFORMER
TO
CRITICAL
LOAD
KB
(OPTIONAL)
WRAP-AROUND
MAINTENANCE
BYPASS
(OPTIONAL)
24 OR 42
POLE
DISTRIBUTION
1.4
Micro cabinet:
Standard cabinet:
Both cabinets are designed to provide for top and bottom entry of the utility power feed. The Micro cabinet is typically
supplied assuming bottom entry only.
Operating internally on 208 VAC, the Galaxy 3000 UPS system can be purchased to accept 208 VAC, 220 VAC, 480 VAC,
or 600 VAC utility feed with the use of an internal input transformer contained in a Standard cabinet.
The Micro cabinet was designed to provide all of the features of the Galaxy 3000 system in the smallest possible
enclosure. Without an auxiliary cabinet, the Galaxy 3000 system in a Micro cabinet provides only 208 VAC input and
208 VAC output.
An output voltage of 208 VAC is standard with the Galaxy 3000 and does not require any additional cabinetry. If output
voltages of 240 VAC, 480 VAC or 600 VAC are required, an auxiliary cabinet is required for the output transformer.
The complete list of additional cabinets that could be included with your Galaxy 3000 system are:
Distribution cabinet
86-172010-00 E00
Introduction
13
1.5
= 1 x Pn
= 1 x Pn
= 2 x Pn
= 3 x Pn
= 3 x Pn
The maximum allowable power for 4 parallel UPS units is limited to 3 x Pn.
1.6
14
UPS Module
BTU/Hr
10 KVA
6,824
15 KVA
10,235
20 KVA
12,965
30 KVA
19,447
Introduction
86-172010-00 E00
1.7
AIR EXHAUST
DOOR
LATCHES
LEVELING
JACKS
CASTERS
2nd AUXILIARY
CABINET
AUXILIARY
CABINET
UPS MODULE
EXTERNAL
BATTERY CABINET
(Optional)
1.7.1
The Standard cabinet for the Galaxy 3000 is capable of accepting power input and output cables through a top entry.
The conduit plate on the top of the cabinet provides six (6) knockouts for conduit and is secured to the cabinet with
four (4) machine screws. The Micro cabinet is supplied with bottom entry only, however, an optional side mounted
cable raceway can be specified to allow top entry for power connections.
1.7.2
Cable entry through the bottom is the standard preferred design for both the Galaxy 3000 Standard cabinet as well
as the Micro cabinet. The bottom entry conduit plate provides for five (5) separate conduit entries. The plate is
secured with six (6) screws which should be retained for the conduit plate after the power connections are made.
Please see Figure 1-4 for the location of the bottom entry conduit plates.
NOTE
86-172010-00 E00
Introduction
15
Figure 1-4: Typical Configuration for Bottom Entry Knockouts and Footprints for Galaxy 3000.
58.2in
(1478.28)
25.5in
(647.70)
1.1in
(27.94)
18.8in
(477.52)
16.6in
(421.64)
16.6in
(421.64)
SEISMIC
BRACKET
15.3in
(388.62)
4.0in
(TYP.)
30.6in
(777.24)
2.2in
(55.88)
10.8in
(274.32)
3.6in
(91.44)
4.3in
(109.22)
WALL
MINIMUM
DISTANCE
TO WALL
(with
seismic)
4.50in
(114.3)
18.8in
(477.52)
1.00in
(25.4)
24.0in
(609.60)
Dimensions in:
inches
(millimeters)
AIR INTAKE
AIR INTAKE
AIR INTAKE
AIR INTAKE
32.6in
(828.04)
36.0in
(914.4)
26.2in
(665.48)
11.9in
(302.26)
11.9in
(302.26)
1.1in
(27.94)
3.4in
(86.36)
Auxiliary
Cabinet
1.8
CASTER
27.1in
(688.34)
24.2in
(614.68)
23.1in
(586.74)
Auxiliary
Cabinet
8.4in
(213.36)
UPS Module
24.2in
(614.68)
LEVELING
JACKS
(5) x .875
(TYPICAL)
External
Battery Cabinet
FRONT VIEW
DISTRIBUTION CABINET
(Optional)
16
Introduction
SYSTEM BYPASS
CABINET (Optional)
86-172010-00 E00
2.0
Scope
This section describes scheduling of MGE Field Service Engineers, installation, and cable connections for the
Galaxy 3000 10-30 KVA UPS. Topics include receiving, handling, and storage procedures, prerequisites to the
installation and basic installation procedures, electrical specifications, environmental recommendations and connection details.
MGE recommends scheduling an MGE UPS SYSTEMS, INC. Field Service Engineer to perform the initial startup
for single and parallel units.
CAUTION
2.1
86-172010-00 E00
21
Installation should be performed by a qualified electrician and should conform to local and national
electrical codes.
2.2
Storage
If the equipment is to be stored prior to installation, it should be stored in a cool, dry, well-ventilated location that is
protected against rain, splashing water, chemical agents, etc.. The equipment should be covered with a tarpaulin or
plastic wrapper to protect it against dust, dirt, paint, or other foreign materials. See the section of this manual titled
"Environmental Recommendations" for recommended storage environmental conditions.
NOTE
2.3
Batteries should be stored no longer than three (3) months at 25C (77F) or
lower prior to recharging. Exceeding the recommended ambient storage temperature will reduce battery back-up time and may adversely affect battery life.
Placement
The complete UPS system may consist of one to four cabinets depending on the options selected. The UPS will be
housed in either a "Standard" or "Micro" cabinet. The Micro cabinet is offered for applications where space is at a
premium, while the Standard cabinet is offered for either larger KVA requirements or for applications with input transformer requirements.
For the Micro cabinet to achieve the maximum space savings, the configuration must be offered with a minimum
number of options. The Micro cabinet based Galaxy 3000 is available where the input/output voltage is 208/208 VAC
and options such as an external maintenance bypass, output distribution, input isolation or extended batteries are
either not required or are accomplished with existing auxiliaries or third party solutions.
The Standard Cabinet allows all such system options to be selected based on the application. When facing the
Galaxy 3000 UPS from the front, the standard arrangement provides for any external batteries to be located on the
right hand side, and all other auxiliary cabinets to be located on the left hand side of the UPS.
22
86-172010-00 E00
2.4
Prerequisite to Installation
Installation should be performed by a qualified electrician and should conform to local and national
electrical codes.
Several items must be considered when preparing the Galaxy 3000 UPS system for operation.
A. The UPS cabinet and its auxiliary cabinets must be arranged in the required configuration to insure that the
interconnection cables are located in the correct adjacent cabinets.
B. The cabinets must be in a location that provides for proper air flow and heat rejection.
C. The room in which the Galaxy 3000 UPS system is located must maintain environmental conditions within
recommended tolerances.
D. All electrical connections must utilize the top or bottom conduit entries provided.
2.5
Installation Procedures
If AC power is required on site prior to the arrival of the MGE Field Engineer, the following procedure will provide
the AC power without powering the UPS. If there are any questions about this procedure, contact the MGE Field
Service support line at 800-438-7373.
For Single Module UPS:
A. Insure that the SR1 Switch is in the BYPASS position.
B. Insure that the battery disconnect, QF1, is open.
C. Close the input power disconnect to energize the AC power.
D. At this point, power will be available for site usage until the UPS is properly commissioned.
E. Upon arrival of the MGE Field Service Engineer, the main power must be disconnected so that a safe and
proper commissioning of the unit may be accomplished.
WARNING
Do not, under any circumstance, rotate the SR1 switch to the TRANSFER or
NORMAL position, or close the battery disconnect, QF1, until the unit has been
commissioned by an MGE Field Engineer.
