Garle g5200 User Manual2

G5200 Series User Manual Preface
USER MANUAL
G5200 Series Multifunctional Intelligent UV Variable Frequency Power Supplies
Shenzhen Garle Electric Technologies Co., Ltd.
www.garleuv.com
G5200 Series User Manual Preface
Preface
Thanks for purchasing G5200 series intelligent UV variable frequency power supply(UV power supply) !
G5200 series is high-performance UV power supply controlled by power vector, it is used for UV lamp power continuous
dimming.
This user manual introduces G5200 series UV power supply features and usage including product selection, parameter setting,
operation debugging and maintenance inspection, etc. Please read carefully before use.
Attentions
◆ To describe product detail, some UV power supply image on this user manual is without safety
cover. Please do assemble the cover or shell by rule before use and operate according to user
manual.
◆Image on this user manual is for description purpose, it might be different with the product you
order.
◆We dedicate to improving our product and its function will be upgraded continually, please don’t
mind if you don’t get our upgrade notice.
◆ If any problems, please contact with your supplier or contact with our company. directly.
Unpack and inspection：
When unpack please confirm carefully: Whether model and UV power supply rated value on nameplate is same as what you
order; There are UV power supply, qualification certificate, user manual and warranty in the box; Whether there is product
damage on transportation; If discover the omission or damage, please contact your supplier or our company.
Initial use：
For the user first time use our product, please read this user manual carefully at first, if any doubt, please contact our technical
support to get correct operation.
CE Mark：
G5200 series UV power supply has tagged with CE mark to manifest this UV power supply is conform to European LVD and EMC
instruction and stipulation and already passed CE certificate.
G5200 series UV power supply conform to following instruction and standard:
Instruction Name Standard
EMC 2004/18/EC EN 61800-3/EN 55011
LVD 2006/95/EC EN 61800-5-1

G5200 Series User Manual
G5200 series intelligent UV variable frequency power supply User Manual
Version： V1.2
Revision date： March, 2017

G5200 Series User Manual Catalog
Catalog
Chapter 1 Safety Instruction................................................................................................................................................................................ 2
1.1 Safety Items............................................................................................................................................................................................. 2
1.2 Attention....................................................................................................................................................................................................3
Chapter 2 Product Information and Model Selection......................................................................................................................................6
2.1 Product Overview.................................................................................................................................................................................... 6
2.2 Product Feature....................................................................................................................................................................................... 6
2.3 Product name and nameplate identification......................................................................................................................................7
2.4 G5200 Series variable-frequency power supply model selection................................................................................................. 7
2.5 Specification..............................................................................................................................................................................................8
2.6 G5200 Series UV power supply exterior and size.......................................................................................................................... 10
Chapter 3 Mechanical and Electrical Installation........................................................................................................................................ 12
3.1 Mechanical Installation........................................................................................................................................................................ 12
3.2 Electrical installation.............................................................................................................................................................................14
3.3 Power terminal installation size and lug recommendation.......................................................................................................... 15
3.4 Control terminal description................................................................................................................................................................19
Chapter 4 UV power supply operation and application.............................................................................................................................25
4.1 Operation panel basic function introduction................................................................................................................................... 25
4.2 Operation panel operate method...................................................................................................................................................... 25
4.3 Control board indicator light............................................................................................................................................................... 27
4.4 Application Example............................................................................................................................................................................. 27
Chapter 5 Function Parameters.........................................................................................................................................................................32
5.1 Basic functional parameter table....................................................................................................................................................... 32
5.2 Monitor parameter table......................................................................................................................................................................39
Chapter 6 Parameter Description......................................................................................................................................................................42
6.1 P0 group Basic function parameter...................................................................................................................................................42
6.2 P1 group Basic operation parameter group.................................................................................................................................... 48
6.3 P2 group Advanced application parameter group......................................................................................................................... 51
Chapter 7 EMC（Electromagnetic Compatibility）..................................................................................................................................... 60
7.1 Definition................................................................................................................................................................................................. 60
7.2 EMC standard introduction.................................................................................................................................................................. 60
7.3 EMC peripheral accessories model selection................................................................................................................................... 60
7.4 Shield cable and wiring requirement................................................................................................................................................ 62
7.5 Leak current solutions.......................................................................................................................................................................... 63
7.6 Common EMC interference problem solutions................................................................................................................................64
Chapter 8 Maintenance and Malfunction Diagnosis...................................................................................................................................66
8.1 UV power supply daily service and maintenance...........................................................................................................................66
8.2 UV power supply warranty description.............................................................................................................................................67
8.3 Eliminate malfunction with warning or alarm display................................................................................................................... 67
Chapter 9 Accessories and Peripheral Device Selection.............................................................................................................................. 71
9.1 Accessories............................................................................................................................................................................................. 71
9.2 Peripheral electronic component selection guide...........................................................................................................................74
Chapter 10 Appendix(Communication Protocol)........................................................................................................................................... 78
11.1 MODBUS protocol description.......................................................................................................................................................... 78

G5200 Series User Manual Catalog
11.2 MODBUS communication parameter address definition............................................................................................................ 80
11.3 Communication example...................................................................................................................................................................81

G5200 Series User Manual Chapter 1 Safety Instruction
1
Safety Instruction
1
Chapter 1 Safety Instruction
Safety Definition:
In this user manual, there are two kinds of safety instruction as following:
Danger: The danger possibly leads to serious injure or death if not operate as required;
Attention: The danger possibly leads to moderate injure, slight wound or equipment damage if not operate as required.;
Please read over this chapter before installing, debugging and maintaining our UV power supply, and must operate as safety
instruction required. Our company takes no responsibility on any loss or damage caused by violation operation
1.1 Safety Items
Usage phase Safety level Items
DANGER ◆ Please don’t install if you find package damage, component missing or
damaged!
◆ Please don’t install if product doesn’t match up with packing list!
Pre-install ATTENTION ◆ Please lift product gently when carry, otherwise it will cause product
damage!
◆ Please don’t touch components of control system by bare hand,
otherwise it will cause damage by static!
DANGER ◆ Please install on anti-flaming object such as metal and keep it away
from combustible, otherwise it will possibly outbreak of fire!
◆ Please don’t turn the fixed screw on the component, especially the
screw with red mark!

Installing
ATTENTION ◆ Please prevent lead end or screw falling into equipment,otherwise it will
cause damage of the equipment!
◆ To guarantee heat dissipation please mind the installation site when
more than 2 equipment installed in 1 cabinet .
DANGER ◆ Must be operated by professional electric engineer, otherwise it will
cause unexpected danger!
◆ Must have breaker to separate equipment and power supply, otherwise
it will possibly outbreak fire!
◆ Please confirm power supply is in zero energy state before wiring,
otherwise it will in the danger of electric shock!
Wiring ◆ The equipment must be ground connection according to the standard,
otherwise it will in the danger of electric shock!
ATTENTION ◆ Prohibit to connect input power to equipment’s output terminal（U、V）

,
please mind the mark of wiring terminal, don’t connect wrong wire!
Otherwise it will cause equipment damage!
◆ All the lead wire diameter please follow user manual suggestion,
otherwise it will possibly cause accident!
2
Usage phase Safety level Items
Danger ◆ Please confirm if the wiring position on power supply input terminal (R、
S、T)and output terminal（U、V） is correct, and check if it is fastening,
otherwise it will cause equipment damage!
◆ Any component no need to puncture test, it is tested before leaving
Before power on factory, otherwise it will possibly cause accident!
Attention ◆ Equipment must be sealed with cover board before power on to prevent
electric shock possibility!
◆ All accessories wiring should follow the guide of this user manual to
prevent accident!
Danger ◆ Please don’t open the cover board when power on to prevent the
danger of electric shock!
◆ Please don’t touch any input/output terminal to prevent electric shock
After power on danger!
Attention ◆ If need to adjust parameter, please mind the danger of electrify injure!
◆ Please don’t modify factory parameter at will to prevent equipment
damage!
Danger ◆ To prevent personal injure or equipment damage, non-professional
technician please don’t detect signal when equipment is running !
◆ To prevent skin burn, please don’t check temperature by touch heat
dissipation fan!
Operating
Attention ◆ Please avoid stuff falling into equipment when it is running, otherwise it
will cause equipment damage!
◆ Please don’t use contactor make-and-break to control equipment
on/off, otherwise it will cause equipment damage!
Danger ◆ Please don’t maintain equipment if no professional training, otherwise it
will cause personal injure or equipment damage!
◆ Please don’t maintain equipment when power on to prevent electric
shock!
◆ Only when the power off more than 10 minutes can maintain the
equipment, otherwise the residual charge on capacitance will cause
Maintenance personal injure!
◆ Before maintenance on UV power supply, please confirm
it has been safety disconnected with all the power supply!
◆ All the pluggable plug can be plugged in or out only when power is off!
Attention
◆Must set and check parameter after change the UV power supply.
◆Must set and check parameter after change the control board.
1.2 Attention
1）Leakage protector RCD requirement
Equipment will produce big leak current flowing to protective earth conductor, please install B type RCD on the one side of
3
power supply. Please take possible transient and steady state current leakage to earth into consideration when equipment start
and running and choose special RCD with restrain ultra-harmonics function or general RCD with larger residual current.
2）Output side with pressure sensitive device or power factor improvement capacitance
UV power supply output is SVPWM wave, output side if installed with anti-thunder varistor or power factor improvement
capacitance will easily cause transient over-current and even damage power supply, please don’t use it.
3）UV power supply power input/output terminal use switching elements such as contactor
If install contactor between network source and UV power supply, it is not allowed to control UV power supply ON/OFF with this
contactor, if it has to use this contactor to control, the interval must more than 1 hours, frequent charge-discharge will reduce
the lifetime of UV power supply capacitor. If install contactor between output terminal and lamp, please operate make-and
-break when UV power supply is no output to prevent UV power supply internal module damage.
4）Use beyond nominal voltage
Please don’t use UV power supply beyond nominal voltage, otherwise it will cause UV power supply components damage, if it
has to use, please use relative increase or decrease voltage device to transform voltage to UV power supply.
Lightning impulse protection
G5200 series power supply is installed with lightning OCP device, it has a certain self-protective ability to thunder. Even so,
please install lightning protector if the lightning takes place frequently.
6） Altitude and de-rating use
At the area of altitude exceed 1000m, UV power supply heat dissipation effect will be worse because of rarefied air, please
decrease the rated value to use and please consult with our technician in this situation.
7) Special usage
If user needs wiring diagram which is not mentioned in this user manual, please consult with our technician.
8）Attention when UV power supply is scrapped
It possibly cause explosion when incinerate major loop capacitor and electrolytic capacitor on printing board, and plastic
component will produce toxic gas when burning, please dispose them as industrial refuse.
4
G5200 Series User Manual Chapter 2 Product Information and Model Selection
2
Product Information and Model Selection
5
Chapter 2 Product Information and Model Selection
2.1 Product Overview
G5200 series intelligent UV variable frequency power supplies is Garle high-tech product developed specially for UV curing
equipment, it features powerful functions, flexible control and excellent performance, meeting a wide range of requirements of
machinery and equipment, system integration, and applications, and have been widely used in printing, PCB production,
surface coating, woodwork surface coating, medical and other industries.
2.2 Product Feature
1. Wide voltage input/output, fit for various UV lamp
1.1. Build-in BUCK voltage stabilizing circuit, can be running on AC300-460V;
1.2. Flexible setting output voltage from 500V-3200V.
2. Excellent energy saving effect
2.1. Save 30%-50% power consumption comparing with traditional transformer;
2.2. Work efficiency reach to 98%.
3. Stable output energy, continuous adjustable
3.1. Control system controlled by power vector control algorithm to guarantee output power constant adjustable;
3.2. Output energy keeps constant when voltage and environment temperature fluctuate.
4. User-friendly
4.1. Intelligent start, auto-detective lamp status, auto-compensation energy descent problem caused by air draft;
4.2. 0～10V voltage continuous control power output;
4.3. Unique standby mode to reduce power consumption and prolong lamp lifetime;
4.4. Visual display output current, voltage and power.
5. Abundant protection function
5.1 Nearly 20 kinds protection function, provide more comprehensive protection on the premise of equipment running
normally;
5.2 Receive（PT100、NTC）temperature detective analog quantity signal, real-time monitor lamp temperature and achieve
over-temperature protection;
5.3 Receive external equipment malfunction switching value signal, UV power supply immediately alarm to close down the
equipment when external equipment break down.
6. Integrated frequency conversion draught fan control function
Switch to analog quantity output by SVPWM control algorithm, control draught fan’s blast capacity by control frequency
converter’s output frequency timely to keep lamp voltage and temperature constant to achieve speedy curing effect.
On standby mode by using unique control algorithm to keep lamp voltage fluctuate in a certain range , lamp response time is
200mS from standby to full power output to achieve speedy response curing requirement.
7. Unique multiple speed power given
By 2 external switching value ON/OFF combination, switch 4 level adjustable power’s preset to achieve different power output
switch function. Completely replace traditional transformer+capacitor drive mode.
8. Abundant communication interface
Support Modbus, CANopen and Ethernet, etc. communication protocol to achieve networking function between multiple
6
power supply , power supply and other industrial control equipment.
2.3 Product name and nameplate identification
Image 2-1 G5200 Series product name
Image 2-2 G5200 series nameplate identification
2.4 G5200 Series variable-frequency power supply model selection
7
Table 2-1 G5200 series intelligent UV power supply parameter
Recomme
Output Max
Lamp Input Input nded
Model Voltage Output
power Voltage Current lamp
(G5200) Range Current
（KW）（V）（A） voltage
（V）（A）
（V）
4T0403 3.0 380V AC 4.6 500～850 10 700
4T0404 4.0 380V AC 6.1 500～850 10 700
4T0405 5.0 380V AC 7.6 500～850 10 700
4T0406 6.0 380V AC 9.3 600～850 12 700
4T0408 8.0 380V AC 12.3 700～850 12 800
4T0506 6.0 380V AC 9.3 800～1000 10 900
4T0508 8.0 380V AC 12.3 800～1000 10 950
4T1410 10 380V AC 15.2 1000～1600 10 1500
4T1412 12 380V AC 18.2 1200～1700 10 1600
4T1415 15 380V AC 22.8 1400～1800 12 1600
4T1417 17 380V AC 25.8 1500～1800 12 1600
4T1420 20 380V AC 30.4 1500～1800 12 1700
4T1422 22 380V AC 33.4 1500～1800 12 1700
4T1510 10 380V AC 15.2 1600～2000 10 1800
4T1512 12 380V AC 18.2 1700～2100 10 1900
4T1515 15 380V AC 22.8 1800～2200 10 2000
4T1517 17 380V AC 25.8 1800～2300 10 2000
4T1520 20 380V AC 30.4 1800～2300 10 2100
4T1522 22 380V AC 33.4 1800～2300 10 2100
4T1623 23 380V AC 34.9 2300～2750 10 2500
4T1625 25 380V AC 37.9 2500～2800 10 2600
4T1628 28 380V AC 42.5 2500～3000 10 2800
4T1730 30 380V AC 45.6 2800～3200 10 3000
NOTE：If need other models, please contact with our company or your supplier.
2.5 Specification
Table 2-2 G5200 Series specification
Nominal voltage,
3 phase（4T# Series）380V 50/60Hz
frequency
Input Voltage allowable

