CONTENTS

TITLE PAGE (1)

MATERIAL & SHELL DESIGN PAGE (2) TO PAGE (4)

ROOF HANDRAILS & STAIR PAGE (5)

BOTTOM DESIGN PAGE(6)

WIND GIRDERS & WALKWAY DESIGN PAGE (7) TO PAGE (9)

WIND LOADS &WIND STABLILITY PAGE (10) TO PAGE (11)

GEODUSIC ALUMINUM PAGE (12) TO PAGE (17)

SEISMIC LOADS PAGE (18) TO PAGE (24)

CLEAN OUT DOOR PAGE (25)

ALLOWABLE EX. LOADS OF NOZZLES /APPENDIX-PPAGE (26) TO PAGE (43)

ANCHOR BOLTS & ANCHOR CHAIRS DESIGN PAGE (44) TO PAGE (47)

WEIGHT ANALYSIS PAGE (48) TO PAGE (49)

FOUNDATION LOADS PAGE (50) TO PAGE (51)

 PAGE(1)
DESIGN CALCULATIONS

CLIENT

PROJECT STEEL WATER TANK (80 m X 10.9 m Hight ) /CAPACITY 50,000 M3

Rev. Description Prepared Date

0 Mechanical Calculation H.s August-21

 Page(2)

STORAGE TANK DESIGN CALCULATION - API 650

1 .0 DESIGN CODE & SPECIFICATION

DESIGN CODE : API 650 13th Edition
SEISMIC CODE : APPENDIX-E
VENTING CODE : API 2000
NOZZLE STIFFNESS APPENDIX-P
1 .1 TANK
Item number STEEL WATER TANK (80 m X 10.9 m Hight ) /CAPACITY 50,000 M3
Roof ( Open/Close ) : Close
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA ) : Dome-roof
Roof slop 1 : 44.7
Inside diameter , Di 80,000 ) mm = 80,000 mm
Nominal diameter ,Dn = 80,020 mm
Tank height ,H = 11,400 mm
Free Board = 950 mm
Specific gravity of operating liquid , S.G. (Design) = 1
Maximum design liquid level, HHL = 10,450 mm
Min.Design Liquid level ,LLL = 350 mm
Insulation thickness = 0 mm
Bottom Slope 1 : 120

1 . 2 LOADS
Wind Speed (Fatest mile wind speed ) = 152 kmph
Max.Design Wind Speed (3 seconds gust Wind ) = 190 kmph
Live Load , @ LL = 125 kg/m
2

Rain Rates @ Misc.loads = 20 mm/hr

1 . 3 SEISMIC
Tank Location AL KHARJ
Ss as per SBC 301 = 30.0 g %
S1as per SBC 301 = 10.0 g %
Iomportance Factor = 1.5
Site Class = D
1 . 4 TEMPREATURE & PRESSURE
Design pressure : Internal , Pi (Atmospheric) = 0.00 mbarg
: Extenral , PE (Vaccum) = 0.00 mbarg
MDMT = 5 °C
Operating Temperature = 85 °C
1 . 5 PUMPING RATE
Pumping in 12579 m3/d = 524.125 m³/hr
pumping out 12579 m3/d = 524.125 m³/hr

1 . 6 CAPACITYS
Nominal capacity , V = 57,303 m³
Operating Capacity (based on Operating level only) = 52,527 m³
Net capacity (based on LLL) = 50,794 m³
 Page(3)

21 MATERIAL & MECHANICAL PROPERTIES

Component Material Tensile Yield Corrosion

Stress Stress Allowance
St(N/mm²) Sy(N/mm²) c.a.(mm)
PLATE
Shell ( Mat. Code # 1 ) ASTM A 573 GR 70 485.00 290.00 0.00
( Mat.Code # 2 ) ASTM A 36 400.00 250.00 0.00
( Mat.Code # 3 ) ASTM A 36 400.00 250.00 0.00
Annular Plate ASTM A 573 GR 70 485.00 290.00 0.00
Bottom Plate ASTM A 36 400.00 250.00 0.00
Roof Plate ASTM A 36 400.00 250.00 0.00
Top Curb Angle ASTM A 36 485.00 290.00 0.00
Intermediate Wind Girder ASTM A 36 485.00 290.00 0.00
ACCESSORIES & PIPING
Flanges ASTM A105
Handrails ASTM A 53 GR B Type E
Nozzle Bolts ASTM A 193GR B7 /A194 GR 2H H.D.G or Equial
A307 / A 325M type 1 H.D.G
Structure Bolts
Material Plates Spec,s Steel Plates as Rolled Killed or Semi-killed steel
Pipes ASTM 106 GR B
Heater coils SS316L

