Service Parts Manual: Series 51-1: 60 CC, 80 CC, and 110 CC Variable Displacement Motors

Series 51-1: 60 cc,
80 CC, and 110 cc

Variable
Displacement
Motors
Service Parts
Manual
Series 51-1: 60 cc, 80 cc, and 110 cc Motors
Service Parts Manual
Contents
GENERAL INFORMATION Service parts identification ......................................................................................................................... 5

Nameplate ........................................................................................................................................................ 5
Date code .......................................................................................................................................................... 6
Service bulletins.............................................................................................................................................. 6
Procedure to identify a part........................................................................................................................ 6
ORDER CODE Order code ........................................................................................................................................................ 7
CARTRIDGE FLANGE, Common parts ..........................................................................................................................................8-13

60CC Special hardware ......................................................................................................................................8-13
CARTRIDGE FLANGE, Common parts ....................................................................................................................................... 14-17

80CC Special hardware ................................................................................................................................... 14-17
CARTRIDGE FLANGE, Common parts ....................................................................................................................................... 18-21

110CC Special hardware ................................................................................................................................... 18-21
DIN FLANGE, 60CC Common parts ....................................................................................................................................... 22-23

Special hardware ................................................................................................................................... 22-23


SAE FLANGE, 60CC Common parts ....................................................................................................................................... 28-29



MAXIMUM Maximum displacement common parts ...................................................................................... 34-35

DISPLACEMENT Maximum displacement ..................................................................................................................... 34-35
Axial ports ................................................................................................................................................ 34-35

END CAP Side ports ................................................................................................................................................. 34-35
THRESHOLD/RANGE Threshold/range .................................................................................................................................... 34-35
© 2000, 2004 Sauer-Danfoss. All rights reserved. Printed in U.S.A.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: P100 668, P100 669, P100 670 P100 667
2 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Contents
CHARGE RELIEF Charge relief ............................................................................................................................................ 40-43
OUTPUT SHAFT Shaft ........................................................................................................................................................... 44-45
CONTROL Electric 2-position (B1, B2, and B7) .................................................................................................. 46-47

Electric 2-position (C3, C6, E1, E2, E7, F1, and F2) ........................................................................ 48-49
Hydraulic 2-position (N1).................................................................................................................... 48-49
Electric-hydraulic 2-position porportional pressure compensator (P7 and P8) ............. 50-51
Electric-hydraulic 2-position pressure compensator (T1, T2, and T7) ................................. 50-51
Pressure compensator (TA) ................................................................................................................ 52-53
Hydraulic 2-position with pressure compensator (TH) ........................................................... 52-53
SERVO SUPPLY Servo pressure supply ........................................................................................................................ 54-57
CONTROL RAMP Control ramp ........................................................................................................................................... 58-59
ORIFICE Orifice ........................................................................................................................................................ 58-59
MINIMUM 51*060-1 minimum displacement .................................................................................................. 60-61

DISPLACEMENT 51*080-1 minimum displacement .................................................................................................. 60-61
51*110-1 minimum displacement .................................................................................................. 60-61
SERVICE BULLETINS SB-1998-086 (gasket to O-ring at housing interface) ......................................................................62

SB-1999-059 (thread change on DIN shaft assemblies) .................................................................63
SB-2000-044 (loop flushing spring and spring seat change) .......................................................64
SB-2001-015 (synch shaft kit)...................................................................................................................65
SB-2002-001 (end cap/control interface seal)............................................................................. 66-67
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 3

General information
SERVICE PARTS Use this information and procedure to identify the module group, item number,
INDENTIFICATION manufacture date, part number, and part name of the parts included in the Series 51-1
variable displacement motors. Use the parts listed when performing minor repairs,
major repairs, or conversions on Series 51-1 motors.
NAMEPLATE Each unit has a nameplate affixed to its housing.

The nameplate includes this information:
Model Code
The Sauer-Danfoss model code defines the
specific unit. Use it when ordering parts to
service this product.
Model Code Typ
Model Number 51V080-1-R-S1-N-TH-C2-

The manufacturing factory uses Sauer-Danfoss’ N-N-X1-NNN-040-AA-
model number. On repeat orders, order a E4-00-11
complete unit by the model number. Model No. Ident-Nr
5085034
Serial Number N - 99 - 12 - 12345
The Sauer-Danfoss serial number identifies Serial No.
MADE IN U.S.A.
Fabr-Nr
the manufacture date and unit sequence in

the build. The serial number also identifies the
unit’s warranty time period.
The letter code indicates the location of original

manufacture (assembly). N indicates the unit
was originally assembled in Neumunster,
Germany.
The first number (2 digits) indicates the year of

manufacture. (99 would indicate the unit was
manufactured in 1999).
The second number (2 digits) indicates the

calendar week of manufacture.
The third number (5 digits) is a sequential

number used to identify a specific unit.
4 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

General information
DATE CODE The date code is the year and week of manufacture. The same item number may list
more than one part number. This indicates that there is more than one configuration
for that item number. You will see that there are different date codes for different part
numbers. Find the date code of your unit on the nameplate to determine the service part
number you need to order.
EXAMPLE: The service part desired is Item L35.
Order Date Date Qty. per

code Item begin end Part number Part name model/kit
V L35 00-25 515752 Bearing housing (SB-2000-049) 1
L35 98-06 00-24 743831 Bearing housing 1
All units using this order code with a date code of 98-06, up to and including 00-24, must
use part number 743831. All units with a date code of 00-25, and newer, must use part
number 515752..
SERVICE BULLETINS A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the part name of the part you
desire. Read that Service Bulletin before ordering that part. The information contained in
these Service Bulletins, as of the print date, are at the end of this manual. Service Bulletins
contain more detailed information such as interchangeability, what additional parts
are involved, and so forth. We suggest that you add additional Service Bulletins to this
manual as you recieve them.
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 5

General information
PROCEDURE TO IDENTIFY General

A PART The modular design of Series 51-1 units results in a simplified service parts list and part
number identification procedure. The same item numbers are used for same part names
on all units within a product type. (Example: The lip seal, Item L40, has the same item
number on all motors.)
A part number that has another number following in parentheses makes this a world-
wide manual. The first number is sold in Germany. The number in parentheses is sold in
the United States. (Example: 001289 (9004800-3708); customers order 9004800-3708 if
ordering the part in the United States.)
Example of a part identification

The nameplate on a Series 51 motor has an Order Code of 51V080-1 R S1 N TH C2 N N X1
NNN 040 AA E4 00 11. Do this to determine the part number of the drive shaft used on
this motor:
1) Referring to the shaft module in the Order Code (see page 7), the shaft option for this
motor is identified by the code S1 (51V080-1 R S1 N TH C2 N N X1 NNN 040 AA E4 00
11)
2) Referring to the Service Parts List, find the shaft group.
3) Find the order code that relates to this unit, which is S1.
4) The shaft is Item L1.
5) The part number 722058.
6 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Order code
G L F M N J S T W Y P K V Z
5 1 V 0 8 0 - 1 R S 1 N T H C 2 N N X 1 NNN 0 4 0 AA E 4 0 0 1 1
Product
Flange
Frame Size
End Cap
Shaft
Maximum Displacement
Control
Servo Press. Supply & Press. Comp. Override
Threshold/Range
Control Ramp
Orifice
Special Hardware
Minimum Displacement
High Pressure Setting
Charge Relief
Threshold Setting
PCOR Setting
P100 538E
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 7