3 phase（4T# series）300V～460V
range
Digital input DI Standard configuration 3 digital input DI1/DI2/DI3
Analog input AI Standard：0~10V voltage input（AI）or 0~20mA current input（AI）
8
Output Voltage 4T#Series：500～3000V
Output frequency 5.0KHz～20KHz
Output Digital output DO Standard configuration 3 digital output DO1/DO2/DO3
Analog output AO 2 route 0.0~10.0V voltage output signal
Standard configuration one group AC 250V/2A normally open/closed

Relay contact output
contact
Control method Power vector control
Power setting
0.1KW
resolution
Current Restriction 110% lamp rated current
Voltage Restriction 110% lamp nominal voltage
Power limitation Max output lamp rated power
Overload Capacity 100%--Long term

Control
Specially aim at low network voltage and frequent fluctuate network
feature
Under voltage voltage users, even lower than allowable voltage range, system still
restrain in operation maintain its longest conceivable running time by unique algorithm and
residual distribution.
Standard configuration RS485 communication interface, it can control UV

RS485
power supply running and stop, functional parameter setting and
Communication
modifying, read equipment status, etc.
Standby function Set standby power consumption to save energy when facility is interval.
Typical Working time record Record lamp working time when running
function External dry contact signal, RS485 communication signal control facility
Operation function
start/stop
Monitor Real-time monitor output power, output current, output voltage, module
Operation status temperature and setting power.
Display panel Latest 6 times malfunction record, every malfunction code, latest
Alarm
display malfunction trip output power, setting power, output current, output
content
voltage, DC voltage, module temperature, etc.
3 phase current input loss phase, input under-voltage, input over-voltage,
Protect/alarm function output over-current, output short circuit, facility overheat , temperature
detection, output disconnection, internal storage damage, etc.
Ambient
-10ºC to +45ºC（no freeze）
temperature
Ambient
Environment 90% below（no frosting）
humidity
Surroundings Indoor(NO direct sunlight, corrosion, inflammable gas, oil fog, dust, etc.)
Altitude Lower than 1000m
Protection Level IP20

Structure
Cooling method Forced air cooling
9
2.6 G5200 Series UV power supply exterior and size
W
A D
5200
H
1.Refer to the instruction manual before
installation and operation.
2.Do not connect AC power to output
terminals UV.
3.Do not remove any cover while applying
power and at least 10min.after
disconnecting power.
4.Securely ground(earth) the equipment.
Image 2-3 G5200 Series UV power supply exterior size and installation instruction
Table 2-3 G5200 Series UV power supply exterior and installation hole site
Mounting Install Net

Model Exterior size(mm) Mounting
hole aperture Screw Weight
(G5200) method
site(mm)B
A H W D (mm) (KG)
4T0403
Wall-mou
4T0404 140 470 490 190 226 Φ8 M6 13.5
nted
4T0405
4T0406
4T0408 Wall-mou
110 597 620 170 243 Φ8 M6 14.5
4T0506 nted
4T0508
4T1410
4T1412
4T1415 Wall-mou
140 682 705 180 252 Φ10 M8 26
4T1510 nted
4T1512
4T1515
Mounting Install Net

Model Exterior size(mm) Mounting
hole aperture Screw Weight
(G5200) method
site(mm)
A B H W D (mm) (KG)
4T1417
4T1420 Wall-moun
120 728 750 200 262 Φ10 M8 31.5
4T1517 ted
4T1520
4T1522
4T1623
Wall-moun
4T1625 208 853 875 260 295 Φ10 M8 45
ted
4T1628
4T1730
NOTE: If need other size, please contact with our company or your supplier
10
G5200 Series User Manual Chapter 3 Mechanical and Electrical Installation
3
Mechanical and Electrical Installation
11
Chapter 3 Mechanical and Electrical Installation
3.1 Mechanical Installation
3.1.1 Installation Environment
1）Environment temperature: Ambient temperature will have a great effect on UV power supply’s lifetime, UV power supply
operating ambient temperature range (-10℃～ 45℃).
2）Install UV power supply on anti-flaming object with enough space for heat dissipation-- UV power supply will produce
massive heat when working. Vertical install UV power supply on erection support with screw.
3）Please install at the place not easy to vibrate, and vibration < 0.6G, especially keep it away from equipment such as punching
machine.
4）Avoid installing at the place with direct sunlight, humidity and drop of water.
5）Avoid installing at the place with corrosive, flammable and explosive air.
6）Avoid installing at the place with oil contamination, massive dust and metal dust.
7）Operate G5200 series UV power supply on final system, only a part of keyboard operation panel is allowed to exposure at
final shell for operating after installation. Final system should be provided with fireproof shell, electrical protective shell and
mechanical protective shell, etc. and should follow local lows and regulations and related IEC standard request.
3.1.2 Installation space requirement
G5200 series UV power supply installation space requirements are different with different power level as following:
Power level Size
3.0KW~15KW A≥10mm B≥100mm A A
17KW~22KW A≥10mm B≥200mm

terminals UV.
A≥50mm B≥200mm
22KW~30KW
Image 3-1 G5200 Series UV power supply each power level installation space requirement
G5200 Series intelligent UV power supply heat dissipation is bottom-up, usually it is mounted side-by-side if multiple UV power
supply working together. If need up and down row installation, as bottom row heat dissipation will cause upper row’s UV power
supply’s temperature rising and lead to malfunction, please install insulation guide board, installation instruction as following:
A A
1.Refer to the instruction manual before 1.Refer to the instruction manual before 1.Refer to the instruction manual before
installation and operation. installation and operation. installation and operation.
2.Do not connect AC power to output 2.Do not connect AC power to output 2.Do not connect AC power to output
terminals UV. terminals UV. terminals UV.
3.Do not remove any cover while applying 3.Do not remove any cover while applying 3.Do not remove any cover while applying
power and at least 10min.after power and at least 10min.after power and at least 10min.after
disconnecting power. disconnecting power. disconnecting power.
4.Securely ground(earth) the equipment. 4.Securely ground(earth) the equipment. 4.Securely ground(earth) the equipment.
Image 3-2 Installed side-by-side
12
5200

terminals UV.
5200

terminals UV.
Image 3-3 Thermal insulation guide board and up and down row installation
3.1.3 Mechanical installation procedures
G5200 UV power supply installation method is wall-mounted installation:
Image 3-4 Wall-mounted installation
3.1.4 Mechanical installation attentions
1) Please follow image 3-1 to guarantee UV power supply has enough heat dissipation space; Please take other equipment’s
heat dissipation into consideration when reserve space.
2) Please upward and vertical install UV power supply for heat upward dissipation; Install side-by-side if multiple UV power
supply. If need to be installed on up and down row, please follow image 3-3 and install thermal insulation guide board.
3) Please use anti-flaming material when install mounting bracket.
4）We suggest install radiating air duct cabinet outside if there is metal dust; The space should be as large as possible in the
hermetic cabinet.
3.1.5 Cover plate dismantling method
13
G5200 series UV power supply need to be dismantled its upper cover plate to wire major loop and control loop. Dismantling
method please see image 3-5, using tool to demount the thumb screw on upper cover plate:
1、demount thumb screw 2pcs 2、Uplift upper cover plate
Image 3-5 Shell upper cover plate dismantle
Attention：
When dismantle upper cover plate, please avoid it falling off to hurt person or damage
equipment.
3.2 Electrical installation
3.2.1 Major loop terminal wiring description
Table 3-1 UV power supply major loop wiring connection
Terminal Terminal
Description Terminal instruction
symbol name
3 phase AC
R、S、T Mains input
power supply
Connect
High-voltage
U、V high-pressure
output
mercury lamp
Connect power
Earth
E supply earth
terminal
electrode
Connect
RJ45 operation Options
panel
14
3.2.2 Main loop terminal function description
Table 3-2 UV power supply main loop terminal function description
Class Terminal symbol Terminal function Note
R 3-phase power input R

3-phase 380V power
380V AC input S 3-phase power input S
supply
T 3-phase power input T
U
500V~3000V 500V~3000V High-voltage
Connect UV lamp
output power supply output
V
Earth Connect power

E Earth
connection supply earth
3.2.3 Wiring attention electrode
1) Power input R、S、T：
● UV power supply input side wiring, no phase sequence request;
● External power wiring specification and installation method should follow local regulation and related IEC standard request;
● Power cable wiring please choose related copper wire size recommended by chapter 3.3.1
2）Output side U、V：
● External power wiring specification and installation method should follow local regulation and related IEC standard request;
● Power cable wiring please choose related copper wire size recommended by chapter 3.3.1;
● UV power supply output side cannot connect with capacitor or surge absorber, otherwise it will cause UV power supply
frequent protection and damage.
3）Earth terminal E：
● Earth terminal must connect ground stably and ground lead resistance value must less than 0.1Ω, otherwise it will cause
equipment working abnormal and damage;
● Don’t use earth terminal E and null line N terminal together;
● Protective earth conductor impedance must bear possible large short-circuit current when in malfunction.
● Protective earth conductor size as following:
Table 3-3 Earth lead size table
One phase line sectional area（S） Protective wire minimum sectional area（Sp）
S ≤ 16mm² S
16mm²＜ S ≤ 35mm² 16mm²
35mm²＜S S/2
● Protective earth conductor must use yellow green cable.
3.3 Power terminal installation size and lug recommendation
Note：
1) Recommended data and model on table is for reference only, don’t selects wire diameter width larger than terminal size
width as image.
2）Cable selective premise: steady-state condition environment temperature 40℃, PVC insulate cooper wire or cable diameter
recommended value please see IEC 60204-1-2005 chapter 12.4.
3.3.1 Wiring terminal and recommended lug model table
15
Image 3-6 G5200 series UV power supply 3KW~5KW power wiring terminal size (mm)
Image 3-7 G5200 series UV power supply 6KW~8KW power wiring terminal size（mm）
16
Table 3-4 3KW-8KW wiring recommended lug model
Suggested Torsional
Max
Input suggested output Suggeste moment
Model Suggested output
current input power power d lug N*m
(G5200) lug model current
（A） cable（mm²） cable model
（A）
（mm²）
4T0403 4.6 2.5 GTNR2.5- 8 2.5 GTNR2.5- 1.2
5 5
4T0404 6.1 2.5 GTNR2.5- 8 2.5 GTNR2.5- 1.2
5 5
GTNR2.5- GTNR2.5-
4T0405 7.6 2.5 9 2.5 1.2
5 5
4T0406 9.3 2.5 GTNR2.5- 12 2.5 GTNR2.5- 1.2
5 5
4T0408 12.3 2.5 GTNR2.5- 12 2.5 GTNR2.5- 1.2
5 5
4T0506 9.3 2.5 GTNR2.5- 10 2.5 GTNR2.5- 1.2
5 5
4T0508 12.3 2.5 GTNR2.5- 10 2.5 GTNR2.5- 1.2
5 5
Image 3-8 G5200 10KW~30KW power wiring terminal size（mm）
17
Table 3-5 10KW~30KW wiring recommended lug model
Suggest Torsional
Suggest
Max Output moment
Input input Suggest
Model output power Suggest N*m
Current power lug
(G5200) current cable lug model
（A） cable model
（A）（mm²
（mm²）
）
4T1410 15.2 4 GTNR4-5 12 2.5 GTNR2.5-5 2.5
4T1412 18.2 4 GTNR4-5 12 2.5 GTNR2.5-5 2.5
4T1415 22.8 4 GTNR4-5 12 2.5 GTNR2.5-5 2.5
4T1417 25.8 4 GTNR4-5 12 2.5 GTNR2.5-5 2.5
4T1420 30.4 6 GTNR6-5 12 2.5 GTNR2.5-5 2.5
4T1422 33.4 6 GTNR6-5 12 2.5 GTNR2.5-5 2.5
4T1510 15.2 4 GTNR4-5 10 2.5 GTNR2.5-5 2.5
4T1512 18.2 4 GTNR4-5 10 2.5 GTNR2.5-5 2.5
4T1515 22.8 4 GTNR4-5 10 2.5 GTNR2.5-5 2.5
4T1517 25.8 4 GTNR4-5 10 2.5 GTNR2.5-5 2.5
4T1520 30.4 6 GTNR6-5 10 2.5 GTNR2.5-5 2.5
4T1522 33.4 10 GTNR10- 10 2.5 GTNR2.5-5 4
10 GTNR10- 2.5 GTNR2.5-5 4

4T1623 34.9 10
5
10 GTNR10- 2.5 GTNR2.5-5 4

4T1625 37.9 10
6
10 GTNR10- 2.5 GTNR2.5-5 4

4T1628 42.5 12
6
16 GTNR16- 2.5 GTNR2.5-5 4

4T1730 45.6 12
6
3.3.2 Recommended lug reference data
Image 3-9 Recommended lug exterior(Suzhou Yuan Li)
Image 3-10 TNR Series lug size
18
Table 3-6 TNR Series lug model and size（mm）
Cable range Current Wire

Model D d1 E F B d2 L
AWG mm² A crimpers
TNR1.5-4 22-16 0.25-1.65 3.4 1.7 4.5 7.3 8.0 5.3 15.8 19 RYO-8
Image 3-11 GTNR Series lug size
Table 3-7 GTNR series lug model and size（mm）
Wire
Model D d1 E H K B d2 F L R
crimper
GTNR2.5-5 4.5 2.9 7.0 6.0 2.0 8.0 5.3 1.0 20.0 7
GTNR4-5 5.2 3.6 7.0 6.0 2.0 10.0 5.3 1.0 20.0 7 RYO-8
GTNR6-5 6.0 4.2 9.0 6.0 3.0 10.0 5.3 1.2 23.0 7 YYT-8
GTNR10-6 7.0 5.0 9.0 8.0 3.5 12.4 6.4 1.3 26.5 7
3.4 Control terminal description
3.4.1 Control loop terminal diagram as following
DI1 DI2 DI3 CM AI GNDAO1AO2
TA TB TC DO1 DO2 DO3 24VPOW RS+RS- 12V