22 STEEL PLATESPROPERTIES

1) MateriHIC NO
2) MateriImpact test NO
3) MateriPWHC NO
4) MateriARAMCO APPROVED NO
5) MateriPMI NO
 Page(4)

SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD

3 SHELL DESIGN
3 .1 GEOMETRIC DATA
Plate size used : 2,480 mm
Shell plate min. width as per API 650 : 1,870 mm
3 .2 MATERIAL & MECHANICAL PROPERTIES

No Material Specified Specified Yield stressMax. allowMax. allowCorrosion

Min. tensile Mn. yield Red. Factor Design Hydro.testAllowance
Stress Stress ( App. M ) stress stress
St (N/mm²) Sy (Nmm²) k Sd (N/mm²)St (N/mm²)c.a (mm)
1 ASTM A 573 GR 70 485.00 290.00 1.000 193 207.86 0.00
2 ASTM A 573 GR 70 485.00 290.00 1.000 193 207.86 0.00
3 ASTM A 36 400.00 250.00 1.000 160 171.43 0.00
4 ASTM A 36 400.00 250.00 1.000 160 171.43 0.00
5 ASTM A 36 400.00 250.00 1.000 160 171.43 0.00

3 .3 SPECIFIED MINIMUM SHELL THICKNESS

Specification API 650 13th Edition :
Minimum thickness as per API 650 cl 5.6.1.1 = 10.00 mm
Minimum thickness provided = 10.00 mm
3 .4 SHELL THICKNESS CALCULATION BY VARIABLE METHODE )
3 .5 CALCULATION & RESULTS

No. Mat. Width t.design t.hydro. t.min tseismic tsc. Result

Material
Code (mm) (mm) (mm) (mm) (mm) (mm)
1 1 ASTM A 573 GR 70 2,480 19.87 19.78 19.87 #REF! 20.00 O.K.
2 1 ASTM A 573 GR 70 2,480 14.34 14.32 14.34 #REF! 16.00 O.K.
3 2 ASTM A 36 2,480 9.61 11.25 11.25 #REF! 10.00 not O.K.
4 2 ASTM A 36 1,980 7.34 6.72 7.57 #REF! 10.00 O.K.
5 2 ASTM A 36 1,980 2.75 2.70 3.28 #REF! 10.00 O.K.

TOTAL COURSES HEIGHT 11.4000 m

SHELL HEIGHT 11.4000 m Shell height ok
Shell wight (New) 303,254 kg
Shell Wight (Corroded) 303,254 kg
 Page(5)
(ii) Stair Calculations

height 11.4 m
inclined angle 41 deg.
step 195 mm
width of tread 245 mm
No.of tread 58
total weight of tread 585 kg
Flat Bars 545.62 kg
No.of Plate,grating 2
Platforms and grating 236.8 kg