Upon arrival of the MGE Field Service Engineer, the main power must be disconnected so that a safe and
proper commissioning of the unit may be accomplished.
86-172010-00 E00
23
2.6
Environmental Recommendations
The Galaxy 3000 is intended for use in an environment where control of temperature and humidity is provided. The
cabinet airflow and recommended top clearance are provided in Figure 1-3.
Operating temperature
Storage
Humidity
Altitude
Acoustic noise
69 dBA Acoustic noise at rated load as measured 3 feet from the front of the UPS
module
2.6.2
Electrical Specifications
10 kVA
208/208
31 A
28 A
39 ADC
48 ADC
4777
50 A
70 A
40 A
220/220
480/480
600/208
208/208
220/220
480/208
480/480
Three Phase, 4 Wire + G 60 Hz
A,B,C Clockwise
>.98
31 A
14 A
14 A
11 A
46 A
46 A
21 A
21 A
26 A
28 A
12 A
28 A
42 A
39 A
42 A
18 A
198 VDC End Voltage
240 VDC Nominal 277 VDC Max. Maintenance Voltage
41 ADC
39 ADC
41 ADC
39 ADC
59 ADC
61 ADC
59 ADC
61 ADC
49 ADC
48 ADC
49 ADC
48 ADC
71 ADC
74 ADC
71 ADC
74 ADC
63 A (7 min. back-up time)
70 A (>7 min. back-up time)
6824
5800
6824
5800
7165
10235
8871
10235
50 A
50 A
50 A
50 A
50 A
50 A
50 A
50 A
70 A
70 A
70 A
70 A
70 A
70 A
70 A
70 A
40 A
40 A
40 A
40 A
40 A
40 A
40 A
40 A
20 kVA
208/208
61 A
56 A
78 ADC
94 ADC
8871
100 A
125 A
110 A
15 kVA
480/208
220/220
480/480
600/208
208/208
220/220
480/208
480/480
Three Phase, Three Wire + N + G 60 Hz
A,B,C Clockwise
>.98
61 A
28 A
28 A
22 A
91 A
91 A
42 A
42 A
53 A
56 A
24 A
56 A
83 A
79 A
83 A
36 A
198 VDC End Voltage
240 VDC Nominal 277 VDC Max. Maintenance Voltage
80 ADC
78 ADC
80 ADC
78 ADC
116 ADC 120 ADC 116 ADC 120 ADC
97 ADC
94 ADC
97 ADC
94 ADC
141 ADC 146 ADC 141 ADC 146 ADC
125 A
12965
10918
12965
10918
13306
19447
16377
19447
100 A
100 A
100 A
100 A
100 A
100 A
100 A
100 A
125 A
125 A
125 A
125 A
125 A
125 A
125 A
125 A
110 A
110 A
110 A
110 A
110 A
110 A
110 A
110 A
24
Bypass voltage greater than +10%, -10% from the UPS rated output voltage.
2.
Bypass frequency greater than 2 Hz from the UPS rated output frequency.
17 A
42 A
59 ADC
71 ADC
8871
50 A
70 A
40 A
30 kVA
480/208
1.
600/208
86-172010-00 E00
600/208
33 A
83 A
116 ADC
141 ADC
16377
100 A
125 A
110 A
2.7
Electrical Connections
CAUTION
Only an authorized electrical professional should access electrical connections. A severe shock hazard exists.
The ONLY user serviceable items in the Galaxy 3000 unit are:
A.
B.
C.
D.
The access method for connections made to the communication cards is clearly seen when the front door to the
Galaxy 3000 unit is opened. However, access to the main, bypass and load connections is made through the
removal of the safety panel located in the lower left of the Galaxy 3000 (with the door open). This safety panel is
removed by first removing the four (4) screws securing the panel. It can then be removed by lifting the safety panel
away from the unit.
86-172010-00 E00
25
2.7.1
UPS Connections
Electrical connections and cabinet interconnection will vary depending upon the configuration and options selected
with your Galaxy 3000 UPS system. Refer to the installation drawings supplied with your equipment.
Connecting Power Cable Connections: to access the connection terminal blocks, open the door to the Galaxy 3000
UPS. Remove the safety panel located in the lower left hand section of the unit.
a.
The ground and neutral conductors must be connected to the ground and neutral terminal busbars, respectively.
b.
Connect the three conductors of the Normal AC source to terminal block TB1.
c.
If bypass source is present, connect the conductors of the bypass AC source to terminal block TB3. If bypass
source is not present, verify jumpers in place between TB1 and TB3.
d.
Connect the three conductors supplying the load to terminal block TB2.
e.
f.
J3
INPUT NEUTRAL
TERMINAL POST
1/4-20 X 3/4" DIA.
(RECESSED)
J4
CONTROL TERMINAL
BLOCK
(TB4, TB6)
OUTPUT NEUTRAL
TERMINAL POST
1/4-20 X 3/4" DIA.
(RECESSED)
BOTTOM ENTRY
CONDUIT PLATE
2.7.2
FRONT VIEW
All Galaxy 3000 UPS systems provide the option for dual (redundant) utility power inputs. Whether the single or dual
inputs are selected, the connection of the utility feed is made to the same terminal block in the Galaxy 3000 UPS
system.
The connections to be made are the three phases, neutral and ground cables from the utility AC power source to
the UPS. The main AC input cables are terminated at the Main Input Terminal Blocks (TB1) on the right hand side.
See Figure 2-2.
26
86-172010-00 E00
2.7.3
If the Galaxy 3000 system was specified for a second (bypass) AC source, but a separate power source is not
available, then jumpers should be installed from the primary AC source to the terminal blocks for the bypass
AC source.
NOTE
The three phase power should be supplied as a Wye with a separate neutral that
will be connected to the input neutral busbar.
If the second (bypass) AC source is provided from a source other than that of
the main input, it is recommended to use isolation transformers so that the
neutral of both AC sources can be grounded to the same potential.
The connections to be made are the three phases, neutral and ground cables from the bypass AC input power
source to the UPS. The bypass AC input cables are terminated at the Bypass Input Terminal Blocks (TB3). This
option provides a separate AC input source for bypass operation. See Figure 2-2.
2.7.4
AC Output Connections
The connections to be made are the three phases, neutral and ground cables from the load or power distribution
panel to the UPS. The output cables are terminated at the Output Terminal Blocks (TB2). Load cables must be
routed separately from all other cables (power supply or computer-system interconnection cables). They should not
pass near interference-emitting equipment or sensitive loads. See Figure 2-2.
For Single Module UPS:
The output from the Galaxy 3000 UPS system should be connected to the left most set of terminal blocks (TB2).
For Single Module UPS With Output Transformer:
The Galaxy 3000 UPS system offers a standard 208 VAC output voltage. Optionally, a transformer can be provided
in an auxiliary cabinet that will provide 480 VAC for the output.
The output from either the Galaxy 3000 cabinet or from the external auxiliary transformer cabinet should be wired
to the existing power distribution panel, or to an appropriate power management panel.
For Parallel System Without SBC:
The output from unit #1 TB2 should be connected to TB2 at unit #2. The load can be connected to TB2 on unit #1
or unit #2.
For Parallel System With SBC:
The load should be connected to the OUTPUT busbars in the SBC.
2.7.5
Remove the jumper from terminal block TB4 located across terminals 7 and 8. See Figure 2-2.
2.
86 172010-00 E00
27
CAUTION
2.7.6
The local Emergency Power Off (EPO) button located on the front of the unit will
ONLY power off that individual unit, NOT the remaining units in the parallel
configuration. Local EPO will not remove the power from the output terminal
block (TB2) of the unit.
