Ingersoll-Rand R37-45 - Manual de Pecas

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121312.14.

57

80448095
Revision B
December 2012

Contact-Cooled Rotary Screw Air Compressor


R37ie, R45i, R37ne, R45n

Parts Information

Save These Instructions

121312.14.57


Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may
invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

TABLE OF CONTENTS
TABLE OF CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PARTS Ordering INFORMATION. . . . . . . . . . . . . . . . . . . 3
DRIVE TRAIN (FIXED SPEED)
ASSEMBLY drawing and parts list. . . . . . . . . . . . . . 4
DRIVE TRAIN (VSD)
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 20
SEPARATOR TANK
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 30
STARTER BOX
ASSEMBLY DRAWING AND parts list. . . . . . . . . . . . . 44
STARTER BOX (FIXED SPEED)
Assembly drawing and parts list. . . . . . . . . . . . . 56
STARTER BOX (VSD)
Assembly drawing and parts list. . . . . . . . . . . . . 63
COOLING (AIR COOLED)
Assembly drawing and parts list. . . . . . . . . . . . . 71
COOLING (AIR COOLED WITH ERS)
Assembly drawing and parts list. . . . . . . . . . . . . 81
CUSTOMER CONNECTION - NO DRYER
Assembly drawing and parts list. . . . . . . . . . . . . 98
CUSTOMER CONNECTION - W/DRYER
Assembly drawing and parts list. . . . . . . . . . . . . 102
AIR FILTER
Assembly drawing and parts list. . . . . . . . . . . . . 109
ENCLOSURE
Assembly drawing and parts list. . . . . . . . . . . . . 115
OUTDOOR MODIFICATION
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 122
PRE-FILTER (STANDARD)
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 123
PRE-FILTER (HIGH DUST - NO DRYER)
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 125
PRE-FILTER (HIGH DUST - W/DRYER)
assembly drawing and parts list. . . . . . . . . . . . . 129
CONDENSATE STANDARD - NO DRYER
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 132
CONDENSATE STANDARD - DRYER
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 134
CONDENSATE NO LOSS - NO DRYER
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 137
CONDENSATE NO LOSS - DRYER
ASSEMBLY drawing and parts list. . . . . . . . . . . . . 139

CONDENSATE (NO M/S)


ASSEMBLY drawing and parts list. . . . . . . . . . . . .
CONTROLS ON/OFF & MODULATION
ASSEMBLY drawing and parts list. . . . . . . . . . . . .
CONTROLS VSD
Assembly drawing and parts list. . . . . . . . . . . . .
FOOD GRADE COOLANT/lubricant
Assembly drawing and parts list. . . . . . . . . . . . .
PORO Assembly drawing and parts list. . . . . . .
PHASE MONITOR (FIXED SPEED)
Assembly drawing and parts list. . . . . . . . . . . . .
DECAL Assembly drawing and parts list. . . . . .
DRYER SERVICE
Assembly drawing and parts list. . . . . . . . . . . . .
FROST/FREEZE PROTECTION
Assembly drawing and parts list. . . . . . . . . . . . .
ReCOMMendeD parts list. . . . . . . . . . . . . . . . . . . . . . .
ReCOMMendeD parts list. . . . . . . . . . . . . . . . . . . . . . .

142
143
159
175
180
183
185
196
203
211
212

80448095 Rev. B

121312.14.57

PARTS Ordering INFORMATION


These products are designed and constructed to provide long, trouble-free
service. In time it may be necessary to order and install new parts to replace
those that have been subjected to wear.
For your convenience and future reference it is recommended that the
following information be recorded.

Return Goods Policy


Ingersoll Rand will not accept any returned goods for warranty or service
work unless prior arrangements have been made and written authorization
has been provided from the location where the goods were purchased.

Model Number ________________________________


Serial Number _________________________________
Date Purchased ________________________________

Products which have been modified without Ingersoll Rand approval,


mishandled or misused will not be repaired or replaced under warranty. A
printed copy of the warranty which applies to this product is provided inside
the back cover of this manual.

When ordering replacement parts, please specify the following:

Disposal

1. Complete model number and serial number as it appears on the data


(name) plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.

NOTICE

Continuing improvement and advancement of design may


cause changes to this equipment which are not included in
this manual. Manuals are periodically revised to incorporate
changes. Always check the manual edition number on the
front cover for the latest issue.

Sections of this manual may not apply to your product.

Using other than genuine Ingersoll Rand replacement parts


may invalidate the warranty.

80448095 Rev. B

When the life of the product has expired, it is recommended that it be


disassembled, degreased and parts separated as to materials so that they
may be recycled.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Orifice and Oil Feed Fittings and Oil Scavenge Fittings.

(Dwg. 23920978F2)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

ORIFICE, MAIN INJECTION

54416920

ASSEMBLY, AIREND (STATIONARY)

96759980

CONNECTOR, 6 mm TUBE, ORFS x 1/4-19 BSPP-ED

96765425

CONNECTOR, 1/4 - 6 mm TUBE,ORFS x M12x1.5 METRIC-ED

ALTERNATE PARTS LIST


Item

Part No.
23661127

Where Used
45 kW ALL BUT 200 PSIG
37 kW ALL HIGH AMBIENT BUT 200 PSIG
37 kW ALL NON-HIGH AMBIENT

24157448

37 kW HIGH AMBIENT 200 PSIG


45 kW 200 PSIG

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Driven Gear.

(Dwg. 23920978F3)
PARTS LIST
Item
1

Part No. Description


96739743 PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0
23689375 GEAR SET 1.039 RATIO CF90G6

Qty.
1
1

23689391 GEAR SET 1:1RATIO

24170904 GEAR SET 1.213 RATIO CF90 AIREND

88101936 GEAR SET, 1.53658 RATIO CF90G6

88101944 GEAR SET 1.3636 RATIO CF90G6

88101985 GEAR SET 1.8108 RATIO CF90G6

88115647 GEAR SET 1.600 RATIO CF90G6

88115720 GEAR SET 1.476 RATIO CF90G6

88115738 GEAR SET 1.213 RATIO CF90 AIREND

88115753 GEAR SET, 1.419 RATIO (61/43T) CF90

88143821 GEAR SET 1.261 RATIO (58/46T)

23689375 GEAR SET 1.039 RATIO CF90G6

23689383 GEAR SET 1.667 RATIO CF90G6

88101944 GEAR SET 1.3636 RATIO CF90G6

88115720 GEAR SET 1.476 RATIO CF90G6

88115738 GEAR SET 1.213 RATIO CF90 AIREND

88143821 GEAR SET 1.261 RATIO (58/46T)

NOTES:

1. REMOVE GEARCASE HOUSING BEFORE MOUNTING THE GEAR. GEARCASE HOUSING IS A PART OF AIREND.
80448095 Rev. B 

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Motor Adapter, Shaft Seal to Motor.

(Dwg. 23920978F4)
PARTS LIST

Item

Part No.

Description

Qty.

SEE LIST

MOTOR, DRIVE

88142427

SEAL HOUSING, MOTOR SHAFT

88142450

SEAL, SHAFT HIGH PRESSURE

93472215

ADAPTER, OF 93472215 PLATE

93481331

SLEEVE, SHAFT CF90 50 Hz

93481364

GASKET, MOTOR/ADAPTERPLATE (CF90G6)

95023107

O-RING, STANDARD -156 4.250 ID x 0.094 WIDTH

95070272

O-RING, STANDARD -033 2.00 ID x 0.062 WIDTH

96702246

SCREW, HEX HEAD M6-1.00 x 25.0 LONG

10

96711882

NUT, HEX STYLE 1 COURSE THD M16-2.00

11

96739743

PIN, PARALLEL (DOWEL), HARDENDED12.0 DIA. x 36.0

12

96739834

SCREW, SOCKET HEAD M16 x 90.0 LONG

13

96764469

PIN, PARALLEL (DOWEL), HARDENDED 8.0 DIA. x 60.0

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Motor Adapter, Shaft Seal to Motor.

(Dwg. 23920978F4)
ALTERNATE PARTS LIST
Item

Part No.

Where Used

23636996

MOTOR, DRIVE 45 kW 400V 50 Hz TEFC (IE1)

23637002

MOTOR, DRIVE 37 kW 400V 50 Hz TEFC (IE1)

23637036

MOTOR, DRIVE 37 kW 400V 50 Hz TEFC (IE3)

23637044

MOTOR, DRIVE 37 kW 400V 50 Hz TEFC (IE2)

23637077

MOTOR, DRIVE 45 kW 400V 50 Hz TEFC (IE3)

23637085

MOTOR, DRIVE 45 kW 400V 50 Hz TEFC (IE2)

23637093

MOTOR, DRIVE 50 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637119

MOTOR, DRIVE 50 hp 575V 60 Hz WITH SPACE HEATER, TEFC (PREMIUM EFF.)

23637127

MOTOR, DRIVE 60 hp 230/460V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637135

MOTOR, DRIVE 60 hp, 575V 60 Hz WITH SPACE HEATERS, TEFC (PREMIUM EFF.)

23637143

MOTOR, DRIVE 50 hp 380V 60 Hz (INMETRO)

23637168

MOTOR, DRIVE 50 hp 220/440V 60 Hz TEFC (INMETRO)

23637176

MOTOR, DRIVE 50 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)

23637184

MOTOR, DRIVE 50 hp 575V 60 Hz TEFC (PREMIUM EFF.)

23637192

MOTOR, DRIVE 60 hp 380V 60 Hz TEFC (INMETRO)

80448095 Rev. B 

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Motor Adapter, Shaft Seal to Motor.

(Dwg. 23920978F4)
ALTERNATE PARTS LIST
Item

Part No.

Where Used

23637218

MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (INMETRO)

23637226

MOTOR, DRIVE 60 hp 230/460V 60 Hz TEFC (PREMIUM EFF.)

23637234

MOTOR, DRIVE 60 hp 575V 60 Hz TEFC (PREMIUM EFF.)

23677693

MOUNT, MOTOR R37-45 kW (FIXED SPEED)

23753288

MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 575V)

23877251

MOTOR, DRIVE 50 hp 380V 60 Hz TEFC (PREMIUM EFF.)

23877269

MOTOR, DRIVE 60 hp 380V 60 Hz TEFC (PREMIUM EFF.)

23887482

MOTOR, DRIVE 60 hp 220/440V 60 Hz TEFC (IE3)

24064057

MOTOR, ROTOR/STATOR ASSEMBLY (37-45 kW / 50-60 hp - 400V)

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Driver Gear to Motor Shaft.

(Dwg. 23920978F5)
PARTS LIST
Item
1
2

Part No.
23746134
96700901
23689375
23689391
24170904
88101936
88101944
88101985
88115647
88115720
88115738
88115753
88143821
23689375
23689383
88101944
88115720
88115738
88143821

Description
SPACER, CLAMP PLATE MOTOR - BORE 55
SCREW, HEX HEAD M20-2.50 x 40.0 LONG
GEAR SET 1.039 RATIO CF90G6
GEAR SET 1:1RATIO
GEAR SET 1.213 RATIO CF90 AIREND
GEAR SET, 1.53658 RATIO CF90G6
GEAR SET 1.3636 RATIO CF90G6
GEAR SET 1.8108 RATIO CF90G6
GEAR SET 1.600 RATIO CF90G6
GEAR SET 1.476 RATIO CF90G6
GEAR SET 1.213 RATIO CF90 AIREND
GEAR SET, 1.419 RATIO (61/43T) CF90
GEAR SET 1.261 RATIO (58/46T)
GEAR SET 1.039 RATIO CF90G6
GEAR SET 1.667 RATIO CF90G6
GEAR SET 1.3636 RATIO CF90G6
GEAR SET 1.476 RATIO CF90G6
GEAR SET 1.213 RATIO CF90 AIREND
GEAR SET 1.261 RATIO (58/46T)

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

80448095 Rev. B 

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Motor, Airend and O-Ring Together.

(Dwg. 23920978F6)
PARTS LIST
Item

Part No.

Description

95720272

O-RING, STANDARD -374, 9.250 ID x 0.188 WIDTH

96739966

SCREW, SOCKET HEAD M16 x 30.0 LONG

10

Qty.

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Breather and Scavenge Fitting to the Gear Case.

(Dwg. 23920978F7)
PARTS LIST
Item

Part No.

Description

39111893

BREATHER, FILTER 0.25 NPT

96760137

ELBOW, 90 - 0.25-19 BSPP SIZE 4 ORFS, 6mm TUBE END

80448095 Rev. B

Qty.

11

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Gearcase Scavenge Line and Check Valve.

(Dwg. 23920978F8
PARTS LIST
Item

Part No.

Description

23795800

TUBE, 0.25 SEAL SCAVENGE AIREND SIDE

24096117

VALVE, IN-LINE CHECK (3/8 ORFS MALE x 1/4 ORFS MALE)

24096133

TUBE, 0.25 SEAL SCAVENGE MOTOR SIDE

12

Qty.

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Oil Manifold, Oil Injection Line and Rear Bearing Feed Line.

(Dwg. 23920978F9)
PARTS LIST
Item

Part No.

Description

23676026

MANIFOLD, OIL INJECTION 0.75 ORFS x 0.25 ORFS

23692973

TUBE, MAIN OIL INJECTION

23692981

TUBE, REAR BEARING FEED FIXED SPEED

80448095 Rev. B

Qty.

13

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble the Discharge Elbow.

(Dwg. 23920978F10)
PARTS LIST
Item

Part No.

Description

23522253

SENSOR, TEMPERATURE THERMISTOR

23968274

ELBOW, AIREND DISCHARGE (MACHINING - CF90)

95987236

O-RING, STANDARD -239, 3.625 ID x 0.125 WIDTH

96738513

SCREW, HEX HEAD M16-2.00 x 45.0 LONG

96757000

PLUG, HEX HEAD M12

96759295

O-RING, M12 x 1.5, 9.300 ID x 2.200 WIDTH

14

Qty.

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Airend Isolator to Airend and Base.

(Dwg. 23920978F11)
PARTS LIST
Item

Part No.

Description

Qty.

23591787

MOUNT, ISOLATION DUROMETER 45

96703186

SCREW, HEX HEAD M16-2.00 x 35.0 LONG

NOTE:

1. INSTALL HAND TIGHT

2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs IS

REACHED.

80448095 Rev. B

15

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Motor Isolators, Motor Support and Drive Train To The Base.

(Dwg. 23920978F12)
PARTS LIST
Item

Part No.

Description

23591787

MOUNT, ISOLATION DUROMETER 45

23677693

MOUNT, MOTOR R37-45 kW (FIXED SPEED)

96738372

SCREW, HEX HEAD M16-2.00 x 25.0 LONG

96742531

SCREW, HEX HEAD M16-2.00 x 60.0 LONG

96765169

WASHER, LOCK HELICAL SPRING M16

Qty.

NOTE:

1. INSTALL HAND TIGHT

2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 N-M/70 Ft-Lbs IS

REACHED.

16

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Inlet Valve, Motor Conduit, Fittings and Motor Ground Strap to Motor and the Starter Box.

(Dwg. 23920978F13)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

VALVE, INLET

23877145

CABLE, EARTH GROUND 15 (4AWG)

54564059

CONNECTOR, 2.00 NEMA 1&4 NONMETALIC LIQUIDTIGHT

95023131

O-RING, STANDARD -159 4.987 ID x 0.103 WIDTH

96702337

SCREW, HEX HEAD M16-2.00 x 40.0 LONG

96704218

SCREW, HEX HEAD FLANGE M8 x 16.0 LONG

ALTERNATE PARTS LIST


Item
1

Part No.

Description

23600398

VALVE, INLET hpKG80 MODULATION FIXED SPEED

23600406

VALVE, INLET HAKG80 ON/OFF FIXED SPEED

80448095 Rev. B

17

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Airend Shipping Brace.

(Dwg. 23920978F14)
PARTS LIST
Item

Part No.

Description

23676471

BRACE, AIREND SHIPPING

54656905

TAPTITE SCREW M10 x 1,5 x 30 LG

96727920

SCREW, HEX HEAD FLANGE M12 x 30.0 LONG

18

Qty.

80448095 Rev. B

121312.14.57

DRIVE TRAIN (FIXED SPEED) ASSEMBLY drawing and parts list


Assemble Motor Shipping Brace

(Dwg. 23920978F15)
PARTS LIST
Item

Part No.

