BOSCH EP test values diesel fuel-injection equipment Page: 1

Test date 7/27/2018 Time: 4:40:52 PM Job. no.: ____________________

Customer ID No. 3928665
Serial no.: ____________________

ASSEMBLY UND CUSTOMER DATA

ASSEMBLY DATA
Edition 17.06.99
Combination no. 9 400 030 695
Fuel-injection pump
Pump designation PES4A95D120RS2880
EP type number 9 410 037 214
Governor
Controller designation RSV475...1250A0C825R
Controller type number 9 420 034 701
Customer ident number 3928665

CUSTOMER DATA
Customer CDC
Engine 4BT3.9
Power 82. kW

TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Inlet line 3.2
Calibrating oil inlet temp. °C 40.0 38.0 42.0
Overflow valve 2 417 413 093
Inlet press. bar 2.00 1.90 2.10
Test nozzle holder assembly 1 688 901 101
Opening pressure bar 208.50 207.00 210.00
Test pressure line 1 680 750 014
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 600

INJECTION PUMP SETTINGS

START OF DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Test pressure bar 17.00 16.00 18.00
D Rack travel mm 10.50 9.00 12.00
S Prestroke (as of BDC) mm 2.45 2.40 2.50
Ü Prestroke (as of BDC) mm 2.45 2.35 2.55
Cam sequence 1- 3- 4- 2
Port-closing difference °NW 0-90-180-270
S Tolerance °NW +-0.50
Cylinder 1 °NW 0
Cylinder 3 °NW 90 89.5 90.5
Cylinder 4 °NW 180 179.5 180.5
Cylinder 2 °NW 270 269.5 270.5
Ü Check tolerance °NW +-0.75
Start of delivery blocking
S °NW after s.o.d. °NW 8.00 7.50 8.50
Ü °NW after s.o.d. °NW 8.00 7.25 8.75
Barrel no. 1

BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 1250 1250
D Rack travel mm 12.75 12.70 12.80
S Delivery cm3/1000S. 108.00 107.00 109.00
S Spread cm3/1000S. 4.00
D speed rpm 475 475
D Rack travel mm 5.80 5.70 5.90
S Delivery cm3/1000S. 20.50 18.50 22.50
S Spread cm3/1000S. 6.00

SETTINGS FOR INJECTION PUMP WITH GOVERNOR

CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 2

Customer ID No. 3928665

Combination ID No. 9400030695

SLIDING SLEEVE TRAVEL/POSITION

CAT Designation Unit Set value min. max. Actual values OT
GUIDE SLEEVE POSITION
D Control lever position ° -3 -3
D speed rpm 800 800
S Rack travel mm 0.50 0.30 0.70

FULL-LOAD DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1250 1250
D Aneroid pressure hPa +1000 +1000
S Delivery cm3/1000S. 108.00 107.00 109.00
Ü Delivery cm3/1000S. 108.00 105.00 111.00
S Spread cm3/1000S. 4.00
Ü Spread cm3/1000S. 6.50

FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR

CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ° 110.0 106.0 114.0
FULL-LOAD SPEED REGULATION
D Rack travel mm 11.70 11.70
S speed rpm 1340 1335 1345
D Rack travel mm 6.80 6.80
S speed rpm 1405 1400 1410
D Rack travel mm 0.85 0.30 1.40
S speed rpm 1500
D Rack travel mm 6.80 6.80
S speed rpm 1405 1390 1420

IDLE
CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ° 85.0 81.0 89.0
IDLE WITHOUT AUXILIARY SPRING
D Control lever difference 25.0 21.0 29.0
D speed rpm 475 475
S Rack travel mm 5.30 5.20 5.40
D speed rpm 100 100
S CRT min. mm >19.00
Ü CRT min. mm >19.00
TESTING
D speed rpm 475 475
S Rack travel mm 5.80 5.70 5.90

TORQUE CONTROL
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1250 1250
S Rack travel mm 12.75 12.70 12.80
Ü Rack travel mm 12.75 12.70 12.80
D speed rpm 750 750

BOOST-PRESSURE DEPENDENT FULL-LOAD STOPT

CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 500 500
D Pressure hPa +1000 +1000
D speed rpm 500 500
D Pressure hPa +0 +0
S Rack travel mm 11.40 11.30 11.50
TESTING
D Pressure hPa +600 +600
S Rack travel mm 12.25 12.05 12.45
D Pressure hPa +460 +460
S Rack travel mm 11.70 11.50 11.90

FUEL DELIVERY CURVE

CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 3

Customer ID No. 3928665

Combination ID No. 9400030695

CAT Designation Unit Set value min. max. Actual values OT

D Aneroid pressure hPa +0 +0
D speed rpm 500 500
S Delivery cm3/1000S. 80.50 79.50 81.50
Ü Delivery cm3/1000S. 80.50 77.50 83.50

STARTING FUEL DELIVERY

CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 100 100
D Rack travel mm 20.50 20.00 21.00
S Delivery cm3/1000S. 120.00 110.00 130.00
Ü Delivery cm3/1000S. 120.00 105.00 135.00

IDLE DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 475 475
S Delivery cm3/1000S. 20.50 18.50 22.50
Ü Delivery cm3/1000S. 20.50 16.00 25.00
S Spread cm3/1000S. 6.00
Ü Spread cm3/1000S. 8.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)