The connections to be made are the positive, negative, and ground cables from the battery cabinet to the UPS. The
battery cables are terminated at the positive, negative, and ground terminal block (TBS).
2.7.7
The external maintenance bypass (MBP) control connections are made with the MBP control cables from the
external MBP TB11 to the UPS terminal block TB4-9 & TB4-10.
ELECTRICAL
2.7.8
The external system bypass cabinet (SBC) control connections are made with the SBC control cables from the
external SBC TB11 to the UPS terminal block TB6-3 & TB6-4 and from SBC TB2 to UPS INTN PCA.
2.7.9
Accessories Outlets
The 120 V outlets are to be used for MGE authorized accessories only. The outlets total current not to exceed
15 amps.
28
CAUTION
ELECTRICAL
CAUTION
Before making any electrical connections, verify that all battery disconnect(s)
(QF1) are in the "off" position. Customer-supplied upstream protective devices
and distribution circuits should be OFF.
86-172010-00 E00
2.8
Factor Setting
1.A
UPS ON
1.B
UPS OFF
Outputs
Factor Setting
1.1
General alarm
1.2
Battery fault
1.3
Load on UPS
1.4
1.5
1.6
- Overload
- PFC fault
- Inverter fault
- Charger fault
- Automatic-bypass fault
- Bypass AC source out of tolerance
- Battery-temperature fault
- Fan fault
- Emergency power off activated
- Battery disconnect(s) open
- Phase-sequence fault on Normal or Bypass AC source
- Blown fuse(s)
- Transfer to Bypass AC source disabled
- UPS on Bypass AC source
The output contact numbers for a second relay board installed will be 2.1 to 2.6. Contacts are of the N/O (normally
open) type. For dry contacts setting, see Section 3.7.
CAUTION
2.8.1
Isolate and lock-out all power sources for this card before making connections.
Never connect ELSV (extra low safety voltage) and non-ELSV circuits to the
different outputs of the same card.
Refer to Figure 2-3 for relay communication card, cover, and hardware details.
1.
2.
3.
Connect the conductors to the input 6 and output 5 terminal blocks (refer to Figure 2-3 for a
connection example.)
4.
Put the cover back in place and secure it with the screws 1.
5.
6.
7.
8.
86-172010-00 E00
29
Remove Cover
2
3
4
1
BA
3 4
BA
Replace Cover
1
2
2
7
2.8.2
Relay Type
Normally Open
Max. voltage
Max. current
2A
Cable
2.8.3
Switched voltage
5V DC
Consumption
10 mA
Cable
Output alarms are always activated on the conditions stated unless requested by customer to operate on other
conditions. Input contacts are designed for remote UPS operation. Use extreme caution when using these contacts
so as not to endanger persons or compromise the UPS load.
2 10
86-172010-00 E00
Display Panel
3.0
Scope
Describes the operator display panel, interface screens, keys, and mimic diagram.
3.1
Galaxy 3000
COLOR DISPLAY
(Screen Saver shown)
(1
MAIN MENU KEY
86-172010-00 E00
NOTE
SOFT KEYS
1 = Scroll up
2 = Scroll down
3 = View Alarm messages
4 = Detail of Alarm message
INVERTER ON BUTTON
Display Panel
31
3.1.1
The three LED indicators (see Figure 3-1) provide the following information as shown in Table 3-1:
Table 3-1: Three LED Indicators.
Green LED
Orange LED
ON
Load on UPS
Flashing
OFF
IMPORTANT
3.1.2
ON
Red LED
ON
Internal fault
Battery problem
Rectifier fault
Overload
Inverter fault
Load on bypass
Screen Saver
Galaxy 3000
Galaxy 3000
Galaxy 3000
3.1.3
09:30
KVA
0.6
0.6
0.6
32
Display Panel
86-172010-00 E00
3.2
MIMIC
DIAGRAMS
MEASUREMENTS
STATUS
COMMANDS
SETTINGS
STARTUP
PROCEDURE
MEASUREMENTS
BATTERY
MEASUREMENTS
POWER
MEASUREMENTS
CURRENT
MEASUREMENTS
VOLTAGE
MEASUREMENTS
FREQUENCY
MEASUREMENTS
RATIOS
PARALLEL
MEASUREMENTS
MIMIC DIAGRAMS
MIMIC
STATUS
STATUS AND
ALARMS
EVENT LOG
STATISTICS
HISTORY
SETTINGS
LANGUAGE
DATE/TIME
CONTRAST
BUZZER
PERSONALIZATION
OUTPUT VOLTAGE
DRY CONTACTS
PASSWORD
COMMANDS
FAULT RESET
BATTERY
EQUALIZATION
FORCED TRANSFER
TO UPS
BUZZER
OFF
FORCED TRANSFER
TO BYPASS
CLOSE
AC BYPASS SS
DESYNCHRONIZE
AC BYPASS
OPEN
AC BYPASS SS
RESYNCHRONIZE
AC BYPASS
VALIDATE LCM
SIGNALIZATION
LAMP
TEST
INHIBIT LCM
SIGNALIZATION
STARTUP PROCEDURE
STARTUP
86-172010-00 E00
UPS SHUTDOWN
Display Panel
TRANSFER TO
MANUAL BYPASS
33
3.3
Main Menu
vo lt
Mimic Diagrams
3.4
Measurements
O IO IO
IO IO I I
O IO IO
Status
Settings
Commands
Measurements
Selecting the Measurements option from the main menu
provides the following screen selections: battery, power,
current, voltage, frequency measurements, and ratios.
3.4.1
No battery faults.
Battery measurements
Voltage
257 V
Current
0.0 A
Backup Time
not avail.
Battery Charge
100%
Temperature
21* c
Service Life
60 Mth
If the above conditions are met and maintained then the UPS will run a successful BPI. A normal BPI will drain the
batteries to a level of 80% capacity. When the BPI is completed successfully, the backup time will be displayed when
the batteries are 100% charged. If the load does not change by more than 20%, then a BPI will be run again in
one year. Another BPI will run, only if the load changes by 20% or the BPI is a year old.
If one of the conditions below occurs during the performance of the BPI, the BPI will be aborted.
Factors Leading to Abort a BPI:
34
Percent load changes more than +/-5% from starting power level.
Display Panel
86-172010-00 E00
Battery temperature does not stay within 10C from the starting temperature point.
Communication fault.
In case the BPI cannot be done, a simplified autonometer will be used. This autonometer will start and display
backup time when the batteries are 100% charged. Because the calculation used is more simplified than the one
used for calculating backup time using a BPI, these will be less accurate. Therefore it is preferable to use the BPI
whenever possible. This provides an option for example, when less than 15% load or cannot run a BPI.
NOTE
3.4.2
Any of the displayed items can be examined further by using the soft key with
the double arrows to select the item of interest and then pressing the soft key
with the magnifying glass.
3.4.3
Power measurements
Load Load
kW
kVA
Ph1
0.6
0.5
1.1
Ph2
0.6
0.5
1.1
Ph3
0.6
0.5
1.0
86-172010-00 E00
AC N
kVA
Display Panel
Current measurements
Load
AC N
AC BP
I1
5A
5A
0A
I2
5A
6A
0A
I3
5A
5A
0A
IN
7A
0A
35
3.4.4
3.4.5
Load
AC N
V1 120 V 121 V
V2 120 V 121 V
V3 121 V 121 V
U12 207 V 209 V
U23 207 V 209 V
U31 207 V 209 V
Frequency measurements
Load
AC N
AC BP
60.0 Hz
59.9 Hz
59.9 Hz
Ratios Screen
The Ratios screen displays the crest factor for each phase,
the present percentage of load for each phase and for the
total unit. Additionally, the load in KVA/KW is provided. See
Figure 3-11.
