If Any Data - Please Entry This Data: Equipment: Pressure Vessel

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Contract No : Equipment : PRESSURE VESSEL

Contract Date :
Migas App Ltr : KONVERSI
Migas App Ltr date :
inch 0
Report No : 070/SQ/I/2019
Report Date : 116 o
F 46.66666667

Date of Insp'n : January 16, 2019 200 Psi.G 14.06143441


Year of Insp'n : 2019
Ft 0
Owner/User : PT. Indonas Telaga Biru
Tag No : ST-2 ITB
Serial No : 911.12D.249B If any Data --> Please entry this data
Description : Cylindrical Horizontal LPG Transport Tank Pressure Safety Valve
Manufacturer : PT. Aweco Indosteel Perkasa Tag No :
Service : Gas Set Press : Kg/cm2.G
Type : Horizontal Date Test :
Location : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. MerValid date :

Year Built : 2009 Amount : ea


Year Used : 2010 Size :
Diameter : 2141 mm (ID)
Length : 9450 mm (S/S)
Desgn Press : 17.6 Kg/cm2.G Hydrostatic Press : 22.88 Kg/cm2.G
Desgn Temp : 50 o
C
Op. Press : - Kg/cm2.G
Op. Temp : - o
C
Radiography : Full Longitudinal Seam E: 1
Corr. Allow : 0 mm Cicrumferential Seam E: 1
Surface Preparation : Painting
Reference Code : ASME VIII Div.1 & API 510 Lat. Ed.
Insulation : No
Note:
If any Previous Data Book --> Please entry this data - Please fill the CDR sheet (Nozzle e
Previous Migas Cetf No. : - Check the calculation sheet
Valid until :
Year of Last Inspection : 2015
By : PT. Biro Klasifikasi Indonesia
Previous Report No. : 0120-PB/N2/2010-08
Date of last Inspection : October 2, 2015

Inspector : Pradito Harlyandi Initial : PH


IBT No : 511/IBT/MIGAS/2016
ONVERSI

0 mm 3048
101.6
+
46.66666667 oC 3149.6

14.06143441 Kg/cm2.G

0 Inch

894.84

22.88

1
1

the CDR sheet (Nozzle equipment shall be entry one by one)


calculation sheet
SHELL
KONVERSI
Material : SA 516 Gr 70
Tensile Stress : Psi inch 0
Allowable Stress : 1406.14344069239 Kg/cm2.G
Actual T : 13.85 mm 116 F
o
46.66666667
Nominal T : 13.89 mm
Previous T : 13.58 mm 20000 Psi.G 1406.143441
KONVERSI

0 mm

46.66666667 oC

1406.143441 Kg/cm2.G
HEAD
KONVERSI
Material : SA 516 Gr 70
Tensile Stress : Psi inch 0
Allowable Stress : 1406.1434406924 Kg/cm2.G
Actual T : 13.62 mm F
o
-17.77777778
Nominal T : 14.00 mm
Previous T : 13.89 mm 20000 Psi.G 1406.143441

S E - 0.6 P
ERSI

0 mm

-17.77777778 oC

1406.143441 Kg/cm2.G
PT. Indonas Telaga Biru

PRESSURE VESSEL CALCULATION


(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : ST-2 ITB Sheet No. : 1 of 2
SUBJECT : Cylindrical Horizontal LPG Transport Tank
LOCATION : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi Kab. Lahat, Sumatera Selatan

PRESSURE VESSEL DATA


Design Press. (P) : 17.60 kg/cm2 Actual Thick. Shell (tact) : 13.85 mm
Inside Diameter (ID) : 2141 mm Nominal Thick. Shell (tnom) : 13.89 mm
Inside Radius (Ri) : 1070.5 mm Prev. Actual Thick. Shell (tprev) : 13.58 mm
Material( Shell ) : SA 516 Gr 70 Actual Thick. Head (tact) : 13.62 mm
Allow. Stress (Shell) (S) : 1406.1 kg/cm2 Nominal Thick.Head (tnom) : 14.00 mm
Material( Head ) : SA 516 Gr 70 Prev. Actual Thick. Head (tprev) : 13.89 mm
Allow. Stress (Head) (S) : 1406.1 kg/cm2 Year Built : 2009
Joint Eff. (Shell) (E) : 1 Last of Inspection : 2015
Joint Eff. (Head) (E) : 1 Date of inspection : 2019
Corrosion Allowance (CA) : 0 mm Year of Recertification (Next Insp.) (T) : 4 years