Description

23676471

BRACE, AIREND SHIPPING

54656905

TAPTITE SCREW M10 x 1,5 x 30 LG

80448095 Rev. B

Qty.

19

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Orifice, Oil Feed Fittings and Oil Scavenge Fittings.

(Dwg. 23920986D2)
PARTS LIST
Item

Part No.

Description

23660111

ASSEMBLY, AIREND CF90VSD R SERIES

23661127

ORIFICE, CONNECTOR M26-1.5 x .75 ORFS (8.00 mm)

23717234

TEE, M12X1.5 METRIC IN.G IN. x .25 ORFS x .25 ORFS

96765425

CONNECTOR, 1/4 IN - 6 mm TUBE, ORFS x M12X1.5 METRIC-ED

20

Qty.

80448095 Rev. B

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Oil Feed Fittings.

(Dwg. 23920986D3)
PARTS LIST
Item

Part No.

Description

96957832

CONNECTOR .25 TUBE x .438-20 UN

80448095 Rev. B

Qty.
3

21

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Oil Tubes, Oil Seal Feed Tube and End Fittings.

(Dwg. 23920986D4)
PARTS LIST
Item

Part No.

Description

23453483

CONNECTOR, 6 mm TUBE x .25 BSPP (FEMALE)

23662083

TUBE, SEAL SCAVENGE (6 mm DIAMETER TUBE)

23715113

TUBE, OIL SEAL FEED

23715139

TUBE, OIL SEAL FEED

96759550

ELBOW, PUSH IN G1/4 x 6 mm TUBE

96759634

CONNECTOR, PUSH IN G1/4 x 6 mm TUBE

22

Qty.

80448095 Rev. B

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Oil Injection Manifold and Tube and Gearcase Scavenge Tube.

(Dwg. 23920986D5)
PARTS LIST
Item

Part No.

Description

23676026

MANIFOLD, OIL INJECTION 0.75 ORFS x 0.25 ORFS

23692973

TUBE, MAIN OIL INJECTION

23715105

TUBE, GEARCASE SCAVENGE

80448095 Rev. B

Qty.

23

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Motor to Airend.

(Dwg. 23920986D6)
PARTS LIST
Item
1

Part No.
22054456

Description
WASHER, WIDE FLAT WASHER SAE HARDENED

2
3
4
5
6
7
8
9
10

22055560
22056279
22059307
22504575
23753593
SEE LIST
39917489
54672001
96705645

WASHER, 1.0 BELLEVILLE SPRING


SPACER, 44 mm OD
BOLT, HEX HEAD M24 x 90 mm
SCREW, M16 x 75 SOCKET HEAD CAP W/ EPOXY COATED THREADS
DEFLECTOR, MOTOR EXHAUST
MOTOR
SCREW, HEX HEAD FLANGE M6 x 16.0 LONG
GASKET, VITON
WASHER, PRODUCT GRADE A M16

Qty.
1
2
1
1
4
1
1
2
1
4

ALTERNATE PARTS LIST


ITEM
7

PART NO.

DESCRIPTION

24064057

ASSEMBLY, STATOR (380 - 460V)

23753288

ASSEMBLY, STATOR (575V)

NOTE:

USE FEELER GAUGE TO CHECK CLEARENCE BETWEEN ROTOR AND STATOR.
24

80448095 Rev. B

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Discharge Elbow.

(Dwg. 23920986D7)
PARTS LIST
Item

Part No.

Description

23522253

SENSOR, TEMPERATURE THERMISTOR

23968274

ELBOW, AIREND DISCHARGE (MACHINING - CF90)

95987236

O-RING, STANDARD -239 3.625 ID x 0.125 WIDTH

96738513

SCREW, HEX HEAD M16-2.00 x 45.0 LONG

96757000

PLUG, HEX HEAD M12

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH

80448095 Rev. B

Qty.

25

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Drive Train to Base And The Inlet Vlave to the Drive Train.

(Dwg. 23920986D8)
PARTS LIST
Item

Part No.

Description

Qty.

23591787

MOUNT, ISOLATION DUROMETER 45

23600414

VALVE, INLET HK80 VARIABLE SPEED

95023131

O-RING, STANDARD -159 4.987 ID x 0.103 WIDTH

96703186

SCREW, HEX HEAD M16-2.00 x 35.0 LONG

96740774

SCREW, SOCKET HEAD M16 x 40.0 LONG

NOTES: 1. INSTALL HAND TIGHT



2. TORQUE UNTIL SHOCK MOUNT BEGINS TO ROTATE, OR A MAXIMUM TORQUE OF 100 Nm / 70 Ft-lbs is

REACHED.

26

80448095 Rev. B

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Motor Conduit, Fittings and Ground Strap.

(Dwg. 23920986D9)
PARTS LIST
Item

Part No.

Description

23359813

STRAP, EARTH GROUND 1070 mm LONG

39132311

CONDUIT, 2.0 SEALTITE GREY

95373924

ELBOW, INSULATED THROAT 2.00 NPT x 2.00 CONDUIT

96701412

WASHER, PLAIN GRADE C, 12

96719851

SCREW, HEX HEAD M12-1.75 x 16.0 LONG

96739933

WASHER, SPRING LOCK, CURVED TYPE A, M12

80448095 Rev. B

Qty.
1
a/R

27

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Airend Shipping Bracket at Discharge Elbow, Airend Foot and Base.

(Dwg. 23920986D10)
PARTS LIST
Item

Part No.

Description

23676471

BRACE, AIREND SHIPPING

54656905

TAPTITE SCREW M10 x 1,5 x 30 LG

96718663

SCREW, HEX HEAD FLANGE M12 x 30.0 LONG

28

Qty.

80448095 Rev. B

121312.14.57

DRIVE TRAIN (VSD) ASSEMBLY drawing and parts list


Assemble Sound Baffle.

(Dwg. 23920986D11)
PARTS LIST
Item

Part No.

Description

23986904

ASSEMBLY, VSD MOTOR BAFFLE (WITH FOAM)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

80448095 Rev. B

Qty.

29

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Drain Fittings, Sight Glass, Oil Fill Plug and Wet Side Pressure Elbow.

(Dwg. 23817570H2)
PARTS LIST
Item
1
2
3
4
5
6
7

Part No.
23404866
SEE LIST
23700370
23700404
23980840
SEE LIST
24096901

Description
ASSEMBLY, SIGHT GLASS
TANK, SEPARATOR
TRANSDUCER, PRESSURE 225 PSI, 5 VDC
ELBOW, 90 DEGREE STREET (M12 x 1.5 - ISO 6149)
PLUG OIL FILL (M27X 2 - ISO 6149-3)
DECAL, OIL
VALVE, DRAIN M 22 x 1.5

Qty.
1
1
1
1
1
1
1

ALTERNATE PARTS LIST


Item

30

Part No.
23594500
23594534
23594518

Description
TANK, SEPARATOR (ASME, CRN, NR-13)
TANK, SEPARATOR (CE)
TANK, SEPARATOR (GB-150)

23594542
23594559
23594526
24071755
23540586

TANK, SEPARATOR (ASME-PACIFIC RIM)


TANK, SEPARATOR (AS1210)
TANK, SEPARATOR (TUV)
FOOD GRADE
ULTRA COOLANT
80448095 Rev. B

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Safety Valve and Oil Sump Elbow.

(Dwg. 23817570H3)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

VALVE, PRESSURE RELIEF

23443799

VALVE, PRESSURE RELIEF 16 BAR GB M16

23629058

ELBOW, 90 STREET M16 x 1.5 ISO 6149

96757703

ELBOW, 90 0.75 TUBE x M27

ALTERNATE PARTS LIST


Item
1

Part No.

Description

23443773

VALVE, PRESSURE RELIEF (ASME/CRN)

23443765

VALVE, PRESSURE RELIEF (CE)

80448095 Rev. B 31

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Separator Element.

(Dwg. 23817570H4)
PARTS LIST
Item

Part No.

Description

23675010

ELEMENT, SEPARATOR TANK MANN & HUMMEL

32

Qty.
1

80448095 Rev. B

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Scavenge Tube, Check Valve and Blowdown Fitting.

(Dwg. 23817570H5)
PARTS LIST
Item

Part No.

Description

Qty.

22480404

CLAMP, 0.25 TUBE INSULATED

23413479

ADAPTER, THERMO-COUPLE (0.25 BSPP x 0.25 TUBE)

23685043

TUBE, SCAVENGE 0.25 OD

23709942

VALVE, ORIFICE/CHECK (1.04 mm / 0.041 )

24140808

ELBOW, PUSH CONNECT (12mm) (KIT)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

NOTE:

1. ATTACH CLAMP TO SCAVENGE TUBE (P/N 23685043) BEFORE ASSEMBLING TUBE TO ADAPTER AND ORIFICE.

80448095 Rev. B 33

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Oil Filter Assembly to the Tank.

(Dwg. 23817570H6)
PARTS LIST
Item

Part No.

Description

Qty.

23522253

SENSOR, TEMPERATURE THERMISTOR

23700370

TRANSDUCER, PRESSURE 225 PSI, 5 VDC

23935042

FILTER, COOLANT (M27 x 2 - DONALDSON)

23935836

CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5)

SEE LIST

SUPPORT, OIL FILTER

96704416

NUT, HEX FLANGE LOCK SERRATED M8-1.25

96712153

SCREW, HEX HEAD FLANGE M8 x 25.0 LONG

96737549

SCREW, HEX HEAD FLANGE M10 x 20.0 LONG

96757703

ELBOW, 90 0.75 TUBE x M27

10

96758065

CONNECTOR 0.75 TUBE x M27

11

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH

ALTERNATE PARTS LIST


Item
5

34

Part No.

Description

24093767

SUPPORT, OIL FILTER (STANDARD)

23935703

SUPPORT, OIL FILTER (FOOD GRADE ONLY)


80448095 Rev. B

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Hot Side Thermal Control Valve (HSTCV) and Fittings.

(Dwg. 23817570H7)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

VALVE, ASSEMBLY HS THERMAL 51 mm-M27

23766496

VALVE, CHECK IN LINE M27X2 ISO 6149 x .75 ORFS

95973434

FLANGE CLAMP, SPLIT HALF 2.00 NOMINAL

95987988

O-RING, STANDARD -228 2.250 ID x .125 WIDTH

96714050

SCREW, HEX HEAD M12 x 70.0 LONG

96758065

CONNECTOR .75 TUBE x M27

ALTERNATE PARTS LIST


Item
1

Part No.

Description

23635758

VALVE, ASSEMBLY HS THERMAL 51 mm-M27 180F - 195F

23635774

VALVE, ASSEMBLY HS THERMAL 51 mm-M27 185F-203F

80448095 Rev. B 35

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Oil Filter Tube, Oil Line Hoses and Blowdown Hose.

(Dwg. 23817570H8)
PARTS LIST
Item

Part No.

Description

23674112

TUBE, 0.75 HSTCV TO OIL FILTER

85574242

HOSE, 0.75 ORFS STR x ORFS 90 -12 (22 LONG)

85574366

HOSE, 0.75 - 24 LONG (ORFS FEMALE STR x ORFS FEMALE ELBOW)

36

Qty.

80448095 Rev. B

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Ground Strap to Tank Leg.

(Dwg. 23817570H9)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

CABLE, EARTH GROUND 50 LONG (10 AWG)

54656905

TAPTITE SCREW M10 x 1,5 x 30 LG

ALTERNATE PARTS LIST


Item
1

Part No.

Description

22222863

STRAP, EARTH GROUND 1500 mm LONG

23877160

CABLE, EARTH GROUND 50 LONG

Where Used
VSD
FIXED SPEED

80448095 Rev. B 37

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Isolation Mounts to the Base And Set the Separator Tank in Place.

(Dwg. 23817570H10)
PARTS LIST
Item

Part No.

Description

Qty.

23388994

MOUNT, ISOLATION (M10 x 0.75 LONG STUDS)

23676489

SPACER, SHIPPING BRACE

54656905

TAPTITE SCREW M10 x 1,5 x 30 LG

96704846

NUT, HEX FLANGE LOCK SERRATED M10-1.50

NOTES:

1. INSTALL HAND TIGHT.

2. TORQUE UNTIL ISOLATOR BEGINS TO ROTATE OR A MAXIMUM TORQUE OF 40 Nm / 30 Ft-lbs IS REACHED.

3. TORQUE TAPTITE SCREWS AFTER TIGHTENING ISOLATION MOUNTS.

38

80448095 Rev. B

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Ground Strap to the Back of the Starter Box (Route Under Base Channel).

(Dwg. 23817570H11)
PARTS LIST
Item

Part No.

Description

Qty.

80448095 Rev. B 39

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Airend Discharge Tube

(Dwg. 23817570H12)
PARTS LIST
Item

Part No.

Description

Qty.

23630015

TUBE, AIREND TO TANK INLET 2.0 CODE 61/62 AND AIREND

95973434

FLANGE CLAMP, SPLIT HALF 2.00 NOMINAL

95987988

O-RING, STANDARD -228 2.250 ID x 0.125 WIDTH

96702329

SCREW, HEX HEAD M12-1.75 x 35.0 LONG

NOTES:

1. LEAVE LEFT HAND SPLIT FLANGE IN PLACE AND REMOVE THE OTHER TO ASSEMBLE THE TUBE.

2. ATTACH ONLY THE BOTTOM SPLIT FLANGE UNTIL THE TUBE IS IN PLACE.

40

80448095 Rev. B

121312.14.57

SEPARATOR TANK ASSEMBLY drawing and parts list


Assemble Oil Feed Hose to the Airend.

(Dwg. 23817570H13)
PARTS LIST
Item

Part No.

80448095 Rev. B

Description

Qty.

41

121312.14.57

SEPARATOR TANK ASSEMBLY DRAWING AND parts list


Assemble the Blowdown Hose to the Inlet Valve.

(Dwg. 23817570H14)
PARTS LIST
Item

42

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

SEPARATOR TANK ASSEMBLY DRAWING AND parts list


Assemble Oil Scavenge Tube from the Separator Tank to the Airend.

(Dwg. 23817570H15)
PARTS LIST
Item

Part No.

Description

85571628

HOSE, 0.26 x 18 LONG (ORFS STR x ORFS STR)

80448095 Rev. B

Qty.
1

43

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble Fixed Speed Starter Box and mmS.

(Dwg. 23920994B2)
PARTS LIST
Item

44

Part No.

Description

Qty.

23702483

STARTER BOX, 45 kW 220V-230V 60 Hz (AC-SD)

23702491

STARTER BOX, 37 kW 380V 60 Hz 45 kW, 440V-575V 60 Hz (AC-SD)

23702509

STARTER BOX, 45 kW 380V 60 Hz (AC-SD)

23702525

STARTER BOX, 45 kW 400V 50 Hz (AC-SD)

23702533

STARTER BOX, 1S, 37-45 kW 220V-230V 60 Hz (AC-SS)

23702541

STARTER BOX, 1S, 37-45 kW 440V-460V 60 Hz (AC-SS)

23702558

STARTER BOX, 1S, 37-45 kW 380V 60 Hz (AC-SS)

23702566

STARTER BOX, 1S, 37-45 kW 575V 60 Hz (AC-SS)

23702574

STARTER BOX, 1S, 37-45 kW 400V 50 Hz (AC-SS)

24119844

STARTER BOX, 37 kW 220V-230V 60 Hz (AC-SD)

24119851

STARTER BOX, 37 kW 380V 60 Hz 45 kW, 440V-575V 60 Hz (AC-SD)

24119869

STARTER BOX, 45 kW 400V 50 Hz (AC-SD)

80448095 Rev. B

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble VSD Starter Box, Drive and mmS / Fan Drive.

(Dwg. 23920994B3)
PARTS LIST
Item

Part No.

Description

Qty.

23697873

DRIVE, MDV75TIR R37-45 kW

23702467

STARTER BOX, 1S, 37-45 kW 380-480V VSD

96701370

NUT, HEX STYLE 1 COURSE THD M8-1.25

96719745

WASHER, PRODUCT GRADE A M8

96741467

WASHER, SPRING LOCK, CURVED TYPE A, M8

NOTES:

1. PART NUMBER 67747576 IS NOT SHOWN

2. PART NUMBER 23668858 IS TO BE WIRED INTO TERMINALS 8 AND 10 IN THE P4 CONNECTOR.

80448095 Rev. B

45

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble Power Connections with Proper Torque on the Drive.