Ratios
Crest Factor
%Load
Ph1
1.5
13 %
Ph2
1.5
13 %
Ph3
1.5
13 %
Load
kW/kVA
0.8
kW percent load
36
AC BP
120 V
120 V
120 V
209 V
209 V
209 V
3.4.6
Voltage measurements
Display Panel
12 %
86-172010-00 E00
3.5
Mimic Diagrams
The Mimic Diagrams screen is unlike any of the other
screens we have examined. This screen is actually two
screens in one. The top half of the screen contains a
single line representation of the current operating
condition of the Galaxy 3000 unit. Through the use of
color changes in the screen, it will indicate whether the
unit is operating normally, is on bypass, or is currently
running on batteries. Segments are green when the
function is active, orange when not active, and red
when a fault has occurred. See Figure 3-12.
DE
Soft Keys
1 & 2 Soft keys are now programmed to allow the
user to scroll up and down through the list. See
Figure 3-12.
3
(1
3.6
Status Screen
86-172010-00 E00
Display Panel
37
3.7
Settings Screen
From the main menu, select Settings, press Enter.
Settings
Language
Date / Time
Language
Contrast
Buzzer
Personalization
Date/Time
Can be set to insure that the time stamps on the event
and alarm logs reflect the current local time and date.
Date/Time Settings
Settings
Output Voltage
Dry Contacts
Password
Contrast
Allows the contrast of the operator interface unit to be
adjusted to maximize its visibility in the current ambient
lighting conditions.
Buzzer
Allows the volume of the buzzer to be set.
Personalization
Allows the operator to select any number of operating
parameters for the UPS.
Output Voltage
Factory set. Requires a password.
Dry Contacts
Factory set. Requires a password.
Password
Factory set. (factory default 000)
CAUTION
38
Do NOT adjust any parameters in the personalization section without a clear understanding of the implications to your operation. Should there be any questions about a
factory or present setting, please do not hesitate to contact the Customer Support Center
at MGE UPS Systems, Inc.
Display Panel
86-172010-00 E00
3.8
Commands Screen
The Commands screen presents options that impact
the operation of the UPS system. Extreme care should
be exercised when selecting ANY of these menu
options. See Figure 3-15.
Fault reset
Batt. equalization
Fault reset
Commands
Forced transfer to BP
Battery equalization
Desynchronize / AC BP
Commands
Resynchronize / AC BP
Lamp Test
Buzzer Off
Close AC Bypass SS
Open AC Bypass SS
Resynchronize / AC BP
To resynchronize the Inverter to the AC bypass.
Lamp Test
Commands
Validate LCM Signalization
Buzzer Off
Allows the user to disable the buzzer.
Close AC Bypass SS (static switch)
Closes the bypass static switch. Normally closed.
Open AC Bypass SS
Disconnects the bypass source.
Validate LCM Signalization
Factory set. Requires password.
Inhibit LCM Signalization
Factory set. Requires password.
86-172010-00 E00
Display Panel
39
3.9
3.10
3.10.1
Installation
UPS list
UPS 3
UPS 4
YES
Parallel measurements
Redundancy UPS
Redundancy UPS:
Operating mode of the unit in the installation can be:
WAIT
The Parallel Measurements screen displays the consolidated data for the entire installation. It may be accessed via
the Measurement menu. See Figure 3-17.
VALIDATE
Ph2
Ph3
3.3
3.4
3.3
3 10
Display Panel
86-172010-00 E00
3.10.3
3.11
9Min
The downgraded modes for a parallel system correspond essentially to faults related to communication.
Whatever the origin of the fault that caused the installation to shift to downgraded mode, all the units in the
installation act in the same manner to ensure supply to
the load.
The unit will no longer execute any sequences and
remains in the operating mode in effect before
downgraded mode. See Figure 3-19.
DE
1.
The cause of the loss of communication may be a wiring fault (cables or connectors) on the CAN bus, either inside
or outside the unit, or a fault on the control boards.
In this case the display will have a flashing message Downgraded mode on the dimmed mimic diagram. The
control and measurement screens are no longer available. A fault is signalled by the communication cards (if
provided) to alert external software programs that the data received is no longer necessarily valid.
86-172010-00 E00
Display Panel
3 11
2.
The connection status of the external CAN bus is signalled by a green LED on the front of INTN PCA, between the
two external CAN connectors. This LED is ON on all units if the wiring is correct and it goes OFF on all units if a
cable or line terminator is disconnected.
A system detects disconnection of the CAN cable between units or of one of the two line terminators. This system
is made up of a current loop flowing through all the external CAN cables between the line terminators. A break in
the circuit (cable or line terminator) is detected simultaneously by all units which display the CAN-cable fault. This
fault disables all sequences on all units.
The connected units remain connected until a major fault occurs. They do not disconnect due to current limiting even
when the bypass AC input is within tolerances. If a major fault occurs, a connected unit disconnects, but the static
switch on its AC bypass does not close. Commands (display, UPS TUNER, and via communication cards) for
connection or disconnection are refused. When all connections have been re-established, the units update their
information and normal operation resumes. The fault automatically disappears.
3 12
Display Panel
86-172010-00 E00
Operation
4.0
Operation
Provides startup, shutdown, and normal operation of the Galaxy 3000 UPS. Included are pre and post startup safety
checklists.
4.1
Ensure all power and control wires have been properly connected and securely tightened.
Verify the upstream and downstream protective devices are not tripped, and have been sized properly for the
UPS and load requirements.
Verify that the input voltage is the same as indicated on the UPS nameplate, located inside the door of the
Galaxy 3000 UPS module.
Ensure that nothing is blocking the air intake underneath and around the front bottom of the UPS module and
that the air exhaust on the top of the UPS module is free of all obstructions.
Verify that the manual bypass rotary switch SR1 is set to BYPASS position (or ISOLATED BYPASS for parallel
system). See Figure 4-1 for 10-15 KVA and Figure 4-2 for 20-30 kVA.
If present, verify the optional maintenance bypass disconnects Q3BP and Q5N are in the OFF (open) position.
Ensure that the cabinet is resting on its lifting leveler jacks and are not on the 4 casters.
Verify the load disconnects (where applicable) are in the OFF position.
86-172010-00 E00
Operation
41
B
Y
P
A
S
S
Parallel
4.2
Normal
Single
Isolated
Transfer
Transfer
Isolated
Bypass
Bypass
CAUTION
CAUTION
Do not rotate the SR1 switch with the inverter ON. This action could cause load loss.
With all of the initial safety check lists verified, the Galaxy 3000 UPS system can now be powered. The following
procedure should be used after the Galaxy 3000 UPS system has been commissioned (typically by an MGE Field
Service Engineer).
NOTE
42
The inverter will start automatically if the UPS is set for automatic start when the
upstream disconnect is closed.
Operation
86-172010-00 E00
4.2.1
1.
2.
Rotate SR1 switch to TRANSFER position and wait for 20 seconds. In this mode, the UPS will start.
3.
If green LED turns on, then turn it off by pressing the gray (inverter off) button. The display will show Confirm
UPS Shutdown. Toggle the up and down scroll arrow button to Yes and press the return or enter button. The
yellow LED will turn on.
4.
Rotate SR1 switch to NORMAL position and close battery disconnect CB1 or QF1 (older UPS).
5.
Press the green button to start the inverter. The green LED will turn on.
6.
The display will show the load is being protected (NORM load protected).
4.2.2
1.
2.