Stair len 17.38 m

W,t of pipes if duble handrails 467.03 kg
Total weig 1834.06 kg 1834.06 ton
 PAGE (6)
BOTTOM PLATE & ANNULAR PLATE DESIGN
BOTTOM PLATE
Minimum thickness required 0.00 mm c.a ) = 6.00 mm
Therefore, use thickness of 6.00 mm (tb) is satisfactory.
Botom PLATE
Hydro. test stress in 1st shell course,
St =
4.9Dn(H-0.3) = 217.61 N/mm²
tsc1
wher Dn = Nominal diameter, Dn ( based on 1st shell course ) = 80.020 m
H = Design liquid level = 11.400 m
tsc1 = Nominal thickness of 1st shell course = 20.000 mm
Annular plate thickness ( As per Table 5-1a ) = 10.00 mm
Minimum thickness required 0.00 mm c.a. ) = 10.00 mm
Therefore , use thickness of 12.00 mm (ta) is satisfactory.
(ii) Min. shell-to-bottom fillet welds size (cl. 5.1.5.7) = 12.00 mm
(iii) Min. width projected inside of shell to edge of overlapping (cl. 5.5.2) = 600 mm
(iv) Min. radial width of annular plate (cl. 5.5.2)
215 ta
La = = 798.11 mm
(HL. SG )0.5
wher ta = Annular plate thickness = 12.0 mm
HL = Maximum design liquid level = 10.45 m
SG = Design specific gravity = 1.00
(v) Min. width projected outside of shell ( cl. 5.5.2)(50 mm) = 70 mm
AW1, Width projected inside of shell to edge of overlapping = 600 mm
AW2,Width projected outside of shell = 70 mm
tsc1 Nominal thickness of 1st shell course = 20 mm
Width of Annular Ring Max.{ (AW1+AW2+tsc1) & La} = 798 mm
Width of Annular Ringas per inside Tank E6.2.1.1.2 = #REF! mm
Width of Annular inside tank as per 5.11.2.3 & 5.5.2 = #REF! mm
Provided Width = 1250 mm
Annular Ring outside diameter = 80180 mm
Annular Ring inside diameter = #REF! mm
Outer Diameter of Bottom Plates = #REF! mm
i Checking of Annular Plate Width as per 5.11.2.3
WL =is the Resisting Weight of the Tank contents per Unit Length of Shell circum.
H =Design one and have of Design Liquid = 10.45 m
ta =Thickness of Annular at corroded condtions = 12.0 mm
Fby =Min. Specified Yield stress of Bottom Plate Under the shell = 290 Mpa
G = Sp. Gravity 0.7 or Actual Specific Gravity ,Whichever is less = 0.7
WL = 70 tb ( Fby GH <) 70.4 HD
0.5
WL < 70.4 H WL = 38,689 N/m
ii Checking of Annular Plate Width as per 5.5.2

Annular Ring Effective Product Height Limit

H-effec 10.45 m = Lmax. as per API 650 5.5.3 --Pass
Min. Projection inside Tank ,L

As per API-650 5.5.2, Density Factor of Water (Y) = 0.00981 MPa/m

L =2ta ( Fy/2*ϒ GH ) 0.5 > 600 +AW2+ ts1 = 903 mm
 Page(7)
6 INTERMEDIATE WIND GIRDERS DESIGN
6 .1 MAXIMUM HEIGHT OF THE UNSTIFFENED SHELL ( CLAUSE 5.9.7.1 )

SI METRIC UNIT :-

H1 = (9.47 ts) ts 3
1.72 ² = 4.548 m
Dc x Pwd = 4548 mm
whts = Top shell course thickness = 10.00 mm
Pwd = 1.65 Kpa
D = tank diameter = 80.00 m

V = Wind design speed = 190.00 km/hr

6 .2 LOCATION OF INTERMEDIATE WIND GIRDERS

Shell Shell Actual Transposed Since H1 < H2, therefore

Course thK. width width the intermediate wind girder is/are Required
tsc W Wtr
(mm) (mm) (mm) Minimum number of intermediate wind
1 20.00 2,480 438 girders required, = 1
2 16.00 2,480 766
3 10.00 2,480 2,480
4 10.00 1,980 1,980 Location of intermediate wind girders from
5 10.00 1,980 1,980 top of tank,
L1 (WALKWAY) = 1100 mm
L2 = - mm
L3 = - mm
L4 = - mm
L5 = - mm

transformed shel 7,644 mm

Notes : Intermediate wind girders shall not

be attached to the shell within 6"of
a horizontal shell joint. See cl. 5.9.7.5
 Page(8)
7 SIZE OF INTERMEDIATE WIND GIRD APPLICABLE
(a) Required minimum section modulus of intermediate wind girder ( clause 5.9.7.6 )
SI METRIC UNIT :-