Image 3-12 Control loop terminal diagram
3.4.2 Control terminal function description
Table 3-8 UV power supply control terminal function description
Terminal
Terminal type Terminal function Note
symbol
DI1 Programmable multifunctional
DI2 input terminal Connect CM valid
Digital output Specific function confirmed Threshold voltage<16V

DI3
By P2.01
CM DI reference point DI、24V common port
Voltage/current signal input
end 0~10V voltage input

AI
Analog input JP2 select voltage or current 0~20mA current input
input
GND AI、AO reference point AI、AO common port
19
Terminal
Terminal type Terminal function Note
symbol
Programmable voltage output
end 1
AO1
Specific mapping variable
determined by P2.15 Voltage signal output 0～

Analog output
Programmable voltage output 10V/1mA
end 2
AO2
Specific mapping variable
determined by P2.15
DO1 Programmable open collector
DO2 output Max load current 150mA

DO output
Specific function determined Max withstand voltage 24V
DO3
by P2.06
POW Provide +24V/100mA power Auxiliary power supply

Power output
CM DI、DO output reference point DI、DO、24V common port
External power
24V Connect 24V power supply Use with DO
source
External power Use with GND、AI external

12V Connect 12Vpower supply
source potentiometer
485
RS-,RS+ R485 communication interface Connect touch panel, PLC
Communication
TA normalcy TA-TC break，TA-TB

Programmable
TB on, specific function Contact capacity：AC 250V/2A
output
TC determined by P2.06
Auxiliary Connect external operation

CN1 RJ45 interface
interface panel
3.4.3 Dial switch function description
3 dial switch with 2 grade options:
JP2
ON grade：means RS485 communication terminal matched resistor has connected;
OF grade：means RS485 communication terminal matched resistor has not connected;
JP1
AI grade：means given power is given by external
terminal AI input. JP2 JP1 JP3 JP2 JP1 JP3

JP grade：means given power is given by operation
1 OF JP OF
panel potentiometer. 2 ON AI ON
JP3
ON grade：means AI terminal input current signal; Image 3-13 Dial switch location
OF grade：means AI terminal input voltage signal;
20
3.4.4 UV power supply control loop wiring diagram
Image 3-14 UV power supply control loop wiring diagram
3.4.5 Signal input wiring terminal description
1） AI Analog input terminal：
Week analog voltage signal is easily interrupted, shield cable is needed and wiring distance should be as short as possible, don’t
exceed 20m, as image 3-15, analog signal with serious interfere need filter capacitor or ferrite core, please see image 3-16.
Image 3-15 Analog input terminal wiring instruction
21
Image 3-16 Analog input terminal wiring diagram
2） DI Digital input terminal:
Normally use shield cable, wiring distance should be as short as possible and not exceed 20 meters; If use active mode ,
smoothing measurement should be adopted for power supply crosstalk, recommendation method is contactor control.
Image 3-17 Digital input terminal wiring diagram
3） DO Digital output terminal:
There is build-in FWD(free-wheel diode) for absorb function on the wiring terminal of relay coil when digital output terminal
needs to drive relay. DO output drive capability less than 50mA.
Note: When DO driven by external power supply, external power supply negative pole connect with CM in short circuit.
When DO driven by external power supply, must dismantle short circuit splicing between 24V and POW, external power
supply positive pole connect with 24V terminal.
22
Image 3-18 Digital output terminal use internal power supply wiring diagram
Image 3-19 Digital output terminal use external power supply wiring diagram
23
G5200 Series User Manual Chapter 4 UV Power Supply Operation and Application
4
UV Power Supply Operation and Application
24
Chapter 4 UV power supply operation and application
4.1 Operation panel basic function introduction
Operation panel(Keyboard) is standard configuration of UV variable-frequency power supply, user can set parameter, monitor
status and detect malfunction by operation panel, its two main functions are: Monitor operation status parameter and check
and revise internal parameter. There are 3 working models on operation panel: Normal monitor mode, parameter revise/query
mode and status parameter query mode.
4.1.1 Operation panel description
LCD screen displays company LOGO, power supply model and power level when power on and change to normal monitor status
after 1 second, the operation parameter displayed by operation panel is determined by internal parameter monitor parameter
selection [P0.05] and [P0.06]. Operation panel in any status if no any operation in 1 minutes will be back to normal monitor
mode.
4.1.2 Operation function description
Table 4-1 Operation Panel Function Description
Items Function Description
Operation panel working mode, display monitor parameter, status

First line
parameter and parameter setting
Display
2nd line Function code, status parameter and monitor parameter 1
function
3rd line Parameter function explanation and monitor parameter 2
Base line Power supply working mode and malfunction alarm code
Return key. In normal monitor mode press that key to enter into query
ESC model of status parameter, monitor parameter and operation status
parameter. In other mode press that key to return to previous level.
Setting key. Confirm present status or parameter(parameter is stored in

SET
internal storage) and enter in next level function menu.
Keyboard
UP Data modify increase key to modify function code or status parameter.
function
DOWN Data modify decrease key to modify function code or status parameter.
Right shift key. In any status which modified by UP and DOWN key press
>>
this key to select modifying data bit, modifying position will be flickering.
Left shift key. In any status which modified by UP and DOWN key press
<<
this key to select modifying data bit, modifying position will be flickering.
4.2 Operation panel operate method
4.2.1 Status parameter query(example)
Status parameter query can check any present operating status of UV power supply which include: output power, output
current, output voltage, module temperature, DC bus voltage, lamp type, given power, malfunction code and malfunction
25
record.
Image 4-1 Status parameter query schematic diagram
4.2.2 Parameter query and modification(example)
Image 4-2 Parameter query and modification schematic diagram
26
4.3 Control board indicator light
LED6：Operation indicator light, flickering when power supply is working and black out when power supply close down.
LED5：Malfunction indicator, light keeps on when power in malfunction status and blacks out when power supply is OK;
LED4：Standby indicator, light keeps on when power supply in standby mode and blacks out when standby is invalid.
LED3：Communication indicator, flickering when external communication is normal and blacks out when in failure
communication;
LED2: Reserve;
LED1：Power supply indicator, light keeps on when electrifying power supply running normal.
4.4 Application Example
4.4.1 Usage of UV power supply start-stop control
There are 3 sources of UV power supply start-stop control: Operation panel control, external terminal control and serial
communication control, selected by function parameter P0.02.
Starting mode Default value 0000
Unit Starting mode selection
0 Operation panel control
P0.02 Setting 1 External terminal control
range 2 Serial communication control
Tens Reserve
Hundreds Reserve
4.4.1.1 External terminal start-stop control
Operated by keyboard, set function code P0.02=0001, P2.01＝0003 as external terminal’s start-stop control mode; this mode is
suitable for application which use toggle switch and electromagnetic switch as application system to start-stop, and also fit for
electric design which controller control power supply’s on-off with dry contact signal.
Example 1：Use toggle switch as power supply start-stop switch, operation switch signal connect with DI1 external terminal port,
wiring diagram is as following:
Image 4-3 External terminal start-stop control mode example
About above image, control switch connected, power supply start to work; control switch disconnected, power supply stop
working.
27
4.4.1.2 Operation panel start-stop control(Options)
Operated by keyboard, set function code as P0.02=0000 to operation panel start-stop control mode, press RUN key power
supply start working(RUN indicator light on); When power supply is working, press STOP key to close down power
supply(RUN indicator light off).
4.4.1.3 485 Communication start-stop control
Operated by keyboard, set function code as P0.02=0002 to serial communication start-stop mode(485 communication
start-stop control mode)
485 communication start-stop control mode：
Upper computer control power supply by communication mode, communicate with G5200 series power supply by RS485
directly, and control UV power supply start-stop by 485 communication mode.
UV power supply communication port build-in MODBUS-RTU slave protocol, upper computer communicate with it by
MODBUS-RTU master protocol, specific communication protocol please see Appendix(Communication protocol) detailed
description.
Example 2：Use touch panel or PLC as master station, control power supply’s starting, power supply is slave station,
communication setting function parameter and wiring diagram is as following.
Image 4-4 485 communication start-stop control mode example
Parameter setting：
P0.02＝0002, Start-stop command source selected as 485 communication control method
P0.08＝0002，Data transmit format is: 1 start bit, 8 data bit, 1 stop bit and no verification;
P0.09＝1，slave address is 01；
Note: UV power supply communication parameter setting must match up with Touch panel/PLC setting.
Touch panel or PLC request command:
Register initial
Register data CRC verification
Slave Function address
address code High- Low high- Low Low high-
order -order order -order -order order
01 06 10 00 00 01 4C CA
UV power supply response: power supply running, return to the data same as touch panel or PLC request. Note: All the data is
Hexadecimal.
4.4.2 Usage of power supply power given
By setting P0.03, power supply’s power given can be selected as external analog quantity(or potentiometer) setting and serial
communication setting;
4.4.2.1 Usage of power given source is external analog quantity (or potentiometer)
Operated by keyboard, set function code as P0.03=1 as external analog quantity(or operation panel potentiometer) setting
28
power; use with toggle switch JP1 and JP3, JP1 switch to JP grade means given power is given by operation panel
potentiometer, JP1 switch to AI grade means given power is given by external analog quantity AI. JP3 to OF means external
analog AI input voltage signal, JP3 switch to ON means external analog AI input current signal.
Example 3：AI voltage type input connect with potentiometer given power, wiring diagram is as following：
Image 4-5 AI Voltage type input given power example
About above image, adjust given power value by rotate potentiometer.
4.4.2.2 Usage of power given source is communication mode
Operated by keyboard, set function code P0.03=2 as 485 communication mode setting power; Communication given
data(0-100) is the percentage of rated power, that is setting data 0-100% means 0-rated power.
Power supply communication port build-in MODBUS-RTU slave protocol, upper computer must communicate it with
MODBUS-RTU master protocol, specific communication protocol please see Appendix(Communication protocol) detailed
description.
Example 3：Use touch panel or PLC as master station directly, set power supply’s given power and power supply is slave station;
power supply rated power is 10.0KW, given power is 6.0KW;
Communication setting function parameter and wiring diagram is as following:
Image 4-6 485 Communication mode setting given power example
Parameter setting：
P0.00＝10KW，Power supply rated power is 10KW；
P0.03＝2，Power given selected as 485 communication given;
P0.08＝0002，Data transmit format is: 1 initial bit, 8 data bit, 1 stop bit and no verification;
P0.09＝1，Slave address is 01；
Note: Power supply communication parameter setting must match up with touch panel/PLC setting.
Communication given data 0-100% means 0-10KW, that is given power 6KW’s setting data is 60, related to Hexadecimal is
29
0x003C:
Touch panel or PLC request command:
Register initial
address code high- low- high- low- low- high-
order order order order order order
01 06 10 01 00 3C DC DB
Power supply response: UV power supply given power is 6.0KW, return to the data same as host.
30
G5200 Series User Manual Chapter 5 Function Parameters
5
Function Parameters
31
Chapter 5 Function Parameters
P0 group is basic function parameters, P1 group is basic operation parameters, P2 group is advanced applications parameters,
D group is monitor function parameters.
Function table symbol description:
“★” Parameters can’t be modified in operational process;
“▲” Parameters are related to model of power supply;
“◆” Parameter are random value.
5.1 Basic functional parameter table
Table 5-1 Basic functional parameter table
Minimum Modify
Function type Function code Name Setting range Default set
unit restriction
Lamp rated 1.0KW～power supply

P0.00 1 Max power ▲
power rated power
Lamp rated According

P0.01 100V～3000V 1 ▲
voltage to model
Unit：starting mode
0：operation panel control
1：external terminal control
Operation 2：serial communication

P0.02 1 0000 ★
channel selection control
Tens：Reserve
Hundreds：Reserve
Kilobit：Reserve
1：External analog quantity

Basic function
AI（0～10V）
parameter
2：Serial communication
Power input （RS485/CAN/Ethernet）
P0.03 channel/mode 3：Group preset 1 1 ★
select 4：external terminal
select(multifunctional
terminal)
5：Jog dial digit setting
Standby power
P0.04 5%～60% 1 20 ◆
setting
Main monitor
P0.05 d0.00～d0.09 1 d0.01
parameter select
Auxiliary monitor
P0.06 d0.00～d0.09 1 d0.02
parameter select
32
Minimum Modify
unit restriction
0：Chinese
P0.07 Language 1 0
1：English
Units：Baud rate selection
0：2400bps 1：4800bps
2：9600bps 3：19200bps
4：38400bps 5：76800bps
Tens：Data format selection
0：1-8-1-N，RTU
1：1-8-1-O，RTU
2：1-8-1-E，RTU
Communication 3：1-8-2-N，RTU
P0.08 1 0002
setting Hundreds：Protocol
selection
0：MODBUS protocol
1：Ethernet protocol
2：CAN communication
protocol
3：GPRS protocol（ support
mobile-phone APP）
Kilobit：Reserve
P0.09 Local address 0~20 1 1
Local response
P0.10 1~1000mS 1 5
time
Communication
P0.11 overtime think 3~100S 1 5
time
Unit：Fault reset
0：Stop reset
1：Communication or
external terminal reset

Basic function
Tens：Movement selection
parameters
after communication failure
0：keep present status

Communication
P0.12 1：Closing down 1 0000
auxiliary function
Hundreds：Lamp
timekeeping enabled
0：Invalid
1：Valid
Kilobit：Lamp service time
zero-clearing
0：Invalid
33
Minimum Modify
unit restriction
1：Valid
0：Analog+Operation panel
1：Analog+Serial
communication
2：Analog and serial
communication choose
Power set
P0.13 large one 1 1 ★
compound mode
3：Analog and serial
communication choose
smaller one
4：Analog+External
terminal selection
0：No movement
1：P0 group parameter
reset to default
Parameter 2：P1 group reset to default

P0.14 1 0 ★
initialization 3：P2 group reset to default
4：P0～P1 reset to default
5：P0～P2 reset to default
6：Clear error recording
Unit：Parameter modify
authority
0：All parameters are
allowed to be modified
1：All parameters prohibit
to be modified except for
this parameter and lock
P0.15 Parameter lock password 1 0000
Tens：password lock
0：Invalid
1：Valid----after preset the
password，only input right
password can be modified
Hundreds：Reserve
Kilobit：Reserve
Parameter lock
P0.16 0～65535 1 0
code
Unit：Panel key locked