Rotate SR1 switch to NORMAL position and close the battery disconnect QF1.
3.
If the unit isn't set to autostart, press the green button to start the inverter. The green LED will turn on.
4.
The display will show the load is being protected (NORM load protected).
4.2.3
1.
2.
For all units in the system: rotate SR1 switch to NORMAL position and close the battery disconnect QF1.
3.
For all units in the system: press yes validate at the installation screen.
4.
If the units aren't set to autostart, press the green button to start the inverter. The green LED will turn on
5.
The display will show the load is being protected (PARA (n) load protected, where n=ID number of unit).
4.3
After initial startup of the system, normal operation should be tested. At the minimum, the following tests should be
performed as applicable to your installation.
Emergency power off (EPO) test. For parallel system use SYSTEM EPO (Simultaneous REPO on all the units
in the system).
Remote emergency power off (REPO) test (if applicable). For parallel system use SYSTEM EPO (Simultaneous
REPO on all the units in the system).
4.4
Normal Shutdown Procedure For Single Module UPS and Parallel System Without SBC
For Parallel system without SBC: Perform steps 1 to 4 for both UPS units.
1.
Press the gray (inverter off) button. The display will show Confirm UPS Shutdown. Toggle the up and down
scroll arrow button to Yes and press the return or enter button. The yellow LED will turn on.
2.
The UPS is now feeding the load from the static switch.
86-172010-00 E00
Operation
43
3.
4.
5.
At this point, the UPS is completely down, and the load is being protected through maintenance bypass.
6.
To power down the load, open the upstream disconnect(s) which feed the UPS.
4.5
1.
For all units in the system: press the gray (inverter off) button. The display will show "Confirm UPS Shutdown".
Toggle the up and down scroll arrows button to "Yes" and press the return button. The yellow LED will turn on.
2.
The UPS Parallel system is now feeding the load from the static switch.
3.
4.
On the SBC, close disconnect CB1 (maintenance bypass disconnect) and open disconnect CB2 (output disconnect).
5.
6.
To remove all power from the UPS modules, open CB3 (input/bypass disconnect), if provided, on the SBC and
individual input and bypass feeder disconnects to all the UPS modules in the system.
4.6
During an emergency situation the UPS and all downstream devices can be instantly shutdown by pressing the red
emergency power off (EPO) pushbutton on the front door of the UPS cabinet, or pressing the remote emergency
power off (REPO) pushbutton (if applicable) located within the room.
For parallel system, use only the REPO (REPO all modules simultaneously).
4.7
IMPORTANT
Pressing the EPO/REPO button disconnects the attached load. The emergency
power off (EPO/REPO) is to be used during emergency situations only, where a
hazard to personnel or equipment exists.
CAUTION
To recover from an emergency power off press the EPO pushbutton again. Follow the normal startup procedure in
Section 4.2.
NOTE
44
The EPO pushbutton is a latching device. The EPO condition will remain until
the EPO button is depressed a second time.
Operation
86-172010-00 E00
Maintenance
5.0
Scope
Provides preventive maintenance information for the Galaxy 3000 system, servicing battery safety instructions,
replacement parts, and bypass maintenance procedures.
5.1
Preventive Maintenance
The following preventive maintenance routines should be considered the minimum requirements. Your installation
and site may require additional preventive maintenance to assure optimal performance from your installed Galaxy
3000 and associated equipment. These routines should be performed twice a year (more often if required). We
strongly recommend contracting MGE Customer Support Services for preventive and remedial maintenance at
1-800-438-7373.
The technician or electrician performing preventive maintenance on the UPS must be familiar with the indicators,
controls, and operation of the UPS.
5.2
a.
Isolate and de-energize all Galaxy 3000 equipment for all maintenance operations. Lock and tag all upstream
disconnects during maintenance.
b.
Ensure that all equipment is clean and free of dust, dirt, and debris. The exterior of the UPS enclosure may be
cleaned with a mild solution of soap and water, lightly applied with a lint-free cloth.
c.
Clean/replace the air intake filters, exhaust plates, and the enclosure interior with a vacuum cleaner.
d.
e.
Test the main operating sequences as applicable to your installation. See Section 4.
Servicing Batteries
IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES
Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required
precautions. Keep unauthorized personnel away from batteries.
When replacing batteries, use the same model and manufacturer of batteries.
CAUTION
ELECTRICAL
Do not dispose of battery or batteries in a fire. The battery may explode. Do not
open or mutilate the battery or batteries.
86-172010-00 E00
Maintenance
51
5.3
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove the source of ground.
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be
reduced if such grounds are removed during installation and maintenance.
Press the gray (inverter off) button. The display will show Confirm UPS Shutdown. Toggle the up and
down scroll arrow button to Yes and press the return or enter button. The yellow LED will turn on.
2.
3.
4.
Rotate SR1 switch to TRANSFER position, then continue rotating to BYPASS position.
5.
The display should go blank after approximately 30 seconds and all LEDs should be off.
CAUTION
The battery disconnect QF1 will automatically trip open if left in the ON
position when the UPS is placed in the Maintenance Bypass Mode.
In this mode of operation, the UPS is ready for maintenance, but voltage is still
present on the terminal blocks of various internal components.
The cooling fans will keep running when the UPS is placed in the Maintenance
Bypass mode to prevent the optional input/output transformers inside the UPS
from overheating. If it is necessary to de-energize the fans, move the fan control
switch (S1) to the OFF position.
5.3.2
WARNING
1.
2.
3.
Wait for the Alarm and diagnostics display to go on (at least 5 seconds).
4.
Stop the Inverter by pressing the gray Inverter OFF pushbutton, then using the function keys choose
Yes to confirm Inverter OFF.
CAUTION
52
Failure to follow the proper startup sequence will result in load loss. After SR1
is set to Transfer, it takes the UPS 5 to 6 seconds to test the input power
before turning on the Static Switch. During this time, the load is still supplied
by the Maintenance Bypass line, and moving SR1 to Normal will result in
interruption of power to the load.
ALWAYS turn the Inverter off before rotating the SR1 Rotary Switch.
Maintenance
86-172010-00 E00
5.4
5.
6.
7.
Start the Inverter by pressing the green Inverter ON pushbutton on the front panel.
8.
9.
SBC Procedures:
1. SBC 2CB with Electrical Interlock Operating Instructions.
86-172010-00 E00
Maintenance
53
5.4.1
SR1 Operating Procedure for Parallel System with SBC (71-171553-00). See page 63 for single line.
Before transferring to 'ISOLATED TRANSFER' position, verify other UPS modules in system
can support load. If the other units can't support load, transfer system to Maintenance Bypass
through the System Bypass Cabinet (SBC).
CAUTION:
TURN THE INVERTER OFF BY PRESSING THE GRAY INVERTER BUTTON ON THE FRONT PANEL AND
THEN CONFIRM THE COMMAND.
VERIFY THE INVERTER IS OFF BY ENSURING THAT THE GREEN 'LED' ( ~ SYMBOL) IS TURNED OFF
(NO GREEN LIGHTS ILLUMINATED ON THE FRONT PANEL).
OPEN BATTERY BREAKER 'QF1'.
ROTATE 'SR1' SWITCH TO 'ISOLATED TRANSFER' POSITION.
THE UPS OUTPUT IS ISOLATED FROM THE SYSTEM OUTPUT (UNIT Q5N AND Q3BP ARE OPEN).
IF THE SYSTEM BYPASS CABINET INCLUDES THE INDIVIDUAL OUTPUT ISOLATION CB OPTION, OPEN
THE CB THAT CORRESPONDS TO THIS UPS MODULE. (CB11, CB12, CB13 OR CB14).