Z.min = Dc². H1 V 2
= 414.118 cm³
17 190 = 414,118 mm³
where
D = Nominal tank diameter = 80 m
H1 = Vertical dist. between inter. wind girder & top angle = 1.100 m
V = Max.Wind design speed = 190.00 km/hr
(b) Available section modulus for intermediate wind girder
Fabricated (Walkway) :
Web plate length, L2 = 1100.00 mm
Toe plate length, L3 = 250 mm
Web plate thk, t2 = 8 mm
Toe plate thk, t3 = 8 mm
Min. shell thickness where top wind girder located, tsc.cor = 8.00 mm
8 mm 8.00 mm
X

C1

1 L1=16.tsc.
250 mm
2

8
mm L1=16.tsc.
128 mm
3 X
1100.00 mm

A Y AY h A.h² I = (bd³)/12
SEC.
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 2048 4.00 8192 4 32768 10,923
2 8800 558 4910400 558 2.74E+09 887333333.33
3 2,000 1112.00 2,224,000 556.07 ### 10,667
TOTAL 12,848 7,142,592 3,358,463,076 887,354,923
Neutral axis of combined section, C1 = 556 mm
Moment of inertia of section , Ix-x = 4,245,817,999 mm4
Section modulus available, Za = 7,580,874 mm³
Since Z > Zmin , therefore the angle size selected is Satisfactory.
Bracing L 70X70X7 at 2000 mm No.of Bracing 127 Length 1556 mm
Habdrails & Post Handrails /1.5" Sch 40
Handrails & F.B = 2,786 kg
Total Angles supported walkway = 11,622.43 kg
W,t of Walkway = 25,697 kg
Total = 40,105 kg
 Page(9)
As per clouse 5.9.7.4 if the Hight of the Transformed shell > H1 . Second Intermediate girder Shall
be used to reduce The hight of Unstiffened shell to ahight less the Max.
Height of Transformed shell = 7,644 mm
H1 = 1.100 mm
Second Girder required
Required minimum section modulus of intermediate wind girder ( clause 5.9.7.6 )
SI METRIC UNIT :-

Z.min = Dc². H1 V 2 = 856.062 cm³

17 190 = 856,062 mm³
wher 'Dc = Nominal tank diameter = 80 m
H2 = Vertical dist. between inter. wind girder & top angle =H1/2= 2.274 m
V = Max.Wind design speed = 190.00 km/hr
(b) Available section modulus for intermediate wind girder
Fabricated L- Girder : L 200 x200*20
Web plate length, L2 = 200 mm
Toe plate length, L3 = 200 mm
Web plate thk, t2 = 20 mm
Toe plate thk, t3 = 20 mm
Min. shell thickness where top wind girder located, tsc. = 10 mm

tsc.= 10.00 mm
D= 80 mm
20 mm 200.00
X mm

C1
20 2

200 L1=16.tsc.= 160 mm

mm
3

X 1
A Y AY h A.h² I = (bd³)/12
SEC.
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 3200 5 16000 5 80000 26667
2 4000 110 440000 110 48400000 13333333
3 4000 220 880000 101 40573469 133333
TOTAL 11200 1336000 89053469 13493333

Neutral axis of combined section, C1 = 119 mm

Moment of inertia of section , Ix-x = 102,546,803 mm4
Section modulus available, Za = 859,674 mm³
Since Z > Zmin , therefore the angle size selected is Satisfactory.
Girder stiffened as per claus NO
Girder & stiffener weight 22,213 kg
11 HEATING COIL Reff. Pressure Vessel Manual,procedure 6-8 & ASME

Heater Sketch as per Data sheet

Coil Development Length 436 m

4 group coils each group 109 m
Average Pipe Length 12 m
Total pipes 36 pipe
Heater w,t 15,816 kg
Pipe supportes approx. 7000 kg
Total w,t 22,816 kg
 ` Product
Product in

1.0
Stem in

Condensate
Steam Coil Data
1.1 Operating Pressure 4 ata
1.2 Pressure at inlet of Coil heater 4 ata
1.3 Steam temp.at design pressure of coil 168 0
C