Cartridge flange, 60 cc
L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
W30A B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 665E
Enlarged bold type item

numbers are recommended
part to stock for servicing.
8 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

COMMON PARTS
C B05 98-06 507563 Valve segment 1
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 726927 O-ring 1
C05 98-06 732719 Cylinder block assembly 1
C10 98-06 515366 Bearing plate 1
C40 98-06 357798 Support pin 2
L35 98-06 501108 Bearing housing 1
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 501879 O-ring 1
L70 98-06 710855 Screw 8
L80 98-06 392456 Retaining ring 2
L82 98-06 501019 Gasket 1
L95 98-06 501116 Distance ring 1
L750 98-06 510482 Seal carrier assembly 1
Q020 98-06 517308 Synch shaft kit (SB-2001-015) 1
SPECIAL HARDWARE
ABA B10 98-06 501103 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ACB B10 98-34 501103 Housing with speed sensor port 1

W30 98-34 512663 (KPPG26408) Speed sensor 1
W30A 98-34 085043 (9004201-3700) O-ring 1
ACG B10 03-38 501103 Housing with speed sensor port 1

W30A 03-38 085043 (9004201-3700) O-ring 1
ADA B10 98-20 501103 Housing with speed sensor port 1

W30A 98-20 085043 (9004201-3700) O-ring 1
ADF B10 99-47 515888 Housing with speed sensor port 1

W30A 99-47 085043 (9004201-3700) O-ring 1
W37 99-47 395822 Screw 1
ADJ B10 00-12 501103 Housing with speed sensor port 1

W30A 00-12 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 9

L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
W30A B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 665E

10 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 726927 O-ring 1
C40 98-06 357798 Support pin 2
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 501879 O-ring 1
L70 98-06 710855 Screw 8
L81 98-06 501120 Retaining ring) 1
L82 98-06 501019 Gasket 1
SPECIAL HARDWARE
AKA B10 98-06 501103 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
AWC B10 01-01 519235 Housing with speed sensor port 1

W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 Screw 1
AWD B10 01-01 519888 Housing with speed sensor port 1

W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 Screw 1
AWE B10 01-01 519235 Housing with speed sensor port 1

W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 Screw 1
AWG B10 01-01 519235 Housing with speed sensor port 1

W30 01-01 517890 Speed sensor port plug 1
W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 Screw 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 11

L80
L40
L50
L80
B80
L750
L70
L35
L95
L81 B70
L82 B70A
B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 666E

12 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 726927 O-ring 1
C40 98-06 357798 Support pin 2
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 501879 O-ring 1
L70 98-06 710855 Screw 8
L82 98-06 501019 Gasket 1
Q020 98-06 517308 Synch shaft kit 1
SPECIAL HARDWARE
DDB B10 03-07 505526 Housing without speed sensor port 1
DDE B10 01-01 505526 Housing without speed sensor port 1
NNN B10 98-06 505526 Housing without speed sensor port 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 13

L80
L40
Prior to L50
N-98-33 L80
B80
L35
L95 L750
L81
L82 L70
L35
N-98-33
and beyond
L95
L81
L90
W30
W37
L85
W30A
W30
W30A B70
W30 B70A
W30A B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 282E

14 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 502205 O-ring 1
C40 98-06 341602 Support pin 2
L35 98-33 512679 Bearing housing (SB-1998-086) 1
“ 98-06 98-32 501109 Bearing housing 1
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 501879 O-ring 1
L70 98-06 710855 Screw 8
L82 98-06 98-32 507259 Gasket (SB-1998-086) 1
L85 98-33 502205 O-ring (SB-1998-086) 1
L90 98-33 512678 O-ring (SB-1998-086) 1
SPECIAL HARDWARE
ABA B10 98-33 512677 Housing with speed sensor port (SB-1998-086) 1
“ 98-06 98-32 501104 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ACB & ACE B10 98-40 512677 Housing with speed sensor port (SB-1998-086) 1
W30A 98-40 085043 (9004201-3700) O-ring 1
ADA B10 98-33 512677 Housing with speed sensor port (SB-1998-086) 1
W30A 98-30 085043 (9004201-3700) O-ring 1
AGA & AKC B10 98-33 512677 Housing with speed sensor port (SB-1998-086) 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ANC B10 02-13 512677 Housing with speed sensor port (SB-1998-086) 1
W30A 02-13 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 15

L80
L40
Prior to L50
N-98-33 L80
B80
L35
L95 L750
L81
L82 L70
L35
N-98-33
and beyond
L95
L81
L90
W30
W37
L85
W30A
W30
W30A B70
W30 B70A
W30A B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 282E

16 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 502205 O-ring 1
C40 98-06 341602 Support pin 2
L35 98-33 512679 Bearing housing (SB-1998-086) 1
“ 98-06 98-32 501109 Bearing housing 1
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 501879 O-ring 1
L70 98-06 710855 Screw 8
L82 98-06 98-32 507259 Gasket (SB-1998-086) 1
L85 98-33 502205 O-ring (SB-1998-086) 1
L90 98-33 512678 O-ring (SB-1998-086) 1
L95 98-06 501117 Distance ring (SB-1998-086) 1
SPECIAL HARDWARE
AWE B10 03-13 517815 Housing with speed sensor port 1
W30A 03-13 085043 (9004201-3700) O-ring 1
W37 03-13 395822 Screw 1
DBA B10 03-26 512676 Housing without speed sensor port 1

W30 03-26 515965 (9005110-5600) Plug 1
W30A 03-26 085043 (9004201-3700) O-ring 1

W30 03-07 515965 (9005110-5600) Plug 1
W30A 03-07 085043 (9004201-3700) O-ring 1
DDD B10 00-36 512676 Housing without speed sensor port 1

W30 00-36 515965 (9005110-5600) Plug 1
W30A 00-36 085043 (9004201-3700) O-ring 1
NNN B10 98-33 512676 Housing without speed sensor port (SB-1998-086) 1
“ 98-06 98-32 505527 Housing without speed sensor port 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 17

L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
W30A B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 665E

18 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 502206 O-ring 1
C40 98-06 341602 Support pin 2
L40 98-06 341735 Lip seal 1
L50 98-06 507116 (9004104-1580) O-ring 1
L70 98-06 727586 Screw 8
L82 98-06 501113 Gasket 1
SPECIAL HARDWARE
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ACB & ACE B10 00-06 501105 Housing with speed sensor port 1
W30A 00-06 085043 (9004201-3700) O-ring 1
ADA, ADD, B10 98-29 501105 Housing with speed sensor port 1
& ADJ W30 98-29 512667 (KPPG256) Speed sensor 1
W30A 98-29 085043 (9004201-3700) O-ring 1
AGA B10 98-06 501105 Housing with speed sensor port 1