(Dwg. 23920994B4)
PARTS LIST
Item

46

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble User Interface Frame to the Front of the Starter Box Door.

(Dwg. 23920994B5)
PARTS LIST
Item

Part No.

Description

Qty.

23524879

WASHER, FLAT M6, COPPER

SEE LIST

ASSEMBLY, CONTROLLER

23829344

SCREW, SELF THREADING M6 x 12 mm LONG

45657103

FRAME, USER INTERFACE

95929055

WASHER, LOCK EXTERNAL TOOTH FLAT TYPE A, .25

96727565

BOLT, HEX FLANGE M6-1 x 10.0 LONG

ALTERNATE PARTS LIST


Item
2

80448095 Rev. B

Part No.

Description

23629512

ASSEMBLY, CONTROLLER (STANDARD)

23711288

ASSEMBLY, CONTROLLER (ENHANCED)

47

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble Connectors in the Controller.

(Dwg. 23920994B6)
PARTS LIST
Item

48

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble Pressure Transducers to the Starter Box Bracket.

(Dwg. 23920994B7)
PARTS LIST
Item

Part No.

Description

23700370

TRANSDUCER, PRESSURE 225 PSI, 5 VDC

23700388

TRANSDUCER, VACUUM 0 - 15 PSIG

23700396

BULKHEAD, FEMALE UNION

80448095 Rev. B

Qty.

49

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble the Starter Box to the Base.

(Dwg. 23920994B8)
PARTS LIST
Item

Part No.

Description

39875570

CABLE, TRANSDUCER INTELLISYS SG

50

Qty.
3

80448095 Rev. B

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble the Ground Strap from the Starter Box to the Base.

Dwg. 23920994B9)
PARTS LIST
Item

Part No.

Description

96701438

WASHER, PLAIN GRADE C, 16

96738372

SCREW, HEX HEAD M16-2.00 x 25.0 LONG

96765169

WASHER, LOCK HELICAL SPRING M16

80448095 Rev. B

Qty.

51

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble the Electrical Schematic Decal to the Inside of the Starter Box Door.

(Dwg. 23920994B10)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

CABLE, EARTH GROUND

54656905

TAPTITE SCREW M10 x 1,5 x 30 LG

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96712096

WASHER, SPRING LOCK, CURVED TYPE A, M10

ALTERNATE PARTS LIST


Item
2

52

Part No.

Description

22079370

STRAP, EARTH GROUND 700mm LONG

23877145

CABLE, EARTH GROUND 19 LONG (4 AWG)

Where Used
VSD
FIXED SPEED

80448095 Rev. B

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble Fixed Speed Dryer Option Relay and Fuses to the Back Panel.

(Dwg. 23920994B11)
PARTS LIST
Item

Part No.

Description

SEE LIST

SCHEMATIC, ELECTRICAL

Qty.
1

ALTERNATE PARTS LIST


Item

80448095 Rev. B

Part No.

Description

23603582

SCHEMATIC, ELECTRICAL (FIXED SPEED - STAR DELTA)

23603590

SCHEMATIC, ELECTRICAL (FIXED SPEED - SOLID STATE)

23603574

SCHEMATIC, ELECTRICAL (VSD)

23843899

SCHEMATIC, ELECTRICAL (575V - VSD)

53

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble VSD Dryer Option Relay and Fuses to Back Panel.

(Dwg. 23920994B12)
PARTS LIST
Item

Part No.

Description

Qty.

22085864

SUPPRESSOR, ARC

23445174

FUSE, CCMR, 15 A, 600 VAC

23666373

HOLDER, FUSE 3PH 10 x 38 mm

39108121

WIRE, 12 AWG BLACK

39266200

RELAY, K1-2 N37 kW - 300 hp

1
A/R
1

NOTES:

1. PART NUMBER 39108121 IS NOT SHOWN.

54

80448095 Rev. B

121312.14.57

STARTER BOX ASSEMBLY DRAWING AND parts list


Assemble Finger Guards.

(Dwg. 23920994B13)
PARTS LIST
Item

Part No.

Description

Qty.

22085864

SUPPRESSOR, ARC

23445174

FUSE, CCMR, 15 A, 600 VAC

23626567

ADAPTER, DIN-RAIL

39108121

WIRE, 12 AWG BLACK

39266200

RELAY, K1-2 N37 kW - 300 hp

39479035

HOLDER, FUSE 3 POLE

95986097

TERMINAL, RING TONGUE 16-14 WIRE - NO. 10

A/R

NOTES:

1. PART NUMBER 39108121 IS NOT SHOWN.

80448095 Rev. B

55

121312.14.57

STARTER BOX (FIXED SPEED) Assembly drawing and parts list


Assemble Fixed Speed Enclosure Starter Box .

(Dwg. 23921083B2)
PARTS LIST
Item

Part No.

Description

22159842

HINGE, PIN HALF

23409154

GASKET, POWER-IN PLATE STARTER BOX

23409162

PLATE, STARTER BOX POWER

23652191

ENCLOSURE, STARTERBOX FIXED SPEED

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96718655

WASHER, SPRING LOCK, CURVED TYPE A, M10

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

56

Qty.

80448095 Rev. B

121312.14.57

STARTER BOX (FIXED SPEED) Assembly drawing and parts list


Back Panel Assembly.

(Dwg. 23921083B3)
PARTS LIST
Item

Part No.

Description

Qty.

ALTERNATE PARTS LIST


Item

Part No.

Description

23701402

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 220V-230V, 60Hz

23701410

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 400V, 50Hz

23701428

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 575V, 60Hz

23701436

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 380V, 60Hz

23701543

ASSEMBLY, BACKPANEL 37-45 kW, S/D, 440V-460V, 60Hz

80448095 Rev. B

57

121312.14.57

STARTER BOX (FIXED SPEED) Assembly drawing and parts list


Back Panel Assembly (Soft Start).

(Dwg. 23921083B4)
PARTS LIST
Item

Part No.

Description

Qty.

ALTERNATE PARTS LIST


Item

58

Part No.

Description

23701394

ASSEMBLY, BACKPANEL (37-45 kW SS, 400V, 50 Hz)

23701618

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 220V/230V, 60 Hz)

23701626

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 380V, 60 Hz)

23701634

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 440V/460V, 60 Hz)

23701659

ASSEMBLY, BACKPANEL (37-45 kW, S.S., 575V, 60 Hz)

80448095 Rev. B

121312.14.57

STARTER BOX (FIXED SPEED) Assembly drawing and parts list


Assemble Back Panel and Grounding Lug to Starter Box.

(Dwg. 23921083B5)
PARTS LIST
Item

Part No.

Description

Qty.

23468762 LUG, GROUND

96704812 NUT, HEX STYLE 1 COURSE THD M10-1.50

96718655 WASHER, SPRING LOCK, CURVED TYPE A, M10

80448095 Rev. B

59

121312.14.57

STARTER BOX (FIXED SPEED) Assembly drawing and parts list


Assemble Cable Glands to Starter Box.

(Dwg. 23921083B6)
PARTS LIST
Item

Part No.

Description

22501720

GLAND, CABLE M25 x 1.5

23547763

GLAND, WIRE WITH LOCKING NUT

23549603

GLAND, WIRE WITH LOCKING NUT

17

60

Qty.

80448095 Rev. B

121312.14.57

STARTER BOX (FIXED SPEED) Assembly drawing and parts list


Assemble Cover Panel.

(Dwg. 23921083B7)
PARTS LIST
Item

Part No.

Description

23409139

PANEL, CLEAR STARTER BOX

23523491

RETAINER, 6mm SCREW

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

80448095 Rev. B

Qty.

61

121312.14.57

STARTER BOX (FIXED SPEED) Assembly drawing and parts list


Assemble Door and Emergency Stop Switch.

(Dwg. 23921083B8)
PARTS LIST
Item

Part No.

Description

22222855

STRAP, GROUND 250mm LONG

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

23262405

PLATE, EMERGENCY STOP SWITCH

23652282

DOOR, STARTER BOX

23990716

STOP, EMERGENCY

32342115

BUS, ALUMINIUM GROUNDING ( 7 TAPS )

39186093

PLUG, 6 POSITION

39191655

PLUG, 16 POSITION

39204441

PLUG, 3 POSITION

10

39242375

PLUG, 10 POSITION

11

54719182

CONNECTOR, 2 WAY

12

54729496

CONNECTOR, 8 WAY

13

54729520

CONNECTOR, 12 WAY

14

93580140

HINGE, PIN

15

96703756

NUT, HEX STYLE 1 COARSE THD M4-0.7

16

96705165

WASHER, PRODUCT GRADE A M4

62

Qty.

80448095 Rev. B

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


Assemble VSD Drive Enclosure Starter Box.

(Dwg. 23921091B2)
PARTS LIST
Item

Part No.

Description

22159842

HINGE, PIN HALF

23409154

GASKET, POWER-IN PLATE STARTER BOX

23409162

PLATE, STARTER BOX POWER

23652183

ENCLOSURE, STARTER BOX (VSD)

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96718655

WASHER, SPRING LOCK, CURVED TYPE A, M10

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

80448095 Rev. B

Qty.

63

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


Assemble Drive Box Intake Filter and Heater.

(Dwg. 23921091B3)
PARTS LIST
Item

Part No.

Description

22203657

GUARD, HEATER

22245450

HEATER, 62.5 WATTS - 120V/250 WATTS - 240 V

23464829

FILTER, DRIVE BOX INTAKE (PFA 60,000)

96701370

NUT, HEX STYLE 1 COURSE THD M8-1.25

96741467

WASHER, SPRING LOCK, CURVED TYPE A, M8

64

Qty.

80448095 Rev. B

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


Assemble Line Reactor.

(Dwg. 23921091B4)
PARTS LIST
Item

Part No.

Description

23596638

PLATE, LINE REACTOR MOUNTING

23702178

REACTOR, LINE (MTE RL-10002)

96701370

NUT, HEX STYLE 1 COURSE THD M8-1.25

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96718655

WASHER, SPRING LOCK, CURVED TYPE A, M10

96741467

WASHER, SPRING LOCK, CURVED TYPE A, M8

80448095 Rev. B

Qty.

65

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


List, Back Panel Assemblies.

(Dwg. 23921091B5)
PARTS LIST
Item

Part No.

Description

Qty.

ALTERNATE PARTS LIST


Item

66

Part No.

Description

23701386

ASSEMBLY, BACKPANEL 37-45 kW VSD, 380-480V

80448095 Rev. B

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


Assemble Back Panel to Starter Box.

(Dwg. 23921091B6)
PARTS LIST
Item

Part No.

Description

23468762

LUG, GROUND

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96718655

WASHER, SPRING LOCK, CURVED TYPE A, M10

80448095 Rev. B

Qty.

67

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


Assemble Gland Wire and Cable Service Comm.

(Dwg. 23921091B7)
PARTS LIST
Item

Part No.

Description

Qty.

22501720

GLAND, CABLE M25 x 1.5

23547763

GLAND, WIRE WITH LOCKING NUT

23549603

GLAND, WIRE WITH LOCKING NUT

17

NOTE: 1. TORQUE FOR WIRE GLANDS IS 2.5Nm.

68

80448095 Rev. B

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


Assemble Cover Panel, Drive, and Line Reactor.

(Dwg. 23921091B8)
PARTS LIST
Item

Part No.

Description

23523491

RETAINER, 6mm SCREW

18

23536964

COVER, ANGLED

23655335

SHIELD, CLEAR STARTER BOX RIGHT

23655343

PANEL, DRIVE

23799034

COVER, LINE REACTOR

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

18

96701370

NUT, HEX STYLE 1 COURSE THD M8-1.25

96741467

WASHER, SPRING LOCK, CURVED TYPE A, M8

80448095 Rev. B

Qty.

69

121312.14.57

STARTER BOX (VSD) Assembly drawing and parts list


Assemble Door and Emergency Switch.

(Dwg. 23921091B9)
PARTS LIST
Item

Part No.

Description

22222855

STRAP, GROUND 250mm LONG

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET)

23262405

PLATE, EMERGENCY STOP SWITCH

23517931

SWITCH, EMERGENCY STOP (LATCHING 4N/C)

23652282

DOOR, STARTER BOX

32342115

BUS, ALUMINIUM GROUNDING ( 7 TAPS )

39186093

PLUG, 6 POSITION

39191655

PLUG, 16 POSITION

39204441

PLUG, 3 POSITION

10

39242375

PLUG, 10 POSITION

11

54719182

CONNECTOR, 2 WAY

12

54729496

CONNECTOR, 8 WAY

13

54729520

CONNECTOR, 12 WAY

14

93580140

HINGE, PIN

15

96703756

NUT, HEX STYLE 1 COARSE THD M4-.7

16

96705165

WASHER, PRODUCT GRADE A M4

70

Qty.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Cooling Module Support Legs and Channel.

(Dwg. 23816234C2)
PARTS LIST
Item

Part No.

Description

23657281

LEG, COOLER / BLOWER SUPPORT

23787666

CHANNEL, REAR COOLING MODULE

23787682

CHANNEL, FRONT (SHORT) COOLING MODULE

23928146

PLATE, WATER CONNECTION COVER

23974785

LEG, COOLER / BLOWER SUPPORT

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

96738372

SCREW, HEX HEAD M16-2.00X 25.0 LONG

96765169

WASHER, LOCK HELICAL SPRING M16

80448095 Rev. B

Qty.

71

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Plenum to the Blower Housing.

(Dwg. 23816234C3)
PARTS LIST
Item

Part No.

Description

Qty.

23623184

PLENUM, COOLER (AIR COOLED)

SEE LIST

HOUSING, BLOWER

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

12

ALTERNATE PARTS LIST


Item
2

72

Part No.

Description

23787096

HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)

23787104

HOUSING, BLOWER (60 Hz - FIXED SPEED)

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Blower Motor and Top Motor Cover.

(Dwg. 23816234C4)
PARTS LIST
Item

Part No.

Description

Qty.

22501720

GLAND, CABLE M25X1.5

23532039

CABLE, ASSEMBLY 14 AWGX 1700mm FAN MOTOR

SEE List

MOTOR, FAN 1.5 kW

SEE LIST

BLOWER

SEE LIST

COVER, BLOWER HOUSING

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96704846

NUT, HEX FLANGE LOCK SERRATED M10-1.50

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

ALTERNATE PARTS LIST


Item
4
5

Part No.

Description

23762107

BLOWER, 500 x 200 (50 Hz - FIXED SPEED & ALL VSD)

23762099

BLOWER, 500 x 120 (60 Hz - FIXED SPEED)

23787435

COVER, BLOWER HOUSING (50 Hz - FS & ALL VSD)

23791726

COVER, BLOWER HOUSING (60 Hz - FS)

80448095 Rev. B

73

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Blower Motor and Top Motor Cover.

(Dwg. 23816234C4)
ALTERNATE PARTS LIST
Item

74

Part No.

Description

23688583

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3

23688609

MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA PREM

23688617

MOTOR, FAN 1.5 kW 220/440V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23688625

MOTOR, FAN 1.5 kW 230/460V/3-PH/60 Hz 4 POLE NEMA PREM

23688633

MOTOR, FAN 1.5 kW 575V/3-PH/60 Hz 4 POLE NEMA PREM

23775356

MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23775364

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE GB18613 GRADE 3

23775372

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3 - INMETRO

23889272

MOTOR, FAN 1.5 kW 220/440V/3-PH 60Hz 4 POLE

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Blower Cone to the Housing

(Dwg. 23816234C5)
PARTS LIST
Item

Part No.

Description

23728215

CONE, INLET 500 mm BLOWER

54699368

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96745559

WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6

80448095 Rev. B

Qty.

75

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Oil Cooler to the Blower Housing / Plenum Assembly

(Dwg. 23816234C6)
PARTS LIST
Item

Part No.

Description

Qty.

23522238

SENSOR, TEMPERATURE THERMISTOR

24052797

COOLER, OIL (CRN)

96704309

SCREW, HEX HEAD M10-1.50 x 35.0 LONG

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96714399

WASHER, PRODUCT GRADE A M10

96757000

PLUG, HEX HEAD M12

96757703

ELBOW, 90 .75 TUBE x M27

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH

NOTEs:

76

1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST.
COOLERS MUST NOT BE LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS.
3. SENSOR P/N 23522238 & O-RING P/N 96759295 ARE USED ON VSD UNITS ONLY.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Aftercooler and Cooler Access Covers

(Dwg. 23816234C7)
PARTS LIST
Item

Part No.