TO SHUTDOWN THE UNIT LOGIC POWER ROTATE 'SR1' TO 'ISOLATED BYPASS' POSITION.
TO ISOLATE THE UNIT'S INPUTS, OPEN ALL CBs THAT ARE FEEDING THIS UNIT (INPUT AND BYPASS).
4.
5.
6.
7.
APPLY BYPASS AND INPUT POWER TO THE UNIT (CLOSE BYPASS AND INPUT FEEDER CBs).
ROTATE 'SR1' SWITCH TO 'NORMAL' POSITION.
IF THE UNIT REQUIRES VALIDATE, PRESS YES TO VALIDATE ON THE FRONT PANEL. THE UPS WILL
START THE PFC AND IF IN AUTO START MODE, THE INVERTER WILL TURN ON. (CONNECTING THE
INVERTER OUTPUT TO THE OTHER MODULES IN THE PARALLEL SYSTEM).
IF THE UPS IS NOT IN AUTO START MODE, PRESS THE GREEN (INVERTER ON) BUTTON ON THE
FRONT PANEL, THE INVERTER WILL TURN ON. (CONNECTING THE INVERTER OUTPUT TO THE
OTHER MODULES IN THE PARALLEL SYSTEM).
IF THE SYSTEM BYPASS CABINET INCLUDES THE INDIVIDUAL OUTPUT ISOLATION CB OPTION,
CLOSE THE CB THAT CORRESPONDS TO THIS UPS MODULE. (CB11, CB12, CB13 OR CB14).
CLOSE BATTERY BREAKER 'QF1'.
VERIFY THE UNIT IS ONLINE.
ATTENTION: THIS PROCEDURE IS FOR PARALLEL UNIT WITH SBC ONLY. FOR OTHER
CONFIGURATIONS USE A CORRESPONDING PROCEDURE.
71-171553-00
54
Maintenance
86-172010-00 E00
5.4.2
SR1 Operating Procedure for Parallel System with no SBC (71-171554-00). See page 61 for single line.
SR1 OPERATING PROCEDURE FOR PARALLEL MODULE WITH NO SBC
TURN THE INVERTER OFF BY PRESSING THE GRAY INVERTER BUTTON ON THE FRONT PANEL AND
THEN CONFIRM THE COMMAND.
VERIFY THE INVERTER IS OFF BY ENSURING THAT THE GREEN 'LED' ( ~ SYMBOL) IS TURNED OFF
(NO GREEN LIGHTS ILLUMINATED ON THE FRONT PANEL).
OPEN BATTERY BREAKER 'QF1'.
ROTATE 'SR1' SWITCH TO 'ISOLATED TRANSFER' POSITION.
THE UPS OUTPUT IS ISOLATED FROM THE SYSTEM OUTPUT (UNIT Q5N AND Q3BP ARE OPEN).
TO SHUTDOWN THE UNIT LOGIC POWER ROTATE 'SR1' TO 'ISOLATED BYPASS' POSITION.
TO ISOLATE THE UNIT'S INPUTS, OPEN ALL CBs THAT ARE FEEDING THIS UNIT (INPUT AND BYPASS).
IF UNIT IS RUNNING ON BATTERIES AND THE INPUT VOLTAGE TO THE STATIC SWITCH IS
NOT PRESENT, THEN THIS PROCEDURE WILL CAUSE LOAD LOSS.
TURN THE INVERTER OFF BY PRESSING THE GRAY INVERTER BUTTON ON THE FRONT PANEL AND
THEN CONFIRM THE COMMAND.
VERIFY THE INVERTER IS OFF BY ENSURING THAT THE GREEN 'LED' ( ~ SYMBOL) IS TURNED OFF
(NO GREEN LIGHTS ILLUMINATED ON THE FRONT PANEL).
REMOVE STOPPER FROM 'SR1' LEFT SIDE AND INSTALL IT ON THE RIGHT SIDE OF 'SR1'.
ROTATE 'SR1' SWITCH TO 'TRANSFER' POSITION. THE LOAD IS ON MAINTENANCE BYPASS.
OPEN BATTERY BREAKER 'QF1'.
ROTATE 'SR1' SWITCH TO 'BYPASS' POSITION.
ROTATE 'SR1' SWITCH TO 'TRANSFER' POSITION, AND WAIT UNTIL THE UNIT STARTS TO BEEP.
WAIT APPROXIMATELY 15 SECONDS AND THEN PRESS THE GRAY INVERTER 'OFF' BUTTON ON THE
FRONT PANEL AND CONFIRM THE COMMAND.
ENSURE THAT THE GREEN 'LED' ( ~ SYMBOL) IS TURNED 'OFF'.
CLOSE BATTERY BREAKER 'QF1'.
ROTATE 'SR1' SWITCH TO 'NORMAL' POSITION.
REMOVE STOPPER FROM 'SR1' RIGHT SIDE AND INSTALL IT ON THE LEFT SIDE OF 'SR1'.
PRESS THE GREEN (INVERTER ON) BUTTON ON THE FRONT PANEL AND VERIFY THE UNIT IS ONLINE.
4.
5.
6.
APPLY BYPASS AND INPUT POWER TO THE UNIT (CLOSE BYPASS AND INPUT FEEDER CBs).
ROTATE 'SR1' SWITCH TO 'NORMAL' POSITION.
IF THE UNIT REQUIRES VALIDATE, PRESS YES TO VALIDATE ON THE FRONT PANEL. THE UPS WILL
START THE PFC AND IF IN 'AUTO START' MODE, THE INVERTER WILL TURN ON. (CONNECTING THE
INVERTER OUTPUT TO THE OTHER MODULES IN THE PARALLEL SYSTEM).
IF THE UPS IS NOT IN 'AUTO START' MODE, PRESS THE GREEN (INVERTER ON) BUTTON ON THE
FRONT PANEL, THE INVERTER WILL TURN ON. (CONNECTING THE INVERTER OUTPUT TO THE
OTHER MODULES IN THE PARALLEL SYSTEM).
CLOSE BATTERY BREAKER 'QF1'.
VERIFY THE UNIT IS ONLINE.
ATTENTION: THIS PROCEDURE IS FOR PARALLEL UNIT WITH NO SBC ONLY. FOR OTHER
CONFIGURATIONS USE A CORRESPONDING PROCEDURE.
71-171554-00
86-172010-00 E00
Maintenance
55
5.4.3
SBC 2CB with Electrical Interlock Operating Instructions (04-45128-05). See page 63 for single line.
2.
3.
4.
5.
6.
7.
8.
TRANSFER EACH UPS MODULE IN THE PARALLEL SYSTEM TO STATIC BYPASS BY PRESSING THE
GRAY BUTTON. SELECT YES AND PRESS ENTER. VERIFY MESSAGE "PARA X LOAD NOT
PROTECTED" ON THE FRONT PANEL.
DEPRESS THE "TRANSFER INITIATE" SWITCH ON THE SBC. UNLOCK "KS" AND REMOVE KEY "A".
INSERT KEY "A" INTO CB1. UNLOCK AND CLOSE CB1.
OPEN CB2 AND LOCK OPEN.
REMOVE KEY "B" FROM CB2.
INSERT KEY "B" INTO KEY INTERLOCK "KS" AND TURN TO LOCK.
THE LOAD IS SUPPLIED BY THE MAINTENANCE BYPASS. THE UPS MODULES OUTPUTS ARE
ISOLATED FROM THE LOAD BUT NOT FROM EACH OTHER. TO ISOLATE THE UPS MODULES
OUTPUTS FROM EACH OTHER, TRANSFER 'SR1' ROTARY SWITCH IN EACH UPS MODULE FROM
'NORMAL' POSITION TO 'ISOLATED TRANSFER' POSITION AND IF THE OPTIONAL INDIVIDUAL OUTPUT
ISOLATION CBs ARE INSTALLED - OPEN CB11, CB12, CB13 AND CB14.
