MD PV ASME Sec. VIII v2014.0

Doc. No.
PV - SC - 100
PRESSURE VESSEL
STRENGTH CALCULATION
Job No. : 0 - 3100 - 25
Project : Sohar Refinery Project
Client : JGC
Contractor : HCEI
Item No. : F - 3704
Service Incinerator Chamber
5
4
3
2
1
0 14. 2. 10. Issued for approval. LSJ AAA BBB
Rev. Date Description Prepared Reviewed Approved
Narai Thermal Engineering Services
561, Geumsaem-ro, Geumjeong-gu, Busan, Korea, 609-815 Tel. 82 - 51 - 000 - 0000

Homepage www.ntes.co.kr Fax. 82 - 51 - 000 - 0000
E-mail [email protected]
NTES Narai Thermal Engineering Services

PRESSURE VESSEL : Doc. No. PV - SC - 100
Date 2014. 10. 20.
STRENGTH CALCULATION Rev. A
Sheet No. 2 of x
Table of Contents
Sheet No.
1. DESIGN DATA SHEET 2
2. Shell 3
3. Head 4
4. Nozzles
4.1 M1, Manhole 1 5

4.2 M2, Manhole 2 0
4.3 N3, Nozzle 1 0
4.4 N4, Nozzle 2 0
4.5 N5, Nozzle 3 0
4.6 N6, Nozzle 4 0
4.7 N7, Nozzle 5 0
4.8 N8, Nozzle 6 0
4.9 N9, Nozzle 7 0
4.10 N10, Nozzle 8 0
5. Loading Data 0
6. Saddle 0 ~ 4
7. Lifting Lug 30

Date 2014. 10. 20.
STRENGTH CALCULATION Rev. A
Sheet No. 2 of x
Project Sohar Refinery Project

Item No. F - 3704
DESIGN DATA SHEET

Code ASME SEC. VIII, Div. 1 2010 Edition
Service Steam
Fluid Steam / Water
Pressure Temperature Wind Design Code ASCE 7-05
kPa.g ℃ Wind Speed 160 km/h 44.4 m/s
Design 300 340 Seismic Design Code UBC 97
Operating 200 250 Zone 2A
Vacuum F/V Ambient Temperature 45 ℃
MAWP / MDMT 300 -10 Insulation Thick 100 mm
Test 390 Platform Installed
Test Method Hydrostatic PWHT No
SHELL SUMMARY
ID Length Joint C.A. Req. t Used t
Description Material R.T. Remark
mm Eff. mm mm
Shell SA 516-70 2,500 TL-TL 3000 Spot 0.85 3 ### 14
Head SA 516-70 2,500 Full 1 3 ### 14 2:1 Ellipsoidal
NOZZLE SUMMARY
ID Pad OD Pad t C.A. Req. t * Used t
Description Material Size Location Remark
mm mm mm mm
M1 Manhole 1 SA 516-70 24" 600.0 - N/A - 0 3 Shell ### 12.0
M2 Manhole 2 SA 516-70 24" 600.0 1160 14 3 Shell ### 12.0
N3 Nozzle 1 SA 106-B 12" ### 500 14 3 Shell ### ### Sch.40
N9 Nozzle 7 SA 106-B 1 1/2" ### 75 14 3 Shell ### ### Sch.160
* Used t = 0.875 x Nominal Thickness for Pipe, except Access or Inspecton Opening
BLIND SUMMARY
ID Connec Joint C.A. Req. t Used t
Description Material Size Remark
mm -tion Eff. mm mm
M1 Manhole 1 SA 105 24" 600.0 Flanged 1 3 ### ### 150 lb
N3 Nozzle 1 SA 105 12" ### Flanged 1 3 ### ### 150 lb
SADDLE SUMMARY
Material t, mm
Wear Plate SA 516-70 ###
Web Plate SA 283-C ###
Base Plate SA 283-C ###
Stiffener Ring at Saddle No

Date 2014. 10. 20.
STRENGTH CALCULATION Revision A
Sheet No. 3 of x

Item No. F - 3704
Part Shell
ASME SEC. VIII, Div. 1 2010 Edition

Code UG - 27 Thickness of Shells under Internal Pressure
( c ) ( 1 ) Circumferential Stress ( Longitudinal Joints )
DESIGN DATA
Material code ASTM
Material S A 516-70
Internal design pressure P 300 kPa.g
Design temperature 340 ℃
Inside diameter of the shell course under consideratio Uncorroded 2,500 mm
Inside diameter of the shell course under consideratio Corroded D 2,506 mm
Inside radius Corroded R 1,253 mm
Maximum allowable stress value S #VALUE! ###
Joint efficiency for, or the efficiency of, appropriate joint E 0.85
Corrosion allowance α 3 mm
CALCULATION
Minimum Required Thickness of Shell
Checks : t = ### ### 0.5 R = 626.5 -> ###

P= 300 ### 0.385 S E = #VALUE! -> ###
P R 300 1,253
t = S E - 0.6 P + α = #VALUE! 0.85 - 0.6 300.0
+ 3.0
= ### mm ### 14 mm used. -> #VALUE!
ASME SEC. VIII, D 2010 Edition

Code UG - 28 Thickness of Shells and Tubes under External Pressure
( c ) ( 1 ) Cylinders having Do / t ≥ 10
DESIGN DATA
Material code ASTM
Material S A 516-70
External design pressure Po #VALUE! kPa.g
Internal design pressure Pi #VALUE! kPa.g
Nominal thickness of cylindrical shell or tube ts 14 mm
Outside diameter of cylindrical shell course or tube Do 2,528 mm
Total length of a tube between tubesheets, or design length from Fig. UG - 28.1 L #VALUE! mm
CALCULATION
Min. required thickness, assumed ta = ### mm * ta to be such that Pa is equal or

Ratios L / Do = ### a little greater than P.
Do / ta = ###
Factor A = #VALUE! * From Figure G, Geometric Chart
Factor B = ### ### * From the Applicable Material Chart
Maximum Allowable External Working Pressure
4B 4x ###
Pa = 3 ( Do / ta ) = 3 x ### = ### #VALUE! ### Po - Pi = ### #VALUE! -> #VALUE!
Minimum Required Thickness
t = ta + α = ### + 3 = ### mm ### 14 mm used. -> ###

Date 2014. 10. 20.
Sheet No. 4 of x

Item No. F - 3704
Part Head
Code UG - 32 Formed Heads, and Sections, Pressure on Concave Side
(d) Ellipsoidal Heads
DESIGN DATA
Material code ASTM
Material S A 516-70
Type 2:1 Ellipsoidal
Inside diameter of the head Uncorroded 2,500 mm
Inside diameter of the head Corroded D 2,506 mm
Inside radius Corroded R 1,253 mm
Joint efficiency E 1
Thickness reduction rate after forming rt 15 %
Inside spherical or crown radius = 0.9045 D L 2,267 mm
CALCULATION
Minimum Required Thickness of Head before Forming
2:1 Ellipsoidal
Check : t / L = ### ### 0.002 -> ###

P D 100 300 2,506 ###
t = ( 2 S E - 0.2 P + α ) 100 - rt = ( 2 #VALUE! 1 - 0.2 300.0
+ ### ) ### - 15
= ### mm ### 14 mm used. -> #VALUE!