W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1

W30A 00-12 085043 (9004201-3700) O-ring 1

W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ANA B10 01-15 501105 Housing with speed sensor port 1

W30A 01-15 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 19

L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
W30A B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 665E

20 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 502206 O-ring 1
C40 98-06 341602 Support pin 2
L40 98-06 341735 Lip seal 1
L50 98-06 507116 (9004104-1580) O-ring 1
L70 98-06 727586 Screw 8
L82 98-06 501113 Gasket 1
SPECIAL HARDWARE
ANC B10 02-13 501105 Housing with speed sensor port 1
W30A 02-13 085043 (9004201-3700) O-ring 1
AWC B10 01-01 517816 Housing with speed sensor port 1

W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 (9007315-0603) Screw 1

W30 01-01 517890 Speed sensor 1
W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 (9007315-0603) Screw 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 21

DIN flange, 60 cc
L70
L35
L50 L40
B70
B71A
B50
B50 B10
B71A
B71
C40
Q020
C05
C10
B05
E100 342E

22 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

DIN flange, 60 cc
COMMON PARTS
D B05 98-06 507563 Valve segment 1
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
C40 98-06 357798 Support pin 2
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 767962 O-ring 1
L70 98-06 506969 Screw 8
SPECIAL HARDWARE
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 23

DIN flange, 80 cc
W30 W37
L70
W30A L35
W30
W30A
W30 L40
L50
W30A
B70
B71A
B50
B50 B10
B71A
B71
C40
Q020
C05
C10
B05
E100 341E

24 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

DIN flange, 80 cc
COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
C40 98-06 341602 Support pin 2
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 767962 O-ring 1
L70 98-06 506969 Screw 8
SPECIAL HARDWARE
W30 01-01 515965 (9005110-5600) Plug 1
W30A 01-01 085043 (9004201-3700) O-ring 1

W30A 01-17 085043 (9004201-3700) O-ring 1

W30A 01-17 085043 (9004201-3700) O-ring 1

W30 01-17 515965 (9005110-5600) Plug 1
W30A 01-17 085043 (9004201-3700) O-ring 1

W30 01-01 517890 Speed sensor 1
W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 (9007315-0603) Screw 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 25

DIN flange, 110 cc
W30 W37
L70
W30A L35
W30
W30A
W30 L40
L50
W30A
B70
B71A
B50
B50 B10
B71A
B71
C40
Q020
C05
C10
B05
E100 341E

26 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

DIN flange, 110 cc
COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
C40 98-06 341602 Support pin 2
L40 98-06 341735 Lip seal 1
L50 98-06 729285 O-ring 1
L70 98-06 064493 Screw 8
SPECIAL HARDWARE
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1

W30A 01-27 085043 (9004201-3700) O-ring 1
ADH B10 00-12 516160 Housing with speed sensor port 1

W30A 00-12 085043 (9004201-3700) O-ring 1
AKD B10 98-06 516160 Housing with speed sensor port 1

W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1

W30 01-01 517890 Speed sensor 1
W30A 01-01 085043 (9004201-3700) O-ring 1
W37 01-01 395822 (9007315-0603) Screw 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 27

SAE flange, 60 cc
Q010
B80
L35 L70
W30
W30A
W30
L40
W30A L50
B70 B70A
B50
B50 B10
B71 B71A
C40
Q020
C05
C10
E100 283E
B05 Enlarged bold type item

28 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

SAE flange, 60 cc
COMMON PARTS
V B05 98-06 507563 Valve segment 1
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 930511 O-ring 1
C40 98-06 357798 Support pin 2
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 917088 O-ring 1
L70 98-06 506969 Screw 8
Q010 98-06 771618 Shaft seal kit 1
SPECIAL HARDWARE
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1

W30A 01-01 085043 (9004201-3700) O-ring 1

W30A 99-41 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 29

SAE flange, 80 cc
Q010
B80
L35 L70
W30
W30A
W30
L40
W30A L50
B70 B70A
B50
B50 B10
B71 B71A
C40
Q020
C05
C10
E100 283E

30 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

SAE flange, 80 cc
COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 930511 O-ring 1
C40 98-06 341602 Support pin 2
L40 98-06 673525 (9008000-0114) Lip seal 1
L50 98-06 930511 O-ring 1
L70 98-06 746594 Screw 8
Q010 98-06 771055 Shaft seal kit 1
SPECIAL HARDWARE
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1

W30A 94-04 085043 (9004201-3700) O-ring 1
ACE B10 00-34 504584 Housing with speed sensor port 1

W30A 00-34 085043 (9004201-3700) O-ring 1

W30A 01-01 085043 (9004201-3700) O-ring 1
AMA B10 02-32 504584 Housing with speed sensor port 1

W30A 02-32 085043 (9004201-3700) O-ring 1
ANC B10 02-13 504584 Housing with speed sensor port 1

W30A 02-13 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 31

SAE flange, 110 cc
Q010
B80
L35 L70
W30
W30A
W30
L40
W30A L50
B70 B70A
B50
B50 B10
B71 B71A
C40
Q020
C05
C10
E100 283E

32 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

SAE flange, 110 cc
COMMON PARTS
B50 98-06 001289 (9004800-3708) Pin 2
B70 98-06 664524 (9005110-9000) Plug 1
B70A 98-06 001156 (9004201-7500) O-ring 1
B71 98-06 664524 (9005110-9000) Plug 1
B71A 98-06 001156 (9004201-7500) O-ring 1
B80 98-06 729285 O-ring 1
C40 98-06 341602 Support pin 2
L40 98-06 341735 Lip seal 1
L50 98-06 717462 O-ring 1
L70 98-06 064493 Screw 8
Q010 98-06 773184 Shaft seal kit 1
SPECIAL HARDWARE
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ACF B10 03-38 504595 Housing with speed sensor port 1

W30A 03-38 085043 (9004201-3700) O-ring 1

W30A 99-41 085043 (9004201-3700) O-ring 1
ADD B10 99-04 504595 Housing with speed sensor port 1

W30A 99-04 085043 (9004201-3700) O-ring 1
AGA B10 98-06 504595 Housing with speed sensor port 1

W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 33

Maximum displacement, end cap, and threshold/range - 60 cc
F30
F31
F11
F10
F20
G20
G60
G20A
K14
G12A
G12
G20
K18
K14
G12A G20A
Axial Ports
G12
G34
G20
G60
G20A
K14
Side Ports G10
G80A
G20
G80
K18
K14
G80A
G20A
G12A
G80 E100 326E
G34 G12
34 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

MAXIMUM DISPLACEMENT
A F30 98-06 506969 Screw, M8 x 25 mm 1
F31 98-06 780890 Spacer, 3.5 mm 1
B F30 98-06 393603 (9007315-0806) Screw, M8 x 25 mm 1