Description

Qty.

23394190

GASKET, SELF GRIPPING

A/R

23523491

RETAINER, 6mm SCREW

23546211

COVER, COOLER ACCESS

24052789

COOLER, AIR

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96704309

SCREW, HEX HEAD M10-1.50 x 35.0 LONG

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96714399

WASHER, PRODUCT GRADE A M10

NOTES:

1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE BLOCKED

TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.

2. ASSEMBLE COVERS (P/N 23546211) AFTER THE COOLERS HAVE BEEN SECURED.

80448095 Rev. B

77

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Plugs/Sensers to Aftercooler

(Dwg. 23816234C8)
PARTS LIST
Item

Part No.

Description

23522246

SENSOR, TEMPERATURE THERMISTOR (With dryer option only)

96757000

PLUG, HEX HEAD M12 (no dryer option only)

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (With dryer option only)

96759550

ELBOW, PUSH IN G1/4 x 6 mm TUBE (With dryer option only)

96761432

PLUG, HEX HEAD .25 BSPP (no dryer option only)

78

Qty.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble Blower Housing to the Support Rails

(Dwg. 23816234C9)
PARTS LIST
Item

Part No.

Description

96718663

SCREW, HEX HEAD FLANGEM10 x 30.0 LONG

80448095 Rev. B

Qty.
4

79

121312.14.57

COOLING (AIR COOLED) Assembly drawing and parts list


Assemble MPCV, Cooler Hoses and Fan Motor Cable to Separator Tank

(Dwg. 23816234C10)
PARTS LIST
Item

80

Part No.

Description

Qty.

23388135

VALVE, MIN. PRESS. CHECK DN38 OUTLET & DN 51 INLET

85574242

HOSE, 0.75 - 22 LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW)

85574309

HOSE, 0.75 - 32 LONG (ORFSFEMALE STR x ORFS FEMALE ELBOW)

85576643

HOSE, 1.5 x ISO 6162 STR x ISO6162 90 -24 (34 LONG)

95973434

FLANGE CLAMP, SPLITHALF 2.00 NOMINAL

95987970

O-RING, STANDARD -225 1.875ID x 0.125 WIDTH

95987988

O-RING, STANDARD -228 2.250ID x 0.125 WIDTH

96702311

SCREW, HEX HEAD M12-1.75 x 30.0 LONG

96702444

SCREW, HEX HEAD M12-1.75 x 40.0 LONG

10

96758065

CONNECTOR 0.75 TUBE x M27

11

96955166

FLANGE CLAMP, SPLIT HALF 1.50 NOMINAL

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Cooling Module Support Legs

(Dwg. 23717192D2)
PARTS LIST
Item

Part No.

Description

23657281

LEG, COOLER / BLOWER SUPPORT

23787666

CHANNEL, REAR COOLING MODULE

23787682

CHANNEL, FRONT (SHORT) COOLING MODULE

23974785

LEG, COOLER / BLOWER SUPPORT

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

96738372

SCREW, HEX HEAD M16-2.00 x 25.0 LONG

96765169

WASHER, LOCK HELICAL SPRING M16

80448095 Rev. B

Qty.

81

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Plenum to the Blower Housing

(Dwg. 23717192D3)
PARTS LIST
Item

Part No.

Description

23623184

PLENUM, COOLER (AIR COOLED)

Qty.
1

SEE LIST

HOUSING, BLOWER

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

12

ALTERNATE PARTS LIST


Item
2

82

Part No.

Description

23787096

HOUSING, BLOWER (50 Hz - FIXED SPEED & ALL VSD)

23787104

HOUSING, BLOWER (60 Hz - FIXED SPEED)

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Blower Motor and Top Motor Cover

(Dwg. 23717192D4)
PARTS LIST
Item

Part No.

Description

Qty.

22501720

GLAND, CABLE M25 X1.5

23532039

CABLE, ASSEMBLY 14 AWG x 1700mm FAN MOTOR

SEE BOM

MOTOR, FAN 1.5 kW 400V/3-PH/50Hz TEFC 4 POLE IE3

SEE LIST

BLOWER

SEE LIST

COVER, BLOWER HOUSING

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96704846

NUT, HEX FLANGE LOCK SERRATED M10-1.50

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

ALTERNATE PARTS LIST


Item
4
5

Part No.

Description

23762107

BLOWER, 500 x 200 (50 Hz - FIXED SPEED & ALL VSD)

23762099

BLOWER, 500 x 120 (60 Hz - FIXED SPEED)

23787435

COVER, BLOWER HOUSING (50 Hz - FS & ALL VSD)

23791726

COVER, BLOWER HOUSING (60 Hz - FS)

80448095 Rev. B

83

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Blower Motor and Top Motor Cover

(Dwg. 23717192D4)
ALTERNATE PARTS LIST
Item

84

Part No.

Description

23688583

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3

23688609

MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA PREM

23688617

MOTOR, FAN 1.5 kW 220/440V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23688625

MOTOR, FAN 1.5 kW 230/460V/3-PH/60 Hz 4 POLE NEMA PREM

23688633

MOTOR, FAN 1.5 kW 575V/3-PH/60 Hz 4 POLE NEMA PREM

23775356

MOTOR, FAN 1.5 kW 380V/3-PH/60 Hz 4 POLE NEMA STD - INMETRO

23775364

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE GB18613 GRADE 3

23775372

MOTOR, FAN 1.5 kW 400V/3-PH/50 Hz 4 POLE IE3 - INMETRO

23889272

MOTOR, FAN 1.5 kW 220/440V/3-PH 60Hz 4 POLE

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Blower Cone to the Housing

(Dwg. 23717192D5)
PARTS LIST
Item

Part No.

Description

23728215

CONE, INLET 500 mm BLOWER

54699368

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96745559

WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6

80448095 Rev. B

Qty.

85

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Oil Cooler to the Blower Housing / Plenum Assembly

(Dwg. 23717192D6)
PARTS LIST
Item

Part No.

Description

23522238

SENSOR, TEMPERATURE THERMISTOR

24052797

TRANSDUCER, PRESSURE 225 PSI, 5 VDC

96704309

FILTER, COOLANT (M27 x 2 - DONALDSON)

96704812

CONNECTOR, REDUCING (M14 x 1.5 - M12 x 1.5)

96714399

SUPPORT, OIL FILTER

96757000

NUT, HEX FLANGE LOCK SERRATED M8-1.25

96759295

SCREW, HEX HEAD FLANGE M8 x 25.0 LONG

96765490

SCREW, HEX HEAD FLANGE M10 x 20.0 LONG

NOTES:

86

Qty.

1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE
LOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. PLUG P/N 96757000 IS USED STANDARD ON/OFF AND MODULATION UNITS.
3. SENSOR P/N 23522238 & O-RING P/N 96759295 ARE USED ON VSD UNITS ONLY.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Aftercooler and Cooler Access Covers

(Dwg. 23717192D7)
PARTS LIST
Item

Part No.

Description

Qty.

23394190

GASKET, SELF GRIPPING

A/R

23523491

RETAINER, 6mm SCREW

23546211

COVER, COOLER ACCESS

24052789

COOLER, AIR (CRN/PED)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96704309

SCREW, HEX HEAD M10-1.50 x 35.0 LONG

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96714399

WASHER, PRODUCT GRADE A M10

NOTES:

1. FINGER TIGHTEN FIRST NUT, THEN JAM SECOND NUT TIGHT TO THE FIRST. COOLERS MUST NOT BE
BLOCKED TO EACH OTHER ASSEMBLE COOLERS TO THE CENTER OF THE SLOT.
2. ASSEMBLE COVERS (P/N 23546211) AFTER THE COOLERS HAVE BEEN SECURED.

80448095 Rev. B

87

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Plugs/Sensers to Aftercooler

(Dwg. 23717192D8)
PARTS LIST
Item

Part No.

Description

23522246

SENSOR, TEMPERATURE THERMISTOR (FS AND VSD DRYER OPTION ONLY)

96757000

PLUG, HEX HEAD M12 (FS AND VSD NO DRYER OPTION ONLY)

96759295

O-RING, M12 x 1.5 9.300 ID x 2.200 WIDTH (FS AND VSD DRYER OPTION ONLY)

96759550

ELBOW, PUSH ING 1/4 x 6 mm TUBE (FS AND VSD DRYER OPTION ONLY)

96761432

PLUG, HEX HEAD 0.25 BSPP (FS AND VSD NO DRYER OPTION ONLY)

88

Qty.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Blower Housing to the Support Rails

(Dwg.23717192D9)
PARTS LIST
Item

Part No.

Description

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

Qty.
4

NOTE: 1. HAND TIGHTEN THE FIRST NUT AS MUCH AS POSSIBLE. THEN TIGHTEN SECOND NUT WITH A WRENCH.

80448095 Rev. B

89

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Fittings to the ERS Cooler

(Dwg. 23717192D10)
PARTS LIST
Item

Part No.

Description

23690779

COOLER, OIL WATER-COOLED

95953337

ELBOW, 1.00 TUBE x 1.00 NPT

96757000

PLUG, HEX HEAD M12

96758073

CONNECTOR 0.75 TUBE x M33

90

Qty.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble ERS Cooler and Water Inlet / Outlet Plate to the Base

(Dwg. 23717192D11)
PARTS LIST
Item

Part No.

Description

23690787

BRACKET, OIL COOLER MOUNTING WATER-COOLED

23694623

TUBE, WATER IN (ERS)

23698491

PLATE, COUPLING ST. STL. ERS

23901531

TUBE, WATER OUT (ERS)

39183314

ADAPTER, 1.00 NPT MALE TO 1.00 JIS/BSPT FEMALE

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

95924940

ELBOW, 1.00 TUBE x 1.0 TUBE

95973046

CONNECTOR, 1.00 TUBE x 1.00 NPT

96701370

NUT, HEX STYLE 1 COURSE THD M8-1.25

10

96741467

WASHER, SPRING LOCK, CURVED TYPE A, M8

11

96742689

BOLT, HEX FLANGE M6-1.00 x 16.0 LONG

NOTE:

Qty.

1. ADAPTERS ARE ONLY USED FOR BSPT CUSTOMER CONNECTION OPTION.

80448095 Rev. B

91

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Water Inlet and Outlet Hoses

(Dwg. 23717192D12)
PARTS LIST
Item

Part No.

Description

23694813

CLAMP, 1.0 TUBE

23901549

TUBE, WATER-IN, OIL COOLER

85561025

HOSE, HYD (-16) STR JIC x STR JIC (26 LONG)

92

Qty.

96704309

SCREW, HEX HEAD M10-1.50 x 35.0 LONG

96704812

NUT, HEX STYLE 1 COURSE THD M10-1.50

96712096

WASHER, SPRING LOCK, CURVED TYPE A, M10

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble ERS Thermal Valve to the Oil Cooler

(Dwg. 23717192D13)
PARTS LIST
Item

Part No.

Description

23615090

VALVE, TEMPERATURE CONTROL 135F, M33 x 2 PORTS PER ISO 6149-1

23690811

TUBE, COMMON WATER PIPING

96757703

ELBOW, 90 .75 TUBE x M27

96758073

CONNECTOR .75 TUBE x M33

96758412

TEE, 0.75 0.75 x M27 x 0.75

96763909

REDUCER/EXPANDER, M33 x 2 x M27 x 2

80448095 Rev. B

Qty.

93

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble ERS Piping to the ERS Coolers

(Dwg. 23717192D14)
PARTS LIST
Item

Part No.

Description

23886310

TUBE, TCV TO COOLER

85574309

HOSE, HYD (-12) STR ORFS x 90 DEG ELBOW ORFS (32 LONG)

94

Qty.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Hose Runs to the HSTCV and the Fan Motor Cable to the Starter Box

(Dwg. 23717192D15)
PARTS LIST
Item

Part No.

Description

85574234

HOSE, HYD (-12) STR ORFS x 90 DEG ELBOW ORFS (18 LONG)

85574242

HOSE, HYD (-12) STR ORFS x 90 DEG ELBOW ORFS (22 LONG)

80448095 Rev. B

Qty.

95

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assmble MPCV to the Separator Tank

(Dwg. 23717192D16)
PARTS LIST
Item

Part No.

Description

23388135

VALVE, MIN. PRESS. CHECK DN 38 OUTLET & DN 51 INLET

95973434

FLANGE CLAMP, SPLIT HALF 2.00 NOMINAL

95987988

O-RING, STANDARD -228 2.250 ID x 0.125 WIDTH

96702311

SCREW, HEX HEAD M12-1.75 x 30.0 LONG

96

Qty.

80448095 Rev. B

121312.14.57

COOLING (AIR COOLED WITH ERS) Assembly drawing and parts list
Assemble Hose from the Mpcv to the Aftercooler

(Dwg.23717192D17)
PARTS LIST
Item

Part No.

Description

Qty.

85576643

DRIVE, HPM

95987970

STARTER BOX

96702444

NUT, HEX STYLE 1 COURSE THD M8-1.25

96955166

WASHER, PRODUCT GRADE A M8

80448095 Rev. B

97

121312.14.57

CUSTOMER CONNECTION - NO DRYER Assembly drawing and parts list


Assemble Tube to Moisture Separator and Customer Connection

(Dwg. 23811847B2)
PARTS LIST
Item

Part No.

Description

Qty.

23522246

SENSOR, TEMPERATURE THERMISTOR

23900657

SEPARATOR, MOISTURE SZ 3 COUPLER (1.5 NPT)

SEE LIST

CONNECTION, CUSTOMER

23989320

TUBE, AFTER-COOLER TO M/S

85566313

CLAMP, FILTER - SIZE L4-M1

96759634

CONNECTOR, PUSH IN G1/4 x 6 mm TUBE

ALTERNATE PARTS LIST


Item
3

98

Part No.

Description

23987977

CONNECTION, CUSTOMER DN38 x 1.5 NPT

23987985

CONNECTION, CUSTOMER DN38 x 1.5 BSPT

23987993

CONNECTION, CUSTOMER DN38 x 1.5 BSPT (W/SAFETY VALVE PORT)

80448095 Rev. B

121312.14.57

CUSTOMER CONNECTION - NO DRYER Assembly drawing and parts list


Assemble Tube to Customer Connection (No Moisture Separator Option)

(Dwg. 23811847B3)
PARTS LIST
Item

Part No.

Description

Qty.

23522246

SENSOR, TEMPERATURE THERMISTOR

SEE LIST

CONNECTION, CUSTOMER

23989338

TUBE, AFTER-COOLER TO PACKAGE AIR DISCHARGE MANIFOLD

85566313

CLAMP, FILTER - SIZE L4-M1

96759634

CONNECTOR, PUSHING 1/4 x 6 mm TUBE

ALTERNATE PARTS LIST


Item
2

Part No.

Description

23987977

CONNECTION, CUSTOMER DN38 x 1.5 NPT

23987985

CONNECTION, CUSTOMER DN38 x 1.5 BSPT

23987993

CONNECTION, CUSTOMER DN38 x 1.5 BSPT (W/SAFETY VALVE PORT)

80448095 Rev. B

99

121312.14.57

CUSTOMER CONNECTION - NO DRYER Assembly drawing and parts list


Assemble to Enclosure Right Vertical Support And Cooler

(Dwg. 23811847B4)
PARTS LIST
Item

Part No.

Description

23798499

SUPPORT, CUSTOMER CONNECTION

95987970

O-RING, STANDARD -225 1.875 ID x 0.125 WIDTH

96702279

SCREW, HEX HEAD M10-1.50 x 20.0 LONG

96702444

SCREW, HEX HEAD M12-1.75 x 40.0 LONG

96714399

WASHER, PRODUCT GRADE A M10

96955166

FLANGE CLAMP, SPLIT HALF 1.50 NOMINAL

100

Qty.

80448095 Rev. B

121312.14.57

CUSTOMER CONNECTION - NO DRYER Assembly drawing and parts list


Assemble Package Discharge Relief Valve. (Gb - Air Cooled & Ers)

(Dwg. 23811847B5)
PARTS LIST
Item

Part No.

Description

SEE LIST

VALVE, PRESSURE RELIEF

Qty.
1

ALTERNATE PARTS LIST


Item

Part No.