Code UG - 33 Formed Heads, Pressure on Convex Side
(d) Ellipsoidal Heads
DESIGN DATA
Material code ASTM
Material A 516-70
External design pressure Po #VALUE! kPa.g
Internal design pressure Pi #VALUE! kPa.g
Nominal thickness of cylindrical shell or tube ts 14 mm
Outside diameter of the head skirt Do 2,528 mm
Outside height of the head ho #VALUE! mm
Factor depending on Do / 2 ho from Table UG - 33.1 Ko #VALUE!
Outside radius Ro #VALUE! mm
CALCULATION
Minimum Required Thickness * UG - 32 ( d ) above using P = 1.67 P , E= 1
t = ### mm ### 14 mm used. -> ###
Min. required thickness, assumed ta = ### mm * ta to be such that Pa is equal or

Ratio Ro / ta = ### a little greater than P.
Factor A = 0.125 / ( Ro / ta ) = #VALUE! * From Figure G, Geometric Chart
Factor B = ### ### * From the Applicable Material Chart
Maximum Allowable External Working Pressure

B #VALUE!
Pa = ( Ro / ta ) = #VALUE! = ### #VALUE! ### Po - Pi = ### #VALUE! -> #VALUE!
Minimum Required Thickness

100
t = ( ta + α ) 100 - rt = ### mm ### 14 mm used. -> #VALUE!

Date 2014. 10. 20.
Sheet No. 5 of x

Item No. F - 3704
Part Nozzle > M1, Manhole 1

Code UG - 45 Nozzle Neck Thickness
UW - 16 Minimum Requirements for Attachment Welds at Openings
DESIGN DATA
Shell NOZZLE
Material code ASTM ASTM
Material specification S A 516-70 S A 516-70
Internal design pressure P 300 kPa.g 300 kPa.g
Design temperature 340 ℃ 340 ℃
Inside diameter Uncorroded 2,500 mm 600 mm
Inside diameter Corroded D 2,506 mm Dn 606.0 mm
Inside radius Corroded R 1,253 mm Rn 303.0 mm
Maximum allowable stress value S #VALUE! ### Sn #VALUE! ###
Joint efficiency E 0.85 En 1
Corrosion allowance α 3 mm αn 3 mm
Nominal wall thickness Uncorroded 14 mm 12.00 mm
Standard Wall Thickness #VALUE! mm
Wall thickness Corroded t 11 mm tn 9.00 mm
CALCULATION
Minimum Nozzle Wall Thickness * UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = 151.5 -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 303.0
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0
+ 3.0 = ### mm
UG - 45 ( b )
(1) Shell or head thickness ( E = 1 ) tr2 = - N/A - mm

UG - 16 ( b ) Minimum thickness tr3 = ### mm
(4) Minimum thickness of standard wall pipe tr4 = - N/A - mm
Larger of tr2 or tr3 tr5 = ### mm
tr6 = Smaller of tr4 or tr5 = ### mm
-> Larger of tr1 or tr6 = ### mm ### 12.0 mm used. -> ###
Size of Weld Required * UW - 16 ( c )
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = 9.00

tc min = Smaller of 6 mm or 0.7 tmin = 6.00
tc act = 0.7 Leg41 = 7.00 -> OK !
Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -

tw min = 0.5 tmin = - N/A -
tw act = 0.7 Leg42 = - N/A - -> - N/A -
-> The weld is satisfactory.

Strength cal. for welds are NOT required for this detail which conforms to Fig. UW - 16. 1, sketch ( c ) ~ ( e ).
### ### ###

### ###

Date 2014. 10. 20.
STRENGTH CALCULATION Revision 0
Sheet No. 6 of x
Code UG - 37 Reinforcements required for Openings in Shells and Formed Heads
DESIGN DATA
Nozzle Placemenent Inserted
Finished diameter of circular opening = Dn d 606.0 mm Dp
R
Corrction factor F 1 tn
n
trn
Required thickness of a seamless shell or head tr ### mm
Required thickness of a seamless nozzle wall trn ### mm t
* tr
1 e
Allowable stress value in tension, Nozzle Sn ### ###
Allowable stress value in tension, Vessel Sv ### ### t c
Strength reduction factor, ≤ ### = Sn/Sv fr1 ###
* h d
Strength reduction factor, ≤ ### = Sn/Sv fr2 ### 2 ti
E1 1
Pad material code - N/A -
Pad material specification - N/A - Larger of Larger of
d or Rn + tn +
Pad O.D. 0 mm d or Rn + tn + t
t
For nozzle wall inserted For nozzle wall
Pad thickness te 0 mm abutting
through the vessel wall the vessel wall
Allowable stress value in reinforcing element Sp - N/A - ### * 1 : Smaller of 2.5 t or 2.5 tn + te
Strength reduction factor, ≤ ### =( lesser of Sn or Sp )/ Sv fr3 0.00 ### * 2 : Smallest of h, 2.5 t, or 2.5 ti
Strength reduction factor, ≤ ### = Sp/Sv fr4 0.00
Leg41 10.0 mm * Min. 8.5
Leg42 0.0 mm * Min. - N/A -
Leg43 0 mm * Min.
Limit of reinforcement * UG - 40 606 mm * Larger of d or Rn + tn + t

Outside diameter of reinforcing element Dp - N/A - mm
CALCULATION
= A, Area required = d tr F + 2 tn tr F ( 1 - fr1 )

= #VALUE! mm2
= A1, Area available in shell

= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
= #VALUE! mm2
= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 5 ( tn - trn ) fr2 tn
= #VALUE! mm2
= A3, Aea available in inward nozzle = Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2

= - N/A - mm2
= A41, Area available in outward weld = outward nozzle weld = (leg)^2 fr2
= #VALUE! mm2
= A42, Area available in outer weld = outer element weld = (leg)^2 fr4
= - N/A - mm2
= A43, Area available in inward weld = inward nozzle weld = (leg)^2 fr2
= - N/A - mm2
= A5, Area available in element = ( Dp - d - 2 tn ) te fr4

= - N/A - mm2
A1 + A2 + A41 = #VALUE! ### A = #VALUE! ### ###

Date 2014. 10. 20.
Sheet No. 7 of x
Code UG - 41 Strength of Reinforcement
CALCULATION
Allowable Unit Stresses * UG - 45 ( c ) & UW - 15 ( c )
Fillet Weld Shear Sfs = 0.49 x #VALUE! = #VALUE! ###

