Series 90: 42cc Axial Piston Pump
Series 90: 42cc Axial Piston Pump
Series 90: 42cc Axial Piston Pump
Parts Manual
Series 90
42cc Axial Piston Pump
D55
D65
M14
F20 D10
D75 D60
D95
D70
D85
D80
D50
QD50
powersolutions.danfoss.com
Parts Manual Series 90 42cc Axial Piston Pump
Variable displacement
pump Common parts..................................................................................................................................... 8-9
Special hardware............................................................................................................................ 10-23
Displacement limitation.............................................................................................................. 24-33
End cap.............................................................................................................................................. 34-35
Charging system............................................................................................................................. 36-37
Auxiliary mounting........................................................................................................................ 38-41
Charge pressure setting............................................................................................................... 42-43
Shaft.................................................................................................................................................... 42-43
Control............................................................................................................................................... 44-67
Filtration............................................................................................................................................ 68-69
High pressure protection............................................................................................................ 70-73
Orifice................................................................................................................................................. 74-85
Overhaul seal kit....................................................................................................................................86
Service bulletin
SB-1988-023 (piston improvement)...............................................................................................89
SB-1989-002 (incorporation of adjustable charge relief valve)............................................90
SB-1992-008 (pump redesign).................................................................................................. 92-93
SB-1993-002 (HDC gasket change).................................................................................................94
SB-1993-012 (removal of valve plate from cylinder block kit)..............................................95
SB-1993-015 (servo arm/speed ring interference)....................................................................96
SB-1994-018 (side cover washer elimination).............................................................................97
SB-1995-002 (charge pump shaft key change)..........................................................................98
SB-1995-003 (MDC w/electric solenoid override manifold change)..................................99
SB-1995-004 (charge pump design change)................................................................... 100-101
SB-1995-005 (obsolete servo system parts)............................................................................. 102
SB-1995-006 (end cap screw size change)................................................................................ 103
SB-1995-026 ((valve plate part number change).................................................................... 104
SB-1996-004 (side cover design change).................................................................................. 105
SB-1997-014 (charge pump shaft part number change)..................................................... 106
SB-1999-041 (side cover insert material change)................................................................... 107
SB-2002-016 (swashplate change)............................................................................................... 105
SB-2005-011 (auxiliary flange charge pump cover).............................................................. 106
SB-2009-074 (A auxiliary pad)....................................................................................................... 107
SB-2009-075 (B auxiliary pad)........................................................................................................ 108
SB-2009-076 (C auxiliary pad)........................................................................................................ 109
SB-2011-025 (coupling change)................................................................................................... 110
SB-2015--031 (charge pump shaft).............................................................................................. 111
General information
Service parts The following information and procedure is used to identify the module group, item
indentification number, manufacture date, part number, and part name of the parts included in the Series
90, 42 cc variable displacement pumps.
The parts listed include all parts which may be used when performing either “Minor
Repairs”, “Major Repairs” or “Conversions” on the Series 90, 42 cc pump.
Model Number
The Sauer-Danfoss model number is used by
the factory in manufacturing. On repeat orders,
a complete unit can be ordered by the model
number.
Model No./Ident No. 80005948
Model Code Model Code 90R042 MA 5 NN
The Sauer-Danfoss model code completely 80 P 3 C3 B C5
defines the specific unit and must be used GBA 38 38 24
when ordering parts to service this product. Serial No. N-01-16-23456
Serial Number
The Sauer-Danfoss serial number is used to Made in Germany
identify the manufacture date and the unit
sequence in the build. The serial number is also
used to identify the units warranty time period.
General information
Date code The date code is defined as the year and week of manufacture. The same item number
may list more than one part number. This indicates that there is more than one
configuration for that item number. You will see that there are different date codes for the
different part numbers. Find the date code of your unit from the nameplate to determine
which service part number you need to order.
All units using this order code with a date code of 89-41 and up to and including 92-18,
must use part number “340133”. All units with a date code of 92-19 and newer must use
part number “746107.”
Service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you
desire. You must read that Service Bulletin prior to ordering that part. The information
contained in these Service Bulletins, as of the print date of this bulletin, are included
at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add
additional Service Bulletins to this manual as you recieve them.