Basic function
Panel key 0: Not lock
P0.17 1 0000 ★
function selection 1：All locked except for Jog
dial, STOP and RUN
34
Minimum Modify
unit restriction
2：All locked except for
STOP and RUN
3：All locked except for
STOP
4：Locked all key
Tens：STOP key function
0：Invalid
1：Press STOP to close
down at any control
method
Hundreds：Reserve
Kilobit：Reserve
Unit：Parameter upload and
download
0：No movement
1：Parameter upload
2：Parameter download
Tens：Local download
P0.18 Parameters Copy 1 0000 ★
permission
0：Prohibit local download
1：Allow parameter
download
Hundreds：Reserve
Kilobit：Reserve
LCD backlight
P0.19 0～60 min 1 2
time
0：Shield invalid
1：Shield 1#Temperature
Shield power
test
P0.20 supply 1 0
2：Shield 2# Temperature
temperature test
test
3：Reserve
Lamp lifetime
P0.21 1~20000 1 1000
preset time
Vibrate control
P1.00 10～1000 1 200 ★
factor
Lamp preheat
Basic operation P1.01 P0.04～100% 1 100
ratio
parameter
Authority time
P1.02 0～65535 1 0
setting
P1.03 Proxy code 1000～65535 1 0
35
Minimum Modify
unit restriction
Activate balance
P1.04 2～10% 1 2 ▲
ratio
Lamp impedance
P1.05 10～100 1 20 ▲
setting
Lamp activate
P1.06 8.0～MAX 1 12.0 ▲
current
Lamp activate
P1.07 10～30% 1 20% ▲
voltage
Lamp activate
P1.08 1～100S 1 1 ▲
time
Activate
P1.09 10～40% 1 20 ▲
adjustment ratio
Unit：Power supply fan start
control
0：Power supply running
fan start
1：power supply power on
fan start
Tens：Mains input default
phase detection
Function 0：Invalid default phase
P1.10 movement detection 1 0010
selection 1：Valid default phase
detection
Hundreds：Auto stabilivolt
function
0：Invalid
1：Valid
Kilobit: activate pattern
0：Tunnel activate
1：Ladder activate
P1.11 Stabilivolt power P0.04～100% 1 100
P1.12 Stabilivolt voltage 100V～P0.01 1 800 ▲
Stabilivolt upper
P1.13 P1.12～P0.01 1 800 ▲
limit
Unit：Expansion card
Basic operation analog output function
function Expansion 0：Invalid

P1.14 1 0000
function selection 1：Valid
Tens：Expansion card digit
input function
36
Minimum Modify
unit restriction
0：Invalid
1：Valid
Hundreds：Expansion card
temperature control
function
0：Invalid
1：Valid
P1.15 Holding current 1～10 1 2
P1.16 Ratio 1～1000 1 200 ▲
P1.17 Integral 1～1000 1 80 ▲
P1.18 Differential 1～1000 1 30 ▲
P1.19 Reserve
P2.00 Reserve
Unit：Digital input terminal
1 function
Tens：Digital input terminal
2 function
Hundreds：Digital input
terminal 3 function
0：Invalid control port
1：Multi-speed power
control 1
2：Multi-speed power
Digital input
P2.01 control 2 1 0003 ★
selection
3：Start and stop control
Advance 4：External fault
operation 5：Valid standby
parameters 6：Start permission
7：Fault resetting
Kilobit：Valid level choose
anti-logic
0~7：3 bit binary system，
bit=0 Valid connection，1
Valid disconnection
Multi-speed
P2.02 [P0.04]～100% 1 30%
power setting 1
Multi-speed
P2.03 [P0.04]～100% 1 50%
power setting 2
Multi-speed
P2.04 [P0.04]～100% 1 80%
power setting 3
P2.05 Multi-speed [P0.04]～100% 1 100%
37
Minimum Modify
unit restriction
power setting 4
Unit：Relay output
(TA/TB/TC)
Tens：Output port 1（DO1）
Hundreds:Output port2
（DO2）
Kilobit：Output port3（DO3）
0：Control port in idle
1：Lamp air draft signal
Digital output 2：Malfunction signal

P2.06 1 0002
selection 3：Start complete
4：Power supply in service
5：Standby in service
6：Voltage signal 1
7：Voltage signal 2
8：Output power upper limit
9：Output power lower limit
10：Intelligent air draft
signal
Voltage set value

P2.07 100V～MAX 1 150V
1
Advanced
Voltage set value
operation P2.08 100V～MAX 1 150V
2
parameters
Output power
P2.09 P2.10～100% 1 50%
upper limit
Output power
P2.10 P0.04～P2.09 1 40%
lower limit
Lamp ventilation
P2.11 0～60min 1 1
latency start
Lamp ventilation
P2.12 0～60min 1 1
latency close
VC1 input upper

Advanced P2.13 P2.14～10.0V 0.1 10.0
limit voltage
operation
VC1 input lower
parameters P2.14 0.0V～P2.13 0.1 0.0
limit voltage
Unit：AO1 output selection
0：output port in idle
Analog output 1：output power

P2.15 1 0000
selection 2：output voltage
3：output current
4：Intelligent ventilation
38
Minimum Modify
unit restriction
Tens：AO2 output selection
0：output port in idle
1：output power
2：output voltage
3：output current
4：Intelligent ventilation
Hundreds：Reserve
Kilobit：Reserve
Analog output
P2.16 0～10.0V 0.1 10.0
AO1 upper limit
Analog output
P2.17 0～10.0V 0.1 10.0
AO2 upper limit
Intelligent
P2.18 0～60min 1 2
ventilation delay
Intelligent
P2.19 ventilation set P2.20～100% 1 78%
point 1
Intelligent
P2.20 ventilation set 10%～P2.19 1 68%
point 2
5.2 Monitor parameter table
Table 5-2 Monitor parameter table
Monitor code Content Unit Address

D0.00 Lamp power KW 0xD000
D0.01 Lamp current A 0xD001
D0.02 Lamp voltage V 0xD002
D0.03 Lamp impedance Ω 0xD003
D0.04 Given power KW 0xD004
D0.05 DC voltage V 0xD005
D0.06 Equipment temperature detection 1# ºC 0xD006
D0.07 Equipment temperature detection 2# ºC 0xD007
D0.08 Transformer temperature ºC 0xD008
D0.09 Program version 0xD009
D0.10 Latest malfunction record 0xD010
D0.11 History malfunction record 1 0xD011
39
D0.17 Latest malfunction output power KW 0xD017

D0.18 Latest malfunction output current A 0xD018
D0.19 Latest malfunction output voltage V 0xD019
D0.20 Latest malfunction lamp impedance Ω 0xD020
D0.21 Latest malfunction DC voltage V 0xD021
D0.22 Latest malfunction equipment temperature 1# ºC 0xD022
D0.23 Latest malfunction equipment temperature2# ºC 0xD023
D0.24 Latest malfunction transformer temperature ºC 0xD024
D1.00 BUS information quantity 0xD100
D1.01 BUS receive error data quantity 0xD101
D1.02 BUS CRC verify error quantity 0xD102
D1.03 Encryption operation time H 0xD103
D1.04 Power supply operation time H 0xD104

D1.05 Lamp working time H 0xD105
D1.06 Input terminal status 0xD106
D1.07 Output terminal status 0xD107
D1.08 Analog input AI 0xD108
D1.09 Analog output AO1 V 0xD109
D1.10 Analog output AO2 V 0xD110
D1.11 Reference password V 0xD111
40
G5200 Series User Manual Chapter 6 Parameter Description
6
Parameter Description
41
Chapter 6 Parameter Description
6.1 P0 group Basic function parameter
Lamp rated power Default value Relate to model

P0.00
Setting range 0.1KW～equipment max power
This function parameter is to set rated power value of lamp
For example: Model G5200-4T1417, lamp rated power is 16KW, parameter should be set as 16.0KW
Lamp rated voltage Default value Related to model

P0.01
Setting range 500V～3000V
This function parameter is to set rated voltage of lamp, correct setting lamp voltage leads to best performance.
For example: Lamp parameter: Power 6KW, lamp voltage 600V, parameter should be set as 600V.
Attention: There is error on many lamps, our power supply can adjust lamp voltage error within 10%, it will be auto-protected
when the actual lamp voltage higher than 10%,; When the actual lamp voltage is lower than 10%, our power supply will
restrict power output. If want best performance, we can adjust lamp to rated power, monitor machine’s output voltage and
reset lamp actual voltage according to output voltage value.
For example: Lamp nominal rated voltage is 600V, rated power is 6KW, actual lamp voltage is 640V because of the production
error, then our power supply will auto-adjust on the basis of 640V. Calculation according to nominal value, when the lamp
working on 6KW, working current should be 10A, working voltage should be 600V; Because of production error, actual working
current is 9.375A, working voltage is 640V.
Operation channel
Default value 0000
selection
Unit Starting mode selection
0 Operation panel control

P0.02
Setting 1 External terminal control
range 2 Serial communication control
Tens Reserve
Hundreds Reserve
This function parameter selects input channel of UV power supply control command.
Unit Starting mode selection:
0：Operation panel control: Operating control command is given by operation panel;
1：Valid external terminal control: Operating control command is given by external terminal, wiring diagram is as following:
42
Image 6-1 External terminal control wiring diagram(Connect switch)
Image 6-2 External terminal control wiring diagram(Connect controller)
2：Valid serial communication control: Operating control command is given by serial communication:
Power input
channel/Mode Default Value 1
selection
1 External analog AI（0～10V）

P0.03
2 Serial communication（RS485/CAN/Ethernet）
Setting
3 Compound given
range
4 Expansion terminal selection(Multifunctional terminal)
5 Jog dial digital setting
This function parameter selects input channel of UV power supply power given
1：Power set value is given by analog input, upper limit value is set by P2.13, lower limit value is set by P2.14.
2：Power set value is given by upper computer by means of MODBUS(RS480 COM port), set value (0-100) is relative data
related to max power.
3：Power set value is given by compound mode, specific compound mode is set by P0.13;
4：Power set value is determined by 3 multifunctional input terminal’s (Function NO.1.2.3.)compound status, terminal function
is set by P2.01, it can achieve multistage power operation in this mode.
5：Power set value is given by panel jog dial digit, panel jog dial is equal to high-precision panel potentiometer, set resolution
43
as minimum quantitative value(such as 0.01KW), data is stored in panel internal storage.
Standby power setting Default value 20%

P0.04
Setting range 10%～50%
This function parameter is to set power supply’s minimum power output(%) and related to lamp’s feature, when given power
lower than standby power, equipment working according to standby power, when given power higher than standby power,
power supply output according to given power.
This parameter is specially set for energy saving when in batch production, when machine in standby output state, it takes 1
second response time to reach to setting power.
For example: equipment is 6KW, when standby power set to 15%, standby power will be 900W. If analog given is lower than
900W, equipment actual output is 900W, if given power higher than 900W, equipment output is according to given power.
Attention: If standby power sets too low, it will lead to lamp black out when in standby mode because of different lamp feature,
we can adjust according to actual situation, usually is 15%-20%.
Main monitor parameter selection Default value d0.01

P0.05
Setting range d0.01～d0.09
This function parameter is to confirm LCD panel first line content on state monitor mode.
Auxiliary monitor parameter selection Default value d0.02

P0.06
Setting range d0.01～d0.09
This function parameter is to confirm LCD panel second line content on state monitor mode.
Language selection Default value 0
P0.07 Setting 0 Chinese
range 1 English
This function parameter is to select language on LCD panel.
0：Chinese
1：English
Communication setting Default value 0002
Unit Baud rate setting
0 2400bps
1 4800bps
2 9600bps
3 19200bps
4 38400bps
Tens Data format selection
0 1-8-1-N，RTU
P0.08 Setting
1 1-8-1-O，RTU
range
2 1-8-1-E，RTU
3 1-8-2-N，RTU
Hundreds Communication protocol selection
0 MODBUS protocol
1 Ethernet protocol
2 CAN communication protocol
3 GPRS protocol（support mobile phone APP）
Kilobit Reserve
This function parameter is to set communication baud rate, data format and communication protocol, set according to quantile.
44
Note: When the communication protocol is MODBUS, detailed description please see appendix;
Local address setting Default value 1

P0.09
Setting range 0～20
This function parameter is to set UV power supply address in serial communication, valid when UV power supply is slave. In
communication process, our UV power supply only receives command on data frames that conform to local address and loop
back response frame.
Local response time Default value 5mS

P0.10
Setting range 1～1000mS
This function parameter is the waiting time of UV power supply accepts correct information code from upper computer and
send response frame.
Communication timeout judgement time Default value 5S

P0.11
Setting range 3～100S
This function parameter is to judge communication malfunction when UV power supply doesn’t receive correct data signal
beyond the time interval defined by this parameter. According to[P0.12] tens setting communication failure working mode,
select stop or continue to work.
Communication Default value 0000
auxiliary function
Unit Fault reset
0 Stop reset
1 Communication or external
terminal reset
Tens Movement selection after
communication failure
P0.12
0 keep present state
Setting range
1 Close down
Hundreds Lamp timekeeping enabled
0 Invalid
1 Valid
Kilobit Zero clearing of lamp using time
0 Invalid
1 Valid
This function parameter is to set communication auxiliary function.
Unit：Fault reset
0：Stop reset, when UV power supply in malfunction, reset fault by stop signal.
1：Communication or external terminal reset, when UV power supply in malfunction, reset fault by communication reset
command or external terminal signal.
Power preset compound Default value 1

P0.13
Setting range 0～4
This function parameter is to set given power compound mode:
1：Analog+Panel digit compound given power, and power upper limit is lamp setting rated power;
2：Serial communication+analog quantity compound given power, and power upper limit is lamp setting rated power;
3：Select larger one between analog quantity and serial communication given power;
4：Select smaller one between analog quantity and serial communication given power;
5：Analog quantity and external terminal select compound given power, power upper limit is lamp setting rated power.
45
Parameter initialize Default value 0
0 No movement
1 P0 group reset to default value

P0.14 Setting
range
4 P0～P1 group reset to default value
5 P0～P2 group reset to default value
6 Eliminate malfunction record
This function parameter is to initialize all of UV power supply parameter to default value or eliminate malfunction record;
1~5：Relative parameter group’s parameter initialize to default value
6：Eliminate monitor parameter’s malfunction record of D0.08～D0.12.
Parameter lock Default value 0000
Unit Parameter modification authority
0 All parameter allow to modify
All prohibit to modify except for this