Description

23443807

VALVE, PRESSURE RELIEF 8.5 BAR GB M16

23443815

VALVE, PRESSURE RELIEF 9.5 BAR GB M16

23443823

VALVE, PRESSURE RELIEF 11 BAR GB M16

23443831

VALVE, PRESSURE RELIEF 15.4 BAR GB M16

80448095 Rev. B

101

121312.14.57

CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list


Assemble Dryer Support to Base

(Dwg. 23811524B2)
PARTS LIST
Item

Part No.

Description

23831571

LEG, DRYER SUPPORT

23831597

CHANNEL, DRYER SUPPORT

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

96738372

SCREW, HEX HEAD M16-2.00 x 25.0 LONG

96765169

WASHER, LOCK HELICAL SPRING M16

NOTES:

102

Qty.

1. INSTALL DRYER BEFORE STARTER BOX.

80448095 Rev. B

121312.14.57

CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list


Assemble Dryer and Foam.

Dwg. 23811524B3)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

DRYER, INTEGRATED

23878416

FOAM, DRYER (BOTTOM)

23878424

FOAM, DRYER (LEFT / RIGHT SIDE)

23992654

BRACKET, DRYER SUPPORT

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

ALTERNATE PARTS LIST


Item
1

Part No.

Description

23836208

DRYER, INTEGRATED R404a 460/3/60

23876824

DRYER, INTEGRATED R404a 400/3/50

80448095 Rev. B

103

121312.14.57

CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list


Assemble Dryer Discharge Tube to Customer Connection Valve

(Dwg. 23811524B4)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

CONNECTION, CUSTOMER

23990773

TUBE, DRYER OUTLET TO PACKAGE AIR DISCHARGE

85566313

CLAMP, FILTER - SIZE L4-M1

96757000

PLUG, HEX HEAD M12

96759634

CONNECTOR, PUSH ING 1/4 x 6 mm TUBE

ALTERNATE PARTS LIST


Item
1

104

Part No.

Description

23987977

CONNECTION, CUSTOMER DN38 x 1.5 NPT

23987985

CONNECTION, CUSTOMER DN38 x 1.5 BSPT

23987993

CONNECTION, CUSTOMER DN38 x 1.5 BSPT (W/SAFETY VALVE PORT)

80448095 Rev. B

121312.14.57

CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list


Assemble the Customer Connection Tube Assembly to Dryer

(Dwg. 23811524B5)
PARTS LIST
Item

Part No.

Description

23798499

SUPPORT, CUSTOMER CONNECTION

96702279

SCREW, HEX HEAD M10-1.50 x 20.0 LONG

96714399

WASHER, PRODUCT GRADE A M10

96761069

ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END

80448095 Rev. B

Qty.

105

121312.14.57

CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list


Assemble Filter Tube and Cooler Discharge Tube to Moisture Separator

(Dwg. 23811524B6)
PARTS LIST
Item

Part No.

Description

23900657

SEPARATOR, MOISTURE SZ 3 COUPLER (1.5 NPT)

23990757

TUBE, AFTER-COOLER TO M/S (DRYER)

23990765

TUBE, FILTER TO DRYER INLET

85566313

CLAMP, FILTER - SIZE L4-M1

85567378

FILTER, COMPRESSED AIR F424IHX (NO DRAIN)

106

Qty.

80448095 Rev. B

121312.14.57

CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list


Assemble to Dryer and Cooler

(Dwg. 23811524B7)
PARTS LIST
Item

Part No.

Description

95987970

O-RING, STANDARD -225 1.875 ID x .125 WIDTH

96702444

SCREW, HEX HEAD M12-1.75 x 40.0 LONG

96761069

ELBOW, 90 - 1.50-11 BSPP, SS SIZE 24 ORFS, 35, 38mm TUBE END

96955166

FLANGE CLAMP, SPLIT HALF 1.50 NOMINAL

80448095 Rev. B

Qty.

107

121312.14.57

CUSTOMER CONNECTION - W/DRYER Assembly drawing and parts list


Assemble Package Discharge Relief Valve. (GB Air Cooled & ERS)

(Dwg. 23811524B8)
PARTS LIST
Item

Part No.

Description

SEE LIST

PACKAGE DISCHARGE RELIEF VALVE

Qty.
1

ALTERNATE PARTS LIST


Item

108

Part No.

Description

23443807

VALVE, PRESSURE RELIEF 8.5 BAR GB M16

23443815

VALVE, PRESSURE RELIEF 9.5 BAR GB M16

23443823

VALVE, PRESSURE RELIEF 11 BAR GB M16

23443831

VALVE, PRESSURE RELIEF 15.4 BAR GB M16

80448095 Rev. B

121312.14.57

AIR FILTER Assembly drawing and parts list


Assemble Fiter Support.(Fixed Speed)

(Dwg. 23809403E2)
PARTS LIST
Item

Part No.

Description

23975857

BRACKET, AIR FILTER (STANDARD)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

80448095 Rev. B

Qty.

109

121312.14.57

AIR FILTER Assembly drawing and parts list


Assemble Air Filter. (Fixed Speed)

(Dwg. 23809403E3)
PARTS LIST
Item

Part No.

Description

23676448

FILTER, AIR STANDARD (MANN+HUMMEL)

96704218

SCREW, HEX HEAD FLANGE M8 x 16.0 LONG

110

Qty.

80448095 Rev. B

121312.14.57

AIR FILTER Assembly drawing and parts list


Assemble Hose Filter from Air Filter to Inlet Valve. (Fixed Speed)

(Dwg. 23809403E4)
PARTS LIST
Item

Part No.

Description

23976772

HOSE, AIR FILTER TO INLET VALVE (STANDARD)

39110556

CLAMP, WORM SCREW 4.25 - 6.00

39123013

CLAMP, WORM

80448095 Rev. B

Qty.

111

121312.14.57

AIR FILTER Assembly drawing and parts list


Assemble Air Filter Support. (High Dust & Standard VSD)

(Dwg. 23809403E5)
PARTS LIST
Item

Part No.

Description

23975808

BRACKET, AIR FILTER (HIGH DUST)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

112

Qty.

80448095 Rev. B

121312.14.57

AIR FILTER Assembly drawing and parts list


Assemble Air Filter. (High Dust & Standard VSD)

(Dwg. 23809403E6)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

FILTER, AIR (MANN+HUMMEL )

96704218

SCREW, HEX HEAD FLANGE M8 x 16.0 LONG

ALTERNATE PARTS LIST


Item
1

Part No.

Description

23676463

FILTER, HI-DUST

23676448

FILTER, STANDARD

80448095 Rev. B

113

121312.14.57

AIR FILTER Assembly drawing and parts list


Assemble Air Filter Support. (High Dust & Standard VSD)

. 23809403E7)
PARTS LIST
Item

Part No.

Description

23970965

HOSE, AIR FILTER TO INLET VALVE (HIGH DUST)

39110556

CLAMP, WORM SCREW 4.25 - 6.00

39123013

CLAMP, WORM

114

Qty.

80448095 Rev. B

121312.14.57

ENCLOSURE Assembly drawing and parts list


Assemble Base.

(Dwg. 23921000B2)
PARTS LIST
Item

Part No.

Description

Qty.

23510894

PLUG, 0.50 BSPT

SEE LIST

BASE, 37-45 kW

39480470

COVER, FORKLIFT COVER

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

ALTERNATE PARTS LIST


Item
2

Part No.

Description

23975303

BASE, 37-45 kW (STANDARD)

23975311

BASE, 37-45 kW (CONTAINMENT)

80448095 Rev. B

115

121312.14.57

ENCLOSURE Assembly drawing and parts list


Assemble Vertical Support and Corner Panels.

(Dwg. 23921000B3)
PARTS LIST
Item

116

Part No.

Description

Qty.

23788649 ASSEMBLY, RIGHT FRONT CORNER (WITH FOAM)

23788748 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM)

23788763 ASSEMBLY, RIGHT REAR CORNER (WITH FOAM)

23788797 ASSEMBLY, LEFT REAR CORNER (WITH FOAM)

39917489 SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

14

80448095 Rev. B

121312.14.57

ENCLOSURE Assembly drawing and parts list


Assemble Top Supports.

(Dwg. 23921000B4)
PARTS LIST
Item

Part No.

Description

23789431

ANGLE, FRONT ENCLOSURE FRAME

23789449

ANGLE, REAR ENCLOSURE FRAME

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

10

80448095 Rev. B

Qty.

117

121312.14.57

ENCLOSURE Assembly drawing and parts list


Assemble Top Panels.

(Dwg. 23921000B5)
PARTS LIST
Item

Part No.

Description

Qty.

23789217 ASSEMBLY, TOP RIGHT (PANEL W/ FOAM)

SEE LIST

39917489 SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

54699368 SCREW, HEX HEAD M6 x 35 ZINC W/PL WASHER

15

ASSEMBLY, TOP LEFT EXHAUST PANEL

ALTERNATE PARTS LIST


Item
2

118

Part No.

Description

23827330

ASSEMBLY, TOP LEFT EXHAUST PANEL (WITH DRYER)

23789316

ASSEMBLY, TOP LEFT EXHAUST PANEL (NO DRYER)

80448095 Rev. B

121312.14.57

ENCLOSURE Assembly drawing and parts list


Assemble Front Door.

(Dwg. 23921000B6)
PARTS LIST
Item

Part No.

Description

22159842

HINGE, PIN HALF

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

23788938

ASSEMBLY, FRONT DOOR (WITH FOAM)

93580140

HINGE, PIN

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

80448095 Rev. B

Qty.

119

121312.14.57

ENCLOSURE Assembly drawing and parts list


Assemble Back Side Common Doors.

(Dwg. 23921000B7)
PARTS LIST
Item

Part No.

Description

22159842

HINGE, PIN HALF

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

23788615

ASSEMBLY, COMMON DOOR (WITH FOAM)

93580140

HINGE, PIN

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

120

Qty.

80448095 Rev. B

121312.14.57

ENCLOSURE Assembly drawing and parts list


Assemble Right Side Door.

(Dwg. 23921000B8
PARTS LIST
Item

Part No.

Description

22159842

HINGE, PIN HALF

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

23788615

ASSEMBLY, COMMON DOOR (WITH FOAM)

93580140

HINGE, PIN

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

80448095 Rev. B

Qty.

121

121312.14.57

OUTDOOR MODIFICATION ASSEMBLY drawing and parts list


Assemble Odm Exhaust Hood Chute..

(Dwg. 23921018A2)
PARTS LIST
Item

Part No.

Description

23907447

CHUTE, ODM EXHAUST HOOD

35140409

SEAL, RUBBER STRIP 1/4 THK x 3/4 W

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

122

Qty.
1
A/R
7

80448095 Rev. B

121312.14.57

PRE-FILTER (STANDARD) ASSEMBLY drawing and parts list


Assemble Package Intake Door. (No Dryer)

(Dwg. 23814692C2)
PARTS LIST
Item

Part No.

Description

Qty.

22159842

HINGE, DOOR PIN BOLT ON

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

23799182

PAD, PRE-FILTER (10 x 490 x 494)

23799208

GRILL, INTAKE

24130353

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD)

93580140

PIN, HINGE

96737564

NUT, HEX FLANGE LOCK SERRATED M6-1.00

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

96745559

WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6

ALTERNATE PARTS LIST


Item
3

Part No.

Description

24130353

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (STANDARD)

24130429

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (ODM)

80448095 Rev. B

123

121312.14.57

PRE-FILTER (STANDARD) ASSEMBLY drawing and parts list


Assemble Package Intake Door. (With Dryer)

(Dwg. 23814692C3)
PARTS LIST
Item

Part No.

Description

22159842

HINGE, DOOR PIN BOLT ON

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

23799182

PAD, PRE-FILTER (10 x 490 x 494)

23799208

GRILL, INTAKE

23835507

GRILL, INTAKE (DRYER)

23835515

PAD, PRE-FILTER (10 x 489 x 338)

24130395

ASSEMBLY, PACKAGE INTAKE DOOR WITH FOAM (W/ DRYER)

93580140

PIN, HINGE

96737564

NUT, HEX FLANGE LOCK SERRATED M6-1.00

10

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

11

96745559

WASHER, LARGE OUTSIDE DIAMETER PRODUCT GRADE C M6

124

Qty.

80448095 Rev. B

121312.14.57

PRE-FILTER (HIGH DUST - NO DRYER) ASSEMBLY drawing and parts list


Assemble Pre-filter Panels.

(Dwg. 23814718B2)
PARTS LIST
Item

Part No.

Description

23909138

ASSEMBLY, SIDE PANEL (WITH FOAM)

23909179

ASSEMBLY, BOTTOM PANEL (WITH FOAM)

23909203

ASSEMBLY, TOP PANEL (WITH FOAM)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

14

80448095 Rev. B

Qty.

125

121312.14.57

PRE-FILTER (HIGH DUST - NO DRYER) ASSEMBLY drawing and parts list


Assemble Air Filters.

(Dwg. 23814718B3)
PARTS LIST
Item

Part No.

Description

23517519

TAB, FILTER PANEL

23909211

ANGLE, PRE-FILTER

23909229

FILTER, PANEL AIR

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96742689

BOLT, HEX FLANGE M6-1.00 x 16.0 LONG

126

Qty.

80448095 Rev. B

121312.14.57

PRE-FILTER (HIGH DUST - NO DRYER) ASSEMBLY drawing and parts list


Assemble Door Intake Air Filter.

(Dwg. 23814718B4)
PARTS LIST
Item

Part No.

Description

22159842

HINGE, PIN HALF

23180565

LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET

23909237

ASSEMBLY, PACKAGE INTAKE DOOR (WITH FOAM)

93580140

HINGE, PIN

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

80448095 Rev. B

Qty.

127

121312.14.57

PRE-FILTER (HIGH DUST - NO DRYER) ASSEMBLY drawing and parts list


Assemble Left End Panel.

(Dwg. 23814718B5)
PARTS LIST
Item

Part No.

Description

23909278

ASSEMBLY, LEFT END PANEL (WITH FOAM)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

128

Qty.

80448095 Rev. B

121312.14.57

PRE-FILTER (HIGH DUST - W/DRYER)assembly drawing and parts list


Assemble Pre-filter Panels And Air Block Panel.

(Dwg. 23921026A2)
PARTS LIST
Item

Part No.

Description

23909179

ASSEMBLY, BOTTOM PANEL (WITH FOAM)

23909203

ASSEMBLY, TOP PANEL (WITH FOAM)

23923097

ASSEMBLY, SIDE PANEL (WITH FOAM)

23923956

ASSEMBLY, MIDDLE PANEL W/ FOAM (HIGHT DUST PRE-FILTER)

23924145

PANEL, AIR BLOCK

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

24

80448095 Rev. B

Qty.

129

121312.14.57

PRE-FILTER (HIGH DUST - W/DRYER)assembly drawing and parts list


Assemble Air Filters.

(Dwg. 23921026A3)
PARTS LIST
Item

Part No.

Description

23517519

TAB, FILTER PANEL

16

23909211

ANGLE, PRE-FILTER

23909229

FILTER, PANEL AIR

23924269

FILTER, PANEL AIR

23924277

ANGLE, PRE-FILTER

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96742689

BOLT, HEX FLANGE M6-1.00 x 16.0 LONG

16

130

Qty.

80448095 Rev. B

121312.14.57

PRE-FILTER (HIGH DUST - W/DRYER)assembly drawing and parts list


Assemble Door Intake Air Filter.

(Dwg. 23921026A4)
PARTS LIST
Item

Part No.

Description

22159842

HINGE, PIN HALF

23180565

LATCH, DOOR (NEMA 4) 28mmHEAD / 24mm OFFSET

23924012

ASSEMBLY, PACKAGE INTAKE DOOR (WITH FOAM)

93580140

HINGE, PIN

96743729

SCREW, SOCKET HEAD M6 x 16.0 LONG

80448095 Rev. B

Qty.

131

121312.14.57

CONDENSATE STANDARD - NO DRYER ASSEMBLY drawing and parts list


Assemble Condensate Plate and Connectors.

(Dwg. 23813769B2)
PARTS LIST
Item

Part No.

Description

22219026

CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD

23587082

PLATE, CONDENSATE STANDARD (NO DRYER)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

95916011

NIPPLE, 0.375 NPTF x 0.25 NPTF

132

Qty.