Nozzle Wall Shear Sns = 0.7 x #VALUE! = #VALUE! ###
Groove Weld Tension Sgt = 0.74 x #VALUE! = #VALUE! ###
Groove Weld Shear Sgs = 0.6 x #VALUE! = #VALUE! ###
Strength of Connection Elements * Dimensions are in ###
Inner Fillet Weld Shear

(a) = π / 2 x Nozzle OD x Weld Leg x Sfs
= π/2 x ### x ### x #VALUE! = #VALUE! ### = #VALUE! N
Nozzle Wall Shear
(b) = π / 2 x Mean Nozzle Dia. x tn x Sns
Groove Weld Tension
(c) = π / 2 x Nozzle OD x t x Sgt
Outer Fillet Weld Shear
(d) = π / 2 x Pad OD x Weld Leg x Sfs
= π/2 x - N/A - x - N/A - x #VALUE! = - N/A - ### = - N/A - N
Upper Groove Weld Tension
(e) = π / 2 x Nozzle OD x te x Sgt
= π/2 x ### x - N/A - x #VALUE! = - N/A - ### = - N/A - N
Lower Fillet Weld Shear
(f) = π / 2 x Nozzle OD x Weld Leg x Sfs
Load to be carried by Welds * UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1

W1-1 = ( A2 + A5 + A41 + A42 ) Sv = #VALUE! ### = #VALUE! N
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv = #VALUE! ### = #VALUE! N
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv = #VALUE! ### = #VALUE! N
Total Weld Load
W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv = #VALUE! ### = #VALUE! N
Check Strength Paths * UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1 (d) + (b) = 0 + #VALUE! = #VALUE! N -> ###

Load for Path 1-1 = Smaller of W1-1 or W = #VALUE! N
Path 2-2 (a) + (c) + (e) = #VALUE! + #VALUE! + 0 = #VALUE! N -> ###
Path 3-3 (d) + (c) = 0 + #VALUE! = #VALUE! N -> ###

-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704
Part Blind > M1, Manhole 1

Code UG - 34 Unstayed Flat Heads and Covers
( c ) ( 2 ) Sketch ( j ) Bolted with a confined gasket Flange
DESIGN DATA
Material code ASTM
Material S A 105
Diameter measured as indicated in Fig. UG-34 d #VALUE! mm
Joint efficiency for, or the efficiency of, appropriate joint E 1
Factor depending upon the method of attachment of head, shell dimensions C 0.3
Total Bolt load W *** ###
Gasket moment arm, radial distance from bolt center to line of gasket reaction hG #VALUE! mm
CALCULATION
Minimum Required Thickness of Flat Head

d C P / S E + 1.9 W hG / S E d
3
t = + α
* Operating Condition
to = ### 0.30 300.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 3.0
= ### mm
* Gasket Seating
tg = ### 0.30 0.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 3.0
= ### mm
t = Larger of to or tg
= ### mm ### ### mm used. -> ###
#VALUE!
Flange Data
Diameter at location of gasket load reaction d ### mm t = ###
Basic gasket seating width b0 ### mm **
Effective gasket seating width b ### mm hG
#VALUE!
Gasket Spiral W.,SUS ###

Gasket factor, Table 2-5.1 m ### ###
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Gasket unit seating load y ### ### Gasket d

600.0
Nominal bolt size ### Width ### *

Actual bolt diameter ### mm
Root diameter d2 ### mm
No. of bolts n ### Nozzle ID
Bolt spacing ### mm
Total Bolt Load

W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 ### ^2 300 + ( 2 ### 3.14 ### ### 300.0 ) = #VALUE!
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 ### ### ### = #VALUE!
Sb = ### ### * Allowable bolt stress at design temp.
Sa = ### ### * Allowable bolt stress at atmospheric temp.
Am1 = Wm1 / Sb = #VALUE! / ### = ###
Am2 = Wm2 / Sa = #VALUE! / ### = ###
Am = Larger of Am1 or Am2 = ###
* total required cross-sectional area of bolts
Ab = π / 4 d22 n = * cross-sectional area of the bolts using the root diameter
###
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π d = ### ### Gasket width, used ### -> ###
W = ( Am + Ab ) Sa / 2 = #VALUE!

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
Nominal wall thickness Uncorroded 14 mm 12.00 mm
Wall thickness Corroded t 11 mm tn 9.00 mm
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = 151.5 -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 303.0
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0
+ 3.0 = ### mm
UG - 45 ( b )
(1) Shell or head thickness ( E = 1 ) tr2 = - N/A - mm

(4) Minimum thickness of standard wall pipe tr4 = - N/A - mm
-> Larger of tr1 or tr6 = ### mm ### 12.0 mm used. -> ###
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = 9.00

tc min = Smaller of 6 mm or 0.7 tmin = 6.00
tc act = 0.7 Leg41 = 7.00 -> OK !
Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 11.00

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> The weld is satisfactory.
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
Pad material code ASTM
Pad material specification S A 516-70 Larger of Larger of
d or Rn + tn +
t
Allowable stress value in reinforcing element Sp ### ### * 1 : Smaller of 2.5 t or 2.5 tn + te
Strength reduction factor, ≤ ### =( lesser of Sn or Sp )/ Sv fr3 ### ### * 2 : Smallest of h, 2.5 t, or 2.5 ti
Strength reduction factor, ≤ ### = Sp/Sv fr4 ###
Leg41 10.0 mm * Min. 8.5
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.
Limit of reinforcement * UG - 40 606 mm * Larger of d or Rn + tn + t

Outside diameter of reinforcing element Dp 1160 mm
CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2
A1 + A2 + A41 + A42 + A5 = #VALUE! ### A = #VALUE! ### ###

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load
Path 1-1 (d) + (b) = #VALUE! + #VALUE! = #VALUE! N -> ###

Path 2-2 (a) + (c) + (e) = #VALUE! + #VALUE! + #VALUE! = #VALUE! N -> ###
Path 3-3 (d) + (c) = #VALUE! + #VALUE! = #VALUE! N -> ###

-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704
Part Nozzle > N3, Nozzle 1

DESIGN DATA
Shell NOZZLE
Material specification S A 516-70 S A 106-B / 12" / Sch.40
Inside diameter Uncorroded 2,500 mm #VALUE! mm
Inside diameter Corroded D 2,506 mm Dn #VALUE! mm
Inside radius Corroded R 1,253 mm Rn #VALUE! mm
Nominal wall thickness Uncorroded 14 mm #VALUE! mm
Wall thickness Corroded t 11 mm tn #VALUE! mm
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )
(1) Shell or head thickness ( E = 1 ) tr2 = ### mm

(4) Minimum thickness of standard wall pipe tr4 = ### mm
-> Larger of tr1 or tr6 = ### mm ### ### mm used. -> ###
###
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = ###

tc min = Smaller of 6 mm or 0.7 tmin = ###
tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
Finished diameter of circular opening = Dn d ### mm Dp
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.
Limit of reinforcement * UG - 40 ### mm * Larger of d or Rn + tn + t