F31 98-06 781948 Spacer, 6.5 mm 1
C F30 01-01 393611 Screw, M8 x 30 mm 1

F31 01-01 519658 Spacer, 9.7 mm 1
N No parts
END CAP COMMON PARTS

F10 98-06 508134 Servo piston seal ring 1
F11 98-06 504207 O-ring 1
F20 98-06 508186 Servo piston 1
G20 98-06 518016 Plug 2
G20A 98-06 085043 (9004201-3700) O-ring 2
G34 98-06 672295 Screw 8
G60 98-06 501198 End cap gasket 1
K14 98-06 513596 Spring guide assembly (SB-2000-044) 2
K18 98-06 365544 Shuttle spool 1
END CAP
A G10 98-06 516905 End cap, axial ports (SB-2002-001) 1
G12 98-06 515965 (9005110-5600) Plug 3
G12A 98-06 085043 (9004201-3700) O-ring 3
H G10 98-06 516920 End cap, metric side ports (SB-2002-001) 1

G12 98-06 515965 (9005110-5600) Plug 1
G12A 98-06 085043 (9004201-3700) O-ring 1
G80 98-06 315325 (9005110-8700) Plug 2
G80A 98-06 001149 (9004201-6200) O-ring 2
R G10 98-06 516902 End cap, side ports (SB-2002-001) 1

G12 98-06 515965 (9005110-5600) Plug 1
G12A 98-06 085043 (9004201-3700) O-ring 1
G80 98-06 315325 (9005110-8700) Plug 2
G80A 98-06 001149 (9004201-6200) O-ring 2
THRESHOLD/RANGE
N No parts
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 35

F30
F31
F11
F10
F20
G20
G60
G20A
K14
G12A
G12
G20
K18
K14
G12A G20A
Axial Ports
G12
G34
G20
G60
G20A
K14
Side Ports G10
G80A
G20
G80
K18
K14
G80A
G20A
G12A
G80 E100 326E
G34 G12
36 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

A F30 98-06 506969 Screw, M8 x 25 mm 1
F31 98-06 780890 Spacer, 3.5 mm 1
N No parts

F11 98-06 504208 O-ring 1
F20 98-06 508181 Servo piston 1
G20 98-06 518016 Plug 2
G20A 98-06 085043 (9004201-3700) O-ring 2
G34 98-06 672295 Screw 8
G60 98-06 501199 End cap gasket 1
END CAP
G12 98-06 515965 (9005110-5600) Plug 3
G12A 98-06 085043 (9004201-3700) O-ring 3

G12 98-06 515965 (9005110-5600) Plug 1
G12A 98-06 085043 (9004201-3700) O-ring 1
G80 98-06 664524 (9005110-9000) Plug 2
G80A 98-06 001156 (9004201-7500) O-ring 2

G12 98-06 515965 (9005110-5600) Plug 1
G12A 98-06 085043 (9004201-3700) O-ring 1
G80 98-06 664524 (9005110-9000) Plug 2
G80A 98-06 001156 (9004201-7500) O-ring 2
THRESHOLD/RANGE
N No parts
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 37

F30
F31
F11
F10
F20
G20
G60
G20A
K14
G12A
G12
G20
K18
K14
G12A G20A
Axial Ports
G12
G34
G20
G60
G20A
K14
Side Ports G10
G80A
G20
G80
K18
K14
G80A
G20A
G12A
G80 E100 326E
G34 G12
38 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

A F30 98-06 393603 Screw, M8 x 25 mm 1
F31 98-06 515498 Spacer, 3.9 mm 1
B F30 98-06 393603 (9007315-0806) Screw, M8 x 25 mm 1

F31 98-06 513262 Spacer, 7.7 mm 1
E F30 01-01 393611 Screw, M8 x 30 mm 1

F31 01-01 508571 Spacer, 19.0 mm 1
N No parts

F11 98-06 315242 O-ring 1
F20 98-06 508187 Servo piston 1
G20 98-06 518016 Plug 2
G20A 98-06 085043 (9004201-3700) O-ring 2
G34 98-06 283325 Screw 8
G60 98-06 501200 End cap gasket 1
END CAP
G12 98-06 515965 (9005110-5600) Plug 3
G12A 98-06 085043 (9004201-3700) O-ring 3

G12 98-06 515965 (9005110-5600) Plug 1
G12A 98-06 085043 (9004201-3700) O-ring 1
G80 98-06 664524 (9005110-9000) Plug 2
G80A 98-06 001156 (9004201-7500) O-ring 2

G12 98-06 515965 (9005110-5600) Plug 1
G12A 98-06 085043 (9004201-3700) O-ring 1
G80 98-06 664524 (9005110-9000) Plug 2
G80A 98-06 001156 (9004201-7500) O-ring 2
THRESHOLD/RANGE
N No parts
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 39

Charge relief
K000
K50
K50
K
K50
K95A
K10
K900
K50
E100 285E

40 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Charge relief
CHARGE RELIEF
00 98-06 01-18 No parts
10-99 K000 98-06 01-17 8510012 Charge relief valve kit 1

K50 98-06 01-17 001149 (9004201-6200) O-ring 1
A0 K 97-25 8510253 Cartridge kit, 13 bar, 11 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
A3 K 97-25 8510256 Cartridge kit, 13 bar, 16 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
B0 K 97-25 8510254 Cartridge kit, 13 bar, 22 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
B3 K 97-25 8510243 Cartridge kit, 13 bar, 27 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
E4 K 97-25 8510261 Cartridge kit, 16 bar, 4 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
E6 K 97-25 8510252 Cartridge kit, 16 bar, 7 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
F0 K 97-25 8510259 Cartridge kit, 16 bar, 11 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
F3 K 97-25 8510262 Cartridge kit, 16 bar, 16 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
G0 K 97-25 8510260 Cartridge kit, 16 bar, 22 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
G3 K 97-25 8510263 Cartridge kit, 16 bar, 27 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
H0 K 97-25 8510258 Cartridge kit, 16 bar, 35 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 41

Charge relief
K000
K50
K50
K
K50
K95A
K10
K900
K50
E100 285E

42 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Charge relief
CHARGE RELIEF
J4 K900 02-13 518165 Adapter 1
K50 02-13 001149 (9004201-6200) O-ring 1
N4 K 97-25 8510255 Cartridge kit, 13 bar, 4 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
N6 K 97-25 8510251 Cartridge kit, 13 bar, 7 l/min 1

K50 97-25 001149 (9004201-6200) O-ring 1
K95A 97-25 085043 (9004201-3700) O-ring 1
NA No parts
NN K10 97-25 511826 Plug 1

K50 97-25 001149 (9004201-6200) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 43

Output shaft
L1
3 rings per piston Q030

(80 cc only)
L1
Q030
E100 256E

44 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Output shaft
60 CC SHAFT
Q30 98-06 771667 Piston ring kit 1
C6 L1 98-06 737957 Shaft, 21 tooth spline without speed ring 1
D1 L1 98-06 513034 Shaft, 14 t. spline without speed ring (SB-1999-059) 1

“ 98-06 516816 Shaft, 14 tooth spline with speed ring (SB-1999-059) 1
D2 L1 98-06 513033 Shaft, 16 tooth without speed ring (SB-1999-059) 1
S1 L1 98-06 732685 Shaft, 14 tooth spline without speed ring 1