1.4 Design Pressure 4 ata

1.5 Latent heat at inlet pressure,hfg 509.43 Kcal/kg ( Note-1)
2 Asphalt Data
2.1 type FUEL OIL
2.2 Density at low temp. ,D1 950 kg/m3
2.3 Specific Heat ,Cp1H 0.48 K cal/Kg 0C ( Note-2)
2.4 initial Temp., (Minim.Ambient Air Temp.),,T1 5 0
C
2.5 Final Temp.(Fuell Temp.to be maintained) ,T2H 110 0
C
2.6 Average Temp. ...,Tav = (T1+T2H) / 2 57.5 0
C
3 Tank insulation Material
3.1 Type LRB Mineral Wool (IS8183)
3.2 Density of the material 100 kg/m3
3.3 Cladding Material Aluminium ,22 SWG
4 Process Requirment Data
4.1 Volume of Liquid to be Heated ,V 2219.65 m3
4.2 Heating time ,Ht 72 hr ( Note-3)
4.3 Mass of Liquid to be Heated ,M1H =V*D1 2,108,668 m3
5 Heat Thermal Load Calculations
5.1 Temp. difference during intial heating of Fuel ,Dt =T2H- T1 105 0
C
5.2 Heat Load For intial Heating of Product,Q1=M1H*Cp1H*D 1476067.25 Kcal/hr
6 Heat Loss through Tank Shell ,Bottom, Roof During Intial Stage
6.1 Heat Loss through Tank Shell for Product if Tank Fully insulated
a Tank , D(Tank inner Dia.) 16 m
b Tank , h(Tank height ) 12 m
c Average thickness of tank shell without insulation t s 7 mm
d Average thickness insulation , t in 40 mm
e Outer Dia.of Tank shell without Insulation, Ds 16.0140 m
f Outer Diameter Of Insulation ,Din 16.0940 m
g Thermal conductivity of insulation ,Ki 0.043 W/cm 0C ( Note-4)
H Thermal conductivity of insulation ,Ki 0.0369800 kcal/hr m 0C
I Film Co-efficient, (Refer calc. at end),f 6.1774 kcal/hr m2 0C
J Average Temp.difference during intial heating of Fuel
K ∆Tav.= T2H-Tav. 52.5 0
C
L Rate of heat Loss through Tank Shell,QL
M qL =∆Tav./ [ ( Ds /2ki) * ln (Din/Ds) + (Ds/ f * Din) ] 42.3370870445144 kcal/hr m2 ( Note-5)
N Shell surface area ,As 603.713577055043 m2
S Heat Loss through Tank Shell ,Q2 =(qL*As) 25559.4742617345 kcal/hr
6.2 Heat Loss through Roof of Tank (insulated)
a Insulation Thickness Considered ,tr 40 mm
b Thermal Conductivity of the insulation,Ki 0.0369800 kcal/hr m 0C
c Film Co-efficient,(Refer
f calc. at end) 6.1774 kcal/hr m2 0C
d Average Temp.for heat loss during intial heating , Tav. 57.5 0C
e Average Temp.difference during intial heating of Fuel
f ∆Tav.= T2H-Tav. 52.5 0C
 g Rate of heat loss through Roof ,q r=∆Tav/[ (tr/ki)+(1/f)] 42.2180128201183 kcal/hr m2
g Roof Diameter ,RD ( Development) 16.08 m
h Surface area of Roof ,Ar 203.07757567629 m2
i Heat Loss through roof QLr =qr*Ar 8573.53169338015 Kcal/hr
7 Heat Loss through Bottom of Tank
a Surface area of Bottom of Tank,Ab 201.061929829747 m2
b Theraml Conductivity of Sand ,Ks 1 W/Mk
c Theraml Conductivity of Sand ,Ks 0.85999999828 kcal/hr m 0C
d Average temp.difference during initial heating of Fuel ,
e ∆Tav.= T2H-Tav. 52.5 0C
f Depth of sand bed ,X 1m
j Heat Loss Through Bottom Plates ,QB=(Ab*Ks* ∆Tav.) / X 9077.94611365718 kcal/hr
8 Heat Loss through Tank shell&Bottom&Roof During Shutt down /Manintenance (insulated)
a Tank inner Diameter ,Di 16 m
b Tank outer Diameter without insulation,Do 16.014 m
c Tank outer Diameter with insulation ,Doi 16.094 m
d Height of Tank shell ,h 12 m
e Thermal Conductivity of insualtion ,Ki 0.0369800 kcal/hr m 0C ( Note-6)
f Film Co-efficient .f (Refer calc.at end) 6.1774 kcal/hr m2 0C
g Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0C
h Rate of heat loss through Tank shell
j q m = ∆T /[ ( Do/2* Ki) * ln (Doi/Do) + (Do/Doi*f) ] 84.6741740890288 kcal/hr m2 ( Note-7)
k Shell surface Area ,As 603.449683272142 m2
l Heat Loss Through Tank Shell ,Qsm=As*qm 51096.6035353546 kcal/hr
9 Heat Loss through Roof of Tank (insulated)
a Insulation thickness Considered ,tir 40 mm
b Theraml Conductivity of the insulation ,Ki 0.0369800 kcal/hr m 0C
c Film Co-efficient .f (Refer calc.at end) 6.1774 kcal/hr m2 0C
d Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0C
e Rate of heat Loss through Roof during Main./shutdown,q r
f q r=∆T / [ ( tir / ki) + ( 1 / f) ] 84.4360256402365 kcal/hr m2
g Roof Diameter,Dr 16.08 m
h Surface area of Roof ,Ar 203.07757567629 m2
j Heat Loss through roof /Main./shutt down ,Q rfm =Ar *qr 17147.0633867603 kcal/hr
10 Heat Loss through Bottom Plates during Maintenance/Shutdown
a Surface area of Bottom Plates,Abm 201.061929829747 m2
b Theraml Conductivity of Sand ,Ks 0.85999999828 kcal/hr m 0C
c Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0
C
d Depth of sand bed ,X 1 m
e Heat Loss Through Btm Plates ,QBm=(Abm*Ks* ∆Tav.) / X 18155.8922273143 kcal/hr