Outside diameter of reinforcing element Dp ### mm
CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704
Part Blind > N3, Nozzle 1

Code UG - 34 Unstayed Flat Heads and Covers
( c ) ( 2 ) Sketch ( j ) Bolted with a confined gasket Flange
DESIGN DATA
Material code ASTM
Material S A 105
Diameter measured as indicated in Fig. UG-34 d #VALUE! mm
Joint efficiency for, or the efficiency of, appropriate joint E 1
Factor depending upon the method of attachment of head, shell dimensions C 0.3
Total Bolt load W *** ###
Gasket moment arm, radial distance from bolt center to line of gasket reaction hG #VALUE! mm
CALCULATION
Minimum Required Thickness of Flat Head

d C P / S E + 1.9 W hG / S E d
3
t = + α
to = ### 0.30 300.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 3.0
= ### mm
* Gasket Seating
tg = ### 0.30 0.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 3.0
= ### mm
t = Larger of to or tg
= ### mm ### ### mm used. -> ###
#VALUE!
Flange Data
Diameter at location of gasket load reaction d ### mm t = ###
Basic gasket seating width b0 ### mm **
Effective gasket seating width b ### mm hG
#VALUE!
Gasket Spiral W.,SUS ###

Gasket factor, Table 2-5.1 m ### ###
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Gasket unit seating load y ### ### Gasket d

Nominal bolt size ### Width ### *
Actual bolt diameter ### mm
Root diameter d2 ### mm
No. of bolts n ### Nozzle ID
Bolt spacing ### mm
Total Bolt Load

W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 ### ^2 300 + ( 2 ### 3.14 ### ### 300.0 ) = #VALUE!
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 ### ### ### = #VALUE!
Sb = ### ### * Allowable bolt stress at design temp.
Sa = ### ### * Allowable bolt stress at atmospheric temp.
Am1 = Wm1 / Sb = #VALUE! / ### = ###
Am2 = Wm2 / Sa = #VALUE! / ### = ###
Am = Larger of Am1 or Am2 = ###
* total required cross-sectional area of bolts
Ab = π / 4 d22 n = * cross-sectional area of the bolts using the root diameter
###
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π d = ### ### Gasket width, used ### -> ###
W = ( Am + Ab ) Sa / 2 = #VALUE!

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )

###

tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.

CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )

###

tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.

CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )

###

tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.

CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )

###

tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.

CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )

###

tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.

CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
Material specification S A 516-70 S A 106-B / 1 1/2" / Sch.160
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = 151.5 -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 303.0
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0
+ 3.0 = ### mm
UG - 45 ( b )

###

tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.

CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704

DESIGN DATA
Shell NOZZLE
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )

###

tc act = 0.7 Leg41 = ### -> ###

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> ###
### ### ###

### ###

Date 2014. 10. 20.
Sheet No. 1 of x
DESIGN DATA
R
n
trn
* tr
1 e
* h d
E1 1
d or Rn + tn +
t
Leg41 ### mm * Min. ###
Leg42 9.0 mm * Min. 7.8
Leg43 0 mm * Min.

CALCULATION

= #VALUE! mm2

= #VALUE! mm2
= #VALUE! mm2

= - N/A - mm2
= #VALUE! mm2
= #VALUE! mm2
= - N/A - mm2

= #VALUE! mm2

Date 2014. 10. 20.
Sheet No. 2 of x
CALCULATION


Nozzle Wall Shear
Groove Weld Tension

Total Weld Load


-> ### ###

LOADING DATA
1 Project Sohar Refinery Project Job No. 0 - 3100 - 25
2 Client JGC Doc. No. PV - SC - 100
3 Contractor HCEI Date 2014. 10. 20.
4 Revision A
5 Service of Unit Incinerator Chamber Item No. F - 3704
6 Type Vessel Installation Horizontal Sheet No. 0 of x
7 DESIGN DATA
8 Dead Load Wd = 14,700 kg Head Type 2:1 Ellipsoidal 14 t
9 Operating Load Wo = 20,950 kg Insulation Thick 100 mm
10 Test Load Wt = 29,450 kg Platform Installed
11 Wind Design Standard ASCE 7-05 Wind Speed 44.44 m/sec
12 Seismic Design Standard UBC 97 Seismic Zone 2A
13 SCHEMATIC
14 Trans. #VALUE! * Incl. Insulation
15 #VALUE! 3,000 #VALUE!
16 Long.
17
18 ID 2,500
19 2,728 t 14
20 * Incl. Insulation 1550
21 286
22 No. of Saddle 500 2,000 #VALUE! 2000
23 N = 2 " B " Ground
24 #VALUE! "F"
25
26 Anchor Bolts
#VALUE!
27 Size ###
2000 ###
28 Q'ty ### per Saddle
29 Mat. A 307-B
30 Temp 45 ℃
31 300
32 LOADING
33 WIND SEISMIC
34 Longitudinal Transverse Longitudinal Transverse
35 Base Shear V #VALUE! #VALUE! #VALUE! #VALUE! kgf
36 Moment ML / MT #VALUE! #VALUE! #VALUE! #VALUE! kgf-m
37 Load per Saddle
38 Vertical Load QL / QT #VALUE! #VALUE! #VALUE! #VALUE! kgf
39 Load due to Weight, Wo / N Qo 10,475 10,475 10,475 10,475 kgf
40 Total Q #VALUE! #VALUE! #VALUE! #VALUE! kgf
41 Design Vertical Load Fv #VALUE! kgf
42 Design Horizontal Load Fh #VALUE! #VALUE! #VALUE! #VALUE! kgf
43 Vertical Load, Short Term 14,725 <- Wt / N
44 -BLANK-
45
46
47
48
49
50
51
52
53
54
55 Remarks
56 *1) Calculations of wind and seismic force & moment are enclosed.
57 *2)
58 *3)
59 *4)
60 *5)
Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704
Part Saddle

Code Zick's Method
DESIGN DATA
Shell Head
Inside diameter Uncorroded 2,500 mm
Nominal wall thickness Uncorroded 14 mm 14 mm
Outside diameter 2,528 mm
Wall thickness Corroded 11 mm 11 mm
Inside diameter Corroded 2,506 mm
Inside radius Corroded 1,253 mm
Mean radius Corroded R 1,259 mm
Load per saddle, vertical Q #VALUE! kg
Maximum allowable stress value S #VALUE! ### #VALUE! ###
Minimum yield strength Fy #VALUE! ###
Modulus of elasticity E #VALUE! ###
Joint efficiency 0.85 1
Corrosion allowance 3 mm 3 mm
SCHEMATIC with DIMENSIONS
### 3,000 ###

"H" "L" "H" R 1,259
b ###
"B" ts 11 Contact Angle
1,550 th 11 θ θ = ### deg
###
500 2,000 500
"A" " Ls " "A"
Q #VALUE! kg
CALCULATION
Longitudinal Bending
Longitudinal Bending Moment at Saddles
8 A H + 6 A^2 - 3 R^2 + 3 H^2

M1 = Q [ 2(3L + 4H) ] = #VALUE! kg-mm
Longitudinal Bending Stress at Saddles, Tension, Unstiffened
M1 #VALUE!
S1 = K1 R^2 ts = 3.1416 x 1,259 ^2 x 11 = #VALUE! kg/mm^2 = #VALUE! #VALUE!
Longitudinal Bending Stress at Saddles, Compression, Unstiffened
M1 #VALUE!
S2 = - K7 R^2 ts = ### x 1,259 ^2 x 11 = #VALUE! kg/mm^2 = #VALUE! #VALUE!