“ 98-06 513025 Shaft, 14 tooth spline with speed ring 1
80 CC SHAFT
Q030 03-48 516275 Piston ring kit (SB-2003-007) 1
“ 98-06 03-47 771162 Piston ring kit 1


S1 L1 98-06 722058 Shaft, 14 tooth spline without speed ring 1

110 CC SHAFT
Q030 98-06 773259 Piston ring kit 1

F1 L1 98-06 725507 Shaft, 13 tooth spline without speed ring 1

BLN-2-41704 • 520L0770 • Rev A • Mar 2004 45

Control
M16
M14
M10 M14A
M12
M12A
M12
M12
M12
M1
M12
M14
M12A
G42 G420
G36
Refer to SB-2002-001
E100 286E

46 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Control
ELECTRIC-HYRAULIC 2-POSITION
B1 M1 98-13 511347 Control housing 1
G36 98-13 03-27 506754 O-ring (SB-2002-001) 1
G42 98-13 03-27 754580 O-ring (SB-2002-001) 5
G420 03-28 512411 Gasket/O-ring seal (SB-2002-001) 1
M10 98-13 502404 Solenoid valve, 12 volt, DIN connector 1
M12 98-13 504519 Plug 6
M12A 98-13 039297 (9004201-1200) O-ring 6
M14 98-13 515965 (9005110-5600) Plug 2
M14A 98-13 085043 (9004201-3700) O-ring 2
M16 98-13 503499 Screw 4

G36 98-30 03-27 506754 O-ring (SB-2002-001) 1
G42 98-30 03-27 754580 O-ring (SB-2002-001) 5
M12 98-30 504519 Plug 6
M12A 98-30 039297 (9004201-1200) O-ring 6
M14 98-30 515965 (9005110-5600) Plug 2
M14A 98-30 085043 (9004201-3700) O-ring 2
M16 98-30 503499 Screw 4

G36 98-06 03-27 506754 O-ring (SB-2002-001) 1
G42 98-06 03-27 754580 O-ring (SB-2002-001) 5
M10 98-06 507952 Solenoid valve, 12 volt, Jet connector 1
M12 98-06 504519 Plug 6
M12A 98-06 039297 (9004201-1200) O-ring 6
M14 98-06 515965 (9005110-5600) Plug 2
M14A 98-06 085043 (9004201-3700) O-ring 2
M16 98-06 503499 Screw 4
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 47

Control
M16 M16
M14 M14
M10 M14A M14A
M12
M12A
M12
M12A
M12
M12
M1 M1
M12 M14 M14
M12A
Electric 2-position Hydraulic 2-position
G42 G420
G36
E100 287E

48 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Control
ELECTRIC 2-POSITION COMMON PARTS

G36 99-01 03-27 506754 O-ring (SB-2002-001) 1
G42 99-01 03-27 754580 O-ring (SB-2002-001) 5
M12 99-01 504519 Plug 4
M12A 99-01 039297 (9004201-1200) O-ring 4
M14 99-01 515965 (9005110-5600) Plug 2
M14A 99-01 085043 (9004201-3700) O-ring 2
M16 99-01 503499 Screw 4
ELECTRIC 2-POSITION
C3 M1 99-01 516576 Control housing 1
M10 99-01 519465 Solenoid valve, 12 volt, Deutsch connector 1
C6 M1 00-21 516576 Control housing 1

M10 00-21 516538 Solenoid valve, 24 volt, Metripack connector 1
E0 M1 99-01 506712 Control housing 1

M10 99-01 513752 Solenoid valve, 24 volt, Deutsch connector 1



M10 98-30 507952 Solenoid valve, 12 volt, Jet connector 1
F1 M1 98-30 506713 Control housing 1

F2 M1 98-30 506713 Control housing 1

HYDRAULIC 2-POSITION
N1 M1 98-30 507696 Control housing 1
M12 98-30 504519 Plug 1
M12A 98-30 039297 (9004201-1200) O-ring 1
M14 98-30 515965 (9005110-5600) Plug 2
M14A 98-30 085043 (9004201-3700) O-ring 2
M16 98-30 503499 Screw 4
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 49

Control
M1
M26
M26A
M1A
M24
M23
M224
M22
G42 G420
M223
G36
M221
E100 288E

50 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Control
ELECTRIC-HYDRAULIC 2-POSITION COMMON PARTS

G36 98-30 03-27 506754 O-ring (SB-2002-001) 1
G42 98-30 03-27 754580 O-ring (SB-2002-001) 5
M1A 99-01 085043 (9004201-3700) O-ring 1
M22 98-30 509360 Adjuster 1
M23 98-30 518382 Spring 1
M24 98-30 516170 Valve piston 1
M26 98-30 504519 Plug 1
M26A 98-30 039297 (9004201-1200) O-ring 1
M221 98-30 507076 Nut 1
M223 98-30 058043 (9004201-3700) O-ring 1
M224 98-30 732479 (9004105-0100) O-ring 1
ELECTRIC-HYDRAULIC 2-POSITION WITH PROPORTIONAL PRESSURE COMPENSATOR

P7 M1 01-01 509706 Solenoid valve, 12 volt, Jet connector 1
P8 M1 01-01 509707 Solenoid valve, 24 volt, Jet connector 1
ELECTRIC-HYDRAULIC 2-POSITION WITH PRESSURE COMPENSATOR

T1 M1 98-30 509534 Solenoid valve, 12 volt, DIN connector 1
T2 M1 98-30 509537 Solenoid valve, 24 volt, DIN connector 1
T7 M1 98-30 509540 Solenoid valve, 12 volt, Jet connector 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 51

Control
TA
M26
TH
M26A
M26
TA M1
M26A
M25
M1A
TH
M24
M23
M224
M22
M24
M223
M23
G42 G420 M224
M22
G36 M223 M221
TA
M221
E100 289E

52 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Control
PRESSURE COMPENSATOR
TA G36 98-30 03-27 506754 O-ring (SB-2002-001) 1
G42 98-30 03-27 754580 O-ring (SB-2002-001) 5
M1 98-30 515965 (9005110-5600) Plug 1
M1A 98-30 085043 (9004201-3700) O-ring 1
M22 98-30 509360 Adjuster 1
M23 98-30 518382 Spring 1
M24 98-30 516171 Control valve spool 1
M26 98-30 504519 Plug 1
M26A 98-30 039297 (9004201-1200) O-ring 1
M221 98-30 507076 Nut 1
M223 98-30 058043 (9004201-3700) O-ring 1
M224 98-30 732479 (9004105-0100) O-ring 1
HYDRAULIC 2-POSITION WITH PRESSURE COMPENSATOR

TH G36 98-30 03-27 506754 O-ring (SB-2002-001) 1
G42 98-30 03-27 754580 O-ring (SB-2002-001) 5
M22 98-30 509360 Adjuster 1
M23 98-30 518382 Spring 1
M24 98-30 516171 Valve piston 1
M25 98-30 509418 Hydraulic override spool 1
M26 98-30 511244 Plug assembly 1
M26A 98-30 039297 (9004201-1200) O-ring 1
M221 98-30 507076 Nut 1
M223 98-30 058043 (9004201-3700) O-ring 1
M224 98-30 732479 (9004105-0100) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 53