The same item numbers are used for same part names on all units within a product type.
(Example: The lip seal - Item L40 has the same item number on all pumps.)
A part number that has another number following it in parentheses is done to make this
a world wide manual. The first number is sold in Germany. The number in parentheses
is sold in the United States. (Example: 001149 (9004201-6200), customers would order
9004201-6200 if ordering the part in the United States.)
1) Referring to the input shaft module in the Order Code (see page 7), the input shaft
option for this pump is identified by the code “C3”. (90R042 MA 5 NN 80 P 3 C3 B C5 GBA
38 38 24)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that
relates to this unit, which is “C3”. The shaft is found to be item L100 and part number
340521.
2. Select “View” --> “Page Display” --> “Show Cover Page in Two Page View”
Order Code
Series Displacement
M P J G N F L H T W Y Z K
9 0 R 0 4 2 MA 5 NN 8 0 P 3 C 3 B C 5 G B A 3 8 3 8 2 4
Rotation
Control
Pressure regulation
End cap
Filtration
Displacement limitation
Shaft
Charging system
Control orifice
P100 678E
L70
L40
L50
L20
L50 B80
*L25
*B90
L10
*B90
B72 B70
QD50
D55 B50
B30
D65
F20
D10
B50
D75
D95 D60 E30
D70
E30
E22
D85 E20
E80
D80
E24
D50
*E50
E90
E10
*E60
E70 *E40
E100 686E
Common parts
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
B30 87-42 345124 Bearing assembly 1
B50 87-42 9004800-3708 Pin 2
B70 87-42 140644 Plug assembly 1
B72 87-42 140644 Plug assembly 1
B80 87-42 315325 (9005110-8700) Plug assembly 1
B90 87-42 9803390 Control filter screen 3
D10 87-42 502976 Servo arm assembly (SB-2003-015) 1
D50 87-42 516199 Swashplate (SB-2002-016) 1
D55 87-42 648436 Screw 1
D60 87-42 766014 Swashplate guide 1
D65 87-42 354373 Fillister head screw 1
D70 87-42 9009625-0146 Washer 1
D75 87-42 326637 Spiral head pin 1
D80 87-42 648402 Cage locator 1
D85 87-42 509527 Screw 1
D95 87-42 648675 Spring 1
E10 96-03 501570 Side cover 1
E10 92-16 96-02 506380 Side cover kit (SB-1992-008 & SB-1996-004) 1
E20 87-42 731984 Leveler 1
E22 87-42 720920 Spring seat 2
E24 87-42 359034 Shim 2
E30 96-07 11056529 Guide post 2
E30 87-42 96-07 344465 Guide post (SB-1996-004) 2
E40 87-42 517862 (9003509-0006) Seal nut 2
E50 87-42 517376 O-ring 1
E60 87-42 517229 Screw (SB-1994-018) 6
E70 87-42 315325 (9005110-8700) Plug assembly 1
E80 87-42 332684 Spring 2
E90 96-02 513885 Insert assembly (SB-1996-004 & SB-1999-041) 1
F20 87-42 11116314 Slider block 1
L10 92-16 11018482 Bearing 1
L10 87-42 92-15 690305 Bearing (SB-1992-008) 1
L20 92-16 9006300-0137 Retaining ring 1
L20 87-42 92-15 392134 Retaining ring (SB-1992-008) 1
L25 92-16 11060010 Seal carrier assembly 1
L35 87-42 92-15 689521 Seal carrier (SB-1992-008) 1
L40 10-33 11013519 Lip seal 1
L40 92-16 10-32 9008000-0118 Lip seal 1
L40 87-42 92-15 510390 Lip seal (SB-1992-008) 1
L50 92-16 780247 O-ring 1
L50 87-42 92-15 552224 (9004104-0360) O-ring (SB-1992-008) 1
L60 92-16 516763 Retainer plate (SB-1992-008) 1
L70 92-16 745208 Screw 3
L70 87-42 92-15 672493 (9007210-0604) Screw (SB-1992-008) 3
QD50 87-42 365957 Swashplate kit 1
B800
QC04 C20
C30
C40
C06
C50
*C70
C80
E101 851E
Special hardware
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
EBA B10 06-24 510143 Housing 1
B82 06-24 140644 Plug assembly 1
B83 06-24 KPPG13408 Speed sensor 1
B800 06-24 519414 Reducer plug assembly 1
C06 06-24 11094174 Cylinder block assembly with speed ring 1
C20 06-24 706101 Piston assembly 9
C30 06-24 11067347 Slipper guide 1
C40 06-24 321612 Slipper guide bearing 2
C50 06-24 367631 Spacer 4
C70 06-24 648477 Screw 4
C80 06-24 11015183 Valve plate 1
QB83 06-24 085043 (9004201-3700) O-ring 1
QB800 06-24 012567 O-ring 1
QC04 06-24 11097869 Cylinder block kit with speed ring 1
QC04 C20
C30
C40
C06
C50
*C70
C80
E101 850E
Special hardware
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
EFC B10 04-14 510143 Housing 1
B82 04-14 140644 Plug assembly 1
B83 04-14 KPPG156 Speed sensor 1
B800 04-14 519414 Reducer plug assembly 1
C06 04-14 11094174 Cylinder block assembly with speed ring 1
C20 04-14 706101 Piston assembly 9
C30 04-14 11067347 Slipper guide 1
C40 04-14 321612 Slipper guide bearing 2
C50 04-14 367631 Spacer 4
C70 04-14 648477 Screw 4
C80 04-14 11015183 Valve plate 1
QB83 04-14 085043 (9004201-3700) O-ring 1
QB800 04-14 012567 O-ring 1
QC04 04-14 11097869 Cylinder block kit with speed ring 1
QC04 C20
C30
C40
C06
C50
*C70
(FAB, FAC, & FAD)
B10
C80
QC04 C20
C30
C40
C05
C50
*C70
E82
C80 E82
E100 687E
Special hardware
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
EFU B10 13-40 510143 Housing 1
B82 13-40 140644 Plug assembly 1
B83 13-40 KPPG156 Speed sensor 1
B800 13-40 519414 Reducer plug assembly 1
C06 13-40 11094174 Cylinder block assembly with speed ring 1
C20 13-40 706101 Piston assembly 9
C30 13-40 11067347 Slipper guide 1
C40 13-40 321612 Slipper guide bearing 2
C50 13-40 367631 Spacer 4
C70 13-40 648477 Screw 4
C80 13-40 11018107 Valve plate, CW 1
QB83 13-40 085043 (9004201-3700) O-ring 1
QB800 13-40 012567 O-ring 1
QC04 13-40 11097869 Cylinder block kit with speed ring 1
QB800 B10
B800
QC04 C20
C30
C40
C05
C50
*C70
E82
E82
C80
B10
(FAP, & FAY)
QC04 C20
C30
C40
C05
C50
*C70
E82
E82
C80
E100 869E
Special hardware
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
FAL B10 95-15 510143 Housing 1
B82 95-15 140644 Plug assembly 1
B83 95-15 140644 Plug assembly 1
B800 95-15 519414 Reducer plug assembly 1
C05 95-15 763920 Cylinder block assembly without speed ring 1
C20 95-15 706101 Piston assembly 9
C30 95-15 11067347 Slipper guide 1
C40 95-15 321612 Slipper guide bearing 2
C50 95-15 367631 Spacer 4
C70 95-15 648477 Screw 4
C80 95-15 11017476 Valve plate 1
E82 95-15 706853 Spring 2
QB800 95-15 012567 O-ring 1
QC04 95-15 510303 (80520S07) Cylinder block kit 1
B10
QB800
B800
B2CN
QC04 C20
C30
C40
C05
C50
E82
*C70
E82
C80
QC04 C20
C30
C40
C05
C50
*C70
E101 853E
Special hardware
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
FAZ B10 07-27 510143 Housing 1
B2CN 07-27 775312 Set screw 1
B83 07-27 140644 Plug assembly 1
B800 07-27 519414 Reducer plug assembly 1
C05 07-27 763920 Cylinder block assembly without speed ring 1
C20 07-27 706101 Piston assembly 9
C30 07-27 11067347 Slipper guide 1
C40 07-27 321612 Slipper guide bearing 2
C50 07-27 367631 Spacer 4
C70 07-27 648477 Screw 4
C80 07-27 11015184 Valve plate 1
E82 07-27 706853 Spring 2
QB800 07-27 012567 O-ring 1
QC04 07-27 510303 (80520S07) Cylinder block kit 1
W1CN 07-27 723726 Connector 1
W3CN 07-27 574095 Cap 1
B10
QC04 C20
C30
C40
C05
C50
*C70
C80
E100 870E
Special hardware
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
GBH B10 97-44 510144 Housing 1
C05 97-44 763920 Cylinder block assembly without speed ring 1
C20 97-44 706101 Piston assembly 9
C30 97-44 11067347 Slipper guide 1
C40 97-44 321612 Slipper guide bearing 2
C50 97-44 367631 Spacer 4
C70 97-44 648477 Screw 4
C80 97-44 11015183 Valve plate 1
QC04 97-44 510303 (80520S07) Cylinder block kit 1
B10
QC04 C20
C30
C40
C05
C50
*C70
C80
E100 870E
Special hardware
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