Date 2014. 10. 20.
Sheet No. 1 of x

Item No. F - 3704
Part Saddle
CALCULATION
Longitudinal Bending Moment at Midspan
3 L^2 + 6 R^2 - 6 H^2 - 12 A L - 16 A H

M2 = Q [ 4(3L + 4H) ] = #VALUE! kg-mm
Longitudinal Bending Stress at Midspan, Tension
M2 #VALUE!
S3 = π R^2 ts = 3.1416 x 1,259 ^2 x 11 = #VALUE! kg/mm^2 = #VALUE! #VALUE!
Longitudinal Bending Stress at Midspan, Compression
M2 #VALUE!
S4 = - π R^2 ts = 3.1416 x 1,259 ^2 x 11 = #VALUE! kg/mm^2 = #VALUE! #VALUE!
Tangential Shear
in Shell
Cond. : A > R / 2
K2 Q L - 2A
S5 = R ts [ L + 4/3 H ] = 0.0000 kg/mm^2 = #VALUE! #VALUE!
Cond. : A ≤ R / 2 & Unstiffened
K3 Q ### x #VALUE!
S5 = R ts = 1,259 x 11 = #VALUE! kg/mm^2 = #VALUE! #VALUE!
in Head Cond. : A ≤ R / 2 & Unstiffened

K3 Q ### x #VALUE!
S8 = R th = 1,259 x 11 = #VALUE! kg/mm^2 = #VALUE! #VALUE!
Additional Tension Stress in Head Cond. : A ≤ R / 2 & Unstiffened

K4 Q ### x #VALUE!
S11= R th = 1,259 x 11 = #VALUE! kg/mm^2 = #VALUE! #VALUE!
Circumferential
Circumferential Bending at Horn of Saddle, Unstiffened

Cond. : L ≥ 8 R
Q 3 K6 Q
S9 = - 4 ts ( b + 1.56 ( R ts )^0.5 ) - 2 ts^2 = 0.0000 kg/mm^2 = #VALUE! #VALUE!
Cond. : L < 8 R
Q 12 K6 Q R
S9 = - 4 ts ( b + 1.56 ( R ts )^0.5 ) - L ts^2 = #VALUE! kg/mm^2 = #VALUE! #VALUE!
Circumferential Compression at Bottom of Shell

K5 Q
S12= - ts ( b + 1.56 ( R ts )^0.5 ) = #VALUE! kg/mm^2 = #VALUE! #VALUE!
Circumferential Stress in Plane of Saddle, Stiffened

K8 Q K9 Q R C
S13= - Ar - I1 = 0.0000 kg/mm^2 = #VALUE! #VALUE!
Circumferential Stress in Ring Stiffener

K8 Q K9 Q R d
S14= - Ar - I1 = 0.0000 kg/mm^2 = #VALUE! #VALUE!

Date 2014. 10. 20.
Sheet No. 2 of x

Item No. F - 3704
Part Saddle
CALCULATION
Pressure Stress
Internal Pressure P = 300 kPa.g
Logitudinal Stress, Internal Pressure
σx = P R / ( 2 ts ) = 300 x 1,259 / ( 2 x 11 ) = 17,161.4 ###
Circumferential Stress, Internal Pressure
σφ = P R / ts = 300 x 1,259 / 11 = 34,322.7 ###
Logitudinal Stress, External Pressure
σe = Pe R / ( 2 ts ) = 0 x 1,259 / ( 2 x 11 ) = 0.0 ###
Circumferential Stress in Stiffening Ring
σs = P I R / Ar = *** *** *** / *** = 0.0 ###
Latitudinal Stress in Head due to Internal Pressure
σh = σφ = 34,322.7 ###
Allowable Stress, Compressive

0.5 Fy = #VALUE! ###
Sc = #VALUE! Least of S = #VALUE! ###
ts E / ( 16 R ) = #VALUE! ###
Combined Stress Unit : ###
Tension Compression
Stress Allowable Stress Allowable
S1 + σx = #VALUE! ### SE = #VALUE! S2 - σe = #VALUE! ### Sc = #VALUE!
S3 + σx = #VALUE! ### SE = #VALUE! S4 - σe = #VALUE! ### Sc = #VALUE!
S11 + σh = #VALUE! ### 1.25 SE = #VALUE!
-S13 + σφ = #VALUE! ### 1.50 SE = #VALUE! S13 - σs = #VALUE! ### 0.5 Fy = #VALUE!
S14 - σs = #VALUE! ### 0.9 Fy = #VALUE!
Tangential Shear
S5 = #VALUE! ### 0.8 S = #VALUE! -> ###

S8 = #VALUE! ### 0.8 S = #VALUE! -> ###
Circumferential
1.5 S = #VALUE! and

S9 = #VALUE! ### 0.9 Fy = #VALUE! -> #VALUE!
1.5 S = #VALUE! or
S12 = #VALUE! ### 0.5 Fy = #VALUE! -> #VALUE!

Date 2014. 10. 20.
Sheet No. 3 of x

Item No. F - 3704
Part Saddle
DESIGN DATA
Wear Plate Web Plate Base Plate
Material code ASTM ASTM ASTM
Material specification S A 516-70 S A 283-C S A 283-C
Width #VALUE! mm mm #VALUE! mm
Thickness #VALUE! mm #VALUE! mm tb #VALUE! mm
Minimum yield strength Fy #VALUE! ### #VALUE! ### #VALUE! ###
CALCULATION
Saddle Properties
β
H + 1.56 ( R ts )^0.5 = ### R 1,259
H ###
C2 1 ts 11
### 2 tp ### B fh θ
Centroid h 1,550
C1 3 tw ### ### 297 d
### Axis 4
tb ###
A ###
F ###
A Y AY A Y^2 Io Nomenclature
Part mm2 mm mm3 mm4 mm4 A Area of Section
1 ### ### #VALUE! #VALUE! #VALUE! Y Distance from Axis to Center of Section
2 ### ### #VALUE! #VALUE! #VALUE! Io Moment of Inertia of Section
3 ### ### #VALUE! #VALUE! #VALUE!
4 ### ### #VALUE! #VALUE! #VALUE!
Σ ### #VALUE! #VALUE! #VALUE!
C1 = ΣAY/ΣA = ### mm
C2 = h - C1 = ### mm
I = Σ A Y^2 + Σ Io - C1 Σ A Y = #VALUE! mm4
Web Plate
Saddle Contact Angle a = ### deg