80448095 Rev. B

121312.14.57

CONDENSATE STANDARD - NO DRYER ASSEMBLY drawing and parts list


Assemble Solenoid Valve, Cable Assembly and Nylon Tube.

(Dwg. 23813769B3)
PARTS LIST
Item

Part No.

Description

23452287

COUPLING, 0.50 BSPP

23452311

TUBE, NYLON 10mm OD BLUE

23532104

CABLE ASSEMBLY, 9SV

23588940

VALVE, SOLENOID DRAIN 0.50 BSPP , 0.25 NPT OUT

96766001

CONNECTOR, PUSH IN G1/2 x 10 MM TUBE

80448095 Rev. B

Qty.
1
A/R

133

121312.14.57

CONDENSATE STANDARD - DRYER ASSEMBLY drawing and parts list


Assemble Condensate Plate and Connectors.

(Dwg. 23814700B2)
PARTS LIST
Item

Part No.

Description

22219026

CONNECTOR, BULKHEAD 0.38NPT 1.12-14UN STRAIGHT THREAD OD

23452287

COUPLING, 0.50 BSPP

23587090

PLATE, CONDENSATE STANDARD (WITH DRYER)

23588940

VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

95916011

NIPPLE, 0.375 NPTF x 0.25 NPTF

96762125

CONNECTOR, PUSH IN R3/8 x 10 mm TUBE

96766001

CONNECTOR, PUSH IN G1/2 x 10 mm TUBE

134

Qty.

80448095 Rev. B

121312.14.57

CONDENSATE STANDARD - DRYER ASSEMBLY drawing and parts list


Assemble Drain Valve and Nylon Tube to Dryer.

(Dwg. 23814700B3)
PARTS LIST
Item

Part No.

Description

Qty.

23452311

TUBE, CONDENSATE 10 mm OD BLUE

A/R

23532104

CABLE ASSEMBLY, 9SV

96766001

CONNECTOR, PUSH IN G1/2 x 10 mm TUBE

80448095 Rev. B

135

121312.14.57

CONDENSATE STANDARD - DRYER ASSEMBLY drawing and parts list


Assemble Solenoid Valve, Cable Assembly and Nylon Tube to Filter and Moisture Separator.

(Dwg. 23814700B4)
PARTS LIST
Item

Part No.

Description

Qty.

23452311

TUBE, CONDENSATE 10 mm OD BLUE

A/R

23452311

TUBE, CONDENSATE 10 mm OD BLUE

A/R

23532104

CABLE ASSEMBLY, 9SV

23588940

VALVE, SOLENOID DRAIN 0.50 BSPP IN, 0.25 NPT OUT

96761952

CONNECTOR, PUSH IN R1/4 x 10 mm TUBE

136

80448095 Rev. B

121312.14.57

CONDENSATE NO LOSS - NO DRYER ASSEMBLY drawing and parts list


Assemble Condensate Plate And Connectors.

(Dwg. 23921034C2)
PARTS LIST
Item

Part No.

Description

22219026

CONNECTOR, BULKHEAD .38NPT 1.12-14UN STRAIGHT THREAD OD

23587082

PLATE, CONDENSATE STANDARD (NO DRYER)

39311329

FITTING, BARBED 1/2 HOSE x 3/8 NPT

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

80448095 Rev. B

Qty.

137

121312.14.57

CONDENSATE NO LOSS - NO DRYER ASSEMBLY drawing and parts list


Assemble No-loss Drain Valve and Nylon Tube.

(Dwg. 23921034C3)
PARTS LIST
Item

Part No.

Description

22721922

ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE

23434848

VALVE, NO-LOSS DRAIN B.I. BEKOMAT ENL 5 VARIO - BSPP

23697220

HOSE, 0.50 - I.D. (BULK)

95220844

CLAMP, HOSE WORM DRIVE STAINLESS STEEL

95952990

COUPLING, STANDARD 0.25 NPT x 1.13 LONG

96760939

ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16 mm TUBE END

96766654

CONNECTOR, 0.62 ORFS SW x .50 BSPPED SS

138

Qty.

A/R

80448095 Rev. B

121312.14.57

CONDENSATE NO LOSS - DRYER ASSEMBLY drawing and parts list


Assemble Condensate Plate and Connectors.

(Dwg. 23921042B2)
PARTS LIST
Item

Part No.

Description

22219026

CONNECTOR, BULKHEAD .38NPT 1.12-14UN STRAIGHT THREAD OD

23587090

PLATE, CONDENSATE STANDARD (WITH DRYER)

39311329

FITTING, BARBED 1/2 HOSE x 3/8 NPT

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

80448095 Rev. B

Qty.

139

121312.14.57

CONDENSATE NO LOSS - DRYER ASSEMBLY drawing and parts list


Assemble No-loss Drain Valve to Dryer.

(Dwg. 23921042B3)
PARTS LIST
Item

Part No.

Description

 1

22721922

ELBOW, 90 BEADED HOSE BARB 0.25 PM x 0.50 HOSE

23434848

VALVE, NO-LOSS DRAIN B.I. BEKOMAT ENL 5 VARIO - BSPP

23696537

TUBE, 0.75 SS CONDENSATE MOIST SEP TO VALVE

23697220

HOSE, 0.50 - I.D. (BULK)

95220844

CLAMP, HOSE WORM DRIVE STAINLESS STEEL

95952990

COUPLING, STANDARD 0.25 NPT x 1.13 LONG

96760962

ELBOW, 90 - 0.50-14 BSPP, SS SIZE 12 ORFS, 18, 20 mm TUBE END

96761697

CONNECTOR, 18, 19, 20 mm TUBE ORFS x 1/2-14 BSPP-ED

140

Qty.

A/R

80448095 Rev. B

121312.14.57

CONDENSATE NO LOSS - DRYER ASSEMBLY drawing and parts list


Assemble No-loss Drain Valve to Moisture Separator and Filter.

(Dwg. 23921042B4)
PARTS LIST
Item

Part No.

Description

22721922

ELBOW, 90 BEADED HOSE BARB 0.25 PM x .50 HOSE

23434848

VALVE, NO-LOSS DRAIN B.I. BEKOMAT ENL 5 VARIO - BSPP

23697220

HOSE, 0.50 - I.D. (BULK)

A/R

23697220

HOSE, 0.50 - I.D. (BULK)

A/R

39311311

FITTING, BARBED 1/4 NPT x 1/2 HOSE

95220844

CLAMP, HOSE WORM DRIVE STAINLESS STEEL

95952990

COUPLING, STANDARD 0.25 NPT x 1.13 LONG

96760939

ELBOW, 90 - 0.50-14 BSPP, SS SIZE 10 ORFS, 14, 15 16mm TUBE END

96766654

CONNECTOR, 0.62 ORFS SW x 0.50 BSPPED SS

80448095 Rev. B

Qty.

141

121312.14.57

CONDENSATE (NO M/S) ASSEMBLY drawing and parts list


Assemble Condensate Plate Cover.

(Dwg. 23924376B2)
PARTS LIST
Item

Part No.

Description

23724602

PLATE, CONDENSATE COVER (NO M/S)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

142

Qty.

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route the Wet Sump Pressure Transducer Cable to the Starter Box (3APT)

(Dwg. 23921059C2)
PARTS LIST
Item

Part No.

Description

Qty.

22052609

TIE, CABLE - BASE

15

23529373

CABLE, TRANSDUCER SGv (LENGTH 5025 mm)

39230461

GROMMET, 2

NOTES:

ROUTE THE CABLE UNDER THE BASE (AS SHOWN).


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

143

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT ON/OFF Only)

(Dwg. 23921059C3)
PARTS LIST
Item

Part No.

Description

Qty.

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23702954

PLUG, 6 mm (PUSH TO CONNECT)

NOTES:

144

ROUTE THE NYLON TUBE UNDER THE BASE AND DOWN THE SEPARATOR TANK (AS SHOWN).
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Nylon Tube from the Inlet Valve to the Starter Box. (1AVPT Modulation Only)

(Dwg. 23921059C4)
PARTS LIST
Item

Part No.

Description

Qty.

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23828882

VALVE, CHECK 0.25 BSPP FEMALE x 6MM TUBE

23868276

ORIFICE FITTING, DIA. 0.33 mm x 1/4 BSPP MALE

96759766

TEE, TUBE FITTING, MALE BRANCH, G1/4 x 6 mm TUBE

80448095 Rev. B

145

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Nylon Tubing for Package Discharge Pressure. (4APT ON/OFF Only)

(Dwg. 23921059C5)
PARTS LIST
Item

Part No.

Description

22052609

TIE, CABLE - BASE

23452303

TUBE, NYLON 6 mm OD BLUE

Qty.
6
A/R

NOTE:
DO NOT TIGHTEN CABLE TIES UNTIL ALL CABLES AND TUBING HAS BEEN ROUTED.

146

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Nylon Tubing for Package Discharge Pressure. (4APT - Modulation Only)

(Dwg. 23921059C6)
PARTS LIST
Item

Part No.

Description

Qty.

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

96759709

TEE, EQUAL, TUBE FITTING, MALE BRANCH, 6 mm TUBE

NOTES:

1. THE TEE AND NYLON TUBE RUN FROM THE TEE TO THE INLET VALVE ARE ONLY USED ON MODULATION
UNITS.
2. DO NOT TIGHTEN CABLE TIES UNTIL ALL CABLES AND TUBING HAS BEEN ROUTED.

80448095 Rev. B

147

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Transducer Cables from the Oil Filter Head to the Starter Box (5CPT & 6CPT) & Cable Tie Ground
Straps.

(Dwg. 23921059C7)
PARTS LIST
Item

Part No.

Description

23529373

CABLE, TRANSDUCER SGv LENGTH 5025 mm)

Qty.
2

NOTES:

148

ROUTE THE CABLES UNDER THE BASE AND DOWN THE SEPARATOR TANK (AS SHOWN).
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route the Oil & Airend Temperature Sensor Cables to the Starter Box (2CTT & 2ATT)

(Dwg. 23921059C8)
PARTS LIST
Item

Part No.

Description

Qty.

NOTES:

ROUTE THE CABLES UNDER THE BASE AND DOWN THE SEPARATOR TANK (AS SHOWN).
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED..

80448095 Rev. B

149

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Package Air Discharge Temperature Sensor Cable to the Starter Box (4ATT - No Dryer)

(Dwg. 23921059C9)
PARTS LIST
Item

NOTES:

150

Part No.

Description

Qty.

ROUTE THE CABLES AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).

(Dwg. 23921059C10)
PARTS LIST
Item

Part No.

Description

Qty.

NOTES:

ROUTE THE CABLES AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

151

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Pressure Sensor Differential Tubing Before the M/S & Filter (7APT - Dryer)

(Dwg. 23921059C11)
PARTS LIST
Item

Part No.

Description

Qty.

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

NOTES:

152

ROUTE THE NYLON TUBE AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Load/Blowdown and Modulation Cable from Inlet Valve to Starter Box (1SV & 5SV)

(Dwg. 23921059C12)
PARTS LIST
Item

Part No.

Description

Qty.

23531841

CABLE, 5SV (MODULATION) FORM B FX SPEED (LENGTH 6050 mm)

23531858

CABLE, LOAD FORM B FX SPEED (LENGTH 6050 mm)

NOTES:

1. MODULATION UNITS USE BOTH CABLES, AS SHOWN.ON/OFF UNITS ONLY USE 1SV CABLE P/N 23531858.
2. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

153

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Condensate Valve Cable to the Starter Box (9SV - No Dryer Standard Shown)

(Dwg. 23921059C13)
PARTS LIST
Item

Part No.

Description

SEE LIST

CABLE ASSEMBLY, 9SV

Qty.
1

ALTERNATE PARTS LIST


Item
1

Part No.

Description

23532104

CABLE ASSEMBLY, 9SV (STD CONDENSATE)

23529753

CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)

NOTES:

1. ROUTE THE CABLE, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.

3. FOR NO MOISTURE SEPARATOR OPTION PLUG GLAND WITH PLUG P/N 39155353.

154

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Condensate Valve Cables to the Starter Box (9SV, 10SV & 11SV - Dryer Option Standard Shown)

(Dwg. 23921059C14)
PARTS LIST
Item

Part No.

Description

SEE LIST

CABLE ASSEMBLY, 9SV

Qty.
1

ALTERNATE PARTS LIST


Item
1

Part No.

Description

23532104

CABLE ASSEMBLY, 9SV (STD CONDENSATE)

23529753

CABLE, 20-3 CONDUCTOR 600V (NO-LOSS CONDENSATE)

NOTES:

1. ROUTE THE CABLES, AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN
ROUTED.
2. FOR THE NO LOSS DRAIN OPTION, REFER TO ROUTING ON ASSEMBLY DRAWING 23921067.

80448095 Rev. B

155

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Blower Motor Cable to the Starter Box.

(Dwg. 23921059C15)
PARTS LIST
Item

156

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Route Cables from the Dryer to the Starter Box (Dryer Packages Only)

(Dwg. 23921059C16)
PARTS LIST
Item

Part No.

80448095 Rev. B

Description

Qty.

157

121312.14.57

CONTROLS ON/OFF & MODULATION ASSEMBLY drawing and parts list


Starter Box Cable Layout.

(Dwg. 23921059C17)
PARTS LIST
Item

158

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route the Wet Sump Pressure Transducer Cable to the Starter Box (3APT).

(Dwg. 23921067B2)
PARTS LIST
Item

Part No.

Description

Qty.

22052609

TIE, CABLE - BASE

23529373

CABLE, TRANSDUCER SGv LENGTH 5025 mm)

39230461

GROMMET, 2

NOTES:

ROUTE THE CABLE DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

159

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Nylon Tube from the Inlet Valve to the Starter Box (1AVPT).

(Dwg. 23921067B3)
PARTS LIST
Item

Part No.

Description

22052609 TIE, CABLE - BASE

23452303 TUBE, NYLON 6 mm OD BLUE

Qty.
4
A/R

NOTES:

160

ROUTE THE NYLON TUBING DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Nylon Tube for the Package Discharge Pressure and the Seal Aspirator (4APT).

(Dwg. 23921067B4)
PARTS LIST
Item

Part No.

Description

Qty.

22052609

TIE, CABLE - BASE

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23452303

TUBE, NYLON 6 mm OD BLUE

A/R

23467814

STRAINER, ORIFICE 1/4 x 1/4 BSPP FEMALE

96759634

CONNECTOR, PUSH IN G1/4 x 6 MM TUBE

96759733

TEE, TUBE FITTING, MALE BRANCH, G1/4 x 6 mm TUBE

NOTES:
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

161

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route the Transducer Cables from the Oil Filter Head to the Starter Box (5CPT & 6CPT).

(Dwg. 23921067B5)
PARTS LIST
Item
1

Part No.

Description

23529373 CABLE, TRANSDUCER SGv (LENGTH 5025 mm)

Qty.
2

NOTES:

162

ROUTE THE CABLES DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route the Oil & Airend Temperature Sensor Cables to the Starter Box (2CTT & 2ATT).

(Dwg. 23921067B6)
PARTS LIST
Item

Part No.

Description

Qty.

NOTES:

ROUTE THE CABLES DOWN THE SEPARATOR TANK LEG AND UNDER THE BASE, AS SHOWN.
DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

163

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Package Air Discharge Temperature Sensor Cable to the Starter Box (4ATT - No Dryer)

(Dwg. 23921067B7)
PARTS LIST
Item

Part No.

Description

22052609

TIE, CABLE - BASE

Qty.
3

NOTES:

164

ROUTE THE CABLES AS SHOWN. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Package Discharge Temperature Sensor Cable to the Starter Box (4ATT - Dryer).

(Dwg. 23921067B8)
PARTS LIST
Item

Part No.

Description

Qty.

NOTES:

ROUTE THE CABLES AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

165

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Pressure Sensor Differential Tubing Before The M/S & Filter (7APT - Dryer).

(Dwg. 23921067B9)
PARTS LIST
Item

Part No.

Description

Qty.

23452303

TUBE, NYLON 6 mm OD BLUE

a/r

NOTES:

166

ROUTE THE CABLES AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Ambient Air Intake Temperature Sensor Cable to the Starter Box (1ATT).

(Dwg. 23921067B10)
PARTS LIST
Item

Part No.

Description

Qty.