JCA B10 08-12 510142 Housing 1
C05 08-12 763920 Cylinder block assembly without speed ring 1
C20 08-12 706101 Piston assembly 9
C30 08-12 11067347 Slipper guide 1
C40 08-12 321612 Slipper guide bearing 2
C50 08-12 367631 Spacer 4
C70 08-12 648477 Screw 4
C80 08-12 11015183 Valve plate 1
QC04 08-12 510303 (80520S07) Cylinder block kit 1
(1 & 4)
F113
F105
*F112
F111
(3)
F105
(*F40)
(*F50)
F111
(*F40)
(*F50)
(*F12)
(*F11)
F10
(*F11)
(*F12)
F205
(*F50)
(*F40)
F205
F211
(*F50) (1 & 3)
(*F40)
F213
*F212
F211
(4)
E100 688E
Displacement limitation
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
1 F10 01-01 11046683 Servo piston assembly 1
F105 01-01 11060702 Servo sleeve kit, adjustable 1
F111 01-01 508438 Screw 3
F112 01-01 505412 (9003509-0008) Seal nut 1
F113 01-01 5000747 Set screw 1
F205 01-01 11059758 Servo sleeve kit, non-adjustable 1
F211 01-01 508438 Screw 3
(7)
F105
*F124
F111
(*F40) F020
(*F50) F019 F100
F022
F018
F021
F016
F023
F015
F017
F10
(*F12)
(*F11)
(*F11)
(*F12)
F205
(*F50)
(*F40)
F211
E101 854E
Displacement limitation
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
7 F10 96-20 11046684 Servo piston assembly 1
F015 96-20 345496 Screw 1
F016 96-20 507098 Spring guide 1
F017 96-20 345413 Spring housing 1
F018 96-20 351791 Spring 1
F019 96-20 507097 Spring guide 1
F020 96-20 070169 Retaining ring 1
F021 96-20 507044 Castle nut 1
F022 96-20 345470 Hex nut 1
F023 96-20 11140219 Adjust screw 1
F100 96-20 513979 Servo assembly 1
F105 96-20 11060671 Servo cylinder assembly, NFPE 1
F111 96-20 503674 Screw 3
F124 96-20 612291 Seal nut, M12 1
F205 96-20 11059758 Servo cylinder assembly, non-adjustable 1
F211 96-20 508438 Screw 3
(D)
F105
*F124
F111
(*F40) F020
(*F50) F019 F100
F022
F018
F021
F016
F023
F015
F017
F10
(*F12)
(*F11)
(*F11)
(*F12)
F205
(*F50)
(*F40) F213
*F212
F211
E101 855E
Displacement limitation
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
D F10 02-51 11046684 Servo piston assembly 1
F015 02-51 345496 Screw 1
F016 02-51 507098 Spring guide 1
F017 02-51 345413 Spring housing 1
F018 02-51 351791 Spring 1
F019 02-51 507097 Spring guide 1
F020 02-51 070169 Retaining ring 1
F021 02-51 507044 Castle nut 1
F022 02-51 345470 Hex nut 1
F023 02-51 11140219 Adjust screw 1
F100 02-51 513979 Servo assembly 1
F105 02-51 11060671 Servo cylinder assembly, NFPE 1
F111 02-51 503674 Screw 3
F124 02-51 612291 Seal nut, M12 1
F205 02-51 11060702 Servo cylinder assembly, non-adjustable 1
F211 02-51 508438 Screw 3
F212 02-51 505412 Seal nut 1
F213 02-51 5000747 Set screw, M8 x 45 1
(H)
*F112
F113 F105
F111
F40
F50
(*F12)
(*F11) F10
(*F11)
(*F12)
F200
F017
F015
F023
F016
F018
F019
F205 F021
F020
F022
(*F50)
(*F40)
*F224
F211
E101 856E
Displacement limitation
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
H F10 98-18 11046684 Servo piston assembly 1
F015 98-18 345496 Screw 1
F016 98-18 507098 Spring guide 1
F017 98-18 345413 Spring housing 1
F018 98-18 351791 Spring 1
F019 98-18 507097 Spring guide 1
F020 98-18 070169 Retaining ring 1
F021 98-18 507044 Castle nut 1
F022 98-18 345470 Hex nut 1
F023 98-18 11140219 Adjust screw 1
F105 98-18 11060702 Servo cylinder assembly, non-adjustable 1
F111 98-18 508438 Screw 3
F112 98-18 505412 Seal nut 1
F113 98-18 5000747 Set screw, M8 x 45 1
F200 98-18 513979 Servo assembly 1
F205 98-18 11060671 Servo cylinder assembly, NFPE 1
F211 98-18 503674 Screw 3
F224 98-18 612291 Seal nut, M12 1
(P)
F113
F105
*F112
F111
(*F40)
(*F50)
(*F12)
(*F11)
F10
(*F11)
(*F12)
F205
(*F50)
(*F40)
F213
*F212
F211
E101 857E
Displacement limitation
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
P F10 02-06 11046683 Servo piston assembly 1
F105 02-06 11060702 Servo sleeve assembly, adjustable 1
F111 02-06 508438 Screw 3
F112 02-06 505412 (9003509-0008) Seal nut 1
F113 02-06 719401 Set screw, M8 x 50 1
F205 02-06 11060702 Servo sleeve assembly, adjustable 1
F211 02-06 508438 Screw 3
F212 02-06 505412 (9003509-0008) Seal nut 1
F213 02-06 719401 Set screw, M8 x 50 1
G45
G20
*G30
G93 G04
G94
G95
G40
G97
G98
G46 (84)
G45
G20
*G30
G93 G04
G94
G95
G97 G40
G96
G46
E100 689E
End cap
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
80 G04 92-16 506785 End cap, twin ports (SB-1995-006) 1
G20 92-16 343830 Jounal bearing (SB-1992-008) 1
G20 87-42 92-15 648030 Jounal bearing 1
G30 89-17 512833 End cap gasket 1
G40 87-42 648055 Bushing 1
G45 89-17 140644 Plug assembly 1
G46 89-17 140644 Plug assembly 1
G93 89-17 511930 Spacer 1
G94 89-17 8800565 Lifting bracket 1
G95 89-17 086637 Washer 1
G97 92-16 511937 Screw 1
G97 89-17 92-15 508994 Screw 1
G98 89-17 354407 Screw 1\
H40
H25
(N & L)
H70
H80
H50
H40
H25 H90
(N)
H70
H60
H40 H50
H80
H05
(L)
H70
H80
(B & C)
E100 690E
Charging system
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
B H05 92-16 501990 Charge pump set, 11 cc (SB-1995-004) 1
H40 87-42 9004875-0013 Pin 1
H50 92-16 11138376 Charge pump shaft (SB-1995-002,1997-014, 2015-031) 1
H50 87-42 92-15 715243 Charge pump shaft (SB-1992-008) 1
H60 92-16 9003310-1206 Key (SB-1995-002) 1
H70 88-27 516761 Retaining plate 1
H80 88-27 648451 Screw 6
J15
J30
J10
J80
*J50
J90
J15
J92 J30
J95
J10
J80
*J50
J90
J92
J95
E100 691E
Auxiliary mounting
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
AB J10 92-16 11053281 Coupling, 9 tooth (SB-1992-008 & SB-2011-025) 1
J15 92-16 8800832 Cover assembly, CW (SB-1995-004 & SB-2005-011) 1
J15 92-16 8800833 Cover assembly, CCW (SB-1995-004 & SB-2005-011) 1
J30 92-16 664771 (8700008) Bushing (SB-1992-008) 1
J30 87-42 92-15 648055 Bushing 1
J40 87-42 92-15 680892 (9004104-0440) O-ring (SB-1992-008) 1
J50 87-42 056739 (9004104-1580) O-ring 1
J60 87-42 520944 Flange adapter (SB-1995-006 & SB-2009-074) 1
J70 95-15 09-29 506753 Washer (SB-2009-074) 4
J70 87-42 95-14 294462 Washer, hardened (SB-1995-006) 4
J80 95-15 507585 Screw, M12 x 110 4
J80 87-42 95-14 321893 Screw, M10 x 110 4
J90 09-30 4800482 A pad seal (SB-2009-074) 1
J90 87-42 09-29 726950 (9004104-0420) O-ring 1
J92 09-30 4460586 Cover plate 1
J92 87-42 09-29 9802336 Cover plate (SB-2009-074) 1
J95 87-42 9007200-3714 Screw 2
J10
J70
J80
*J50
J15
J90 J30
J10
J92
J95
J60
Design after to 09-29
J80
*J50
J90
(NN)
J92
J70
J95
J80
J15
J30
H70
*J40
H80
E100 692E
Auxiliary mounting
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
BB J10 92-16 11053280 Coupling, 15 tooth 1
J15 92-16 8800832 Cover assembly, CW (SB-1995-004 & SB-2005-011) 1
J15 92-16 8800833 Cover assembly, CCW (SB-1995-004 & SB-2005-011) 1
J30 92-16 664771 (8700008) Bushing (SB-1992-008) 1
J30 91-07 92-15 648055 Bushing 1
J40 91-07 92-15 680892 (9004104-0440) O-ring (SB-1992-008) 1
J50 91-07 056739 (9004104-1580) O-ring 1
J60 91-07 520945 Flange adaptor (SB-1995-006 & SB-2009-075) 1
J70 95-15 09-29 506753 Washer 4
J70 91-07 95-14 294462 Washer, hardened (SB-1995-006) 4
J80 95-15 507585 Screw, M12 x 110 4
J80 91-07 95-14 321893 Screw, M10 x 110 4
J90 09-30 8801061 B pad seal (SB-2009-075) 1
J90 91-07 09-29 726935 (9004104-0450) O-ring 1
J92 09-30 8801059 Cover 1
J92 91-07 09-29 4460370 Cover plate 1
J95 91-07 9007200-5021 Screw 2
*K50 QK10
L61
L200 L200
L100 L100
E100 693E
