HAT530N Ats Controller User Manual: Smartgen (Zhengzhou) Technology Co., LTD
HAT530N Ats Controller User Manual: Smartgen (Zhengzhou) Technology Co., LTD
HAT530N Ats Controller User Manual: Smartgen (Zhengzhou) Technology Co., LTD
ATS CONTROLLER
USER MANUAL
CONTENT
1 OVERVIEW ......................................................................................................................................... 4
2 PERFORMANCE AND CHARACTERISTICS .................................................................................... 4
3 SPECIFICATION ................................................................................................................................. 5
4 OPERATING ....................................................................................................................................... 6
4.1 OPERATION PANEL ................................................................................................................ 6
4.2 INDICATORS DESCRIPTION: ................................................................................................ 6
5 PANEL BUTTON OPERATION ........................................................................................................... 7
5.1 PANEL OPERATION ................................................................................................................ 7
5.2 PRIORITY SETTING................................................................................................................ 7
5.3 AC SYSTEM SETTING ............................................................................................................ 8
5.4 FACTORY RESET DELAY VALUE .......................................................................................... 8
6 PARAMETER CONFIGERATION ....................................................................................................... 9
6.1 PARAMETERS TABLE............................................................................................................. 9
6.2 OUTPUT FUNCTION DESCRIPTION ....................................................................................11
7 OPERATION CONTROL....................................................................................................................11
8 DESCRIPTION OF CONNECTING TERMINALS ............................................................................ 12
9 ATS POWER SUPPLY ...................................................................................................................... 13
10 TYPICAL WIRING DIAGRAM ........................................................................................................... 14
11 INSTALLATION ................................................................................................................................. 16
12 FAULT FINDING................................................................................................................................ 16
Chinese trademark
English trademark
Software Version
Date Version Note
2016-07-04 1.0 Original release.
The powerful Microprocessor contained within the HAT530N ATS controller allows for precision voltage
(2-way 3-phase/single phase) measuring and make accurate judgment on abnormal voltage (power lost,
over/under voltage, over/under frequency, loss of phase, phase sequence wrong) and control ATS to
transfer after the delay has expired. This controller is suitable for NO Breaking ATS and ONE Breaking
ATS. When #1 power is abnormal, the controller will send signal to start genset after the “#1 abnormal
delay” has expired. “Three remote” (remote control, remote measurement and remote communication)
Function can be implemented with the help of LINK communication port.
Items Contents
Operating Voltage AC170V~277V during AC power L1N1/L2N2 supply.
Power Consumption <3W (Standby mode: <1W)
AC Voltage Input
3P4W (ph-N) AC170V~AC277V(ph-N)
1P2W (ph-N) AC170V~AC277V (ph-N)
2P3W (ph-N) AC170V~AC277V(ph-N)
Rated Frequency 50/60Hz
1# Close Relay Output 5A AC250V Volts free output
2# Close Relay Output 5A AC250V Volts free output
Open Relay Output 5A AC250V Volts free output
AUX.OUTPUT 1 16A AC250V Volts free output
AUX.OUTPUT 2 16A AC250V Volts free output
Gen Start Relay 7A AC250V Volts free output
1# Close Input COM2 connect is active.
2# Close Input COM2 connect is active.
Forced Breaking Input COM2 connect is active.
Communication LINK interface, MODBUS Protocol
Case Dimensions 139mmx120mmx50mm
Panel Cutout 130mmx111mm
Temperature: (-25~+70)°C;
Working Conditions
Humidity: (20~93)%RH
Storage Condition Temperature: (-25~+70)°C
Protection Level IP55 Gasket
Apply AC2.2kV voltage between high voltage terminal and low voltage
Insulation Strength terminal;
The leakage current is not more than 3mA within 1min.
Weight 0.51kg
4 OPERATING
Items Description
It is illuminated when 1# power is normal; flashing when 1# power state is
1# Power Indicator
abnormal; off when there is no 1# power.
It is illuminated when 2# power is normal; flashing when 2# power state is
2# Power Indicator
abnormal; off when there is no 2# power.
It is illuminated when 1# power auxiliary contactor is active while off when it
1# Close Indicator
is deactivated.
It is illuminated when 2# power auxiliary contact is active while off when it
2# Close Indicator
is deactivated.
It is illuminated when the controller is in auto mode while off the controller
Auto Mode Indicator
is in manual mode.
It is illuminated when the controller is in manual mode while off the
Manual Mode Indicator
controller is in auto mode.
NOTE 1 More details please refer to the following description of “Panel Button Operation”.
Power priority can be set only when the controller is in parameters setting status.
Procedures of setting “1# power priority”, “2# power priority” and “No priority”:
1) Press , and at the same time, when 1#/2# power indicator and auto indicator are illuminated;
release the three buttons, then the auto indicator and 2# power indicators extinguish, 1# power
1# Power Priority: 1# power indicator illuminates and 2# power indicator extinguishes;
2# Power Priority: 2# power indicator illuminates and 1# power indicator extinguishes;
No Priority: 1# power and 2# power indicators are illuminating at the same time;
3) After adjusting, press , when 1# power indicator, auto indicator and 2# power indicator are
illuminated, the adjusted power priority has been saved. The controller will back to normal status
automatically after all LEDs are flashing 5 times rapidly and controller will work according to the
priority.
Note: Once the controller is power on, its priority can be judged by the following three conditions.
If 1# power supply indicator flashes rapidly for three times, indicating 1# power supply for priority
transfer.
If 2# power supply indicator flashes rapidly for three times, indicating 2# power supply for priority
transfer.