11 HEAT REQUIRED PER HOUR TO HEAT TANK MATERIAL UP TO 110 0

C
a Product weight to be Heated ,M2 73460 kg
b Specific Heat of Product ,Cp2 0.502 kj /(kg 0c)
c Specific Heat of Product ,Cp2 0.12 kcal/(kg 0c)
d Temp.difference during intial heating ,∆T=T2H -T1 105 0
C
e Heating Time ,Ht 72 hr
f Heat req. for pumping in/out of asphalt Mass(M2) Qp=M 2Cp2∆T / Ht 12855.5 kcal / hr
12 TOTAL HEAT LOAD / HOUR
Intermittent heat load / Tank (for intial heating of Fuel
a Qint =Heat rate required forintial heating+Heat rate req.for product pumping(in/out)+Heat Loss
Qint= ( intermittent) = Q1+Q2+QLr+Qrf+Qp = 1532134 kcal / hr
Continous heat load /Tank(Temp.Maintenance for fuel) , Q cont
b
Q cont. = Qsm +Qrm+QBm 86399.5591494293 kcal / hr
13 HEAT TRANSFER AREA OF FLOOR COIL
a Pressure at inlet of Floor Coil Heater 4 ata
b Steam Temp.at Operating pressure,Ts 168 0C
c intial Product Temp.T1 5.9 0C
d Product final Temp. T2 60 0C
e Average Mean Temperature Difference ,AMTD =Ts-(T2+T1)/2 135.05 0C
Heat Transfer Coefficient (Steam Coil to Product),K 97 kcal/hr m2 0C
f
(Refer Spirax sarco Data book(Table24)
Heat Transfer area required for Floor coil Heater ,a h=Max(Qint ,Qcont.)/(AMTD*K)
116.96 m2
g
Considering 10% Margin in the surface area required 12 m2
Area of Coil He ACOIL 128.65 m2
14 TOTAL HEAT LOAD / HOUR
a LENGTH OF FLOOR COIL PIPE REQUIRED
b Provided pipe Size of coil heater
c Carbon steel Pipe : 3 in SCH 40 / ASTM A-106 GR B
d Pipe ND 89 mm
e Pipe Thk. 5 mm
f Pipe average Diameter 94 mm
h Pipe Surface area / m 0.2953 m 2/m
Coil Length = Coil Heater Area/ Pipe surface area 436 m
15 STEAM REQUIRMENTS
a Intermittent Steam requirement,Si =Intermittent Heat Load per hour /Latent heat of steam(Qnit./hfg)
b Si ( stea 3008 kg/hr
c Continous Steam requirement,Sc=Continous Heat Load per hour/Latent heat of Steam (Qcont./h fg)
d Sc ( stea 170 kg/hr
16 Calculation of Film Co-efficient
f (Covection ) =1.957*(TO.S.I-Ta.)0.25 *(2.57 V +1)0.5 5.72 W/m2.k
f (Radiation ) =5.7557*10 * E * (T
-8
O.S.I
-T )/(TO.S.I -Ta.)
4
a.
4
1.50 W/m2.k
where :
Ta. = Ambient air temp. 306 K
TO.S.I=Outside surafce temp.of insu. (considering Max.outside temp. as 60 0C 333 K
V =Average Wind speed 0.25 m/sec
E =Emissivity of finished surface 0.2
Film Co-efficient,f = Film co-efficient due to radiation+Fil co-efficent due to convection
f ,Film Co-effic 7.22 W/m2.k
f 6.18 kcal/hr.m2.0C