32-42 QK10 94-13 8510269 Charge relief valve kit, 30-42 bar 1
K50 94-13 001149 (9004201-6200) O-ring 1
Shaft
C3 L100 92-16 340521 Shaft, 15 tooth spline (SB-1992-008) 1
*QM031
*M11
M90
*M87
(CB)
QM10
View A
M90
*M11
*M87
T20
(supply)
E100 868E
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
CA M11 87-42 8800520 Control gasket 1
M87 87-42 592386 Seal washer 1
M90 87-42 693341 (9007314-0606) Screw 6
QM10 87-42 8002M0CA-A Control cover plate kit 1
QM210 87-42 11096319 Control seal kit 1
*M87
*M97
M90 *M96
*M95
*M51
View A
*M11
M14
View “A”
T20
T50 (supply) T60
T70 T80
Generic swashplate used to (drain)
(servo feed) (servo feed)
(drain)
show link location only T30
T40
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
EA M9 87-42 MCV110A1017 PCP, MS connector 1
M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M29 87-42 K07067 Screw 4
M51 87-42 9003509-0008 Seal nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
M95 87-42 318337 (9004104-0120) O-ring 2
M96 87-42 011304 (9004104-0140) O-ring 1
M97 87-42 318345 (9004104-0240) O-ring 1
QM10 87-42 8002M0EA-B EDC kit, MS connector 1
QM210 87-42 11096173 Control seal kit 1
QM10
M90
*M87
M005
M92
M007 M76
View A M29
*QM034
*M11
T50
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
FA M11 97-30 8800520 Control gasket 1
M29 97-30 067694 Screw 4
M76 97-30 518080 Solenoid valve, 12v 2
M87 97-30 592386 Seal washer 1
M90 97-30 9007314-0614 Screw, M6 x 65 3
M92 97-30 041160 (9007314-0605) Screw, M6 x 20 3
M005 97-30 11040532 Plug assembly 2
M007 97-30 K00775 Filter screen 1
QM10 97-30 11067537 NFPE control kit, 12v 1
QM034 97-30 11099849 Solenoid valve seal kit 1
QM210 97-30 11100027 Control seal kit 1
M90
QM10
*M87
*M51
View A
*M11
View “A”
Generic swashplate used to
show link location only M14
T20
T50 (supply) T60
T70 T80
(drain) (drain)
(servo feed) (servo feed)
T30
T40
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
HF M11 93-47 K11419 Control gasket (SB-1993-002) 1
M14 93-47 11070304 Feedback link 1
M51 93-47 9003509-0008 Seal nut 1
M87 93-47 592386 Seal washer 1
M90 93-47 692889 (9007314-0611) Screw 6
QM10 93-47 8002M0HF-A HDC kit, 3-11 bar 1
QM210 93-47 11096267 Control seal kit 1
M90
M9
*M87
*M99
*M96 *M97
*M51
View A
*M11
View “A”
E100 695E
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
KA M9 95-26 MCV116G4201 PCP, MS connector 1
M11 95-26 8800520 Control gasket 1
M14 95-26 11070304 Feedback link 1
M29 95-26 K07067 Screw 4
M51 95-26 9003509-0008 Seal nut 1
M87 95-26 592386 Seal washer 1
M90 95-26 692889 (9007314-0611) Screw 6
M96 95-26 011296 (9004105-0120) O-ring 3
M97 95-26 9004105-0130 O-ring 1
M99 95-26 K08572 Filter assembly 1
QM10 95-26 8510177 EDC3 kit, MS connector, dual coil 1
QM210 95-26 11096131 Control seal kit 1
(MA) (MB)
M90
M72
M72
M70
*M87 M71 M90
M90
M70 QM89
*M27 *M87
*M26
*M83 *M27
*M26
View A
*M11
View A *M11
View “A”
T60
T50 T20 (drain)
(drain) (supply)
T70
(servo feed) T30 T80
(servo feed)
T40
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
MA M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8002M0MA-A MDC kit 1
QM210 87-42 11096275 Control seal kit 1
*QM034
M78
M90 *M77
M75
(MD only)
*M87 QM89 M72
M71
*M83 M70
*M27
*M26
View A
*M11
View “A”
T60
T50 T20 (drain)
(drain) (supply)
T70
(servo feed) T30 T80
(servo feed)
T40
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
MC M11 87-42 12-06 8800520 Control gasket 1
M14 87-42 12-06 11070304 Feedback link 1
M26 87-42 12-06 144725 (9004105-0110) O-ring 1
M27 87-42 12-06 9006300-0044 Retaining ring 1
M70 87-42 12-06 9800916 Control handle 1
M71 87-42 12-06 9009660-3100 Toothlock washer 1
M72 87-42 12-06 040642 (9003513-0800) Nut 1
M75 87-42 12-06 505022 Control manifold (SB-1995-003) 1
M76 87-42 12-06 9700803 Solenoid valve, 12 volt, single pole 1
M77 87-42 12-06 8800882 Manifold gasket 1
M78 95-10 12-06 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 12-06 592386 Seal washer 1
M90 87-42 12-06 692889 (9007314-0611) Screw 6
QM10 87-42 12-06 8002M0MC-A MDC kit w/12 volt solenoid, single pole 1
QM034 87-42 12-06 11099649 Solenoid valve seal kit 1
QM036 87-42 12-06 11100383 Nut 1
QM037 87-42 12-06 11100388 Coil, 12v 1
QM210 87-42 12-06 11100049 Control seal kit 1
MD M1 87-42 07-19 8002M0MD-A MDC kit w/12 volt solenoid, high force nss 1
M11 87-42 07-19 8800520 Control gasket 1
M14 87-42 07-19 11070304 Feedback link 1
M26 87-42 07-19 144725 (9004105-0110) O-ring 1
M27 87-42 07-19 9006300-0044 Retaining ring 1
M70 87-42 07-19 9800916 Control handle 1
M71 87-42 07-19 9009660-3100 Toothlock washer 1
M72 87-42 07-19 040642 (9003513-0800) Nut 1
M75 87-42 07-19 505022 Control manifold (SB-1995-003) 1
M76 87-42 07-19 326108 (9700886) Solenoid valve, 12 volt, 2 pole 1
M77 87-42 07-19 8800882 Manifold gasket 1
M78 95-10 07-19 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M83 87-42 07-19 001131 (9004201-5000) O-ring 1
M87 87-42 07-19 592386 Seal washer 1
M90 87-42 07-19 692889 (9007314-0611) Screw 6
QM10 87-42 07-19 8002M0MD-A MDC kit w/12 volt solenoid, high force nss 1
QM034 87-42 12-06 11099649 Solenoid valve seal kit 1
QM036 87-42 12-06 11100383 Nut 1
QM037 87-42 12-06 11100385 Coil, 12v 1
QM210 87-42 12-06 11100049 Control seal kit 1
QM89 87-42 07-19 8510027 Neutral start switch kit, high force 1
M76 QM10
*QM031
M75
M90
M098
M98
*M87 *M95
*M97 M72
*M96 View B
M70
*M27
*M26
View A
*M11
T20
T50 (supply)
(drain) T70
(servo feed) T30
T60 T40
T80 (drain)
(servo feed)
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
ME M11 92-12 8800520 Control gasket 1
M14 92-12 11070304 Feedback link 1
M26 92-12 144725 (9004105-0110) O-ring 1
M27 92-12 9006300-0044 Retaining ring 1
M29 92-12 035592 Screw 4
M70 92-12 9800916 Control handle 1
M72 92-12 040642 (9003513-0800) Nut 1
M76 92-12 519357 Solenoid valve, 12 volt, 2 pole 1
M87 92-12 592386 Seal washer 1
M90 92-12 692889 (9007314-0611) Screw 6
M95 92-12 144725 (9004105-0110) O-ring 1
M96 92-12 056713 (9004105-0140) O-ring 1
M97 92-12 9004105-0180 O-ring 1
M98 92-12 067686 Screw 2
M098 92-12 035592 Screw 2
QM10 92-12 11099385 MDC kit w/24 volt solenoid, 2 pole 1
QM031 92-12 11099647 Seal kit 1
QM210 92-12 11099976 Control seal kit 1
*QM034
M78
M90 *M77
M75
(MG only)
*M87 QM89 M72
M71
*M83 M70
*M27
*M26
View A
*M11
View “A”
T60
T50 T20 (drain)
(drain) (supply)
T70
(servo feed) T30 T80
(servo feed)
T40
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
MF M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M75 87-42 505022 Control manifold (SB-1995-003) 1
M76 87-42 711028 (8700087) Solenoid valve, 24 volt, 2 pole 1
M77 87-42 8800882 Manifold gasket 1
M78 95-10 693341 (9007314-0606) Screw (SB-1995-003) 2
M78 87-42 95-09 041160 (9007314-0605) Screw 2
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8002M0MF-A MDC kit w/24 volt solenoid, 2 pole 1
QM034 87-42 11099649 Solenoid valve seal kit 1
QM036 87-42 11100383 Nut 1
QM037 87-42 11100386 Coil, 12v 1
QM210 87-42 11100049 Control seal kit 1
QM036
QM10 QM037 M76
QM10
M72
M70 *QM034
M90
QM89
M78
*M87
M90 *M77
M75
*M83 *M27
*M26 QM89 M72
*M87 M71
*M83 M70
*M27
View A *M11 *M26
View A
A generic neutral start
switch is shown.