β = 180 - a / 2 = ### deg = #VALUE! rad
1 + cos β - 0.5 sin2 β
Saddle Coefficient K1 = π - β + sin β cos β = #VALUE!
Saddle Splitting Force fh = K1 Q = #VALUE! kg
Cross-sectional Area of Saddle As = Σ A - A1 = #VALUE! mm2
Tention Stress
σT = fh / As = #VALUE! kg/mm2 = #VALUE! ### ### 0.6 Fy = #VALUE! ### ###
θ = a / 2 = ### deg = #VALUE! rad

d = B - R sin θ / θ = #VALUE! mm
Bending Moment M = fh d = #VALUE! kg-mm
Bending Stress
fb = M C1 / I = #VALUE! kg/mm2 = #VALUE! ### ### 0.66 Fy = #VALUE! ### ###

Date 2014. 10. 20.
Sheet No. 4 of x

Item No. F - 3704
Part Saddle
CALCULATION
Base Plate
Area Ab = A F = ### x ### = #VALUE! mm2

Bearing Pressure Bp = Q / Ab = #VALUE! kg/mm2
Bending Moment M = QF/8 = #VALUE! kg-mm
Section Modulus Z = A tb^2 / 6 = #VALUE! mm3
Bending Stress
fb = M / Z = #VALUE! kg/mm2 = #VALUE! ### ### 0.66 Fy = #VALUE! ### ###
Anchor Bolt
Bolt Data
Bolt Material A 307-B
Bolt Size ###
Bolt q'ty / Saddle Nb = ###
Bolt Sec. Area / Bolt ab = #VALUE! mm2
Allowable Stresses
Minimum Tensile Strength Ts = #VALUE! ###
Minimum Yield Strength Fy = #VALUE! ###
Code AISC
Shear Fs = 0.4 x Fy = 0.4 x #VALUE! = #VALUE! ###
Tension / Compression Fa = 0.6 x Fy = 0.6 x #VALUE! = #VALUE! ###
Bending Fb = 0.66 x Fy = 0.66 x #VALUE! = #VALUE! ###
Bearing Fp = 1.5 x Ts = 1.5 x #VALUE! = #VALUE! ###
Base Shear V = #VALUE! kg

No. of Saddles N = 2
Shear per Bolt F = V / N / Nb = #VALUE! kg
Shear Stress
fs = F / ab = #VALUE! kg/mm2 = #VALUE! ### ### Fs = #VALUE! ### ###
Base Shear, Trans VT = #VALUE! kg

Overturning Moment / Saddle MT = VT B / N = #VALUE! kg-mm
Weight Wo = 20,950 kg
Load due to Weight / Saddle Qo = Wo / N = 10,475 kg
Tension on Outermost Bolt due to Transverse Load

e = MT / Qo = #VALUE! / 10,475 = #VALUE! mm
c = B / 6 = #VALUE! / 6 = #VALUE! mm
Condition Check : e = ### ### c = ### -> ###
Mt
Dimensions F = #VALUE! mm
f = #VALUE! mm Qo
T C
Modular Ratio, Steel to Concrete n1 = 10 f e
Bolt Section Area ab = #VALUE! mm2
Factors K1 = 3 ( e - 0.5 B ) = #VALUE! fc
K2 = 6 n1 ab / F x ( f + e ) = #VALUE! X Y
K3 = - K2 ( B / 2 + f ) = #VALUE! B
Y = 420 -> Y^3 + K1 Y^2 + K2 Y + K3 = #VALUE! * shall be ~ 0 !
T = - Qo x ( B/2 - Y/3 - e ) / ( B/2 - Y/3 + f ) = #VALUE! kgf = #VALUE! ###
Stress Load, T Bolt Area, mm2 Actual Allow., Fa
Tensile ### #VALUE! / #VALUE! = #VALUE! ### #VALUE! ###
Tension due to Longitudinal Load

Vertical Load, Long. QL = #VALUE! kg
Condition Check : QL = #VALUE! ### Qo = 10,475 -> ###
T = ( QL - Qo ) / Nb = ( #VALUE! - #VALUE! ) / ### = #VALUE! kgf = #VALUE! ###
Stress Load, T Bolt Area, cm2 Actual Allow., Fa
Tensile ### #VALUE! / #VALUE! = #VALUE! ### #VALUE! ###