1
parameter and lock password
P0.15
Setting range Tens Password lock
0 Invalid
1 Valid
Hundreds Reserve
Kilobit Reserve
This function is to prohibit unauthorized personnel modifying function parameter; when parameter lock takes effect, LED
operation panel will show “---”; LCD operation panel will show “Password locked, prohibit to modify”.
Valid password lock: use with parameter P0.16, after preset password, only input correct password can modify this parameter.
Parameter lock password Default value 0

P0.16
This function parameter is to set unlock password value of parameter lock function, used with P0.15; When parameter lock
function takes effect, only input correct password can modify P0.15 and unlock parameter locking function;
This password takes effect after set non-zero value in 30 second to press OK key, if don’t press OK key in 30 second or press
other keys, it will be considered as giving up password setting.
Panel key function Default value 0000
selection
Unit Panel key locked
0 unlock
1 All locked except for jog dial,
STOP and RUN key

P0.17
2 All locked except for STOP and
Setting range
RUN
3 All locked except for STOP
4 All key locked
Tens STOP key function
0 Invalid of non-panel control
46
mode
1 Press STOP to close down in
any control mode
Hundreds Reserve
This function parameter is to select panel key function
Unit：Panel key locked
After setting this parameter lock function, press ESC back to normal monitor mode to bring lock into effect, detailed can see
9.1.3 fourth point lock and unlock.
0：Unlock-- All operation panel key is valid；
1：All locked except for jog dial, STOP and RUN-- Only operation panel’s jog dial, STOP and RUN key is valid;
2. All locked except for STOP and RUN -- Only operation panel’s STOP and RUN key is valid;
3. All locked except for STOP-- Only operation panel’s STOP key is valid
4. Lock all key--All key on operation panel is invalid
Tens：STOP key function
0. Non-panel control mode is invalid--Only when operating command channel is operation panel can STOP key take effect.
1. Press STOP key to close down in any control mode
No matter operating given channel is operation panel, external terminal or communication port, press STOP key to close down
the UV power supply immediately.
Parameter copy Default value 0000
Unit Parameter upload and
download operation
0 No movement
1 Parameter upload
2 Parameter download
P0.18
Setting range Tens Local download permission
0 Prohibit parameter download
1 Parameter download
permission
Hundreds Reserve
Kilobit Reserve
This function parameter is to set parameter copy function;
Unit: Parameter upload and download operation
0：No movement
1：Parameter upload, upload parameter value of control board storage to operation panel storage;
2：Parameter download, download parameter value of operation panel to control board storage.
Note: In UV power supply working process, upload and download movement is prohibit, this parameter setting is invalid.
In parameter upload and download process, all the key are locked temporarily except for STOP key, press STOP key to force
stop upload and download; When upload operation is forced stop, uploaded parameter will be stored in panel storage,
parameter haven’t uploaded will keep unchanged; When the download operation is forced stop, UV power supply will give up all
downloaded parameter and auto-recover to the value before download.
LCD backlight time Default value 2

P0.19
Setting range 0～60min
This function parameter is to set duration time of LCD backlight keep on, Units: Minute
47
Shield power supply

Default value 0
P0.20 temperature detection
Setting range 0～3
This function parameter is to set power supply internal temperature detection function is shield or not.
0：Invalid shield function;
1：shield 1# temperature detection;
2：shield 2# temperature detection;
3：Reserve.
Lamp lifetime preset time Default value 1000

P0.21
This function parameter is to set target usage time of lamp, when present usage time is higher than setting value, UV power
supply will alarm(alarm code aL.04), when lamp reach its usage time, UV power supply keep running.
6.2 P1 group Basic operation parameter group
Vibrate control factor Default value 200

P1.00
This parameter is for factory adjustment, please don’t modify it without permission.
Lamp preheat ratio Default value 100

P1.01
Setting range P0.04～100%
This function parameter is to set output power value on preheating process.
Operation time
Default value 0
P1.02 setting
This function parameter is to set allowable operation time of UV power supply, only when P1.03 proxy password is correct can
set P1.02 allowable operation time, each time input proxy password correctly, we can check and revise operation time in 1
minute, after 1 minute operation time will be auto-zero-clearing; When the operation time is set as 0, operation restrict function
is invalid.
Proxy authority password Default value 0

P1.03
This function parameter is for agency to set password protection, its effective range is 1000-65535, only when proxy authority
password setting is valid can set operation time of UV power supply; Correct password should be input first if want to revise
password. Press SET key to confirm save the setting password after input correct and effective password. Operation restrict
function is invalid if proxy password set as invalid one(setting value smaller than 1000).
Activate balance ratio Default value 2

P1.04
This function parameter is for factory adjustment, please don’t modify it without permission.
48
Lamp impedance setting Default value 20．0

P1.05
This function parameter is to set lamp impedance, its value decides the preheated time.
Lamp activate current Default value 12.0A

P1.06
Setting range 8.0～[current upper limit value]
This function parameter is to set current value when lamp activates, its value decides the speed of lamp starting time.
Lamp activate voltage Default value 15%

P1.07
Setting range 10%～30%
This function parameter is to set starting voltage given quantity, adjust its parameter when network voltage is too low or too
high, setting value is the percentage of rated voltage. If network voltage is too low and can’t activate lamp when start, we can
properly increase its parameter value, if network voltage is too high will cause protection when start, we can properly decrease
its parameter value.
Lamp activate time Default value 1

P1.08
Setting range 1～100S
This function parameter is to set sustain time for activate high voltage when lamp start.
Activate adjust ratio Default value 20

P1.09
This function parameter is to set current value when activating lamp, it decides the speed of lamp start.
Function
movement Default value 0010
selection
Unit Cooling fan starting time
0 UV power supply running and fan start
1 Power on and fan start
Tens 3-phase input power supply phase loss detection
P1.10 Setting 0 Invalid phase loss detection
range 1 Valid phase loss detection
Hundreds Auto-stabilivolt function
0 Invalid
1 Valid
Kilobit activate mode
0 Tunnel activate
1 Ladder activate
This function parameter is to set starting mode of cooling fan, enabled 3-phase input power phase lose detection function,
enabled auto-stabilivolt function and select lamp activate mode.
Unit cooling fan starting time:
0：UV power supply running and fan start: only power supply running can cooling fan be started, cooling fan stop after 1 min
of power supply stop;
49
1：Power on and fan start：After power supply power on, cooling fan start immediately;
Tens 3-phase input power supply phase loss detection:
0：Invalid phase loss detection：It doesn’t detect phase loss when power supply is operating.
1：Valid phase loss detection: Detect phase loss when power supply is working, if yes, report as Err.05 phase lose malfunction
of 3-phase input.
Hundreds auto-stabilivolt function:
0：Invalid
1：Valid
Only auto-stabilivolt is valid as the same time UV power supply is in standby power operation can the output voltage stable
fluctuate at a certain range; Auto-stabilivolt function is valid only when power supply operates in standby power, and it needs
correct setting value of P1.12 and P1.13.
Kilobit activate mode:
0：Tunnel activate
1：Ladder activate
This function parameter is to set activate mode of lamp, if lamp is short(below 600mm), we suggest use tunnel activate, if lamp
is long(700mm above) and start lamp difficult, we can use ladder activate.
Stabilivolt power Default value 100%

P1.11
This function parameter is to set compensate power value which is given for keeping output voltage no reducing when
auto-stabilivolt function is valid, set value is the percentage of rated power and it needs correctly set value of P1.12 and P1.13.
Auto-stabilivolt voltage value Default value 100V

P1.12
Setting range 100V～P0.01
This function parameter is used with P1.10, when the auto-stabilivolt is valid and power supply operates in standby power, after
output voltage lower than auto-stabilivolt value of P1.12, UV power supply is operated by power compensation(P1.11 set value),
increase output voltage to P1.13 auto-stabilivolt upper limit value, power compensation stopped and UV power supply keep on
running with standby power to reach auto-stabilivolt effect and grantee output voltage fluctuate in a certain range.
Auto-stabilivolt upper limit Default value 150V

P1.13
Setting range P1.12～P0.01
This function parameter is used with P1.10, when auto-stabilivolt function is valid and UV power supply working by standby
power, it makes actual output voltage’s max fluctuate value not exceed to P1.13 auto-stabilivolt upper limit.
Extension function
Default value 0000
selection
Unit Expansion card analog output function
0 Invalid
P1.14 1 Valid
Setting
Tens Expansion card digit input function
range
0 Invalid
1 Valid
Hun Expansion card temperature control function
50
dred
0 Invalid
1 Valid
This function parameter is for extension function selection.
Holding current Default value 2

P1.15
This function parameter is for power supply output lowest current which guarantee lamp won’t black out when using after lamp
being activated.
Ratio Default value 200

P1.16
Integral Default value 80

P1.17
Differential Default value 30

P1.18
6.3 P2 group Advanced application parameter group
Digital quantity input

Default value 0003
selection
Unit Digital input terminal DI1 function
Tens Digital input terminal DI2 function
Hundreds Digital input terminal DI3 function
0 No function
1 Multistage Speed Power control 1

P2.01
Setting 2 Multistage Speed Power control 2
range 3 Start-stop control
4 External malfunction
5 Valid standby
6 Start permission
7 Malfunction reset
Kilobit Input terminal valid electrical level（0～7）
This function parameter is to set multifunctional digital input terminal function and input terminal valid electrical level;
0：No function
1、2：Multistage speed power control terminal 1、2
By this two functional terminal ON/OFF state compound to choose multistage power value set on P2.02-P2.05 as power supply
51
present given power.
Multistage speed power selection method as following:
Multistage speed Multistage speed

Power setting
power control 2 power control 1
Multistage Speed Power Setting

OFF OFF
1（P2.02 determine）

OFF ON

ON OFF

ON ON
3：Start-stop control
This start-stop control is under external terminal control mode(P0.02 unit set as 1), when terminal electrical level is valid, power
supply start, and when terminal electrical level is invalid, power supply stop.
4：External malfunction
Input external equipment malfunction signal by this terminal is for UV power supply to monitor and link with external
equipment. After UV power supply receives the malfunction signal of external equipment, it will show “ Err.01” which is external
equipment malfunction and forced close down.
5：Valid standby
We can input standby running signal by this terminal, UV power supply receives it when working and its standby indicator light
will be on, power supply running by standby power.
6：Start permission
Input start permission signal by this terminal, and UV power supply can start running only when it keeps valid; When it is invalid,
start is prohibited and working power supply will be closed down.
7：Malfunction reset
Used with P0.12 parameter, unit set as 01, when UV power supply in malfunction, we can reset malfunction by this terminal.
Kilobit: Define input terminal’s positive and negative logic.
Positive logic：DIx terminal and common terminal CM connect effectively, disconnect is invalid.
Negative logic：DIx terminal and common terminal CM disconnect effectively and connect is invalid.
Bit position choose 0 means positive logic；choose 1 means negative logic. Parameter setting value is as following table:
Binary system setting Hexadecimal
DI3 DI2 DI1 （bit display value）
0 0 0 0
0 0 1 1
0 1 0 2
0 1 1 3
1 0 0 4
1 0 1 5
1 1 0 6
1 1 1 7
Multistage speed power setting 1 Default value 30%

P2.02
52
This function parameter is used with P0.03 and P2.01 to set Multistage speed power setting1, set value is percentage of rated
power.
Multistage speed
Default value 50%
P2.03 power setting 2
This function parameter is used with P0.03 and P2.01 to set Multistage speed power setting 2, set value is percentage of rated
power.
Multistage speed
Default value 80%
power.
Multistage speed
Default value 100%
power.
Digital quantity control

Default value 0000
signal
Unit Multifunctional relay output map selection
Tens Multifunctional digital quantity output DO1 map
selection
Hundreds Multifunctional digital quantity output DO2 map
selection
Kilobit Multifunctional digital quantity output DO3 map
selection
0 Control port in idle

P2.06
Setting 1 Lamp air draft signal
range 2 Malfunction signal
3 Start complete
4 Power supply in running
5 Standby in running
6 Voltage signal 1
7 Voltage signal 2
8 Output power upper limit
9 Output power lower limit
10 Intelligent ventilation signal
This function parameter is to set multifunctional relay output or digital quantity output DO map variable; When relay connected,
TA-TC connected, TA-TB disconnected; When relay disconnected, TA-TB connected, TA-TC disconnected;
DO digital output is valid, DO output low electrical level; when output is invalid, DO output is high resistance;
53
DO digital output usage please see image 6-2.
Image 6-2 DO Digital quantity output schematic diagram
Unit multifunctional relay output map selection:
Tens multifunctional digital quantity output DO1 map selection:
Hundreds multifunctional digital quantity output DO2 map selection:
Kilobit multifunctional digital quantity output DO3 map selection:
0：Control port in idle, invalid function.
1：Lamp ventilation control:
Used with P2.11 and P2.12, when UV power supply starts and enters into stability, delay P2.11 setting time to start lamp
ventilation function and DO terminal output effective signal/relay connected, when UV power supply stopped, delay P2.12
setting time to close lamp ventilation function, DO terminal output high resistance/ relay disconnected.
2：Malfunction output:
Power supply malfunction, when malfunction signal be sent out, DO terminal output invalid signal/relay disconnected, when
fault-free, DO terminal output valid signal/relay connected;
3：Start complete：
Power supply finish preheat and enter into stability, DO terminal output valid signal/relay connected;
4：Power supply running normally：
Power supply start-up and running, DO terminal output valid signal/ relay connected;
5：Power supply standby running:
Power supply in standby running state, DO terminal output valid signal/relay connected.
6：Given voltage 1 arrived:
UV power supply present output voltage higher than given voltage 1(P2.07)+50V, DO terminal output valid signal/relay
connected; UV power supply output voltage lower given voltage 1(P2.07)-50V, DO terminal output high resistance/ relay
disconnected;
7：Given voltage 2 arrived:
UV power supply present output voltage higher than given voltage 2(P2.08)+50V, DO terminal output valid signal/relay
connected; UV power supply output voltage lower than given voltage 2(P2.08)-50V, DO terminal output high resistance/ relay
disconnected;
8：Higher than output power upper limit value:
UV power supply present output power higher than output power upper limit value(P2.09), DO terminal output valid signal/
54
relay connected;
When it is lower than output power upper limit value(P2.09), DO terminal output invalid signal/ relay disconnected;
Image 6-3 Present output power higher than its upper limit value DO state
9：Lower than output power lower limit value:
UV power supply present output power lower than its lower limit value(P2.10), DO terminal output valid signal/ relay
connected;
When higher than its lower limit value(P2.10), DO terminal output invalid signal/ relay disconnected;
Image 6-4 Output power lower than its lower limit value DO state
10：Intelligent ventilation signal:
When intelligent ventilation function is valid, DO terminal output valid signal/ relay connected;
Given voltage 1 Default value 150V