*M11
View “A”
T60
T50 T20 (drain)
(drain) (supply)
T70
(servo feed) T30 T80
(servo feed)
T40
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
ML M11 87-42 8800520 Control gasket 1
M14 87-42 11070304 Feedback link 1
M26 87-42 144725 (9004105-0110) O-ring 1
M27 87-42 9006300-0044 Retaining ring 1
M70 87-42 9800916 Control handle 1
M72 87-42 040642 (9003513-0800) Nut 1
M83 87-42 001131 (9004201-5000) O-ring 1
M87 87-42 592386 Seal washer 1
M90 87-42 692889 (9007314-0611) Screw 6
QM10 87-42 8510356 MDC kit w/wide deadband, high force nss 1
QM89 87-42 8510027 Neutral start switch kit 1
QM210 87-42 11096275 Control seal kit 1
QM10
M90
M72
M70
*M87
*M27
*M26
M51
View A
*M11
T20
T70 (supply) T80
(servo feed) (servo feed)
T30
T40
NOTE: All orifices present in the original control must be Possible orifice locations
transfered to the replacement control. If replacement
control contains pre-installed orifices, remove and
discard them before transferring existing orifices to E101 863E
new control.
Enlarged bold type item
* = included in control seal kit QM210 numbers are recommended
part to stock for servicing.
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
NA M11 95-45 502386 Control gasket 1
M14 95-45 11070304 Feedback link 1
M26 95-45 144725 (9004105-0110) O-ring 1
M27 95-45 9006300-0044 Retaining ring 1
M51 95-45 345462 Nut 1
M70 95-45 769075 Control handle 1
M72 95-45 040642 (9003513-0800) Nut 1
M87 95-45 592386 Seal washer 1
M90 95-45 9007314-0614 Screw 6
QM10 95-45 11098770 MDC kit 1
QM210 95-45 11096272 Control seal kit 1
M76
QM10
M9
*M658
*M87
M90 *M97
*M96 M29
*M95
*M51
*M11
T50 T20
(drain) (supply) T60
T70 T30 (drain)
T80
(servo feed) (servo feed)
T40
Possible orifice locations
Control
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
PA M9 99-20 782037 PDC, 12v 1
M11 99-20 K11419 Control gasket 1
M14 99-20 11070304 Feedback link 1
M29 99-20 035592 Screw 4
M51 99-20 9003509-0008 Seal nut 1
M76 99-20 11001795 Solenoid valve, 12v 1
M87 99-20 592386 Seal washer 1
M90 99-20 500812 Screw 6
M95 99-20 011296 (9004105-0120) O-ring 2
M96 99-20 688721 (9004104-0170) O-ring 1
M97 99-20 314534 (9004104-0310) O-ring 1
M658 99-20 635938 (9004100-0210) O-ring 2
QM10 99-20 8510165 HDC kit w/PDC, 12v 1
QM210 99-20 11096250 Control seal kit 1
(1) (2)
N004 N006
N006
N004
N003 N003
N001
N001
N002 N002
N005
N005
(M)
(L)
QN40
N10
N01
QN40
N35 (P)
N20
N36
*N15 Generic end cap used to
part location only.
N37 N10
N01
(S)
(R)
E100 697E
Filtration
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
1 N001 94-43 12-36 504096 Filter manifold 1
N002 94-43 12-36 9004104-0320 O-ring 1
N003 94-43 12-36 002311 (9009610-3459) Washer 4
N004 94-43 12-36 505442 Screw 4
N005 94-43 12-36 140644 Plug assembly 2
N006 94-43 12-36 320002 (9005110-9200) Plug assembly 1
D None
(1, 5 & 6)
QPA2B
P80
Generic end caps used to P80
show valve location only P70
QPA2A *P02
View “A” P70
VIEW “A”
END CAP GASKET FACE
*P06 RIGHT HAND ROTATION
*P13
*P02
P80
*P06 P80
*P13
P70
QPA2B
P70 VIEW “A”
END CAP GASKET FACE
LEFT HAND ROTATION
*P02 (2 & 7)
QPA2A
View “A”
*P06 P80
*P13
P70
*P02
*P06
*P13 P80
VIEW “A”
END CAP GASKET FACE
QPA2B
*P02
QPA2A (B)
View “A”
*P06 P80
*P13 P70
*P02
*P06 P80
*P13 VIEW “A”
END CAP GASKET FACE
E100 698E
QPA2B
(D)
*P02
QPA2A
*P06
*P13 Generic end caps used to
show valve location only
*P02
*P06
*P13
QPA2B
P80
(N) P70N
*P06 P70
*P13 VIEW “A”
END CAP GASKET FACE
RIGHT HAND ROTATION
P80
*P06 P70
QPA2A
*P13
P80
P80
P70N
VIEW “A”
END CAP GASKET FACE
LEFT HAND ROTATION
P80
*P02 View “A” P80
QPA2A
P70
*P06
*P13 VIEW “A”
END CAP GASKET FACE
RIGHT HAND ROTATION
*P02
P80
*P06 P70
*P13
P80
T30 T30
T40 T40
(23)
T50 T60
T20
T30
T40
E100 103E
Orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
00 None
T30
T40
T50 T60
T20
T30
T40
(32) (34)
E100 933E
Orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
25 T20 87-42 8801139 Orificed check valve, .026” 1
T30 87-42 679506 (8700007) Spring 1
T40 87-42 8801303 Spring retainer 1
T50 87-42 606657 Orifice plug, 0.5mm, M5 x 6 1
T60 87-42 606657 Orifice plug, 0.5mm, M5 x 6 1
T70 87-42 716837 Orifice plug, 0.6mm, M8 x 8 1
T80 87-42 716837 Orifice plug, 0.6mm, M8 x 8 1
33 None
(35)
T50 T70 T80 T60
T20
T30
T40
T30 T30
T40 T40
T70 T80
T20
T30
T40
E100 699E
Orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
35 T20 87-42 11061958 Orificed check valve, 0.81mm 1
T30 87-42 679506 (8700007) Spring 1
T40 87-42 8801303 Spring retainer 1
T50 87-42 598292 Orifice plug, 0.8mm, M5 x 6 1
T60 87-42 598292 Orifice plug, 0.8mm, M5 x 6 1
T70 87-42 714477 Orifice plug, 0.8mm, M8 x 8 1
T80 87-42 714477 Orifice plug, 0.8mm, M8 x 8 1
T70 T80
T20
T30
T40
(78)
T50 T70 T80 T60
T20
T30
T40
E100 700E
Orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
76 T20 89-41 8801139 Orificed check valve, .026” 1
T30 89-41 679506 (8700007) Spring 1
T40 89-41 8801303 Spring retainer 1
T70 89-41 578542 Orifice plug, 0.8mm, M6 x 8 1
T80 89-41 578542 Orifice plug, 0.8mm, M6 x 8 1
T40
T40
E100 936E
Orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
C4 T50 89-41 639161 Orifice plug, 1.4 mm, M5 x 6 1
T60 89-41 639161 Orifice plug, 1.4 mm, M5 x 6 1
T30 T30
T40
T40
(P1)
T70 T80
(Z1) (Z3)
T30 T30
T40 T40
E100 937E
Orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
GJ T20 89-41 11061981 Control orifice kit, 1.37mm 1
T30 89-41 679506 (8700007) Spring 1
T40 89-41 8801303 Spring retainer 1
T50 89-41 310771 Orifice plug, 1.2 mm, M6 x 6 1
Description Product Information Bulletin PIB-8801 (March, 1988) announced the incorporation of
fabricated (welded) piston assemblies, replacing non-fabricated (hollow) piston assemblies,
in the cylinder blocks of all Series 90 pumps and motors. This change increases the overall
efficiency of the Series 90 product line.
To simplify service parts inventory for all Series 90 units, only individual welded piston
assemblies will be available as spare parts. The hollow pistons will be obsoleted. Part