17 DESIGN CODE ASME B31.1 (PROCESS PIPING)

a PARA 304.1.2 STRAIGHT PIPE UNDER INTERNAL PRESSURE
Internal Pressure Design thickness Formula (3a) per ANSI B31.3 1999 Section304.1.2
Internal Design Pressure P 405.3 Kpag
Design Metal Temp. MDMT 295 °C
Outside Diameter of Pipe D 89 mm
Co-efficient From Table (3Y 0.4
Corrosion allowance Ca 1.5 mm
Joint Effeciency E 1
Pipe Material SA106 GR B 136823.3615 Kpag
Allowable Stress of Pipe S
Provided Thickness 5 mm
 Thickness as per Purchase Specification-12.5% Mill tolerance
12.5% oMr 0.1 " for rolled T 4.38 mm

t = PD / 2(SE + PY) 0.132 mm

tm= t + c 1.632 mm
Safe Design
DESIGN CODE ASME B31.3-ED. 1999- ADD.2000
PARA 304.2.3 MITER BENDS
Internal Pressure P 405.3 Kpag
Design Metal Temp.MDMT 295 °C
Outside Diameter of Pipe D 89 mm
Mean Radius r2 42 mm
Measured Miter Pipe WallTthk. 5.000 mm
Angle of Miter Cut q 18 °
Angle of Change in Directia 36 °
Corrodion Allowance Ca 1.5 mm
Joint Effeciency E 1
Miter Piece SA-516 GR 70
Allowable stress of Mite S 129680 Kpag
Effective Radius of Miter Bend
R1 =(A/Tan Ɵ )+(d/2) R1 121.44 mm
Where A=25
Procided bend Radius R1 200 MM
Radius of bend is grater than calculated
Design as per Para 304.2.3 (a) Multiple Miter Bends
The Maximum allowable internal pressure shall be the lesser value calculated
from equation (4a) and (4 q is < 22.5 °
Equation (4a)
Pm = SE (T-c) /r2 ( (T-c)/(T-c) + 0.643 tan q (r2(T-c))^0.5) Pm1 = 6269.3435754 kpag
Equation (4b)
Pm = SE (T-c) /r2 (R1-r2/R1-0.5r2) Pm2 = 21613.333333 kpag
Lesser of Equation (4a) & (4b) Pm = 6269.3435754 kpag

Pm>int.Pressure then Safe

18 STEAM HEATER COIL SPEC,S

COIL LENGTH 436 m

COIL PIPE ND 89 mm
PIPE SCH 40
FLG,S 150#WN#R.F
BEND RADIUS MI 200 mm
START UP STEA 3008 kg/hr
OPERATING STE 170 kg/hr
PIPE W,T/M 7.47 Kg
Coil w,t 3254 Kg