P2.07
Setting range 150～3000V
Given voltage 2 Default value 150V

P2.08
Setting range 150～3000V
This parameter function is used with P2.06, given voltage 1 and 2 reach their enabled function, and UV power supply output
voltage higher than given voltage 1/2(P2.07/P2.08)+50V, DO terminal output valid signal/relay connected; When UV power
supply output voltage lower than given voltage 1/2/3(P2.07/P2.08)-50V, DO terminal output high resistance/relay
disconnected.
Output power
Default value 50%
P2.09 upper limit value
This function parameter is used with P2.06, when DO terminal or relay output map setting is higher than output power upper
55
limit value, meanwhile UV power supply present output power higher than it, DO terminal output valid signal or relay connected,
DO terminal is in conduct state, otherwise it will in high resistance state.
Output power
Default value 40%
P2.10 lower limit value
This function parameter is used with P2.06, when DO terminal or relay output map setting is lower than output power lower
limit value,meanwhile UV power supply present output power lower than it, DO terminal output valid signal or relay connected,
DO terminal is in conduct state, otherwise it will in high resistance state.
Ventilation delay start Default value 1

P2.11
This function is used with P2.06, when DO terminal or relay set as lamp ventilation control signal, UV power supply start
running stable and delay this setting time, DO terminal output valid signal or relay connected, DO terminal is in conduct state.
Ventilation delay close Default value 1

P2.12
This function is used with P2.06, when DO terminal or relay set as ventilation control signal, UV power supply stop running and
delay this setting time, DO terminal output invalid signal or relay disconnected, DO terminal is in high resistance state.
VC1 input upper

Default value 10.0
P2.13 limit
Setting range P2.14～10.0V
This function parameter is to set analog input AI max map variable and its input voltage upper limit value.
VC1 Input lower

Default value 0.0
P2.14 limit
Setting range 0.0V～P2.13
This function parameter is to set analog input AI minimum map variable value and its input voltage lower limit value.
Analog quantity output Default value 0000
Unit Multifunctional analog quantity AO1 map variable
P2.15 Setting Tens Multifunctional analog quantity AO2 map variable
range 0 Invalid output port
1 Output power
56
2 Output voltage
3 Output current
4 Intelligent ventilation
Hundreds Reserve
Kilobit Reserve
This function parameter is to choose power supply’s analog quantity output map variable, analog quantity output is 0-10V
voltage signal.
Unit is Multifunctional Analog quantity AO1 map variable:
Tens is Multifunctional Analog quantity AO2 map variable:
0：Invalid output port
1：Output power
2：Output voltage
3：Output current
4：Intelligent ventilation:
Switch to analog quantity output by space voltage vector control algorithm, timely control draught fan converter ‘s output
frequency to control its air volume which keeps lamp voltage and temperature in constant to reach fast stable curing effect.
Use unique control algorithm in standby mode to control draught fan with constant rotate speed which keep lamp voltage
fluctuating in a certain range to achieve lamp 200mS response time from standby to full power output, it reach a fast response
for curing requirement.
Analog output AO1 upper limit Default value 10.0

P2.16
Setting range 0.0～10.0V
This function parameter is to set output voltage upper limit value when analog output AO1 map variable scale in max unit value.
Analog output AO1 upper limit Default value 10.0

P2.17
Setting range 0.0～10.0V
This function parameter is to set output voltage upper limit value when analog output AO2 map variable scale in max unit value.
Intelligent
Default value 2
P2.18 ventilation delay
This function parameter is used with P2.14, when analog output AO1/AO2 is set as intelligent ventilation and UV power supply
57
stop running, analog output AO1/AO2 output upper limit value, continue its time setting, related analog output AO1/AO2
output is 0.0V.
Intelligent
ventilation adjust Default value 78%

P2.19
point 1
This function parameter is percentage of lamp rated voltage, used with P2.14.
Intelligent
ventilation adjust Default value 68%

P2.20
point 2
Setting range 10%～P2.19
This function parameter is percentage of lamp rated voltage, used with P2.14.
58
G5200 Series User Manual Chapter 7 EMC(Electromagnetic Compatibility)
7
EMC（Electromagnetic Compatibility）
59
Chapter 7 EMC（Electromagnetic Compatibility）
7.1 Definition
1) EMC（Electromagnetic Compatibility）means electric and electronic equipment running capability in electromagnetic
interference environment, and don’t release EMI to local other equipment or system to avoid the impact on other equipment
function. On one hand means at its normal running process equipment’s EMI can’t exceed a certain value limitation, on the
other hand means equipment has certain immunity to EMI, that is Electromagnetic sensitivity.
2) First environment: First environment includes civilian facility, and also includes facility connect without intermediate
transformer with low voltage power grid which supply power to civilian construction .
3) Second environment: Second environment includes equipment except low-voltage power grid which directly connected to
the civilian construction.
4) C1 type equipment：Electric drive system’s nominal voltage lower than 1000V and used in first environment.
5) C2 type equipment: Electric drive system’s nominal voltage lower than 1000V, it can’t be plug-in or portable equipment, used
in first environment installed and debugged by professional person.
6) C3 type equipment：Electric drive system’s nominal voltage lower than 1000V, used in second environment not fit for first
environment.
7) C4 type equipment：Electric drive system’s nominal voltage higher than 1000V or rated current higher than 400A, used in
complex system of second environment.
7.2 EMC standard introduction
7.2.1 EMC standard
G5200 series UV power supply meet with EN 61800-3：2004 C2 type requirement, used in first environment and second
environment.
7.2.2 Installation site EMC requirement
Manufacturer installed with UV power supply is responsible for system conforming to European EMC command requirement,
and guarantee system meet with EN 61800-3：2004 C2, C3 or C4 type requirement according to system’s application
environment.
There should be CE mark on the system installed with UV power supply(machinery or equipment), responsibility is taken
by final assembly system customer, please confirm system(machinery and equipment) is conformed to European command and
meet with EN 61800-3：2004 C2 requirement.
Attention: If used on first environment, UV power supply may cause radio interference, except the CE conformity
requirement, user should take actions to avoid interference as occasion required.
7.3 EMC peripheral accessories model selection
7.3.1 Power supply input end install EMC input filter
Install EMC input filter between UV power supply and power supply not only can restrain the interference caused by
environmental electromagnetic noise and also avoid interference to peripheral equipment caused by UV power supply. Input
end should connect with filter to make G5200 series UV power supply meet with C2 type level.
Attention when install EMC input filter：
60
1） In strict accordance with rated value; Filter belongs to I type electric appliance, it metal shell should connect with cabinet
metal stable and in large area, it requires good conductive continuity, otherwise it will cause electric shock hazard and have
strong impact on EMC effect.
2） Filter earth and UV power supply E end must be connected on same common earth, otherwise it will have strong impact on
EMC effect.
3） Filter is installed as close as possible to UV power supply input end.
Following table is G5200 series UV power supply EMC input filter recommended manufacturer and model.
Table 7-1 EMC input filter recommended manufacturer and model
Rated
Model Power input Input AC filter model Input AC filter model
（G5200） KW current （CZ Jianli）（SCHAFFNER）
4T0403 3 4.6 DL-5EBK5 FN 3258-7-44
4T0404 4 6.1 DL-10EBK5 FN 3258-7-44
4T0405 5 7.6 DL-10EBK5 FN 3258-7-44
4T0406 6 9.3 DL-16EBK5 FN 3258-16-33
4T0408 8 12.3 DL-16EBK5 FN 3258-16-33
4T0506 6 9.3 DL-16EBK5 FN 3258-16-33
4T0508 8 12.3 DL-16EBK5 FN 3258-16-33
4T1410 10 15.2 DL-16EBK5 FN 3258-16-33
4T1412 12 18.2 DL-25EBK5 FN 3258-30-33
4T1415 15 22.8 DL-25EBK5 FN 3258-30-33
4T1417 17 25.8 DL-35EBK5 FN 3258-30-33
4T1420 20 30.4 DL-35EBK5 FN 3258-30-33
4T1422 22 33.4 DL-35EBK5 FN 3258-30-33
4T1510 10 15.2 DL-16EBK5 FN 3258-16-33
4T1512 12 18.2 DL-25EBK5 FN 3258-30-33
4T1515 15 22.8 DL-25EBK5 FN 3258-30-33
4T1517 17 25.8 DL-35EBK5 FN 3258-30-33
4T1520 20 30.4 DL-35EBK5 FN 3258-30-33
4T1522 22 33.4 DL-35EBK5 FN 3258-30-33
4T1623 23 34.9 DL-35EBK5 FN 3258-42-33
4T1625 25 37.9 DL-50EBK5 FN 3258-42-33
4T1628 28 42.5 DL-50EBK5 FN 3258-42-33
4T1730 30 45.6 DL-50EBK5 FN 3258-55-34
7.3.2 Power supply input end install AC input electric reactor
AC input electric reactor is to reduce harmonic wave of input current, it is an optional accessory, install electric reactor if there
is strong harmonic wave, input electric reactor recommended model as following table:
Table 7-2 AC input electric reactor recommended model and size
61
Install
Mounting
Model Exterior size terminal
Electric reactor model Dimension
（G5200） L*W*H（mm） aperture
（mm）
（mm）
4T0403 AKSG10A/5V 140*85*140 75*55 Φ6
4T0404 AKSG15A/5V 140*85*140 75*55 Φ6
4T0405 AKSG15A/5V 140*85*140 75*55 Φ6
4T0406 AKSG15A/5V 140*85*140 75*55 Φ6
4T0408 AKSG20A/5V 175*130*140 82*75 Φ6
4T0506 AKSG15A/5V 140*85*140 75*55 Φ6
4T0508 AKSG20A/5V 175*130*140 82*75 Φ6
4T1410 AKSG30A/5V 175*130*140 82*75 Φ6
4T1412 AKSG30A/5V 175*130*140 82*75 Φ6
4T1415 AKSG40A/5V 210*120*190 110*70 Φ8
4T1417 AKSG40A/5V 210*120*190 110*70 Φ8
4T1420 AKSG50A/5V 210*120*190 110*70 Φ8
4T1422 AKSG60A/5V 210*165*170 110*85 Φ8
4T1510 AKSG30A/5V 175*130*140 82*75 Φ6
4T1512 AKSG30A/5V 175*130*140 82*75 Φ6
4T1515 AKSG40A/5V 210*120*190 110*70 Φ8
4T1517 AKSG40A/5V 210*120*190 110*70 Φ8
4T1520 AKSG50A/5V 210*120*190 110*70 Φ8
4T1522 AKSG60A/5V 210*165*170 110*85 Φ8
4T1623 AKSG60A/5V 210*165*170 110*85 Φ8
4T1625 AKSG60A/5V 210*165*170 110*85 Φ8
4T1628 AKSG80A/5V 210*165*170 110*85 Φ8
4T1730 AKSG80A/5V 210*165*170 110*85 Φ8
7.4 Shield cable and wiring requirement
7.4.1 Shield cable requirement
To achieve CE mark EMC requirement, we must use shield cable with shielding layer. There are 3 phase conductor and 4 phase
conductor shield cable, if shielding layer’s conductivity can’t meet with requirement, add one more PE cable. Or adopt 4 phase
conductor shield cable with 1 PE in it. See following image:
To effectively restrain RF interference’s emission and conduction, shield cable’s shielding layer is made up of coaxial cooper
braid. To increase shield performance and conductivity, shield layer’s knitting tightness should be larger than 90% as following
image:
62
Installation attention:
1) All shield cable recommended use shielding symmetrical cable and input cable use quadded cable.
2) Lamp cable and its PE shielded conductor cable (stranded shield) should be as short as possible to reduce electromagnet
radiation and reduce stray current and capacity current outside cable.
3) Suggest to use shield cable on all of the controlling cables.
7.4.2 Cable wiring requirement
1）Lamp cable wiring must be kept away from other cable wiring. Multiple UV power supply lamp cable can be wired side by
side.
2） Suggest to wire lamp cable, input power cable and controlling cable in the different trunking to avoid EMI caused by quick
change of power supply output voltage. Avoid lamp cable and other cable’s long distance side by side wiring.
3）When control cable must cross over power cable, please keep its included angle at 90 degree. Please don’t cross other cable
over UV power supply
4）Please don’t parallel arrange UV power supply power input and output cable and weak current signal cable(such as control
circuit) , vertical arrange it if possible.
5) Cable trunking should be in a good connection and ground connection, aluminum trunking can be used to improve
equipotential
6）Filter and UV power supply should have a good lap joint with system(machinery and equipment) and spray protection on
installation part, and conductive metal contact completely.
Attention：
At the installation site conforming to European CE standard and other places need less EMC radiation, cable inlet should be 360
degree high-frequency earthing to avoid EMI. Besides, cable shielding layer must connect with PE to accord with safe code.
At floating ground or high ground(>30Ohms) electric system, UV power supply can’t use EMI filter.
7.5 Leak current solutions
1) UV power supply output is high speed impulse voltage which will produce high frequency leak current. To avoid electric
shock or electric leakage fire hazard, please install RCCB on UV power supply.
2) UV power supply produce relative high current, high-power UV power supply moment leak current can be dozens mA, so
please choose more than 100mA sensitivity current of RCCB.
3) High frequency impulse interference will lead to RCCB malfunction, please choose RCCB with high frequency filter.
4) If install multiple UV power supply, every UV power supply should be installed with RCCB.
5) Factors influence leak current are as following :
◆ UV power supply capacity
◆ Output frequency
◆ Lamp cable type and length
◆ EMI filter
6) When UV power supply produce leak current and cause RCCB movement, please:
◆ Increase RCCB sensitivity current value
63
◆ Change RCCB with high frequency restrain function
◆ Shorten length of output cable
◆ Install electric leak restrain equipment
7.6 Common EMC interference problem solutions
UV power supply is high interference device, it will cause interference on wrong wiring and grounding, when it mutual
interference with other devices, please see solutions as following:
Table 7-3 Common EMC interference problem and solutions
Interference type Solutions
◆ UV power supply E end connect with power grid PE；

Leakage protection switch
◆ Input power cable with safety capacitor box;
tripped
◆ Input drive cable with magnetic ring；
◆ UV power supply E end connect with grid PE;
◆ Input power cable with safety capacitor box or magnetic
Actuator running cause ring；
interference ◆ Interfered signal end installed with capacitor or magnetic
ring;
◆ Ground together connection between devices；
◆ UV power supply E end connect with power grid PE；
◆ Input power cable with safety capacitor box and magnetic
ring；
◆ Communication cable and load end installed with matched

Communication
resistance.
interference
◆ Communication cable with communication public ground
cable;
◆ Communication cable with shield cable, and shield cable
connect with communication public ground;
◆ Low speed DI with large capacitor filter, suggest max 0.1uF;
◆ AI with large capacitor filter, suggest max 0.22uF;

I/O interference
◆ Analog signal use shield cable, shielding layer connect with
UV power supply E end.