numbers for individual welded piston assemblies are listed in this bulletin.
Since all Series 90 pumps and motors have nine (9) pistons, welded pistons being used to
replace hollow pistons during repair MUST be install in the cylinder block symmetrically, in
multiples of three (3).
Models affected All series 90 pumps and motors: 93-xxxx, 94-xxxx, 95-xxxx, and 96-xxxx pumps
Serial numbers Welded pistons will be incorporated into all series 90 pumps and motors by the end of
the first quarter of 1998.
Note: This improvement changes the design of the charge relief valve poppet and plug.
The new style charge relief may protrude from the pump end cap approximately
0.27 in [6.9 mm] farther than the shim adjustable design.
To adjust the new design valve, first install a gauge to measure charge pressure as described
in the series 90 service manual. Loosen the adjustment lock nut with a 1-1/16 in hex wrench.
Operate the pump at an input speed of 1700 to 2000 rpm and turn the adjustment plug
with a large screwdriver while observing the charge pressure. Clockwise rotation of the
plug increases the setting, while counterclockwise rotation decreases the setting at a rate of
approximately 50 psi [3.4 bar] per turn. Once the desired setting is achieved, torque the lock
nut to 34-41 lbf·ft [46-55 Nm], and remove the charge pressure gauge.
Sauer-Danfoss will offer an adjustable charge relief valve kit for sale as a service part. This
kit can be used to service any vintage series 90 variable pump. Since the new and old style
charge relief valves are interchangeable as an assembly, the old style parts will no longer be
available as service parts.
Adjustable Charge
Charge Pressure Pressure Relief Valve Poppet
Gauge Connection
(Typical) O-ring
Lock Nut
Spring
Plug
Serial numbers Due to the interchangeability of the charge relief valve assemblies, this is a running change.
It will be incorporated into all series 90 variable pumps by March of 1989.
Description As part of our overall series 90 product improvement program, numerous components
are being redesigned. This redesign is referred to as a “block point” change. The objective
of the block point change is to minimize the number of times we change the units while
we convert to high volume tooling at various plant sites. These design improvements will
provide increased reliability and more application flexibility. The nature of these changes
makes customer requalification unnecessary. Old style (pre-block point) variable housings
and end caps will no longer be available as spare parts.
Part numbers affected Refer to next page of this bulletin for specific part numbers
Housing: Thickness adjacent to the side cover has been increased
Side cover: Thickness increased to match change in housing.
End cap: Match housing change.
Input shaft: A 19 tooth option, thus a larger shaft roller bearing. Shaft seal hardware
changed to accommodate new bearing and commonize the design with
larger displacement units.
Charge pump: Charge pump shaft and cover changed for commonality with the larger
displacement units
SAE “B” pad New charge pump shaft accommodates revised auxiliary pad drive
couplings
(I) Interchageable
(O) Obsolete
Description In October of 1992, Sauer-Danfoss began offering a new style hydraulic displacement
control (MCV115) that is a direct replacement for the MCV112,
The control gasket also changed, and the new style gasket must be used with the MCV115
control. The old style gasket is to be used with the MCV112 control, all manual displacement
controls, and MCV111 electric displacement controls.
WARNING
Failure to use the appropriate gasket may result in uncontrolled pump displacement
30cc/42cc/55cc 75cc/100cc/130cc
8800520 8800521
Do NOT use Do NOT use
with MCV115 with MCV115
K11419 K11420
Use ONLY with Use ONLY with
MCV115 MCV115
Models affected All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx pumps
Part numbers affected Control gasket for Control gasket for HDC Control gasket for
Frame size EDC (MCV111) (MCV112) (MCV115) MDC (8x02M0Mx)
30/42/55 cc 8800520 8800520 K11419 8800520
75/100/130 cc 8800521 8800521 K11420 8800521
Description Due to the increasing number of valve plate options, the valve plate (item C80) will be no
longer included in the cylinder block kit (item S07) on all series 90 variable pumps. Valve
plates must be ordered separately for service parts. See special hardware features group
in your Service Parts Manual for the appropriate valve plate number.
S07
C80
Models affected All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, 97-2xxx variable pumps
Description Note: This service bulletin revision adds the 42 cc frame size and the incorporation
date of 55 thru 100 cc.
A potential interference problem has been identified in series 90 42, 55, 75, and 100 cc
frame size pumps built since early 1992. Interference may occur between the swashplate
hold down bracket on the servo arm and the speed sensor ring, which may be installed on
the cylinder block as an option.
A new hold down bracket has been designed to provide clearance for the speed sensor ring.
If a cylinder block with speed ring must be installed in one of the subject pumps, a servo
arm assembly with the new hold down will also be required.
Sometime during the first quarter of 1994, all 55, 75, and 100 cc pumps will be equipped
with the new design hold down bracket. The 42 cc pumps will implement the new design
hold down bracket in the second quarter of 1994.
Swashplate
Models affected All 93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx variable pumps
Part numbers affected All 55, 75 and 100 cc pumps built in Ames beginning with s/n A-94-11-xxxxx will have the
new servo arm assembly installed. 100 cc pumps built in Neumunster will also incorporate
on this date. The75 cc pumps built in Neummunster will incorporate on N-94-14-xxxxx 42 cc
pumps will incorporate on N-94-36-xxxxx.