FORMULA

Shell Calculation
Minimum Thickness of Shell

P IR 17.60 x 1070.5
treq = = = 13.50 mm
S E - 0.6 P ( 1406.1 x 1.0 ) - ( 0.6 x 17.60 )

Minimum Required Thickness of Shell

tmin req = treq + CA = 13.500 + 0 = 13.50 mm

Result : Thickness is Satisfactory

Head Calculation
Minimum Thickness of Head

P ID 17.60 x 2141
treq = = = 13.416 mm
2 S E - 0.2 P 2( 1406.1 x 1.0 ) - ( 0.2 x 17.60 )

Minimum Required Thickness of Head

tmin req = treq + CA = 13.416 + 0 = 13.416 mm

Result : Thickness is Satisfactory

Corrosion Rate Short Term (CR)

Corrosion Rate for Shell


tprev - tact 13.89 - 13.85
CR = = = 0.010 mm/year
years between tnom and tact 4
PT. Indonas Telaga Biru

PRESSURE VESSEL CALCULATION


(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : ST-2 ITB Sheet No. : 2 of 2
SUBJECT : Cylindrical Horizontal LPG Transport Tank
LOCATION : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi Kab. Lahat, Sumatera Selatan

Corrosion Rate for Head


tprev - tact 13.89 - 13.62
CR = = = 0.068 mm/year
years between tprev and tact 4

Conclusion
Corrosion rate (CR) = 0.010 mm/year

Maximum Allowable Working Pressure (MAWP)

Maximum Allowable Working Pressure (MAWP) for Shell

S E [ tact - (2 CA)]
MAWP =
(Ri + 2 CA) + 0.6 [tact - (2 CA)]

( 1406.1 x 1.00 ) { 13.85 - [( 2 X 0.000 )]}


=
[ 1070.5 + ( 2 x 0.000 )] + 0.6 { 13.85 - [( 2 x 0.000 )]}

= 18.052 kg/cm2

Maximum Allowable Working Pressure (MAWP) for Head

2 S E [ tact - (CA)]
MAWP =
[ID + (2 CA)] + 0.2 [tact - (CA)]

2 ( 1406.1 x 1.00 ) { 13.62 - [ ( 0.000 )]}


=
{ 2141 + [ 2 x ( 0.000 ) ] + ( 0.2 ) { 13.62 - [ ( 0.000 )]}

= 20.614 kg/cm2

Conclusion
MAWP calc. = 18.052 kg/cm2 ( Satisfactory )
MAWP used = 17.60 kg/cm 3

Remaining Life (RL)

tact - treq 13.85 - 13.500


Remaining Life Shell = = = 34.970 years
CR 0.010

tact - treq 13.62 - 13.416


Remaining Life Head = = = 20.429 years
CR 0.010

Conclusion
Base on above calculation, Remaining life of pressure vessel is 20.0 years
Report No : 070/SQ/I/2019
Equipment : PRESSURE VESSEL
Owner/User : PT. Indonas Telaga Biru
Location : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi Kab. Lahat, Sumatera
Title : Gas
Tag No. : ST-2 ITB
Year Built : 2009
INSPECTION REPORT
OF
PRESSURE VESSEL CERTIFICATION

TAG NO : ST-2 ITB


TITLE : Gas
USER : PT. Indonas Telaga Biru

Prepared by
PT Sertco Quality

Approved by
PT. Indonas Telaga Biru

Verified by
MIGAS
CERTIFICATE OF INSPECTION
No. 070/SQ/I/2019

THIS IS TO REPORT that the PRESSURE VESSEL has been inspected and found
satisfactorily in compliance with the applicable Code/Standard, Specification, Drawing,
and Government requirement :

Owner / User : PT. Indonas Telaga Biru


Name of Equipment : PRESSURE VESSEL
Thickness : 13.62 mm
Size : 2141 mm (ID) x 9450 mm (S/S)
Type : Horizontal
Service : Gas
Tag No. : ST-2 ITB
MFG Serial No. : 911.12D.249B
Manufacturer : PT. Aweco Indosteel Perkasa
Year Built : 2009
Location of Installation : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi Kab. Lahat, Sumatera Selatan
Acceptance Date : December 30, 1899
Design Pressure / Design Tem: 17.60 Kg/cm2.G / 50.00 o
C
Reference : ASME VIII Div.1 & API 510 Lat. Ed.