NOTE: If other EMC interference problems, please contact with our factory.
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G5200 Series User Manual Chapter 8 Maintenance and Malfunction Diagnosis
8
Maintenance and Malfunction Diagnosis
65
Chapter 8 Maintenance and Malfunction Diagnosis
8.1 UV power supply daily service and maintenance
8.1.1 Daily service
Temperature, humidity, dust and vibration will cause UV power supply component aging and malfunction or reduce UV power
supply lifetime, it is necessarily to maintain UV power supply regularly.
Daily inspection items:
1） Whether the installation environment of UV power supply is changed.
2） Whether the cooling fan of UV power supply is working normally.
3） Whether the UV power supply is overheat.
4） Clean air-vent.
5） Keep UV power supply in clean condition.
6） Clean dirt retention on UV power supply surface effectively and avoid it entering into internal of UV power supply, especially
metal dust.
7） Clean greasy dirt effectively on UV power supply cooling fan.
8.1.2 Regular checking
Please check difficult checking site routinely. Regular checking items:
1） Check air channel and clean it regularly.
2） Check for loose screws.
3） Check whether UV power supply is corroded.
4） Check whether wiring terminal has arcing trail.
5） Major loop insulation test
Caution: Please disconnect major loop and UV power supply when use megger(use DC 500V megger ) to measure insulation
resistance; Please don’t use insulation resistance meter to test control loop insulation. No need to test high-voltage(Tested on
factory).
8.1.3 Replace of UV power supply expendable parts
UV power supply expendable parts are cooling fan and smoothing capacitor, its lifetime is closely related to working
environment and maintenance condition.
General lifetime is:
Name Lifetime
Fan 2～ 3 year
Filter capacitor 4～ 5 year
Note: Standard replacement time is on the basis of following condition, user can determine replacing time according to its
running time.
● Environment temperature: Average temperature is around 30℃
● Load rate: below 80%
● Operation rate: below 20 hours/day
1）Cooling fan possible damage reason: bearing wear and vane aging. Judgement standard: Whether fan vane is break and
whether there is abnormal vibration noise when starting up.
2） Filter capacitor possible damage reason: bad quality of input power supply, high temperature, frequency load jump,
electrolyte aging. Judgement standard: Whether liquid is leakage, safety valve is bulged, electrostatic capacitor test and
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insulation resistance test.
8.1.4 Storage of UV power supply
UV power supply temporary storage and long-term storage should be noticed as following:
1） Store in original package.
2） Long-term storage will cause capacitor degradation, it must be powered on once in 2 years and power on time should be
at least 5 hours, input voltage must be gradually increased to rated value by voltage regulator.
8.2 UV power supply warranty description
1） Free of charge repairing means UV power supply repairing
2） In 18 month(from the date leave factory, based on the bar code on UV power supply and contract ) If malfunction in normal
use condition, we will repair for free of charge; Exceed 18 month, we will charge reasonable repairing fee.
3）In 18 month we will charge repairing fee on following condition:
4）Malfunction caused by user operation not according to user manual
5）Malfunction caused by fire, flood and abnormal voltage, etc.
6）Use UV power supply on improper function.
7）Repairing fee is calculated according to manufacturer’s standard, if there is contract, based on contract.
8.3 Eliminate malfunction with warning or alarm display
If G5200 series UV power supply release a warning signal when running, display will show warning code and keep working;
some warning don’t have impact on UV power supply running, but to the warning signal which have impact on UV power supply,
please solve it to avoid severe malfunction.
If G5200 series UV power supply shows warning malfunction when running, it will protect immediately and stop output,
meanwhile UV power supply malfunction relay contact action;
Warning or malfunction code related solutions as following table, it is for reference only, please don’t repair without permission,
if can’t eliminate the malfunction, please contact our company or our product agent for technical support.
Table 8-1 Malfunction warning information
Code Name Reason Solution
Err.01 External error External device malfunction Check external device
1. Temperature sensor signal
Temperature cable bad contact 1. Check outlet circuit

Err.02
error 2. Temperature sensor 2. Ask supplier for help
damage
Abnormal 1. Current detection device or
Err.03 current circuit damage Ask supplier for help
detection 2. Auxiliary power failure
1. Input phase loss 1. Check input voltage

Module
Err.04 2. Output short circuit 2. Check lamp circuit
malfunction
3. Device module malfunction 3. Ask supplier for help
Err.05 Input phase loss 3 phase input phase loss Check input power
Abnormal 1. Low network voltage 1.Check input power

Err.06
voltage 2. Voltage detection circuit 2. Ask supplier for help
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detection malfunction
1. Clean air channel or
1.Air channel blocked improve ventilation

Power supply
2.High environment condition
Err.07 over
temperature 2. Improve external
temperature
3. Fan damage ventilation condition
3. Replace fan
Over current 1. Output short circuit 1. Check lamp circuit

Err.08
protection 2. module malfunction 2. Ask supplier for help
1. Starting up interval
1. Lamp overheat time is too short

Err.09 Activate failure
2. Lamp disconnection 2. Lamp disconnection or
bad contact
1. Lamp die out

1. Restart power supply
2. Lamp disconnection
Err.10 Lamp abnormal 2. Check circuit
3. current sensing circuit
3. Ask supplier for help
malfunction
1. Check ventilation air

1. Air draft malfunction leads
volume
to lamp overheat
High lamp rated 2. Check if lamp bad
Err.11 2. Lamp disconnection
voltage contact
3. Lamp rated voltage setup
3. Reset voltage lamp
error
rated voltage
Power supply internal

Err.12 Block protection Ask supplier for help
protection
1. Revise air draft
1. Over volume air draft parameter

Preheat
Err.13 2. Lamp feature changed 2. Replace lamp
overtime
3. Lamp impedance mismatch 3. Reset lamp impedance
parameter
Invalid external start Check start allowable

Err.15 Start forbid
allowable function terminal wiring
Operation panel Check if operation panel and

Re-plug panel or replace
Err.16 parameter control board communication
panel
upload failure interface is normal
Operation panel Check if operation panel and

Re-plug panel or replace
Err.17 parameter control board communication
panel
download failure interface is normal
Setting power supply running

Err.18 Out of service Ask supplier for help
time timeout
Operation panel Operation panel connection Re-plug panel or replace

Err.99
communication abnormal panel
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failure
Table 8-2 Alarming display information
Code Information shield Solution besides shield
1. Check input voltage

aL.01 Lamp overload No
2. Replace lamp
aL.02 Over temperature No Improve ventilation condition
1. Improve electromagnetic
Communication
aL.03 No environment to reduce interference
error rate nimiety
2. Check communication line
Lamp service time

aL.04 Yes Replace lamp
out
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G5200 Series User Manual Chapter 9 Accessories and Peripheral Device Selection
9
Accessories and Peripheral Device Selection
70
Chapter 9 Accessories and Peripheral Device Selection
9.1 Accessories
9.1.1 LED operation panel
1、 LED operation panel description:
LED operation panel is accessory of UV power supply, user can start/stop UV power supply, monitor status, monitor output
parameter and check malfunction by LED operation panel.
2、 LED keyboard operation panel function description:
Table 9-1 Operation panel description
Items Function Description
LED displays output power, output current, output voltage

LED display area
and malfunction code.
RUN Operation light on: UV power supply in running state
WAIT Standby light on: UV power supply in standby state
ALARM Malfunction light on: UV power supply in malfunction state

Indicator
A LED displays output current
V LED displays output voltage
W LED displays output power
P Change display output power
I/U Change display output current and output voltage
ON/AWAIT Start standby mode

Keyboard
STOP/AWAIT Stop standby mode
RUN Running UV power supply
STOP Stop UV power supply and reset malfunction
Rotary
Potentiometer Adjust UV power supply given power
knob
3、 LED keyboard operation panel description:
3.1 ON-OFF control function：
Set function code P0.02=0000 by keyboard operation is LED operation panel ON-OFF control method; press RUN key to start
running(RUN indicator light on) and press STOP key to stop UV power supply when it is running(RUN indicator light off).
3.2 Close and start standby function:
Press ON/AWAIT key to standby mode(WAIT indicator light on) when UV power supply in stable running condition; Press
STOP/AWAIT key to close standby function and back to running status(WAIT indicator light off) when UV power supply in
standby mode.
3.3 Output power, output current and output voltage monitor function:
Press P key when UV power supply in running state, LED displays UV power supply present output power; Press I/U key LED
displays UV power supply present output current or output voltage.
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3.4 Malfunction state monitoring function:
When UV power supply in malfunction state, LED flickering displays malfunction code, meanwhile malfunction indicator ALARM
light on; Press STOP key to clear malfunction(ALARM indicator light off), back to normal monitor status.
9.1.2 LED keyboard display panel exterior size
Image 9-1 Keyboard exterior size（mm）
9.1.3 LCD keyboard operation panel
1、 LCD keyboard display panel function description:
Table 9-2 Operation panel function description
Items Function description
Display UV power present running status parameter and setting

LCD display area
parameter
RUN Running indicator on：UV power supply in running state
WAIT Standby indicator on: UV power supply in standby mode
FAULT Malfunction indicator on: UV power supply in malfunction state

Indic
ator Indicator off: Valid external terminal instruction;
Indicator on: Valid Operation panel instruction;

PANEL
Indicator flickering: Valid communication interface(or expansion
communication board, expansion functional board, etc.) instruction.
Return key：In any state, press it return to previous level until to the
normal monitor mode.
Mode key: Switch display on function parameter group and monitor
parameter group; In parameter modifying state press it to display
present function code as “EROM storage value” , “present power on
value”, “panel backup value”
72
Items Function description
Keyb Left shift key: In any state which use jog dial to modify data, press
oard this key to choose modifying data bits from right to left. data bits will
funct be flickering when it is selected.
ion Right shift key：In any state which use jog dial to modify data, press
this key to choose modifying data bits from left to right, data bits will
be flickering when it is selected.
Control function switch key: By setting parameter, it can switch
between keyboard control, external terminal control and
communication control function(No storage on switch state, it will
lose after power off )
Standby key:Press this key to standby mode when UV power supply
operation instruction channel setting as operation panel control.
Running key:Press this key to start running when UV power supply
operation instruction channel setting as operation panel control.
Stop/Reset key:Press this key to stop UV power supply as setting
mode when it is running. In malfunction mode press this key to reset
power supply return to normal stop mode.
Jog dial selection:Clockwise rotate to increase adjustment data,
contrary-rotate to decrease adjustment data.
Confirm key:Confirm present state and parameter(Parameter store in
internal storage) and enter into next function menu.
2、 LCD keyboard operation panel function introduction:
LCD keyboard operation panel is UV power supply optional accessory, it has following functions: ON-OFF control, state monitor,
malfunction reset, parameter modify, query, operation state monitor, etc. It also has special function as following:
1) Parameter copy read/backup(Parameter upload)
This operation panel can copy UV power supply internal parameter to operation panel(Only to public parameter ) and
permanent storage. User can backup typical setting parameter to operation panel for urgent need. The backup parameter on
operation panel don’t have impact on UV power supply running and it can be read and modify alone.
When parameter upload function setting is valid, keyboard start to read UV power supply internal parameter, operation
panel will real-time display reading process, LCD display “parameter uploading”. When parameter backup complete, LCD
display “Parameter upload complete”, display mode auto-recover to normal monitor. On parameter backup process, press STOP
to stop backup operation and display back to normal monitor.
2) Parameter copy/read-in(Parameter download)
This operation panel can copy backup parameter to UV power supply internal storage(Only to public parameter), user can
read-in backup parameter on operation panel at once to UV power supply and no need to modify part by part.
When UV power supply in stop mode and parameter function is valid, keyboard start to copy backup parameter to UV
power supply, operation panel will real-time display parameter copy process, LCD display “Parameter downloading”, After copy
complete, LCD display “parameter download complete”, display mode auto-recover to normal monitor.
On parameter copy process, press STOP key to stop parameter copy operation, UV power supply will give up its
unfinished parameter and recover to original value, display change to normal monitor mode.
3) Panel backup parameter check and modify
On normal monitor mode, press ESC and MODE at the same time(two key use together) to enter into backup parameter check
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and modify mode, LCD display: First line is present operation state: panel parameter setting, second line is present function
code and setting parameter to show present query and modify is backup parameter, backup parameter modify method is same
as internal parameter.
4) Panel lock and unlock
Lock: Lock panel part or all key function by setting application parameter, if parameter setting is panel lock mode, UV power
supply will lock panel as soon as it power on.
Unlock: Press OK and keep it, in 5 second press< (left shift),> (right shift) twice in order, panel unlock temporary for 5 minutes,
if no key input, panel auto-recover to lock mode.
9.1.4 LCD keyboard operation panel exterior size
Image 9-2 LCD keyboard operation panel exterior size(mm)
9.2 Peripheral electronic component selection guide
9.2.1 G5200 series UV power supply peripheral electronic component instruction
Table 9-3 G5200 Series UV power supply peripheral electronic component instruction
Parts name Installation site Function description
Input circuit front Power dumped when downstream equipment