CALCULATION of WIND FORCE & MOMENT
4 Code/Standard ANSI A58.1 Revision A
6 Type Cylindrical Vessel Installation Horizontal
7 DESIGN DATA
8 44.44 m/sec Head Type 2:1 Ellipsoidal 14 t
Wind Speed
9 V = 99 mph Insulation Thickness 100 mm
10 Exposure Category C Platform Installed
11 SCHEMATIC DIMENSIONAL OUTLINE
12
13 Lgt = #VALUE! * Incl. Insulation Total Weight, Oper. W = 20,950 kg
15 Height above Ground
16
17 OD ID 2,500
18 2,728 t 14 " Hb " 4914
20 286
22 N = 2 "L" "B" Ground
23 CALCULATION
24 Effective Diameter De = 1.4 x OD = 1.4 x 2.728 = 3.82 m
25 Projected Area, Long. Afl = π/4 x De^2 = π/4 x 3.82 ^2 = 11.46 m2
26 Effective Length Le = Lgt = #VALUE! m
27 Projected Area, Trans. Aft = De x Le = 3.82 x ### = #VALUE! m2
28 Exposure Coefficient Kz = 0.87
29 Importance Factor I = 1
30 Velocity Pressure qz = 0.00256 x Kz x ( I x V )^2
31 = 0.00256 x 0.87 x ( 1 x 99 )^2 = 22.0 lbf/ft^2
32 = 107.5 kgf/m2
33 Gust Factor Gf = ###
34 Shape Factor Cf = 0.8
35 Wind Force Fw = qz x Gf x Cf x Af
36 Long. Fwl = 107.5 x ### x 0.8 x 11.46 = #VALUE! kgf
37 Trans. Fwt = 107.5 x ### x 0.8 x #VALUE! = #VALUE! kgf
38 Overturning Moment, Long.
Mwl = Fwl x Hb = #VALUE! x 1.55 = #VALUE! kgf-m
39 Overturning Moment, Trans.
Mwt = Fwt x Hb = #VALUE! x 1.55 = #VALUE! kgf-m
40 Mwl #VALUE!
Vertical Load per Saddle, Qwl = = = #VALUE! kgf
41 L 2.000
42 3 x Mwt 3 x #VALUE!
Vertical Load per Saddle, Qwt = = = #VALUE! kgf
43 N x B 2 x #VALUE!
44 Design Vertical Load Qwv = W / N + Qw = 20,950 / 2 + #VALUE! = #VALUE! kgf
45 * Qw : Greater of Qwl or Qwt
46 Design Horiz. Load, Long. Qhl = Fwl / N = #VALUE! / 2 = #VALUE! kgf
47 Design Horiz. Load, Trans.Qht = Fwt / N = #VALUE! / 2 = #VALUE! kgf
48 BLANK
49
50
51
52
53
54
55
56
57 Remarks
58 *1)
59 *2)
60 *3)
4 Code/Standard ASCE 7-05 Revision A
7 DESIGN DATA
Wind Speed
10 Exposure Category C Platform Installed
11 Structure Category III
13
17
18 OD ID 2,500
19 2,728 t 14 " Hb " 4914
21 286
23 N = 2 "L" "B" Ground
24 CALCULATION
29 Exposure Coefficient Kz = ###
30 Importance Factor I = 1.15
31 Velocity Pressure qz = 0.00256 x Kz x I x V ^2
32 = 0.00256 x ### x 1.15 x 99 ^2 = #VALUE! lbf/ft^2
33 = #VALUE! kgf/m2
34 Gust Factor Gf = 0.85
35 Shape Factor Cf = 0.8
36 Wind Force Fw = qz x Gf x Cf x Af
37 Long. Fwl = #VALUE! x 0.85 x 0.8 x 11.46 = #VALUE! kgf
38 Trans. Fwt = #VALUE! x 0.85 x 0.8 x #VALUE! = #VALUE! kgf
41 Mwl #VALUE!
42 L 2.000
49 BLANK
50
51
52
53
54
55
56
57 Remarks
58 *1)
59 *2)
60 *3)
4 Code/Standard UBC-97 Revision A
7 DESIGN DATA
Wind Speed
10 Exposure Category D Platform Installed
12
16
17 OD ID 2,500
18 2,728 t 14 " Hb " 4914
20 286
22 N = 2 "L" "B" Ground
23 CALCULATION
28 Gust Factor Ce = ###
29 Pressure Coefficient Cq = 0.8
30 Wind Stagnation Pressure qs = ###
31 Importance Factor I = 1.15
32 Design Wind Pressure P = Ce x Cq x qs x I
33 = ### x 0.8 x ### x 1 = #VALUE! lbf/ft^2
34 = #VALUE! kgf/m2
35 Wind Force Fw = P x Af
36 Long. Fwl = #VALUE! x 11.46 = #VALUE! kgf
37 Trans. Fwt = #VALUE! x #VALUE! = #VALUE! kgf
40 Mwl #VALUE!
41 L 2.000
48 BLANK
49
50
51
52
53
54
55
56
57 Remarks
58 *1)
59 *2)
60 *3)
4 Code/Standard KBC 2005 Revision A
7 DESIGN DATA
기본 풍속 V0
9 = 99 mph Insulation Thickness 100 mm
10 노풍도 구분 D Platform Installed
12
16
17 OD ID 2,500
18 2,728 t 14 " Hb " 4914
20 286
22 N = 2 "L" "B" Ground
23 CALCULATION
24 Effective Diameter
De = 1.4 x OD = 1.4 x 2.728 = 3.82 m
25 Projected Area, Long.
Afl = π/4 x De^2 = π/4 x 3.82 ^2 = 11.46 m2
26 Effective Length
Le = Lgt = #VALUE! m
27 Projected Area, Trans.
Aft = De x Le = 3.82 x ### = #VALUE! m2
28 풍속의 고도분포계수 Kzr = 1.13
29 지형에의한 풍속할증계수 Kzt = 1
30 건축물의 중요도계수 Iw = 1.1
31 설계풍속 Vz = V0 x Kzr x Kzt x Iw
32 = 44.44 1.13 1 1.1 = 55.2 m/sec
33 설계속도압 qz = 1/2 x 1.25 x Vz^2 = 1/2 x 1.25 x 55.2 ^2 = 1,907 N/m2
34 = 195 kgf/m2
35 가스트 영향계수 Gf = 1.8
36 풍력계수 Cf = 0.7
37 설계풍압 pf = qz x Gf x Cf
38 = 195 x 1.8 x 0.7 = 245.1 kgf/m2
39 설계풍력 Fw = pf x Af
40 Long. Fwl = 245.1 x 11.46 = 2,808 kgf
41 Trans. Fwt = 245.1 x #VALUE! = #VALUE! kgf
Mwl = Fwl x Hb = 2,808 x 1.55 = 4,352 kgf-m
44 Mwl 4,352
Vertical Load per Saddle, Qwl = = = 2,176 kgf
45 L 2.000
50 Design Horiz. Load, L Qhl = Fwl / N = 2,808 / 2 = 1,404 kgf
51 Design Horiz. Load, T Qht = Fwt / N = #VALUE! / 2 = #VALUE! kgf
52 BLANK
53
54
55
56
57 Remarks
58 *1)
59 *2)
60 *3)
CALCULATION of SEISMIC FORCE & MOMENT
4 Code/Standard UBC 97 Revision A
6 Type Cylindical Vessel Installation Horizontal
7 DESIGN DATA
8 Seismic Zone 2A Zone Factor
Z = ###
9 Soil Profile Type Sd
10 Seismic Source Type for Zone "4" - N/A - Near Source Factor Nv = ***
11 Distance from Seismic Source 15 km Seismic Coefficient Cv = ###
12 Importance Factor I = 1 Seismic Coefficient Ca = ###
13 Coefficient Rw = 2.9
15
16 Total Weight, Oper. Wo = 20,950 kg
17
18
19 ID 2,500
20 t 14 " Hb " 2814
21 1550
22 286
23 2,000 "B" #VALUE!
24 2000 "L"
25 Ground
26 No. of Saddle 2000
27 N = 2 300
28 CALCULATION
29 Foundation Height l = 2,000 mm
30 Modulus of Elasticity E = 2,812 kg/mm^2
31 Foundation Moment of Inertia lm = 5.33E+12 mm^4
32 Wo l^3 20,950 x 2,000 ^3
Deflection y = = = 0.0037 mm
33 3 E lm 3 x 2,812 x 5.33E+12
34 y 0.0037
Fundamental Period of Vibration T = 0.32 = 0.32 = 0.0039 sec
35 25.4 25.4
36 Base Shear
37 Vmim1 = 0.56 Ca I Wo = 0.56 x ### x 1 x 20,950 = #VALUE! kgf
38 Cv I #VALUE! x 1
Vmin2 = Wo = x 20,950 = #VALUE! kgf
39 Rw T 2.9 x 0.0039
40 2.5 Ca I 2.5 x ### x 1
Vmax = Wo = x 20,950 = #VALUE! kgf
41 Rw 2.9
42 1.6 Z Nv I 1.6 *** x *** x ***
Vmin4 = Wo = *** = *** kgf
43 Rw ***
44 V0 = Greater of Vmin1, Vmin2 or Vmin4 = #VALUE! kgf
45 Vn = Lesser of V0 or Vmax = #VALUE! kgf
46 V = Vn / 1.4 = #VALUE! / 1.4 = #VALUE! kgf
47 Overturning Moment Ms = V x Hb = #VALUE! x 1.55 = #VALUE! kgf-m
48 Ms #VALUE!
Vertical Load per Saddle, Qsl = = = #VALUE! kgf
49 L 2.000
50 3 x Ms 3 x #VALUE!
Vertical Load per Saddle, Qst = = = #VALUE! kgf
52 Design Vertical Load Qsv = W / N + Qs = 20,950 / 2 + #VALUE! = #VALUE! kgf
53 * Qs : Greater of Qsl or Qst
54 Design Longitudinal Load Qsl = V / N = #VALUE! / 2 = #VALUE! kgf
55 Remarks
56 *1) Vmin4 applies in case of zone "4" only.
57 *2)
58 *3)
59 *4)
60 *5)
CALCULATION of SEISMIC FORCE & MOMENT
4 Code/Standard KBC 2005 Revision A
6 Type Cylindical Vessel Installation Horizontal
7 DESIGN DATA
8 지진지역 - N/A - 지역계수 A = ***
9 지반종류 Sd
10
11
12 중요도계수 Ie = ***
13 반응수정계수 R = 6
15
16 Total Weight, Oper. W = 20,950 kg
17
18
19
20 ID 2,500 " Hb "
21 t 14 ### ###
22 ***
23 ###
24 No. of Saddle 2,000 *** 2000
25 N = 2 "L" "B" Ground
26 CALCULATION
27 지진응답계수, " Cs "
28 Sd1 Ie ### x ***
Cmin1 = = = 0.000
29 R T 6 x ###
30 Where, Sd1 주기 1초에서의 설계스펙트럼 가속도 = ###
31 T 고유주기
32 = Ct hn ^ ( 3/4 )
= 0.073 x ### ^(3/4) = ### 초
33 Sds Ie ### x ***
Cmax = = = 0.000
34 R 6
35 Where, Sds 단주기 설계스펙트럼 가속도 = ###
36 Cmin2 = 0.044 Sds Ie = 0.044 x ### x *** = 0.000
37 Cmin = Greater of Cmin1 or Cmin2 = 0.000
38 Cs = Lesser of Cmin or Cmax = 0.000
39 Base Shear
40
V = Cs W = 0.000 x 20,950 = 0 kgf
41
42 Where, V 밑면 전단력
43 W Total Weight of the Equipment
44 Overturning Moment Ms = V x Hb = 0 x #VALUE! = 0 kgf-m
45 Ms 0
Vertical Load per Saddle, Qsl = = = 0 kgf
46 L 2.000
47 3 x Ms 3 x 0
Vertical Load per Saddle, Qst = = = 0 kgf
49 Design Vertical Load Qsv = W / N + Qs = 20,950 / 2 + 0 = 0 kgf
50 * Qs : Greater of Qsl or Qst
51 Design Longitudinal Load Qsl = V / N = 0 / 2 = 0 kgf
52 BLANK
53
54
55
56
57 Remarks
58 *1)
59 *2)
60 *3)
Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704
Part #NAME?