Parts disposition Non-interchangeable - Pumps with speed sensor ring must use the new servo arm.
Description The washers located under the side cover screws have been removed on all series 90 42
thru 130 cc variable pumps.
As before, the side cover screws must be replaced if they are removed for any reason.
The special coating, which seals and retains the screws, wears off when the screws are
removed.
The screw length changed on 55 thru 100 cc pumps, so it is important that the washers
are discarded during repair. The proper screw is included in the overhaul seal kits.
Models affected All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx variable pumps
Serial numbers Change took place during the 2nd and 3rd quarter of 1994
Description As a product improvement, Sauer-Danfoss has made a design change to the charge pump
shaft and woodruff key used on 42 cc variable pumps
The new key is smaller to eliminate a potential interference problem. The old charge pump
shaft will be obsoleted and no longer available as a service part.
This is an interchangeable change within the affected serial number range, if the charge
pump shaft and key are replaced together.
A
B
Woodru key
Part numbers affected Description Old part number New part number
Woodruff key 9003310-1208 9003310-1206
Charge pump shaft 340364 505202
Parts disposition Interchangeable if BOTH charge pump shaft and woodruff key are changed
Description In order to accommodate our European customers, the manifold which attaches to the front
of the manual displacement control (MDC) housing is being changed.
The European solenoid valve requires a thicker manifold to provide clearance between the
solenoid and the front of the MDC housing. The revised manifold will protrude closer to the
mounting flange of the pump, reducing dimension “A” shown in the accompanying drawing
by approximately 5 mm [0.2 in]. Please see chart below for specific clearances.
The thicker manifold requires longer screws and may be used with either the U.S. or
European sourced solenoid.
This change will become effective during March of 1995. The old manifold will be obsoleted
and no longer available as a service part.
Solenoid valve
Manifold
"A"
"X"
Neutral Start
Switch (NSS)
Option
Models affected All series 90 variable pumps using MDC with DC electric solenoid override.
Part numbers affected Description Current part number New part number Quantity
Manifold 8800365 505022 1
Screw 9007314-0605 9007314-0606 2
Description To improve efficiency and reliability, the number of charge pump parts in the series 90 42cc
pump is being replaced. The charge pump design is being changed to make the otter port
plate an integral part of the charge pump cover and to eliminate the distance plates.
For auxiliary pad options, the new charge pump cover is rotation dependent. The cover will
be marked either left hand (L) or right hand (R). The non-auxiliary pad cover is not rotation
dependent.
The complete charge pump assembly can be interchanged with corresponding hardware
from 92-16 and beyond. However, piece parts are not interchangeable. For units prior to
95-16, consult Sauer-Danfoss.
Gear Set
Gear Set
Old Charge
Pump Configuration
New Charge
Pump Configuration
Part numbers affected The following information must be known to determine the correct charge pump
replacement kit:
1. Charge pump displacement (11 or 14 cc)
2. Auxiliary pad (yes or no)
3. Rotation (LH or RH)
Parts disposition Interchangeable for manufacture date 92-16 and beyond. Piece parts are not
interchangeable.
Description The servo piston diameter was increased on series 90 42 cc pumps in 1990. The old style
parts are being obsoleted and will no longer be available as service parts. A kit containing
the necessary replacement parts has been created. Refer to page two of this bulletin for the
appropriate kit part number.
Servo cylinder
(adjustable)
Servo cylinder
(no limitation)
Servo piston
Servo cylinder
(no limitation)
Servo cylinder
(adjustable)
* The new servo piston hardware is included in these kits and must be used with the new
servo cylinders. If a servo piston is required, the appropiate displacement limiter must be
ordered.
Description As a product improvement, Sauer-Danfoss is changing the screws that fasten the end cap to
the pump housing from M10 to M12.
This change will require a new housing, end cap gasket, end cap, auxiliary mounting pad
flange, and screws.
The new end cap and gasket can be used the old housing if hardened washers are used with
the M10 end cap screws.
The new auxiliary mounting pad flange can be used with the old end cap and housing if
hardened washers are used with the M10 end cap screws. The auxiliary mounting pad kits
will include both the new washers and hardened washers for the M10 screws.
The new housing can only be used with all new style parts.
The old style housing will remain available as a service part as long as inventory lasts. All
other parts will be obsoleted and no longer available.
Pump Housing
Auxiliary Pad
Flange
Washer Washer
Screw
Serial numbers Units built between serial number N-92-16-xxxxx and N-95-14-xxxxx.
Part numbers affected Description Old style p/n New style p/n
End cap 769562 506785
End cap gasket 792937 506698
Screws (with auxiliary mounting pad) 321893 913590
Screws (without auxiliary mounting pad) 321661 506800
Washer 294462 506753
Hardened washer for M10 screws N/A 294462
Pump housing 792705 506740
Note: Auxiliary mounting pad kit part numbers will not change.
Description As a product improvement, Sauer-Danfoss is changing the standard valve plate used in
series 90 42 thru 130 cc variable pumps. (refer to PIB-9507)
The purpose of this bulletin is notification of part number changes for the order codes
affected. During unit repair, do not replace the new style valve plate with an old style valve
plate. However, the old style may be replace with a new style valve plate.
The old style valve plates will be obsoleted and no longer available as a service part.
Models affected All 932xxx, 942xxx, 952xxx, 962xxx, and 972xxx variable pumps
Part numbers affected Old order Old valve plate New order New valve plate
Unit code part number code part number
42 cc NNN 500337 GBA 758383
55 cc NNN 8000071 GBA 8000431
75 cc NNN 8100145 GBA 501332
100 cc NNN 8200041 GBA 501327
130 cc NNN 700203 GBA 758425
Parts disposition Interchangeable - do NOT substitute the old valve plate for the new valve plate
Products affected Series 90 42, 130, 180, and 250cc variable pumps
Description As a product improvement, Sauer-Sundstrand is changing the side cover and swashplate
leveler (T-Bar) guide post design.
The new design side cover will have two hardened inserts in the machined slot which serves
as a guide for the swashplate leveler, and modified guide posts. The swashplate leveler does
not change.
Old guide posts will remain available for service requirements of pumps with the old design
side cover.
The old style side cover will be obsoleted and no longer available as a service part. A service
kit has been created for replacing the old design side cover. The kit includes the new side
cover, guide posts and inserts. Piece parts are not interchangeable..
Guide Post
Guide Post
Swashplate Leveler
Inserts
Side Cover
Models affected All series 42, 130, 180, and 250cc variable pumps
Products affected Series 90 42, 130, 180, and 250 cc variable pumps
Description As a product improvement, Sauer-Danfoss has changed the design of the change pump
shaft used in series 90 42, 130, 180, and 250 cc variable pumps.
The old style charge pump shaft will become obsolete and no longer available as a service
part.
Models affected All 932xxx, 972xxx, 982xxx, and 992xxx variable pumps
Description As a product improvement, Sauer-Danfoss has changed the side cover insert material to
improve wear characteristics. The new material is more wear resistant than the previous
material.
In order to track this change, new part numbers have been created and the old part
numbers will be obsolete.
Side Cover
Models affected 93-2xxxx, 94-2xxxx, 95-2xxxx, 96-2xxxx, 97-2xxxx, 98-2xxxx, and 99-2xxxx
Serial numbers Frame size NMS effectivity date Ames effectivity date
42 cc N-99-36-xxxxx N/A
55 cc N-00-18-xxxxx A-00-18-xxxxx
75 cc N-99-26-xxxxx A-00-38-xxxxx
100 cc N-99-31-xxxxx A-00-38-xxxxx
130 cc N-99-33-xxxxx N/A
180 cc N-99-36-xxxxx N/A
250 cc N-99-36-xxxxx N/A
Part numbers affected Frame size Old part number New part number
42 cc 506916 513885
55 cc 8000406 513886
75 cc 8000562 513888
100 cc 8200321 513889
130 cc 8300004 513890
180 cc 506914 513891
250 cc 506914 513891
Description Sauer-Danfoss has changed the heat treatment process of the swashplate in the series 90 42
cc pump. The new swashplate and old swashplate are interchangeable.