Air switch
end over current
Between air switch UV power supply power off/on operation, avoid
Contactor and UV power supply frequent power on/off operation or start directly
input side by contactor(less than twice/minute)
Improve input side power factor;
Effectively eliminate input side ultra-harmonics
AC input UV power supply and prevent other devices damage caused by
electric reactor input side voltage wave distortion;
Eliminate input current unbalance caused by
unbalanced power supply inter-phase.
74
Parts name Installation site Function description
Reduce UV power supply external conduction and
radiation interference;
UV power supply Reduce conducted interference from power
EMC input filter
input side supply side to UV power supply, improve UV
power supply immunity from interference.
1） Please don’t install capacitor or surge suppressor on UV power supply output side, otherwise it will lead to UV power supply
malfunction or damage of capacitor and surge suppressor.
2） UV power supply input/output(main loop) contain harmonic component which possibly interfere UV power supply
accessory’s communication device, thus, install anti-interference filter to reduce interference to minimality.
3） Air switch and contactor selection please see table 9-4, AC input reactor and EMC input
filter selection please see Chapter 7。
9.2.2 G5200 series UV power supply peripheral electronic component selection guide
Table 9-4 G5200 series UV power supply peripheral electronic component selection
Model Air switch suggested Suggested Suggested Suggested
（G5200） MCCBA contactor input main output main control loop
A loop lead loop lead lead mm²
mm² mm²
4T0403 16 12 2.5 1.5 0.75
4T0404 20 12 2.5 1.5 0.75
4T0405 32 18 4 2.5 1.0
4T0406 32 18 4 2.5 1.0
4T0408 40 25 4 2.5 1.0
4T0506 32 18 4 2.5 1.0
4T0508 40 25 4 2.5 1.0
4T1410 50 32 6 2.5 1.0
4T1412 50 32 6 2.5 1.0
4T1415 63 38 6 2.5 1.0
4T1417 63 38 6 2.5 1.0
4T1420 100 40 10 2.5 1.0
4T1422 100 50 10 2.5 1.0
4T1510 50 32 6 2.5 1.0
4T1512 50 32 6 2.5 1.0
4T1515 63 38 6 2.5 1.0
4T1517 63 38 6 2.5 1.0
4T1520 100 40 10 2.5 1.0
4T1522 100 50 10 2.5 1.0
4T1623 100 50 10 2.5 1.0
4T1625 100 50 16 2.5 1.0
4T1628 125 65 16 2.5 1.0
4T1730 125 65 16 2.5 1.0
Note: If your model can’t be found in the table, please contact our company or your supplier to avoid equipment malfunction
75
caused by peripheral electronic component mismatch.
76
G5200 Series User Manual Chapter 10 Appendix (Communication Protocol)
10
Appendix(Communication Protocol)
77
Chapter 10 Appendix(Communication Protocol)
11.1 MODBUS protocol description
11.1.1 Protocol introduction
Modbus protocol is a general protocol used on industrial controller, it becomes industrial general standard because it is
user-friendly and widely used in integration of master controller and slave device, different brand device can be connected as
industrial network by this protocol.
Modbus defines 3 types transmission mode: ASCII、RTU and TCP，G5200 series UV power supply only support RTU mode.
11.1.2 Interface and transmission mode
G5200 series use RS485(RS232 optional but need level conversion) as Modbus physical interface,One mainframe control
multiple(Max 247 pcs) UV power supply.
Terminal
Terminal usage Function
mark
Receive/send data Connect RS485 communication interface with

RS+
terminal(+) PC/PLC, please connect (RS+) signal
Receive/send data Connect RS485 communication interface with

RS-
terminal(-) PC/PLC, please connect (RS-) signal
Use asynchronous serial and half-duplex transmission mode, only one side can send data at the same time between main frame
and slave, another side can only receive data.
11.1.3 Data structure
1) 4 type data transmission format to select:
① 1start bit, 8 data bits, 1 stop bit, no verification;(default setting)；
② 1start bit, 8 data bits, 1 stop bit, even verification;
③ 1start bit, 8 data bits, 1 stop bit, odd verification;
④ 1start bit, 8 data bits, 2 stop bit, no verification.
2) Baud rate:
Six baud rate to be chosen：2400 bps、4800 bps、9600 bps、19200 bps、38400 bps、76800 bps。
3) Communication rule
Start interval time between data frames should be larger than 3.5 bytes transmission cycle(standard) and minimum interval
time should larger than 0.5ms.
11.1.4 UV power supply communication parameter setting
P0.08= 00XX，the unit is to choose baud rate, tens to choose data format;
P0.09 = X, choose home station address;
Attention：X means arbitrary value in allowable range.
11.1.5. Function introduction
（1） Function code 03：Read multiple UV power supply function parameter, operation state, monitor parameter and
malfunction information, it can read max 6 serial address of UV power supply parameter at once.
Mainframe transmit：
78
Register Register
Register Register
initial initial
PDU section 03 amount amount
address address
high-order low-order
Data length
1 1 1 1 1
（Byte）
Slave response：
Read bytes
PDU section 03 （2*Register Read content
amount）
Data length（Byte） 1 1 2*Register amount
（2）Function code 06：Rewrite single UV power supply operation command, setting power and function parameter.
Mainframe transmit：
Register Register
initial initial Register data Register data

PDU section 06
address address high-order low-order
Data length
1 1 1 1 1
（Byte）
Slave response：
Register Register
initial initial Register data Register data

PDU section 06
address address high-order low-order
Data length
1 1 1 1 1
（Byte）
（3）CRC verification：
CRC verification CRC low-order CRC high-order
Data length（Byte） 1 1
CRC verification function as following:
unsigned int crc_chk_value(unsigned char *data_value, unsigned char length)
{ unsigned int crc_value=0xFFFF;
int i;
while(length--)
{ crc_value^=*data_value++;
for(i=0;i<8;i++)
{ if(crc_value&0x0001)
crc_value=( crc_value>>1)^0xA001;
else
crc_value= crc_value>>1;
return(crc_value);
79
（4）Abnormal code:
Abnormal code Related error
01 Illegal function code
02 Illegal data address
03 Data ultra-limit
04 Slave operation invalid
11.2 MODBUS communication parameter address definition
11.2.1 UV power supply parameter address distribution
Register meaning Register address space
Operating command 0x1000
Power given 0x1001
UV power supply state 0x2000
high-order is 0xd0，low-order is monitor mark; for example. d0.02

Monitor parameter
Register address is d002
Malfunction information 0x5000
Note: Malfunction information code high-order is 0, low-order is related to the mark after UV power supply malfunction code
Err. , for example malfunction information code is 0x000A means malfunction code is Err.10.
11.2.2 Operating command code related operation order
Upper computer send operational order to UV power supply, operating command definition as following:
Operating command code Operational order
0x0000 Invalid command
0x0001 Start up
0x0002 Close down
0x0020 Slave fault reset
0x0021 Lamp running time reset
0x0010 1# force air draft on（AO1）
0x0011 1# force air draft off（AO1）
0x0012 2# force air draft on（AO2）
0x0013 2# force air draft off（AO2）
11.2.3 UV power supply state definition
UV power supply send present state to mainframe, state code definition as following:
UV power supply state code Meaning
0x0001 Slave in standby mode
0x0002 Slave running
0x0003 Slave close down
0x0004 Slave in malfunction state
0x0005 Start-up complete
11.2.4 UV power supply register access address
UV power supply basic operation parameter and advanced application parameter’s register support write-in or read
80
function, related Modbus function code is:0x03（read multiple register） and 0x06（write single register）；
（1）Application parameter access address：Obtained by parameter identifier, on confirming access address, parameter
identifier: PH.DD(such as P0.16), RAM access address is FHDD(hexadecimal format)，i.e. P0.16 RAM access address is：0xF016；
ROM access address is EHDD(hexadecimal format)，i.e. P0.16 ROM access address is：0xE016；
Access address related transform table as following:
RAM access address（support ROM access address

Parameter identifier
write-in and read）（support write-in）
P0.00 ~ P0.25 0xF000 ~ 0xF025 0xE000 ~ 0xE025
P1.00 ~ P1.25 0xF100 ~ 0xF125 0xE100 ~ 0xE125
P2.00 ~ P2.25 0xF200 ~ 0xF225 0xE200 ~ 0xE225
Note: If no need to permanent preserve parameter, write parameter value in RAM zone, if need permanent preserve parameter,
write parameter value in EEPROM zone, frequently write parameter in EEPROM zone will cause its lifetime decrease. i.e. if
write-in P1.11 value and permanent preserve, its register address is 0xE111。
（2）State parameter address(read only)：state parameter address transfer method is similar to application parameter, no ROM
access address.
Parameter identifier RAM access address（read only）
d0.00 ~ d0.24 0xD000~0xD024
d1.00 ~ d1.11 0xD100~0xD111
11.3 Communication example
1. start 1＃ UV power supply running
Mainframe request：
Register initial
address code high- high-

low-order low-order low-order high-order
order order
01 06 10 00 00 01 4C CA
Slave response：UV power supply running, return to data same as mainframe request.
2. Power given（0~100%）：
If rated power is 6KW, given power is 3KW, power given percentage is 50%；
Register initial
Slave function address

low-order low-order low-order high-order
order order
01 06 10 01 00 32 5D 1F
Slave response：UV power supply given power is 3KW, return to data sames as mainframe request.
3. Read UV power supply present running state:
81
Register initial
Data set amount CRC verification
address code high-

low-order high-order low-order low-order high-order
order
01 03 20 00 00 01 8F CA
Slave response
Slave Function Read First register data CRC verification
address code bytes high-order low-order low-order high-order
01 03 02 00 01 79 84
UV power supply in running state.
4. Monitor UV power supply present output power(read single register value):
Mainframe request:
Register initial
Slave Data set amount CRC verification
function address
addres
code high-ord low-orde high-ord low-orde low-orde high-ord
s
er r er r r er
01 03 d0 00 00 01 BC CA
Read UV power supply output power D0.00 value.
Slave response: (power is 6.0KW, reserve a decimal fraction)
slave Function Read First register data CRC verification
address code bytes high-order low-order low-order high-order
01 03 02 00 3C B8 55
Slave response：
UV power supply present power is 6.0KW(hexadecimal 003C related to decimalization 60, reserve a decimal fraction ).
5. Monitor UV power supply present output power, output voltage and output current(read multiple register value):
Register initial
Data set amount CRC verification

low-order high-order low-order low-order
order order
01 03 d0 00 00 03 3D 0B
Slave response：
First register Second register Third register

CRC verification
Slave Function Read data data data
address code bytes high- high- high-

low-order low-order low-order low-order high-order
order order order
01 03 06 00 3C 02 BC 00 56 31 12
Slave response：
UV power supply present output power 6KW（hexadecimal 003C related to decimalization 60, reserve a decimal place）
；
UV power supply present output voltage 700V（hexadecimal 02BC related to decimalization 700）；
UV power supply present output current 8.6A (hexadecimal 0056 related to decimalization 86, reserve a decimal place).
6. Set advanced application parameter P1.11 as 30（decimalization）

：
82
Write-in RAM access address is：0xF111，write-in ROM access address is：0xE111；
① write-in RAM area, operating as following：
Register initial address Register data CRC verification

slave function
high-
address code high-order low-order high-order low-order low-order
order
01 06 F1 11 00 1E 6B 3B
Slave response：P1.11 value setting as 10, return to the data same as mainframe request.
② Write-in ROM area，operating as following：
Register initial address Register data CRC verification

slave function
high-
address code high-order low-order high-order low-order low-order
order
01 06 E1 11 00 1E 6F FB
Slave response：P1.11 set as 30，return to the data same as mainframe request.
7. Read advanced application parameter P1.11 setting value:
Read RAM access address is：0xF111，ROM data doesn’t support read，no ROM address；
slave Register initial address Data set amount CRC verification

function code
address high-order low-order high-order low-order low-order high-order
01 03 F1 11 00 01 E6 F3
Slave response：
slave First Register data CRC verification

Function code Read bytes
address high-order low-order low-order high-order
01 03 02 00 1E 38 4C
Slave response：
Advanced application parameter P1.11 set as 30.
83

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G5200 Series User Manual Preface

Shenzhen Garle Electric Technologies Co., Ltd.

mind if you don’t get our upgrade notice.

Unpack and inspection：

support to get correct operation.

instruction and stipulation and already passed CE certificate.

G5200 series UV power supply conform to following instruction and standard:

Instruction Name Standard

EMC 2004/18/EC EN 61800-3/EN 55011

LVD 2006/95/EC EN 61800-5-1

G5200 series intelligent UV variable frequency power supply User Manual

Revision date： March, 2017

1.1 Safety Items............................................................................................................................................................................................. 2

Chapter 2 Product Information and Model Selection......................................................................................................................................6

2.1 Product Overview.................................................................................................................................................................................... 6

2.2 Product Feature....................................................................................................................................................................................... 6

2.3 Product name and nameplate identification......................................................................................................................................7

2.4 G5200 Series variable-frequency power supply model selection................................................................................................. 7

2.6 G5200 Series UV power supply exterior and size.......................................................................................................................... 10

Chapter 3 Mechanical and Electrical Installation........................................................................................................................................ 12

3.1 Mechanical Installation........................................................................................................................................................................ 12

3.2 Electrical installation.............................................................................................................................................................................14

3.3 Power terminal installation size and lug recommendation.......................................................................................................... 15

3.4 Control terminal description................................................................................................................................................................19

Chapter 4 UV power supply operation and application.............................................................................................................................25

4.1 Operation panel basic function introduction................................................................................................................................... 25

4.2 Operation panel operate method...................................................................................................................................................... 25

4.3 Control board indicator light............................................................................................................................................................... 27

4.4 Application Example............................................................................................................................................................................. 27

Chapter 5 Function Parameters.........................................................................................................................................................................32

5.1 Basic functional parameter table....................................................................................................................................................... 32

5.2 Monitor parameter table......................................................................................................................................................................39

Chapter 6 Parameter Description......................................................................................................................................................................42

6.1 P0 group Basic function parameter...................................................................................................................................................42

6.2 P1 group Basic operation parameter group.................................................................................................................................... 48

6.3 P2 group Advanced application parameter group......................................................................................................................... 51

Chapter 7 EMC（Electromagnetic Compatibility）..................................................................................................................................... 60

7.2 EMC standard introduction.................................................................................................................................................................. 60

7.3 EMC peripheral accessories model selection................................................................................................................................... 60

7.4 Shield cable and wiring requirement................................................................................................................................................ 62

7.5 Leak current solutions.......................................................................................................................................................................... 63

7.6 Common EMC interference problem solutions................................................................................................................................64

Chapter 8 Maintenance and Malfunction Diagnosis...................................................................................................................................66

8.1 UV power supply daily service and maintenance...........................................................................................................................66

8.2 UV power supply warranty description.............................................................................................................................................67

8.3 Eliminate malfunction with warning or alarm display................................................................................................................... 67

Chapter 9 Accessories and Peripheral Device Selection.............................................................................................................................. 71

9.2 Peripheral electronic component selection guide...........................................................................................................................74

Chapter 10 Appendix(Communication Protocol)........................................................................................................................................... 78

11.1 MODBUS protocol description.......................................................................................................................................................... 78

11.2 MODBUS communication parameter address definition............................................................................................................ 80

11.3 Communication example...................................................................................................................................................................81

Chapter 1 Safety Instruction

1.1 Safety Items

Usage phase Safety level Items

◆ Please don’t install if product doesn’t match up with packing list!

◆ Please don’t touch components of control system by bare hand,

otherwise it will cause damage by static!

from combustible, otherwise it will possibly outbreak of fire!

screw with red mark!