Code UG - 27 Shells under Internal Pressure
( c) ( 1 ) Circumferential Stress in the Longitudinal Joint
DESIGN DATA
CALCULATION

Date 2014. 10. 20.
STRENGTH CALCULATION Rev. 0
Sheet No. 0 of x

Item No. F - 3704
DESIGN DATA SHEET

Date 2014. 10. 20.
Sheet No. 0 of x

Item No. F - 3704
Part Pppppp

Code UG - 27 Shells under Internal Pressure
( c) ( 1 ) Circumferential Stress in the Longitudinal Joint
DESIGN DATA
CALCULATION

MD PV ASME Sec. VIII v2014.0

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Doc. No.

Job No. : 0 - 3100 - 25

Project : Sohar Refinery Project

Item No. : F - 3704

Service Incinerator Chamber

Rev. Date Description Prepared Reviewed Approved

Narai Thermal Engineering Services

561, Geumsaem-ro, Geumjeong-gu, Busan, Korea, 609-815 Tel. 82 - 51 - 000 - 0000

NTES Narai Thermal Engineering Services

1. DESIGN DATA SHEET 2

4.1 M1, Manhole 1 5

NTES Narai Thermal Engineering Services

Project Sohar Refinery Project

DESIGN DATA SHEET

NTES Narai Thermal Engineering Services

Project Sohar Refinery Project

ASME SEC. VIII, Div. 1 2010 Edition

Minimum Required Thickness of Shell

Checks : t = ### ### 0.5 R = 626.5 -> ###

= ### mm ### 14 mm used. -> #VALUE!

ASME SEC. VIII, D 2010 Edition

Min. required thickness, assumed ta = ### mm * ta to be such that Pa is equal or

Maximum Allowable External Working Pressure

Minimum Required Thickness

t = ta + α = ### + 3 = ### mm ### 14 mm used. -> ###

NTES Narai Thermal Engineering Services

Project Sohar Refinery Project

Minimum Required Thickness of Head before Forming

Check : t / L = ### ### 0.002 -> ###

= ### mm ### 14 mm used. -> #VALUE!

Minimum Required Thickness * UG - 32 ( d ) above using P = 1.67 P , E= 1

t = ### mm ### 14 mm used. -> ###

Min. required thickness, assumed ta = ### mm * ta to be such that Pa is equal or

Maximum Allowable External Working Pressure

Minimum Required Thickness

NTES Narai Thermal Engineering Services

Project Sohar Refinery Project

Part Nozzle > M1, Manhole 1

ASME SEC. VIII, Div. 1 2010 Edition

Minimum Nozzle Wall Thickness * UG - 45

Checks : tr1 = ### ### 0.5 R = 151.5 -> ###

(1) Shell or head thickness ( E = 1 ) tr2 = - N/A - mm

Size of Weld Required * UW - 16 ( c )

Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = 9.00

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -

-> The weld is satisfactory.

### ### ###

NTES Narai Thermal Engineering Services

Code UG - 37 Reinforcements required for Openings in Shells and Formed Heads

Limit of reinforcement * UG - 40 606 mm * Larger of d or Rn + tn + t

= A, Area required = d tr F + 2 tn tr F ( 1 - fr1 )

= A1, Area available in shell

= A3, Aea available in inward nozzle = Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2

= A5, Area available in element = ( Dp - d - 2 tn ) te fr4

A1 + A2 + A41 = #VALUE! ### A = #VALUE! ### ###

NTES Narai Thermal Engineering Services

Code UG - 41 Strength of Reinforcement

Allowable Unit Stresses * UG - 45 ( c ) & UW - 15 ( c )

Fillet Weld Shear Sfs = 0.49 x #VALUE! = #VALUE! ###

Strength of Connection Elements * Dimensions are in ###