23522238

SENSOR, TEMPERATURE THERMISTOR

23986912

BRACKET, TEMPERATURE SENSOR (VSD)

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

96764493

NUT, HEX THIN CHAMFERED M12 x 1.5

NOTES:

ROUTE THE CABLES AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

167

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Cooler Out Temperature Sensor Cable to Starter Box (3CTT - Air Cooled Only).

(Dwg. 23921067B11)
PARTS LIST
Item

168

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Cable from the Inlet Valve to the Starter Box (1SV).

(Dwg. 23921067B12)
PARTS LIST
Item

Part No.

Description

23531858

CABLE, LOAD FORM B FX SPEED LENGTH 6050 mm)

Qty.
1

NOTES:

ROUTE THE CABLES AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

169

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route No Loss Drain Cables to the Starter Box (CDV1 & CDE1 - No Dryer Option).

(Dwg. 23921067B13)
PARTS LIST
Item

Part No.

Description

Qty.

23529753

CABLE, 20-3 CONDUCTOR 600 VOLT

a/r

NOTES:

170

1. ROUTE THE CABLES AS SHOWN.


2. DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
3. FOR THE NO MOISTURE SEPARATOR OPTION PLUG GLANDS WITH PLUG P/N 39155353.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route No Loss Drain Cables to the Starter Box (CDV1, CDE1, CDV2, CDE2, CDV3 & CDE3 - Dryer Option)

(Dwg. 23921067B14)
PARTS LIST
Item

Part No.

Description

Qty.

23529753

CABLE, 20-3 CONDUCTOR 600 VOLT

a/r

NOTES:

ROUTE THE CABLES AS SHOWN.


DO NOT TIGHTEN THE CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.

80448095 Rev. B

171

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route The Blower Motor Cable to the Starter Box (FM - Air Cooled)

(Dwg. 23921067B15)
PARTS LIST
Item

172

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Route Cables From the Dryer to the Starter Box (Dryer Packages Only).

(Dwg. 23921067B16)
PARTS LIST
Item

Part No.

Description

23909179

ASSEMBLY, BOTTOM PANEL (WITH FOAM)

23909203

ASSEMBLY, TOP PANEL (WITH FOAM)

23923097

ASSEMBLY, SIDE PANEL (WITH FOAM)

23923956

ASSEMBLY, MIDDLE PANEL W/ FOAM (HIGHT DUST PRE-FILTER)

23924145

PANEL, AIR BLOCK

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

24

80448095 Rev. B

Qty.

173

121312.14.57

CONTROLS VSD Assembly drawing and parts list


Starter Box Cable Layout.

(Dwg. 23921067B17)
PARTS LIST
Item

174

Part No.

Description

Qty.

80448095 Rev. B

121312.14.57

FOOD GRADE COOLANT/lubricant Assembly drawing and parts list


Assemble Filter Support Bracket and Filter.

(Dwg. 24106056C2)
PARTS LIST
Item

Part No.

Description

23935703

SUPPORT, OIL FILTER

38430880

BASE, FILTER MOUNTING

38430906

FILTER, ION EXCHANGE RESIN 125-450 hp

96704416

NUT, HEX FLANGE LOCK SERRATED M8-1.25

96712153

SCREW, HEX HEAD FLANGE M8 x 25.0 LONG

80448095 Rev. B

Qty.

175

121312.14.57

FOOD GRADE COOLANT/lubricant Assembly drawing and parts list


Assemble Plugs and Fittings to Filter Head.

(Dwg. 24106056C3)
PARTS LIST
Item

Part No.

Description

95928230

PLUG, SOCKET 0.25 NPT

96955661

ELBOW, 90 0.25 ORFS x 0.25 NPTF

96956198

CONNECTOR 0.25 TUBE x 0.25 NPTF

176

Qty.

80448095 Rev. B

121312.14.57

FOOD GRADE COOLANT/lubricant Assembly drawing and parts list


Assemble Tube Scavenge Line to Filter Head Fitting.

(Dwg. 24106056C4)
PARTS LIST
Item

Part No.

Description

23685050

TUBE, SCAVENGE TO FILTER (FOOD GRADE)

80448095 Rev. B

Qty.
1

177

121312.14.57

FOOD GRADE COOLANT/lubricant Assembly drawing and parts list


Assemble Tube Scavenge from Filter Head to Airend.

(Dwg. 24106056C5)
PARTS LIST
Item

Part No.

Description

85571610

HOSE, 0.25 x 20 LONG STR ORFS x 90 ELBOW ORFS

178

Qty.
1

80448095 Rev. B

121312.14.57

FOOD GRADE COOLANT/lubricant Assembly drawing and parts list


Assemble Coolant Decal

(Dwg. 24106056C6)
PARTS LIST
Item

Part No.

Description

24071755

DECAL, ULTRA FG FILLER CAP 1.125 DIA.

80448095 Rev. B

Qty.
1

179

121312.14.57

PORO Assembly drawing and parts list


Assemble Horn to Starter Back Panel.

(Dwg. 24118580A2)
PARTS LIST
Item

Part No.

Description

35249721

SCREW, SLOTTED WASHER HEAD TAPPING NO. 8 x 0.63 LONG

39100136

MOD ALRM HORN W/WEATHER RESISTANT BACK BOX

39129085

WIRE, 16 GA - (RED)

1450

39146782

WIRE, 16 GA - (WHITE)

1450

39265640

CONNECTOR, STRAIN RELIEF

180

Qty.

80448095 Rev. B

121312.14.57

PORO Assembly drawing and parts list


Assemble Option Module to Controller.

(Dwg. 24118580A3)
PARTS LIST
Item

Part No.

Description

23652951

MODULE, OPTION Xe-145-F, BLANK

80448095 Rev. B

Qty.
1

181

121312.14.57

PORO Assembly drawing and parts list


Assemble Poro Decal to the Bezel on Starter Box.

(Dwg. 24118580A4)
PARTS LIST
Item

Part No.

Description

Qty.

23550171

DECAL, PORO

182

80448095 Rev. B

121312.14.57

PHASE MONITOR (FIXED SPEED) Assembly drawing and parts list


Assemble 220-480V Phase Monitor Option

(Dwg. 23762974C2)
PARTS LIST
Item

Part No.

Description

Qty.

23083520

MONITOR, 3 PHASE

23625759

BREAKER, CIRCUIT 2-POLE

35244185

WIRE,16 AWG-BLACK

39136676

TERMINAL LUG (14-16 GAUGE)

39204763

WIRE, 16 GA - BLUE

A/R
3
A/R

NOTES:

1. WIRE P/NS 39204763 AND 35244185 ARE NOT SHOWN.

80448095 Rev. B

183

121312.14.57

PHASE MONITOR (FIXED SPEED) Assembly drawing and parts list


Assemble 575V Phase Monitor Option

(Dwg. 23762974C3)
PARTS LIST
Item

Part No.

Description

Qty.

22317812

HOLDER, FUSE CC CLASS 600 VOLTS 30 AMP 2 POLE

23626559

FUSE, 0.1A CLASS CC

23626567

ADAPTER, DIN-RAIL

35244185

WIRE,16 AWG-BLACK

A/R

35249721

SCREW, SLOTTED WASHER HEAD #8 x 0.63 LONG

39136676

TERMINAL LUG (14-16 GAUGE)

10

39204763

WIRE, 16 GA - BLUE

A/R

39225479

MONITOR, 575V PHASE

NOTES:

184

1. WIRE P/NS 39204763 AND 35244185 ARE NOT SHOWN.

80448095 Rev. B

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decals on the Starter Box, Front Door & the Left Rear Corner

(Dwg. 24119836C2)
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12

Part No.
22913032
23540099
23790876
SEE LIST
24125718
24125726
SEE LIST
92867407
92867498
93166478
93166486
DATAPLATE

Description
DECAL, IR LOGO 600mm (23.6 ) LONG
DECAL, WARNING
DECAL, TOTAL AIR SYSTEM (DRYER)
DECAL, UNIT MODEL
DECAL, DANGER CONTAMINATED AIR
DECAL, NOTICE AIR DISCHARGE
RIVET, POP 1/8 (DOME HEAD)
DECAL, DO NOT INHALE
DECAL, AIR DISCHARGE
DECAL, CONDENSATE DRAIN
DECAL, POWER INLET
PLATE, DATA

Qty.
1
1
1
1
1
1
4
1
1
1
1
1

ALTERNATE PARTS LIST


Item

7
NOTE:

Part No.
24096107
23555378

Description
DECAL, R37IE
DECAL, R45I

24169427

DECAL, R37NE

23555493

DECAL, R45N

92512540

RIVETS USED WITH ISO DECALS

NONE

NOT USED WITH LANGUAGE DECALS

DATA PLATE TO BE SPECIFIC TO REGION WHERE BUILT.

80448095 Rev. B

185

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decals on the Inside of the Fixed Speed Starter Box. (Fixed Speed)

(Dwg. 24119836C3)
PARTS LIST
Item

Part No.

Description

SEE list

DECAL, WARNING HAZARDOUS VOLTAGE

Qty.
2

ALTERNATE PARTS LIST


Item
1

186

Part No.
32343568
92930593

Description
LANGUAGE DECAL
ISO DECAL

80448095 Rev. B

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decals On The Inside Of The VSD Drive Box. (VSD)

(Dwg. 24119836C4)
PARTS LIST
Item

Part No.

Description

Qty.

23538754

DECAL, 15 MINUTE WARNING

SEE LIST

DECAL, WARNING HAZARDOUS VOLTAGE

ALTERNATE PARTS LIST


Item
2

Part No.
32343568
92930593

80448095 Rev. B

Description
LANGUAGE DECAL
ISO DECAL

187

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decals to the Separator Tank and Piping to the Tank.

(Dwg. 24119836C5)
PARTS LIST
Item
1
2
3
4
5

Part No.
23551559
SEE LIST
SEE LIST
SEE LIST
93166460

Description
TAG, SHIPPING BRACE
DECAL, MAINTENANCE R-SERIES
DECAL, WARNING HIGH PRESSURE
DECAL, WARNING HOT SURFACE
DECAL, COOLANT DRAIN

Qty.
4
1
2
4
1

ALTERNATE PARTS LIST


Item
2

3
4

188

Part No.
23893902
23893928
24237117
24237125
32343527
92930585
32343584

Description
FIXED SPEED (FOOD GRADE)
VSD (FOOD GRADE)
FIXED SPEED (ULTRA COOLANT)
VSD (ULTRA COOLANT)
LANGUAGE DECAL
ISO DECAL
LANGUAGE DECAL

92867530

ISO DECAL

80448095 Rev. B

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decals to the Blower Housing & Cooler.

(Dwg. 24119836C6)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

DECAL, WARNING EXPOSED FAN

SEE LIST

DECAL, WARNING HAZARDOUS VOLTAGE

SEE LIST

DECAL, WARNING HOT SURFACE

SEE LIST

DECAL, LOCK AND TAG OUT

ALTERNATE PARTS LIST


Item
1
2
3
4

Part No.

Description

32343550

LANGUAGE DECAL

93165959

ISO DECAL

32343568

LANGUAGE DECAL

92930593

ISO DECAL

32343584

LANGUAGE DECAL

92867530

ISO DECAL

32343907

LANGUAGE DECAL

92867522

ISO DECAL

80448095 Rev. B

189

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decals to the Airend, Blower Housing, Blower Motor & Cooler.

(Dwg. 24119836C7)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

DECAL, WARNING EXPOSED FAN

SEE LIST

DECAL, WARNING HOT SURFACE

93165983

DECAL, ROTATION

ALTERNATE PARTS LIST


Item
1
2

190

Part No.

Description

32343550

LANGUAGE DECAL

93165959

ISO DECAL

32343584

LANGUAGE DECAL

92867530

ISO DECAL

80448095 Rev. B

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decal on the Moisture Separator. (No Dryer & Option with M/S. Skip If No M/S is required)

(Dwg. 24119836C8)
PARTS LIST
Item

Part No.

Description

SEE LIST

DECAL, WARNING HIGH PRESSURE

Qty.
1

ALTERNATE PARTS LIST


Item
1

Part No.

Description

32343527

LANGUAGE DECAL

92930585

ISO DECAL

80448095 Rev. B

191

121312.14.57

DECAL Assembly drawing and parts list


Route Nylon Tubing for Package Discharge Pressure. (4APT - Modulation Only)

(Dwg. 24119836C9)
PARTS LIST
Item

Part No.

Description

SEE LIST

DECAL, WARNING HIGH PRESSURE

Qty.
2

ALTERNATE PARTS LIST


Item
1

192

Part No.

Description

32343527

LANGUAGE DECAL

92930585

ISO DECAL

80448095 Rev. B

121312.14.57

DECAL Assembly drawing and parts list


Assemble Motor Rotation Decal and Shipping Tag to Motor (Fixed Speed)

(Dwg. 24119836C10)
PARTS LIST
Item

Part No.

Description

23551559

TAG, SHIPPING BRACE

93165983

DECAL, ROTATION

80448095 Rev. B

Qty.

193

121312.14.57

DECAL Assembly drawing and parts list


Assemble VSD Motor Specific Decals. (VSD)

(Dwg. 24119836C11)
PARTS LIST
Item

Part No.

Description

Qty.

23551559

TAG, SHIPPING BRACE

SEE LIST

DECAL, WARNING HOT SURFACE

93165959

DECAL, USE GUARDS WHEN RUNNING

93165983

DECAL, ROTATION

ALTERNATE PARTS LIST


Item
2

Part No.

Description

32343584

LANGUAGE DECAL

92867530

ISO DECAL

194

80448095 Rev. B

121312.14.57

DECAL Assembly drawing and parts list


Assemble Decal to VSD Motor Conduit Pad & Shipping Tag. (VSD)

(Dwg. 24119836C12)
PARTS LIST
Item

Part No.

Description

Qty.

23551559

TAG, SHIPPING BRACE

SEE LIST

DECAL, WARNING HAZARDOUS VOLTAGE

ALTERNATE PARTS LIST


Item
2

Part No.

Description

32343568

LANGUAGE DECAL

92930593

ISO DECAL

80448095 Rev. B

195

121312.14.57

DRYER SERVICE Assembly drawing and parts list


Assemble Evaporator, Bypass Valve and Compressor.

(Dwg. 24137200A2)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

HEAT EXCHANGER

SEE LIST

HGBPV

SEE LIST

COMPRESSOR

ALTERNATE PARTS LIST


Item

Part No.

Description

23516388

HEAT EXCHANGER, B&P OMI 3

460/3/60, 400/3/50,
380/3/60, 230/3/60

23634876

BYPASS VALVE DANFOSS TEHE, OR4

460/3/60, 400/3/50,
380/3/60, 230/3/60

23895824

COMPRESSOR, MANEUROP MTZ22JC4 R134a, R404a, R407c, R507a

24127284

COMPR. MANEUROP MTZ22JC9 380/3/60

24127276

COMPR. MANEUROP MTZ22JC3 230/3/60 R134a-R404a-R407c-R507a

196

Where Used

460/3/60
460/3/60, 230/3/60
400/3/50

80448095 Rev. B

121312.14.57

DRYER SERVICE Assembly drawing and parts list


Assemble Pressure Switchs and Capillary Tube.

(Dwg. 24137200A3)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

SWITCH, FAN CONTROL

SEE LIST

SWITCH, HIGH PRESSURE

ALTERNATE PARTS LIST


Item

Part No.

Description

18301622

SWITCH, PRESSURE FAN

460/3/60, 400/3/50
380/3/60, 230/3/60

18301630

SWITCH, PRESSURE

460/3/60, 400/3/50
380/3/60, 230/3/60

23670805

TUBE, CAPILLARY ID 2.0 x 2100 LG.

24153405

CAPILLARY TUBE, Di 2 x 3...

23682008

TUBE, CAPILLARY ID 1.8 x 1950 LG.

80448095 Rev. B

Where Used

460/3/60
380/3/60, 230/3/60
400/3/50

197

121312.14.57

DRYER SERVICE Assembly drawing and parts list


Assemble Contactor and Circuit Breakers.

(Dwg. 24137200A4)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

CONTACTOR, COMPRESSOR

SEE LIST

CIRCUIT BREAKER, FAN

SEE LIST

CIRCUIT BREAKER, COMPRESSOR

ALTERNATE PARTS LIST


Item
1

198

Part No.