Description Sauer-Danfoss will no longer mark auxiliary flange charge pump cover with an “R” for right
hand rotation or an “L” for left hand rotation.
The pilot surface has changed on the covers. The right hand rotation charge pump cover
will have 1 step and the left hand rotation charge pump cover will have 2 steps. Refer to the
drawings below for example.
The part numbers of the charge pump covers will not change.
Products affected Series 90 42, 130, 180 and 250cc variable pumps
The improvement comes in the form of a more robust sealing geometry with a larger cross-
section O-ring. The O-ring groove in the flange will now be sized to mate with a 2.62mm
[0.103”] cross-section O-ring rather than the old 1.78mm [0.070”] cross-section O-ring.
The Sauer-Danfoss part number for the new O-ring is 9004104-1520 (2.62mm [0.070”] x
82.22mm [3.237”]). The larger cross-section sealing geometry allows for the use of a donut
style A pad seal and a new flat cover for improved assembly. This new configuration is
qualified as a running cover. When installing an auxiliary pump, the donut style A pad seal
must be discarded and the part number 9004104-1520 O-ring used.
The pumps will now be supplied with the donut style seal and new flat cover, instead of the
small O-ring and stepped cover plate (shown in the drawing below).
1.30 mm 1.96 mm
[0.05] [0.08]
Washer
Models affected All series90 42, 130, 180 and 250cc pumps with an SAE A auxiliary mounting flange.
Serial numbers Change became effective at serial number N-09-30-xxxxx. (20 July 2009)
Part numbers affected Description Old part number New part number Used on
A flange adapter 511040 520944 42cc
A flange adapter 505113 520946 130cc
A flange adapter 505136 520949 180 and 250cc
O-ring 9004104-0420 9004104-1520 all sizes
A pad seal N/A 4800482 all sizes
Flange cover 9802336 4460586 all sizes
Parts disposition Interchangeable if new O-ring or if the pad seal and new cover are used.
Products affected Series 90 42, 130, 180 and 250cc variable pumps
The improvement comes in the form of a more robust sealing geometry with a larger cross-
section O-ring. The O-ring groove in the flange will now be sized to mate with a 2.62mm
[0.103”] cross-section O-ring rather than the old 1.78mm [0.070”] cross-section O-ring.
The Sauer-Danfoss part number for the new O-ring is 9004104-1540 (2.62mm [0.070”] x
94.92mm [3.737”]). The larger cross-section sealing geometry allows for the use of a donut
style B pad seal and a new flat cover for improved assembly. This new configuration is
qualified as a running cover. When installing an auxiliary pump, the donut style B pad seal
must be discarded and the part number 9004104-1540 O-ring used.
The pumps will now be supplied with the donut style seal and new flat cover, instead of the
small O-ring and stepped cover plate (shown in the drawing below).
1.30 mm 1.96 mm
[0.05] [0.08]
Serial numbers Change became effective at serial number N-09-30-xxxxx. (20 July 2009)
Part numbers affected Description Old part number New part number Used on
B flange adapter 506778 520945 42cc
B flange adapter 503230 520947 130cc
B flange adapter 11000255 11039180 130cc
B flange adapter 505132 520950 180 and 250cc
O-ring 9004104-0450 9004104-1540 all sizes
B pad seal N/A 8801061 all sizes
Flange cover 4460370 8801059 all sizes
Parts disposition Interchangeable if new O-ring or if the pad seal and new cover are used.
The improvement comes in the form of a more robust sealing geometry with a larger cross-
section O-ring. The O-ring groove in the flange will now be sized to mate with a 2.62mm
[0.103”] cross-section O-ring rather than the old 1.78mm [0.070”] cross-section O-ring.
The Sauer-Danfoss part number for the new O-ring is 9004104-1580 (2.62mm [0.070”] x
120.32mm [4.737”]). The larger cross-section sealing geometry allows for the use of a donut
style C pad seal and a new flat cover for improved assembly. This new configuration is
qualified as a running cover. When installing an auxiliary pump, the donut style C pad seal
must be discarded and the part number 9004104-1580 O-ring used.
The pumps will now be supplied with the donut style seal and new flat cover, instead of the
small O-ring and stepped cover plate (shown in the drawing below).
1.30 mm 1.96 mm
[0.05] [0.08]
Adapter flange
Adapter flange
Serial numbers Change became effective at serial number N-09-30-xxxxx. (20 July 2009)
Part numbers affected Description Old part number New part number Used on
C Flange adapter 505116 513617 130 cc
C Flange adapter 508407 11039184 130 cc
C Flange adapter 515116 513617 130 cc
C Flange adapter 505139 520951 180cc and 250cc
C Flange adapter 508406 11039178 180cc and 250cc
O-ring 9004100-0480 9004104-1580 All units
C pad seal NA 8801062 All units
Flange cover 8800406 8801060 All units
Parts disposition Interchangeable if new O-ring or if the pad seal and new cover are used.
Products affected Series 90 30cc, 42cc, 55cc, 75cc, 100cc, 130cc, 180cc, and 250cc pumps
Description The supplier has changed for the auxiliary drive couplings used in the Series 90 pumps. The
new couplings are completely interchangeable with the old couplings. New part numbers
have been issued for tracking purposes. The old part numbers are obsolete and no longer
available for service.
Part numbers affected Coupling description Old part number New part number
30cc & 42cc 9 tooth coupling 341016 11053281
30cc & 42cc 13 tooth coupling 341024 11053279
30cc & 42cc 15 tooth coupling 342907 11053280
42cc & 55cc 20 tooth coupling 503271 11053273
55cc 11 tooth coupling 8000142 11053344
55cc 15 tooth coupling 8000077 11053340
55cc 15 tooth coupling 8000130 11053343
75cc & 100cc 14 tooth coupling 8801196 11053346
75cc & 100cc 19 tooth coupling 8100407 11053342
75cc & 100cc 25 tooth coupling 503918 11053278
130cc 9 tooth coupling 310466 11053288
130cc 13 tooth coupling 310490 11053283
130cc 14 tooth coupling 310508 11053284
130cc 17 tooth coupling 501386 11053286
130cc 21 tooth coupling 705954 11053287
130cc – 250cc 25 tooth coupling 504517 11053338
180cc 17 tooth coupling 510100 11053337
180cc & 250cc 9 tooth coupling 766964 11053336
180cc & 250cc 27 tooth coupling 751701 11053335
Description The supplier for 42cc, 130cc, 180cc and 250cc charge pump shafts on Series 90 units has
changed. Part numbers have been changed for tracking purposes.
Old and new parts are completely interchangeable. Old part numbers will become obsolete
and no longer available as a service part.
Part numbers affected Description Old part number New part number Implementation Date
Charge pump shaft 90/42 513438 11138376 20-Jul-2015 (15-30)
Charge pump shaft 90/130 513435 11138378 30-Nov-2015 (15-49)
Charge pump shaft 90/130 513436 11138379 11-Aug-2015 (15-33)
Charge pump shaft 90/180 11002443 11138380 N/A
Charge pump shaft 90/250 518691 11138381 N/A
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller- Local address:
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Danfoss Danfoss Danfoss Power Solutions
Power Solutions US Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 4444 Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.