Servo pressure supply
NT43
NT43
NT43A NT43A N18
NT40
NT40A
N12
N16
N12A
NTD1
N12
NTD1A N10
N14A
N14
NT42
N12 N12
NT42
NT40
NT42
NT40A
Refer to SB-2002-001 NT40
NT41
NT40A
E100 290E

54 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

SERVO PRESSURE SUPPLY COMMON PARTS

B1, B3 & NN No parts
C2 N10 98-30 510547 Control housing 1

N12 98-30 504519 Plug 8
N12A 98-30 039297 (9004201-1200) O-ring 8
N14 98-30 515965 (9005110-5600) Plug 1
N14A 98-30 085043 (9004201-3700) O-ring 1
N16 98-30 085183 Screw 2
N18 98-30 914127 (9007314-1213) Screw 2
SERVO PRESSURE SUPPLY

C2 NT40 98-30 515965 (9005110-5600) Plug 2
NT40A 98-30 085043 (9004201-3700) O-ring 2
NT42 98-30 507549 Spool 1
NT43 98-30 504519 Plug 2
NT43A 98-30 039297 (9004201-1200) O-ring 2
CA NT42 98-30 511125 Spool 1

NT43 98-30 511244 Plug 2
NT43A 98-30 039297 (9004201-1200) O-ring 2
D1 NT40 98-30 515965 (9005110-5600) Plug 1

NT40A 98-30 085043 (9004201-3700) O-ring 1
NT41 98-30 518382 Spring 1
NT42 98-30 507551 Spool 1
NT43 98-30 504519 Plug 2
NT43A 98-30 039297 (9004201-1200) O-ring 2
NTD1 98-30 509534 Solenoid valve, 12 volt, DIN connector 1
NTD1A 98-30 085043 (9004201-3700) O-ring 1
D2 NT40 98-30 515965 (9005110-5600) Plug 1

NT40A 98-30 085043 (9004201-3700) O-ring 1
NT41 98-30 518382 Spring 1
NT42 98-30 507551 Spool 1
NT43 98-30 504519 Plug 2
NT43A 98-30 039297 (9004201-1200) O-ring 2
NTD1 98-30 509537 Solenoid valve, 24 volt, DIN connector 1
NTD1A 98-30 085043 (9004201-3700) O-ring 1
D7 NT40 98-30 515965 (9005110-5600) Plug 1

NT40A 98-30 085043 (9004201-3700) O-ring 1
NT41 98-30 518382 Spring 1
NT42 98-30 507551 Spool 1
NT43 98-30 504519 Plug 2
NT43A 98-30 039297 (9004201-1200) O-ring 2
NTD1 98-30 509540 Solenoid valve, 12 volt, Jet connector 1
NTD1A 98-30 085043 (9004201-3700) O-ring 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 55

N18
NT43
NT43A
N12
N16 N12A
P7 & P8
N12
NTD1 N10
N14A
NTD1A N14
N12 N12
NT42
NT41
NT40
Refer to SB-2002-001 NT40A
N18
L5 & R5
N12
N16 N12A
N12
N10
N14 N14A
N14A N14
N12
NTL5
NTR5
E100 292E
56 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

SERVO PRESSURE SUPPLY

L5 N10 98-30 511208 Control housing 1
N12 98-30 504519 Plug 5
N12A 98-30 039297 (9004201-1200) O-ring 5
N14 98-30 515965 (9005110-5600) Plug 2
N14A 98-30 085043 (9004201-3700) O-ring 2
N16 98-30 085183 Screw 2
N18 98-30 914127 (9007314-1213) Screw 2
NTL5 98-30 913897 (9007712-0605 Set screw 1
P7 N10 01-01 510547 Control housing 1

N12 01-01 504519 Plug 8
N12A 01-01 039297 (9004201-1200) O-ring 8
N14 01-01 515965 (9005110-5600) Plug 1
N14A 01-01 085043 (9004201-3700) O-ring 1
N16 01-01 085183 Screw 2
N18 01-01 914127 (9007314-1213) Screw 2
NT40 01-01 515965 (9005110-5600) Plug 1
NT40A 01-01 085043 (9004201-3700) O-ring 1
NT41 01-01 518382 Spring 1
NT42 01-01 507551 Spool 1
NT43 01-01 504519 Plug 2
NT43A 01-01 039297 (9004201-1200) O-ring 2
NTP7 01-01 509706 Solenoid valve, 12 volt, Jet connector 1
NTP7A 01-01 085043 (9004201-3700) O-ring 1
P8 N10 01-01 510547 Control housing 1

N12 01-01 504519 Plug 8
N12A 01-01 039297 (9004201-1200) O-ring 8
N14 01-01 515965 (9005110-5600) Plug 1
N14A 01-01 085043 (9004201-3700) O-ring 1
N16 01-01 085183 Screw 2
N18 01-01 914127 (9007314-1213) Screw 2
NT40 01-01 515965 (9005110-5600) Plug 1
NT40A 01-01 085043 (9004201-3700) O-ring 1
NT41 01-01 518382 Spring 1
NT42 01-01 507551 Spool 1
NT43 01-01 504519 Plug 2
NT43A 01-01 039297 (9004201-1200) O-ring 2
NTP7 01-01 509707 Solenoid valve, 24 volt, Jet connector 1
NTP7A 01-01 085043 (9004201-3700) O-ring 1
R5 N10 98-30 511208 Control housing 1

N12 98-30 504519 Plug 5
N12A 98-30 039297 (9004201-1200) O-ring 5
N14 98-30 515965 (9005110-5600) Plug 2
N14A 98-30 085043 (9004201-3700) O-ring 2
N16 98-30 085183 Screw 2
N18 98-30 914127 (9007314-1213) Screw 2
NTR5 98-30 913897 (9007712-0605 Set screw 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 57

Control ramp, and orifice
T3
U5
U5 T2
U5 T3
U5 U5
T3 T2
B_ Control Codes E_ and F_ Control Codes
T3
T2
T3
U5
U5
T3
T3 T2
N_ Control Codes T_ Control Codes
E100 293E

58 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Control ramp, and orifice
CONTROL RAMP
N No parts
ORIFICE
U0 98-30 No parts
U1 T2 98-30 578542 Orifice plug, 0.8, M6 x 8 (E*, F*, and N1 controls) 1

T3 98-30 578542 Orifice plug, 0.8, M6 x 8 1
U2 T2 98-30 507042 Orifice plug, 1.5, M6 x 8 (E*, F*, and N1 controls) 1

T3 98-30 507042 Orifice plug, 1.5, M6 x 8 1
U3 T2 98-30 508014 Orifice plug, 1.0, M6 x 8 (B* controls) 1

T3 98-30 511825 Orifice plug, 0.6, M6 x 8 2
X1 T3 98-30 679316 Orifice plug, 0.5, M6 x 8 (T* controls) 1
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 59

Minimum displacement
Y40
Y10
Y20
Q120
E100 294E

60 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Minimum displacement
51*060-1 MINIMUM DISPLACEMENT