TURN OFF ALL INPUTS TO THE UPS MODULES. OPEN BATTERY CIRCUIT BREAKER(S) (QF1) OF EACH
UPS IN THE SYSTEM. THE UPS MODULES ARE READY FOR MAINTENANCE.
56
Maintenance
86-172010-00 E00
5.4.4
SBC 2CB with Mechanical Interlock Operating Instructions (04-45128-06). See page 63 for single line.
CB1 (MAINTENANCE BYPASS) IS LOCKED OPEN. NO KEY IS CAPTIVE. (KEY "A" IS HELD BY THE
SUPERVISOR)
CB2 (UPS OUTPUT ISOLATION) IS CLOSED. THE KEY "B" IS CAPTIVE.
THE UPS MODULE IS SUPPLYING POWER TO CRITICAL LOAD.
2.
3.
4.
5.
6.
TRANSFER EACH UPS MODULE IN THE PARALLEL SYSTEM TO STATIC BYPASS BY PRESSING THE
GRAY BUTTON. SELECT YES AND PRESS ENTER. VERIFY MESSAGE "PARA X LOAD NOT
PROTECTED" ON THE FRONT PANEL.
INSERT KEY "A" INTO CB1. UNLOCK AND CLOSE CB1.
OPEN CB2 AND LOCK OPEN.
REMOVE KEY "B" FROM CB2.
THE LOAD IS SUPPLIED BY THE MAINTENANCE BYPASS. THE UPS MODULES OUTPUTS ARE
ISOLATED FROM THE LOAD BUT NOT FROM EACH OTHER. TO ISOLATE THE UPS MODULES
OUTPUTS FROM EACH OTHER, TRANSFER 'SR1' ROTARY SWITCH IN EACH UPS MODULE FROM
'NORMAL' POSITION TO 'ISOLATED TRANSFER' POSITION AND IF THE OPTIONAL INDIVIDUAL OUTPUT
ISOLATION CBs ARE INSTALLED - OPEN CB11, CB12, CB13 AND CB14.
TURN OFF ALL INPUTS TO THE UPS MODULES. OPEN BATTERY CIRCUIT BREAKER (QF1) OF EACH
UPS IN THE SYSTEM. THE UPS MODULES ARE READY FOR MAINTENANCE.
86-172010-00 E00
Maintenance
57
5.4.5
SBC 3CB with Electrical Interlock Operating Instructions (04-45129-05). See page 65 for single line.
2.
3.
4.
5.
6.
7.
TRANSFER EACH UPS MODULE IN THE PARALLEL SYSTEM TO STATIC BYPASS BY PRESSING THE
GRAY BUTTON. SELECT YES AND PRESS ENTER. VERIFY MESSAGE "PARA X LOAD NOT
PROTECTED" ON THE FRONT PANEL.
DEPRESS THE "TRANSFER INITIATE" SWITCH ON THE SBC. UNLOCK "KS" AND REMOVE KEY "A".
INSERT KEY "A" INTO CB1. UNLOCK AND CLOSE CB1.
OPEN CB2 AND LOCK OPEN.
REMOVE KEY "B" FROM CB2.
INSERT KEY "B" INTO KEY INTERLOCK "KS" AND TURN TO LOCK.
THE LOAD IS SUPPLIED BY THE MAINTENANCE BYPASS. THE UPS MODULES OUTPUTS ARE
ISOLATED FROM THE LOAD BUT NOT FROM EACH OTHER. TO ISOLATE THE UPS MODULES
OUTPUTS FROM EACH OTHER, TRANSFER 'SR1' ROTARY SWITCH IN EACH UPS MODULE FROM
'NORMAL' POSITION TO 'ISOLATED TRANSFER' POSITION AND IF THE OPTIONAL INDIVIDUAL OUTPUT
ISOLATION CBs ARE INSTALLED OPEN CB11, CB12, CB13 AND CB14. 8. OPEN CB3 TO DISCONNECT
BYPASS FROM ALL THE MODULES IN THE SYSTEM. 9. FOR UPS MODULES WITH DUAL INPUT TURN
OFF THE INPUTS TO ALL UPS MODULES. 10. OPEN BATTERY CIRCUIT BREAKER (QF1) OF EACH UPS
IN THE SYSTEM. 11. THE UPS MODULES ARE READY FOR MAINTENANCE.
58
Maintenance
86-172010-00 E00
5.4.6
SBC 3CB with Mechanical Interlock Operating Instructions (04-45129-06). See page 65 for single line.
CB1 (MAINTENANCE BYPASS) IS LOCKED OPEN. NO KEY IS CAPTIVE. (KEY "A" IS HELD BY THE
SUPERVISOR)
CB2 (UPS OUTPUT ISOLATION) IS CLOSED. THE KEY "B" IS CAPTIVE.
CB3 (BYPASS INPUT ISOLATION) IS CLOSED.
THE UPS MODULE IS SUPPLYING POWER TO CRITICAL LOAD.
86-172010-00 E00
Maintenance
59
5.7
5 10
This level of replacement parts consists of consumable items, specifically power and control fuses. It
is recommended to have these items on hand during installation of the system, including startup.
This level of replacement parts is recommended when the user can tolerate short duration system downtime to obtain replacement parts in the event of a major system failure. This level of replacement parts
consists of consumable items, specifically fuses and the most critical printed-circuit assembly (PCA).
This level of replacement parts is recommended when the user can tolerate only a minimum of downtime in the event of a major system failure. This level of replacement parts consists of consumable
items, specifically fuses, and a set of critical printed-circuit assembly (PCA).
This level of replacement parts is recommended when the user can tolerate only a minimum of downtime in the event of a major system failure. This level of replacement parts consists of consumable
items, specifically fuses, and additional printed-circuit assembly (PCA).
Maintenance
86-172010-00 E00
Appendices
Single Line Diagram Two Parallel UPS Modules Dual Input With No System Bypass Cabinet
(90-170831-00) Page 1
86-172010-00 E00
Appendices
61
62
Appendices
86-172010-00 E00
Single Line Diagram Three Parallel UPS Modules Single Input Via 2CB System Bypass Cabinet
(90-170836-00) Page 1
86-172010-00 E00
Appendices
63
64
Appendices
86-172010-00 E00
Single Line Diagram Four Parallel UPS Modules Dual Input Via 3CB System Bypass Cabinet
(90-170843-00) Page 1
86-172010-00 E00
Appendices
65
66
Appendices
86-172010-00 E00
MGE Warranty & Proprietary Rights Statement for Three Phase Products
(Applicable within the United States, Canada and Mexico)
MGE Standard Three Phase Warranty
MGE UPS SYSTEMS, INC. (MGE) warrants three phase products it manufactures to be free from defects in materials and
workmanship for a period of three hundred sixty five (365) days counting from the date of purchase by or for the first end
user (Purchaser), or, if applicable, the date of MGEs completion of initial startup of the subject product, provided however
said warranty shall not exceed eighteen (18) months from the date of delivery of the subject product to Purchaser (the
Warranty Period). MGEs liability hereunder is limited to replacing or repairing at MGEs factory or on the job site, at
MGEs option, any part or parts that are defective and reported to MGE during the Warranty Period. MGE shall have the
sole right to determine if the parts are to be repaired at the job site or whether they are to be returned to the factory for
repair or replacement. All items returned to MGE for repair or replacement must be sent freight prepaid to its factory.
