3054 Camshaft Gear - Remove and Install

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416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine(SEB...

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Shutdown SIS

Previous Screen

Product: BACKHOE LOADER


Model: 416D BACKHOE LOADER BKG
Configuration: 416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine

Disassembly and Assembly


3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008

i03140046

Camshaft Gear - Remove and Install


SMCS - 1210-010-GE

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
1U-6671 Puller Gp 1
A 8S-4712 Bolt 2
1P-0510 Driver Group 1

Start By:

a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".

b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".

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416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine(SEB... Page 2 of 4

Illustration 1 g00541128

1. Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear, and the
fuel injection pump gear are aligned, as shown.

Note: The timing marks on the idler gear may not be aligned. This is caused by the difference
in the speed of the rotation of the idler gear.

Illustration 2 g00541130

2. Remove bolt (1) and the washer from the camshaft gear (2).

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Illustration 3 g00541131

3. Install Tooling (A) and remove camshaft gear.

Note: Do not lose the key from the camshaft gear.

4. Inspect the camshaft gear for wear and damage. Replace the gear, if necessary.

Installation Procedure

Illustration 4 g00541130

1. Install camshaft gear (2) in the front housing.

Note: When you install the camshaft gear, ensure that the teeth that have the timing marks are
facing toward the front. Also, ensure that the key is aligned properly in the keyway. If
necessary, tap the gear with a soft hammer in order to seat the key in the keyway.

2. If necessary, remove the idler gear in order to align the gear teeth correctly.

3. Install the washer and bolt (1) on the camshaft gear. Tighten bolt (1) to a torque of 95 N·m
(70 lb ft).

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416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine(SEB... Page 4 of 4

Note: Ensure that the timing marks on the camshaft gear, the crankshaft gear, and the fuel
injection pump gear are aligned.

4. If a new camshaft gear is used, check the backlash of the camshaft gear. The minimum backlash
for a new gear is 0.08 mm (0.003 inch).

End By:

a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".

b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".

Copyright 1993 - 2019 Caterpillar Inc. Sat Oct 5 08:26:19 EST 2019
All Rights Reserved.
Private Network For SIS Licensees.

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