012-029 Q120 98-06 770834 Safety cap 1
Y10 98-06 750638 Set screw, M10 x 65 1
Y20 98-06 042432 Seal nut, M10 1
030-040 Q120 98-06 770834 Safety cap 1

Y10 98-06 749556 Set screw, M10 x 80 1
Y20 98-06 042432 Seal nut, M10 1
N20 Y40 98-06 515909 Spacer, 9 mm 1

016-035 Q120 98-06 770834 Safety cap 1
Y10 98-06 750638 Set screw, M10 x 65 1
Y20 98-06 042432 Seal nut, M10 1
036-054 Q120 98-06 770834 Safety cap 1

Y10 98-06 749556 Set screw, M10 x 80 1
Y20 98-06 042432 Seal nut, M10 1

022-046 Q120 98-06 770842 Safety cap 1
Y10 98-06 350090 Set screw, M12 x 70 1
Y20 98-06 076042 Seal nut, M12 1
047-074 Q120 98-06 770842 Safety cap 1

Y10 98-06 076109 Set screw, M12 x 80 1
Y20 98-06 076042 Seal nut, M12 1
080 Q120 98-06 770842 Safety cap 1

Y10 98-06 076190 Set screw, M12 x 50 1
Y20 98-06 076042 Seal nut, M12 1
Y40 98-06 517630 Spacer, 38.2 mm
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 61

Service Bulletin: SB-1998-086
PRODUCTS AFFECTED Series 51 & 51-1: 80cc cartridge motors
SUBJECT Change from gasket to O-ring sealing at interface between housings.
DESCRIPTION As a joint sealing improvement, Sauer-Danfoss is changing the type of seal between the
housings on Series 51 cartridge type motors in the 80cc frame size. With this change, two
O-rings are incorporated into the design replacing the gasket. This design is similar, but
with different size O-rings to the two O-ring design originally used on the 80cc cartridge
motor, prior to the incorporation of the speed sensor option (see SB-1998-035). Both
housings have been changed so they are not individually interchangeable with the
“gasket” design housings. The “gasket” design housings and gasket part numbers will
remain available as service parts.
N98-33
and beyond
Bearing Housing
Distance ring N94-42

thru
Retaining ring N98-32
O-rings
Prior to
To N94-42
To
Gasket
Main Housing
MODELS AFFECTED All 80cc Series 51 & 51-1 cartridge motors
SERIAL NUMBERS Change became effective at serial number N-98-33-xxxxx
PART NUMBERS Description Before N-94-42 N-94-42 thru N-98-32 N-98-33 & beyond
AFFECTED Main housing 734855 505527 w/o PPU 512676 w/o PPU
501104 w/PPU 512677 w/PPU
Bearing housing 734632 501109 512679
Retaining ring N/A 371625 371625
Gasket N/A 507259 N/A
O-ring 916759 N/A 502205
O-ring 279570 N/A 512678
Distance ring 734913 501117 501117
PARTS DISPOSITION Non-interchangeable (as individual parts)

62 BLN-2-41704 • 520L0770 • Rev A • Mar 2004
PRODUCTS AFFECTED Series 51 & 51-1: 60cc, 80cc, 110cc, and 160cc motors
SUBJECT Thread change at customer end of DIN shaft assemblies.
DESCRIPTION As a product improvement, Sauer-Danfoss has changed the threaded hole at the
customer end of DIN shaft assemblies to metric threads. Metric shaft assemblies will
now have a metric threaded hole. To aid in identifying this change, new shaft assembly
part numbers have been released. The new shaft assemblies are interchangeable with
the previous shaft assemblies. The previous shaft assembly part numbers will become
obsolete.
DIN configuration
Threaded hole
Cartridge configuration
MODELS AFFECTED All 60, 80, 110, and 160cc motors (Series 51 and 51-1) with DIN shaft assemblies
SERIAL NUMBERS See table below
PART NUMBERS Frame Shaft Previous New Bolt size Bolt size Effective after
AFFECTED size code p/n p/n FROM TO serial number
60cc D1 747931 513034 7/16 - 14 M10 x 1.5 N-99-17-xxxxx
60cc D2 787622 513033 7/16 - 14 M10 x 1.5 N-99-52-xxxxx
80cc D2 742213 513037 7/16 - 14 M10 x 1.5 N-99-13-xxxxx
80cc D3 783399 513035 7/16 - 14 M10 x 1.5 N-99-12-xxxxx
110cc D3 787663 513039 5/8 - 11 M12 x 1.75 N-99-16-xxxxx
110cc D4 749192 513038 5/8 - 11 M12 x 1.75 N-99-17-xxxxx
160cc D4 787689 513041 5/8 - 11 M12 x 1.75 N-99-16-xxxxx
160cc D5 749226 513040 5/8 - 11 M12 x 1.75 N-99-39-xxxxx
PARTS DISPOSITION Interchangeable

BLN-2-41704 • 520L0770 • Rev A • Mar 2004 63
PRODUCTS AFFECTED All Series 51 & 51-1 motors
SUBJECT Change to spring and spring seat at ends of loop flushing shuttle spool.
DESCRIPTION As a product improvement, and to ease assembly, the spring and spring seat at the ends
of the loop flushing shuttle spool have been changed. The new spring and spring seat
clip together. The old spring and spring seat are interchangeable with the new spring
and spring seat as an assembly only.
The old spring seat will become obsolete and no longer available as a service part. The
old spring will remain available as a service part.
From:
To:
MODELS AFFECTED All Series 51 and 51-1 variable motors
SERIAL NUMBERS This change became effective at serial number N-00-50-xxxxx
PART NUMBERS From: Spring part number 4350286 and spring seat part number 4800353
AFFECTED
To: Spring seat assembly part number 513596
PARTS DISPOSITION Interchangeable - as an assembly only
64 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

SUBJECT Incorporation of symmetrical rollers on the synchronizing shaft
DESCRIPTION As a product improvement and to improve ease of assembly, Sauer-Danfoss has changed
the design of the rollers used on the synchronizing shaft in Series 51 and 51-1 motors.
The new rollers are symmetrical, in that they can be assembled either direction on the
synchronizing shaft. The old rollers were asymmetrical and had to be assembled only
one way. The synchronizing shaft has also been changed to accept the symmetrical
rollers. The legs for the rollers are now longer in length.
A service kit is available to replace the old design synchronizing shaft and rollers,
which are obsolete and no longer available as service parts. The pins at each end of the
synchronizing shaft are still the same parts.
Old Style New Style
MODELS AFFECTED All Series 51 and 51-1 motors
SERIAL NUMBERS Effective after N-01-39-xxxxx
PART NUMBERS Frame size Old kit part number New kit part number
AFFECTED 60cc 771675 517308
80cc 771121 517309
110cc 773267 516485
160cc 776823 517310
250cc 776831 517311
PARTS DISPOSITION Interchangeable; as an assembly only