Purchaser must obtain MGEs Return Goods Authorization (RGA) prior to returning items. The conditions stated herein
must be met for MGEs warranty to be valid. MGE will not be liable for any damage caused by or resulting from unauthorized repair work, unauthorized replacement parts, from any unintended application of the Three Phase Product, for damage
due to accident, abuse, or act of God (such as earthquake, flood, inclement weather, rain or fire), or relating to Purchasers
failure to provide proper environmental conditions for the product.
In no event shall MGE be liable for loss, damage, or expense directly or indirectly arising from the use of or any defects in
the subject product, or from any other cause, except as expressly stated in this warranty. EXCEPT AS EXPRESSLY STATED IN THIS WARRANTY, MGE MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY AS TO
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE OR NON-INFRINGEMENT. MGE is not liable
for and Purchaser waives any right of action it has or may have against MGE for any consequential or special damages arising out of any breach of warranty, and for any damages Purchaser may claim for damage to any property or injury or death
to any person arising out of its purchase or the use, operation or maintenance of the subject product. The warranty stated
herein includes parts and labor; however, MGE will not be liable for any labor subcontracted or performed by Purchaser for
preparation of the warranted item for return to MGEs factory or for preparation work for field repair or replacement, and
MGE will not be responsible to pay any invoice therefore.
This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing
signed by an authorized officer of MGE. This warranty shall extend to the Purchaser but to no one else. Accessories supplied by MGE, but manufactured by others, carry any warranty the manufacturers have made to MGE, and which can be
passed on to the Purchaser.
MGE makes no warranty with respect to whether the products sold hereunder infringe any patent, U.S. or foreign, and
Purchaser represents that any specially ordered products do not infringe any patent. Purchaser agrees to indemnify and
hold MGE harmless from any liability by virtue of any patent claims where Purchaser has ordered a product design based on
the Purchasers specifications, or conforming to Purchasers specific design.
Purchaser has not relied and shall not rely on any oral representation regarding any products sold hereunder and any oral
representation shall not bind MGE and shall not be part of this or any other any warranty. There are no warranties which
extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS, INC. be responsible for consequential damages or for any other damages except as expressly stated herein.
Proprietary Rights Statement
The information in this manual is the property of MGE and represents a proprietary article in which MGE UPS SYSTEMS,
INC. retains any and all intellectual property rights, including exclusive rights of use and/or manufacture and/or sale.
Possession of this information does not convey any permission to reproduce, print, manufacture or have made the article or
articles shown herein. Such permission may be granted only by specific written authorization signed by an authorized
Officer of MGE. IBM, PC-AT, ES/9000, and AS/400 are trademarks of International Business Machines Corporation. MGE
and MGE UPS SYSTEMS are trademarks of MGE UPS SYSTEMS, INC. Other trademarks that may be used herein are
owned by their respective companies and are referred to in an editorial fashion only.
For Three Phase Warranty outside of the United States, Canada and Mexico, refer to Three Phase International Warranty.
February 2006 Rev C01
W1
Technical questions? If you encounter a problem while following the instructions in this manual, or have
questions about the operation, repair, or servicing of your equipment, please direct calls to MGE UPS SYSTEMS,
INC. Customer Care Center or visit our web site www.mgeups.com for complete service information.
To insure that your questions are correctly answered, please obtain the serial number of the unit and include them
in any discussions or correspondence.
Serial number:
_____________________________________________________________________
Who To Contact
Customer FAQ
or International calls:
1-714-557-1636
Commitment: MGE UPS SYSTEMS, INC. is committed to providing easy to access factory trained experts that
will provide responses to any questions that you might have.
Should you require factory service for your equipment, contact MGE Customer Care Center and obtain a Return
Goods Authorization (RGA) prior to shipping your unit. Never ship equipment to MGE without first obtaining an
RGA number.
Date:
______________________________________________________
RGA Number:
______________________________________________________
86-172010-00 E00
Glossary
Term used
Definition/Meaning
At.
And/or.
+/-
Plus or Minus.
Number.
Degree Celsius.
Degree Fahrenheit.
Phase angle.
Trade Mark.
2nd
Second.
AC or ac
Ambient noise
Ambient Temp.
ANSI
AWG
BTU or Btu
British thermal unit. Defined as the amount of heat required to raise the
temperature of one pound of water by 1F.
BYPASS
BYPASS mode
Common.
Carrier
The company or individual responsible for delivering goods from one location
to another.
CB
Circuit breaker.
cm
Centimeter.
Conduit
C.S.S.
Current rating
The maximum current that a conductor or equipment can carry reliably without
damage.
dB
Decibels.
86-172010-00 E00
Glossary
G1
G2
DC
Direct current.
dBA
Decibel Adjusted.
dBrnC
DC or dc
Digital Meter
Disconnect
Earth ground
Electrician
FET
Freq.
Frequency.
The change in frequency per unit of time. Given in term of Hz per second (Hz/sec.).
GND
Ground (safety).
Hz
Current.
IEC
IEEE
IGBT
The input circuit from the building power panel to the equipment.
Inverter
Inverter mode
I/O
Input/Output.
I/T or IT
Information Technology.
KVA
Line.
LCD
LED
mA
Milliampere.
Mains or Mains 1
Mains 2
MAX.
Maximum.
MCM
Thousand circular mil; standard wire sizes for multiple stranded conductors over 4/0
AWG in diameter. M is from Roman numerical system indicating 1000.
Module
Neutral.
NC
Normally closed.
Glossary
86-172010-00 E00
NEC
NFPA
NO
Normally open.
On-line mode
Off-line mode
Inverter output is off, and the load connected at the inverter output receives power
from utility line via a static transfer switch or maintenance bypass relay.
OSHA
PCA
PCB
PN
Part number.
PWM
SCR
Shipping damage
SPDT
Static Transfer
Technician
Refers to an electronic technician qualified to maintain and repair electronic equipment. Not necessarily qualified to install electrical wiring.
Test connector
DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer
Support Service technician to access programmable and diagnostic features of the
system.
Volts.
VA
Volt amperes.
VA
VAC or Vac
Voltage of AC type.
VDC or Vdc
Voltage of DC type.
ve
Battery voltage.
Via
By way of.
86-172010-00 E00
Glossary
G3
Reorder Form
NAME
_____________________________________________________________________________________
COMPANY ___________________________________________________________________________________
STREET ADDRESS ____________________________________________________________________________
CITY ________________________________________ STATE __________________ ZIP ___________________
I would like to order______ (quantity @ $75.00 each) additional copies of the:
86-172010-00 E00
________________________________________
__________________________________________
________________________________________
__________________________________________
________________________________________
__________________________________________
________________________________________
__________________________________________ _________________________________________
__________________________________________
________________________________________
NOTES:
86-172010-00 E00
w w w. m g e u p s . c o m
Contact MGE
United States
MGE UPS SYSTEMS
1660 Scenic Ave.
Costa Mesa, CA 92626
Tel: (714) 557-1636
(800) 438-7373
Fax: (714) 557-9788
email: [email protected]
www: mgeups.com
Canada
MGE UPS SYSTEMS
#9, 2789 Thamesgate Drive
Mississauga, ON L4T 4E8
Tel: (905) 672-0990
(877) 672-0990
Fax: (905) 672-7667
email: [email protected]
www: mgeups.com
Latin America and
Other International
MGE UPS SYSTEMS
1660 Scenic Ave.
Costa Mesa, CA 92626
Tel: (714) 513-7831
(800) 523-0142 ext. 7831
Fax: (714) 434-0199
email: [email protected]
www: mgeups.com