Description

23808397

4KW 24V 1NC UL-CSA AB 100-C09KJ01

23545312

CONTACTOR, SWITCH 5.5KW 24V 1NC UL-CSA

Where Used
460/3/60, 400/3/50
380/3/60
230/3/60
460/3/60, 400/3/50
380/3/60

23859291

AB 140M-C2E-B10 0.63-1A

24154171

140M-C2E-B25

24103343

AB 140M-C2E-B63 4.0-6.3A

460/3/60, 400/3/50
380/3/60

24060436

AB 140M-C2E-C16 10-16 A

230/3/60

230/3/60

80448095 Rev. B

121312.14.57

DRYER SERVICE Assembly drawing and parts list


Assemble Relay, Fuse Transformer and Transformer.

(Dwg. 24137200A5)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

RELAY, BASE

SEE LIST

FUSE, TRANSFORMER PRIMARY CIRCUIT

SEE LIST

TRANSFORMER

ALTERNATE PARTS LIST


Item
1
2

Part No.

Description

Where Used

23913932

RELAY, BASE

460/3/60, 230/3/60

23777782

BASE WITH SPRING CLAMPS -

400/3/50, 380/3/60

23913965

FUSE, 0.5A UL-CSA 10x38 TIME DELAY CLASS CC

460/3/60, 230/3/60

18301762

FUSE 0.5A AM 10.3 x 38

400/3/50, 380/3/60

24103970

TRANSFORMER

460/3/60

18302059

TRANSFORMER 100VA PRIM. 400V SEC. 0-12-24V SINGLE PHASE

400/3/50

23808488

TRANSFORMER 100VA PRIM.380V SEC.0-12-24V SINGLE PHASE

380/3/60

24127359

TRANSFORMER

230/3/60

80448095 Rev. B

199

121312.14.57

DRYER SERVICE Assembly drawing and parts list


Assemble Relay, Fan Contactor and Fuse.

(Dwg. 24137200A6)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

SWITCH, PRESSURE SIGNAL RELAY

SEE LIST

CONTACTOR, FAN

SEE LIST

FUSE, TRANSFORMER SECONDARY CIRCUIT

ALTERNATE PARTS LIST


Item

Part No.

Description

23777477

RELAY AB 700-HP32A24 24V AC

460/3/60, 400/3/50
380/3/60, 230/3/60

23808397

4kW 24V 1NC UL-CSA AB 100-C09KJ01

460/3/60, 400/3/50
380/3/60, 230/3/60

23913973

FUSE, 5A UL-CSA 10x38 TIME DELAY CLASS CC

460/3/60, 230/3/60

18301788

FUSE, SECONDARY 6A 10X38

400/3/50, 380/3/60

200

Where Used

80448095 Rev. B

121312.14.57

DRYER SERVICE Assembly drawing and parts list


Assemble Temperature Sensors, Schrader Valve and Filter Dryer.

(Dwg. 24137200A7)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

SENSOR, TEMPERATURE

SEE LIST

VALVE SCHRADER CORE

SEE LIST

FILTER, DRYER

ALTERNATE PARTS LIST


Item

Part No.

Description

23807951

SENSORS, TEMPERATURE

460/3/60, 400/3/50
380/3/60, 230/3/60

23808322

VALVE SCHRADER CORE

460/3/60, 400/3/50
380/3/60, 230/3/60

38459707

FILTER, DRYER DCL 083S 10mm ODS

460/3/60, 400/3/50
380/3/60, 230/3/60

80448095 Rev. B

Where Used

201

121312.14.57

DRYER SERVICE Assembly drawing and parts list


Assemble Fan to the Condenser.

(Dwg. 24137200A8)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

CONDENSER

SEE LIST

FAN, CONDENSER

ALTERNATE PARTS LIST


Item

Part No.

Description

23888324

CONDENSER, R37-45 kW

460/3/60, 400/3/50
380/3/60, 230/3/60

24024846

FAN, D230/277 VIP54, ASP, UL/CSA, WITH GRID

460/3/60, 400/3/50
380/3/60, 230/3/60

202

Where Used

80448095 Rev. B

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble Common Components Inside the Starter Box (All Voltages and Frequencies)

(Dwg. 24133829A2)
PARTS LIST
Item

Part No.

Description

23455520

SUPPRESSOR, SURGE

23541568

FUSE, 30A 600V BUSSMAN JJS-30

23554801

HEATER, 250 WATTS 120 VOLTS

23580004

BLOCK, FUSE 30A, 600V, 3-POLE

23644677

SOCKET, DIN RAIL MOUNT

23644685

SPRING, PULLOVER WIRE

23644743

RELAY, PLUG-IN, DPDT

23684301

BREAKER, CIRCUIT 30A 2 POLE

23702624

DRIVE, FAN VF (FC051M2) 2.2KW

10

54766928

THERMOSTAT, NORMALLY CLOSED

11

95986097

TERMINAL, RING TONGUE 16-14 WIRE - NO. 10

12

96701370

NUT, HEX STYLE 1 COURSE THD M8-1.25

13

96741467

WASHER, SPRING LOCK, CURVED TYPE A, M8

14

96751722

SCREW, TAPPING HEX WASHER HEAD M4 x 10.00 LONG

80448095 Rev. B

Qty.

203

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble Common Components Inside the Starter Box (All Voltages and Frequencies)

(Dwg. 24133829A3)
PARTS LIST
Item

Part No.

Description

22085864

SUPPRESSOR, ARC

23644677

SOCKET, DIN RAIL MOUNT

23644685

SPRING, PULLOVER WIRE

23644701

RELAY, PLUG-IN, DPDT

23668833

CAPACITOR, PLASTIC FILM

23847247

KIT, TERMINAL BLOCK (FROST / FREEZE PROTECTION)

204

Qty.

80448095 Rev. B

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble 230V 60 Hz Freeze Protection Specific Components Inside of the Starter Box

(Dwg. 24133829A4)
PARTS LIST
Item

Part No.

Description

23580004

BLOCK, FUSE 30A, 600V, 3-POLE

23833643

FUSE, TIME DELAY, CLASS CC 20A, 600V, 200KAIC

95986097

TERMINAL, RING TONGUE 16-14 WIRE - NO. 10

12

80448095 Rev. B

Qty.

205

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble Diode to the Controller (All Voltages and Frequencies)

(Dwg. 24133829A5)
PARTS LIST
Item

Part No.

Description

Qty.

23668858

DIODE, TVS

206

80448095 Rev. B

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble Components to the Outside of the Starter Box (All Voltages and Frequencies)

(Dwg. 24133829A6)
PARTS LIST
Item

Part No.

Description

35275494

HUB, MYERS 0.50

39108949

LOCKNUT, 0.50 SEALING

39177555

GLAND, WIRE WITH LOCKING NUT

39180997

SEAL 0.50 HEAT TRACING CABLE

39482898

THERMOSTAT, AMBIENT SENSING LOW AMBIENT

95785192

NIPPLE, EXTRA STRONG 0.50 NPT x 1.13 LONG

80448095 Rev. B

Qty.

207

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble Heaters for Separator Tank, Drive and Blower Motor (All Voltages and Frequencies)

(Dwg. 24133829A7)
PARTS LIST
Item

Part No.

Description

Qty.

SEE LIST

HEATER

SEE LIST

HEATER

SEE LIST

HEATER

24129892

BRACKET, MOTOR HEATER

96711882

NUT, HEX STYLE 1 COURSE THD M16-2.00

96742531

SCREW, HEX HEAD M16-2.00 x 60.0 LONG

96765169

WASHER, LOCK HELICAL SPRING M16

97330401

SEALANT, HEAT RESISTANT

ALTERNATE PARTS LIST


Item
1
2
3

208

Part No.

Description

23538150

HEATER, 1000 WATTS 120 VOLTS (60 Hz)

23538168

HEATER, 1000 WATTS 240 VOLTS (50 Hz)

23538176

HEATER, 250 WATTS 120 VOLTS (60 Hz)

23538184

HEATER, 250 WATTS 240 VOLTS (50 Hz)

23847221

HEATER, 20 WATTS 120 VOLTS (60 Hz)

23847213

HEATER, 20 WATTS 240 VOLTS (50 Hz)


80448095 Rev. B

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble Heat Trace Tubing and Insulation (All Voltages and Frequencies)

(Dwg. 24133829A8)
PARTS LIST
Item
1

Part No.
23540545

Description
TUBING, 6 mm TEFLON (CLEAR)

Qty.
A/R

23540552

TUBING, 10 mm TEFLON (CLEAR)

A/R

35268788

CABLE TIE

SEE LIST

CABLE, HEAT TRACING

39181037

INSULATION, 5/8 IDX1/2 THK. PIPE

39182076

TAPE, 3M

39197546

TAPE, ALUMINUM FOIL

39205059

END SEAL CAP HLT HEAT TRACING CABLE

39497987

INSULATION, SHEET 36 x 48 x 0.50 THK

1
A/R

ALTERNATE PARTS LIST


Item
1

Part No.
39237078
39237078

Description
39181011 CABLE, HEAT TRACING (60 Hz)
CABLE, HEAT TRACING (50 Hz)

1. WRAPPING INSTRUCTIONS: WRAP THE 5 WATT HEAT TRACING CABLE WITH P/NS 39187037 & 39197546.
THEN BOUND IT WITH P/N 35268788, AS REQUIRED.
2. WRAP THE ENTIRE M/S WITH P/N 39497987.
3. WHEN BUILDING A NO MOISTURE SEPARATOR OPTION P/NS 23540552 AND 39497987 ARE NOT USED.
4. HEAT TRACE AND WRAP PER NOTE 1 FROM 4APT TO THE CUSTOMER CONNECTION AND INCLUDE 3
WRAPS AROUND THE LOWER 6 (152 MM) OF THE M/S AND CONTINUE TO THE 10MM TUBING TO
THE BASE.
5. IF THE UNIT HAS MODULATION, CONTINUE TO WRAP FROM 1AVPT TO THE TEE. tHE TEE CONNECTS TO
THE 4APT LINE.
6. HEAT TRACE AND WRAP PER NOTE 1 FROM 1AVPT TO THE INLET VALVE. INCLUDE THE METAL ELBOW OF
THE BLOWDOWN HOSE AT THE INLET VALVE, INCLUDING ALL TUBING ON THE INLET VALVE.

80448095 Rev. B

209

121312.14.57

FROST/FREEZE PROTECTION Assembly drawing and parts list


Assemble 230 Volt Transformer (230 Volt 60 Hertz only)

(Dwg. 24133829A9)
PARTS LIST
Item

Part No.

Description

23831597

CHANNEL, DRYER SUPPORT

23847239

TRANSFORMER, 6 KVA 230V/3PH/60HZ

24096000

SUPPORT, TRANSFORMER 575V

39132279

CONDUIT, 0.75 UL SEALTITE

39917489

SCREW, HEX HEAD FLANGE M6 x 16.0 LONG

95318457

ELBOW, INSULATED THROAT 0.75 NPT X0.75 CONDUIT

95359295

CONNECTOR, INSULATED THROAT 0.75 NPT x 0.75 CONDUIT

96704408

SCREW, HEX HEAD FLANGE M8 x 20.0 LONG

96718663

SCREW, HEX HEAD FLANGE M10 x 30.0 LONG

210

Qty.

300

80448095 Rev. B

121312.14.57

ReCOMMendeD parts list


FIELD KITS
CCN

DESCRIPTION

24106163

KIT, ENERGY RECOVERY SYSTEM

24106213

KIT, HIGH DUST PACKAGE PRE-FILTER (NO DRYER)

24106221

KIT, HIGH DUST PACKAGE PRE-FILTER (W/ DRYER)

24106239

KIT, HIGH DUST AIR INLET FILTER

24244311

KIT, REMOTE SENSING (Xe)

23655087

KIT , DANFOSS FC51 DRIVE SERVICE TOOL

24106288

KIT, FOOD GRADE LUBRICANT W/ EXTEND FILTER FIELD

24107625

KIT, OUTDOOR MODIFICATION

24107690

KIT, DRYER BYPASS

24118572

KIT , PORO FIELD

24109415

KIT, FIELD INSTALLATION MODULATION OPTION


MAINTENANCE KITS

CCN

DESCRIPTION

HOURS

24108383

KIT, START-UP (FOOD GRADE)

24108615

KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER

6 Mon/4000 Hrs

24108656

KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER

6 Mon/4000 Hrs

24108664

KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER

6 Mon/4000 Hrs

24108672

KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER W/ DRYER

6 Mon/4000 Hrs

24108706

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER

6 Mon/4000 Hrs

24108714

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER

24109183

KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER

1yr/6000/8000Hrs

24109217

KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER

1yr/6000/8000Hrs

24109225

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER

1yr/6000/8000Hrs

24109233

KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER

1yr/6000/8000Hrs

6 Mon/4000 Hrs

SERVICE KITS
CCN

DESCRIPTION

24107781

KIT, SERVICE HOSES

24107914

KIT, SERVICE HOSES (ERS)

24107948

KIT, SERVICE HSTCV 51MM-M27 180-198F

24107989

KIT, SERVICE HSTCV 51MM-M27 185-203F

23467244

KIT, SERVICE SOLENOID VVF18ENO(BD) & PVVF18ENO(MOD)

23467251

KIT, SERVICE CYLINDER HPKG 110 / 120 / 140

24109423

KIT, SERVICE MODULATION BLOCK PVVF18ENO

23467244

KIT, SERVICE SOLENOID VVF18ENO(BD) & PVVF18ENO(MOD)

24109365

KIT, SERVICE HAKG/HPKG 80 VALVE (FIXED SPEED)

24109381

KIT, SERVICE BLOWDOWN BLOCK VVF12ENO (80)

24109399

KIT, SERVICE INTERVAL 8K HRS FS ON/OFF (HAKG 80) & VS (HK80)

24109407

KIT, SERVICE INTERVAL 8K HRS FS MOD (HPKG 80)

24176992

KIT, SERVICE MPCV DN 38 OUT & DN 51

80448095 Rev. B

211

121312.14.57

ReCOMMendeD parts list


VSD DRIVE PARTS
CCN

DESCRIPTION

23485535

BOARD, CONTROL

22235030

BOARD, POWER (INTERFACE) 400-480V

23620438

BOARD, POWER (INTERFACE)

22235048

BOARD, DC BUS SENSING

23927049

BOARD, DISTRIBUTION

23700990

BOARD, I.D. 37 kW 400-480V

23701006

BOARD, I.D. 45 kW 400-480V

23785587

BOARD, I.D. 37 kW 575V

23785579

BOARD, I.D. 45 kW 575V

23939366

MODULE, INPUT RECTIFIER 400-480V

23615628

MODULE, INPUT RECTIFIER 575V

23581762

MODULE, EMC PROTECTION 400-480V

23615644

MODULE, EMC PROTECTION 575V

23939374

MODULE, OUTPUT IGBT 400-480V

23615651

MODULE, OUTPUT IGBT 575V

22076087

FUSE

23620461

CABLE, MAIN CONTROL

23735509

KIT, COOLING FAN

23735517

CAPACITOR, FAN STARTING

23620446

BOARD, EMC - 575V

23529746

BOARD, EMC - 400-480V

23581754

SENSOR, THERMAL, RECTIFIER

23785603

DRIVE, COMPLETE 37 kW 400-480V

23785595

DRIVE, COMPLETE 45 kW 400-480V

23785629

DRIVE, COMPLETE 37 kW 575V

23785611

DRIVE, COMPLETE 45 kW 575V

23655087

TOOL, DRIVE (VSD FAN )


CONSUMABLES

CCN

DESCRIPTION

23676455

ELEMENT, AIR CLEANER (STD)

23676455

ELEMENT, AIR CLEANER (HIGH DUST)

23675010

ELEMENT, SEPARATOR TANK

23935059

ELEMENT, COOLANT FILTER

23564446

ELEMENT, STARTER BOX FILTER

23700990

PAD, PRE-FILTER

23785587

FILTER, PANEL, AIR (HD)

38430906

FILTER, X-TEND FOOD GRADE

85565794

ELEMENT, COMPRESSED AIR DRYER

23799182

FILTER, PANEL MAIN (STD)

23835515

FILTER, PANEL DRYER(STD)

23909229

FILTER, PANEL MAIN (HD)

23924269

FILTER, PANEL DRYER(HD)

212

80448095 Rev. B

121312.14.57

121312.14.57

121312.14.57

121312.14.57

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2012 Ingersoll-Rand, plc

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