Use parts in stock
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 65
SUBJECT Sealing change to end cap/control interface
DESCRIPTION The sealing is improved between the end cap and controls or multi-function blocks on
all Series 51 and 51-1 motors. This change replaces individual O-rings with a gasket that
incorporates imbedded rubber seal rings.. The O-ring spot faces are removed from the
end cap mounting face. There is no change to controls’ and multi-function blocks’ sealing
surface.
New end cap part numbers allow better control of this change. Old end cap part
numbers are obsolete. You cannot use the new gasket with old end caps and you cannot
use the O-rings with new end caps. Control and multi-function block kit now include the
O-rings and the new gasket.
O-ring spotface
Old style New style

(with O-ring spotface) (without O-ring spotface)
Mounting Mounting
surface surface
O-rings
(3) 754580 O-rings
(3) 79273 Gasket
O-rings
634968 for 60, 80, and 110
364976 for 160
707737 for 250
364976 for 60-1
507998 for 80-1
506754 for 110-1
66 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

MODELS AFFECTED All Series 51 and 51-1 motors
SERIAL NUMBERS See table below
PART NUMBERS End cap Frame Old part New part Manufacture Gasket
AFFECTED code size number number date code part number
R and T 60 504226 516057 N-03-14-xxxxx 511810
A 60 504228 515695 N-03-12-xxxxx 511810
R 60-1 506563 516902 N-03-39-xxxxx 512411
A 60-1 506564 516905 N-03-28-xxxxx 512411
H 60-1 510643 516920 N-03-28-xxxxx 512411
R and T 80 504230 515056 N-03-14-xxxxx 511810
A 80 504232 515696 N-03-27-xxxxx 511810
R 80-1 507976 516903 N-03-39-xxxxx 512411
A 80-1 507977 516907 N-03-39-xxxxx 512411
H 80-1 507978 516921 N-03-39-xxxxx 512411
R and T 110 504235 516058 N-03-14-xxxxx 511810
A 110 504237 513592 N-03-01-xxxxx 511810
R 110-1 506601 516904 N-03-39-xxxxx 512411
A 110-1 506602 515697 N-03-39-xxxxx 512411
H 110-1 510634 516923 N-03-39-xxxxx 512411
R 160 504239 516059 N-03-07-xxxxx 511851
A 160 504242 513543 N-03-01-xxxxx 511851
R 250 504244 516060 N-03-07-xxxxx 511851
A 250 504246 513544 N-03-08-xxxxx 511851
PARTS DISPOSITION Non-interchangeable;

Order replacement parts
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 67

OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering
systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electrohydraulic power steering
building, material handling, municipal, forestry, turf care, and many
Closed and open circuit axial piston others.
pumps and motors
Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partnership with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives components to provide vehicle designers with the most advanced
Planetary compact gears total system design.
Proportional valves Sauer-Danfoss provides comprehensive worldwide service for its

Directional spool valves products through an extensive network of Authorized Service
Centers strategically located in all parts of the world.
Cartridge valves
Hydraulic integrated circuits
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Sauer-Danfoss (US) Company
Electric motors and inverters
2800 East 13th Street
Joysticks and control handles Ames, IA 50010, USA
Phone: +1 515 239-6000, Fax: +1 515 239 6618
Displays
Sensors Sauer-Danfoss (Neumünster) GmbH & Co. OHG
Postfach 2460, D-24531 Neumünster
Krokamp 35, D-24539 Neumünster, Germany
Phone: +49 4321 871-0, Fax: +49 4321 871 122
Sauer-Danfoss ApS
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444, Fax: +45 7488 4400
BLN-2-41704 • 520L0770 • Rev A • Mar 2004 www.sauer-danfoss.com

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Service Parts Manual: Series 51-1: 60 CC, 80 CC, and 110 CC Variable Displacement Motors

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Series 51-1: 60 cc,

80 CC, and 110 cc

GENERAL INFORMATION Service parts identiﬁcation ......................................................................................................................... 5

ORDER CODE Order code ........................................................................................................................................................ 7

CARTRIDGE FLANGE, Common parts ..........................................................................................................................................8-13

CARTRIDGE FLANGE, Common parts ....................................................................................................................................... 14-17

CARTRIDGE FLANGE, Common parts ....................................................................................................................................... 18-21

DIN FLANGE, 60CC Common parts ....................................................................................................................................... 22-23

DIN FLANGE, 80CC Common parts ....................................................................................................................................... 24-25

DIN FLANGE, 110CC Common parts ....................................................................................................................................... 26-27

SAE FLANGE, 60CC Common parts ....................................................................................................................................... 28-29

SAE FLANGE, 80CC Common parts ....................................................................................................................................... 30-31

SAE FLANGE, 110CC Common parts ....................................................................................................................................... 32-33

MAXIMUM Maximum displacement common parts ...................................................................................... 34-35

Axial ports ................................................................................................................................................ 34-35

THRESHOLD/RANGE Threshold/range .................................................................................................................................... 34-35

© 2000, 2004 Sauer-Danfoss. All rights reserved. Printed in U.S.A.

2 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

CHARGE RELIEF Charge relief ............................................................................................................................................ 40-43

OUTPUT SHAFT Shaft ........................................................................................................................................................... 44-45

CONTROL Electric 2-position (B1, B2, and B7) .................................................................................................. 46-47

SERVO SUPPLY Servo pressure supply ........................................................................................................................ 54-57

CONTROL RAMP Control ramp ........................................................................................................................................... 58-59

ORIFICE Oriﬁce ........................................................................................................................................................ 58-59

MINIMUM 51*060-1 minimum displacement .................................................................................................. 60-61

SERVICE BULLETINS SB-1998-086 (gasket to O-ring at housing interface) ......................................................................62

BLN-2-41704 • 520L0770 • Rev A • Mar 2004 3

NAMEPLATE Each unit has a nameplate afﬁxed to its housing.

Model Number 51V080-1-R-S1-N-TH-C2-

the manufacture date and unit sequence in

The letter code indicates the location of original

The ﬁrst number (2 digits) indicates the year of

The second number (2 digits) indicates the

The third number (5 digits) is a sequential

4 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

EXAMPLE: The service part desired is Item L35.

Order Date Date Qty. per

BLN-2-41704 • 520L0770 • Rev A • Mar 2004 5

PROCEDURE TO IDENTIFY General

Example of a part identiﬁcation

6 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

Servo Press. Supply & Press. Comp. Override

High Pressure Setting

BLN-2-41704 • 520L0770 • Rev A • Mar 2004 7

W30A B50 B10

Enlarged bold type item

8 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

ACB B10 98-34 501103 Housing with speed sensor port 1

ACG B10 03-38 501103 Housing with speed sensor port 1

ADA B10 98-20 501103 Housing with speed sensor port 1

ADF B10 99-47 515888 Housing with speed sensor port 1

ADJ B10 00-12 501103 Housing with speed sensor port 1

BLN-2-41704 • 520L0770 • Rev A • Mar 2004 9

W30A B50 B10

Enlarged bold type item

10 BLN-2-41704 • 520L0770 • Rev A • Mar 2004

AWC B10 01-01 519235 Housing with speed sensor port 1

AWD B10 01-01 519888 Housing with speed sensor port 1

AWE B10 01-01 519235 Housing with speed sensor port 1