Issued at : Jakarta
Date : December 30, 1899

PT Sertco Quality

Novan Indramawan
Technician & Operation Manager

This Report evidence that the survey reported there in was carried out in compliance with one or more of the rules, standards or other criteria of a government Republic of Indonesia and is issued solely for the Use of the
Company, its commitees, its clients or others authorized entities. The Validity, applicability and interpretation of the Report is Governed by the Rules and standards of PT. Sertco Quality (SQ) who shall remains the sole jugde
.there of. Nothing contained in this report issued in publication shall be deemed to relieve any designer, builder, owner, manufacturer, seller, repairer, operator or other entity of any warranty express or implied
PT. Indonas Telaga Biru
HISTORY CARD
PRESSURE VESSEL

Owner / User : PT. Indonas Telaga Biru


Equipment Name : Cylindrical Horizontal LPG Transport Tank
Tag No. / Serial No. : ST-2 ITB / 911.12D.249B
Location : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi Kab. Lahat, Sumatera Selatan
Type of Vessel : Horizontal
Size : 2141 mm (ID) x 9450 mm (S/S)
Manufacturer Name : PT. Aweco Indosteel Perkasa
Manufacturer Test Pressure : 22.88 Kg/cm2.G
Design Pressure : 17.60 Kg/cm2.G
Design Temperature : 50.00 o
C
MAWP : 17.60 Kg/cm2.G
Year Built : 2009
Year Used : 2010
Insulation : No
Code of Standard : ASME VIII Div.1 & API 510 Lat. Ed.

No. Date Activites


1. October 2, 2015 Re-certified by PT. Biro Klasifikasi Indonesia
- Report No : 0120-PB/N2/2010-08

2. January 16, 2019 Re-certified by PT. Sertco Quality


- Report No : 070/SQ/I/2019
- Scope of Inspection :
- Previous Documents Review
- Verify & Visual Inspection
- Wall Thickness Measurement
- NDE Testing
- Re-calculation Check
- Remaining Life Calculation
PHOTOGRAPHS

Tag No : ST-2 ITB


Description : Cylindrical Horizontal LPG Transport Tank
Location : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi Kab. Lahat, Sumatera Selatan
PRESSURE VESSEL
Owner : PT. Indonas Telaga Biru
Equipment : Cylindrical Horizontal LPG Transport Tank
Tag No./Serial No. : ST-2 ITB / 911.12D.249B
RUBBING NAME PLATE
SKETCH / DRAWING

Tag No. : ST-2 ITB Size : 2141 mm (ID)


Description : Cylindrical Horizontal LPG Transport Length : 9450 mm (S/S)
Location : SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi Kab. Lahat, Sumatera Selatan
Type : Horizontal
CONSTRUCTION DATA REPORT

1. Manufactured By : PT. Aweco Indosteel Perkasa


2. Owner / User : PT. Indonas Telaga Biru
3. Item No : ST-2 ITB Serial No. : 911.12D.249B
4. Name of Equipment : Cylindrical Horizontal LPG Tr Year Built : 2009 Year Used : 2010
5. Shell Material : SA 516 Gr 70 Nom Thk. : 13.85 mm CA (mm) : 0
6. Head Material : SA 516 Gr 70 Nom Thk. : 13.62 mm CA (mm) : 0
7. Design Pressure : 17.6 Kg/cm 2
Max Temp : 50.00 oC
8. Hydrostatic Test : 22.88 Kg/cm2 MAWP : 17.60 Kg/cm2
9. Safety / Relief Valve : Size : 0 Number : 0
10. Radiography :
Longitudinal Seam Efficiency 1:
Circumferential Seam Efficiency 1:
11. Vessel Diameter : 2141 mm (ID) Service :
Gas
12. Vessel Length : 9450 mm (S/S) Location :
SPPBE, Jl. Lintas Sumatera Km. 14 Kec. Merapi K
13. Nozzle 0
Mark Qty. Size Flange Class Pad Size (OD)

14. Support : Yes Type : Skirt Attached : Welded on Bott. Head

We hereby that the above datas are correct and all detail material and consruction of this Pressure Vessel
conform to the: ASME SECTION VIII DIV. 1
This pressure vessel safely operate with presure not over than 17.6 kg/cm2.G ( 250.3301 Psig)
( for 20 years next )
Authorized Inspector Owner / User

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