If 1# and 2# power supply indicators flash simultaneously for three times, indicating there is no
priority transfer.
AC system can be set only when the controller is in parameters setting status.
Procedures of setting “Single-phase 2-wire”,“3-phase 4-wire” and “2-phase 3-wire”:
1) Press , and at the same time, when 1#/2# power indicator and auto indicator are illuminated;
release the three buttons, then the auto indicator and 2# power indicators extinguish, 1# power
indicator illuminates.
2) Press , when 1#/2# power indicator and auto indicator are illuminated; release the button, then the
auto indicator and 1#/2# power indicators are extinguished simultaneously, which means controller
AC system can be set.
3) Pressing can circularly set three AC systems.
Single-phase 2-wire: 1# close indicator illuminates;
3-phase 4-wire: 1# close indicator, 2# close indicator and manual mode indicator illuminates
simultaneously;
2-phase 3-wire: 1# close indicator and manual mode indicator illuminates simultaneously;
4) After adjusting, press , when 1# power indicator, auto indicator and 2# power indicator are
illuminating, the adjusted AC system has been saved. The controller will back to normal status
automatically after all LEDs are flashing 5 times rapidly and controller will work according to the set
AC system.
Note: Once the controller is power on, its AC system can be judged by the following three conditions.
If 1# close indicator illuminates means Single-phase 2-wire system is selected.
If 1# close indicator, manual mode indicator and 2# close indicator illuminate simultaneously means
3-phase 4-wire system is selected.
If 1# close indicator and manual mode indicator illuminate simultaneously means 2-phase 3-wire
system is selected.
Delay value can be set only when the controller is in parameters setting status.
a) Press and at the same time, when 1#/2# power indicator and auto indicator are illuminated;
release the two buttons, then the auto indicator and 1#/2# power indicators are extinguished
simultaneously which means the delay timer of the controller can be set.
b) After adjusting the delays, press . When 1#/2# power indicator and automatic indicator are
illuminated simultaneously, the adjusted value has been saved. The controller will back to normal
status automatically after all LEDs are flashing 5 times rapidly and controller will work according to
the set delay values.
NOTE:Factory settings 1#/2# power abnormal delay 5s and genset stop delay 90s.
Items Description
00. Not used Invalid.
01. 1# Normal volt It will output when1# voltage is normal.
02. 1# Abnormal volt It will output when 1# voltage is abnormal.
03. 2# Normal volt It will output when 2# voltages is normal.
04. 2# Abnormal volt It will output when 2# voltages is abnormal.
05.1#2# Abnormal volt It will output when 1#2# voltages are abnormal simultaneously.
06. Auto Mode In will output in automatic mode.
07. Manual Mode In will output in manual mode.
08. Gens start (N/O) When generator starts output (Relay closed).
09. Gens start (N/C) When generator starts output (Relay released).
10. 1# Close Output 1# Switch ON signal output.
11. Open Output Switch OFF signal output.
12. 2# Close Output 2# Switch ON signal output.
13. Reserved
14. Reserved
15. Reserved
16. 1# Close Status Output The close status of 1# switch.
17. 2# Close Status Output The close status of 2# switch.
18. Reserved
19. Reserved
20. ATS Power A Phase
21. ATS Power B Phase
ATS power supply.
22. ATS Power C Phase
23. ATS Power N Phase
7 OPERATION CONTROL
When controller is running, pressing key can set the controller as Auto mode or Manual mode
(indicate by automatic and manual indicators). In Auto mode, controller can transfer the load to 1# or
2# power. In Manual mode, press key, load will be transferred to 1# power supply; press key,
Terminal Description
NO. Items Description Remark
1 NC
Volt-free relay contact output;
2 Aux. Output 1 COM Default: ATS Power A Phase
Rated 16A.
3 NO
4 NC
Volt-free relay contact output;
5 Aux. Output 2 COM Default: ATS Power N Phase
Rated 16A.
6 NO
7 1# Close Output Volt-free relay contact output; Normally Open Output; Rated 5A.
8 2# Close Output Volt-free relay contact output; Normally Open Output; Rated 5A.
9 Open Output Volt-free relay contact output; Normally Open Output; Rated 5A.
Output COM of close switch and
10 COM1 COM1
open switch
11
GEN Start Volt-free relay contact output; Normally Close Output; Rated 7A.
12
13 A1
14 B1 For single phase, only connect A1,
1# AC 3-phase 4 wire voltage input
15 C1 N1.
16 N1
Detection of 1# ATS closing status;
17 1# Close Input Connect COM2 is active.
auxiliary contact input
Detection of 2# ATS closing status;
18 2# Close Input Connect COM2 is active.
auxiliary contact input
19 Force Open When active, the ATS is in Neutral Position. Connect COM2 is active.
20 COM2 Input COM COM2
21 A2
22 B2 For single phase, only connect A2,
2# AC 3-phase 4 wire voltage input
23 C2 N2.
24 N2
LINK Communication Port Communicate with PC/Program update
The power of ATS is supplied by controller, as long as one power is normal, this can ensure ATS
power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If
choose phase voltage, connect the phase voltage of 1# and 2# (e.g. A phase) to normally close (Pin3)
and normally open (Pin1) contact of auxiliary output 1; connect N phase of 1# and 2# to normally close
(Pin4) and normally open (Pin6) contact of auxiliary output 2. And then connect the common output of
auxiliary output 1 and auxiliary output 2 to ATS power supplies. When controller power is ON, the default
configuration of auxiliary output 1 is "ATS power A" while s auxiliary output 2 is "ATS power N". If the ATS
power supplied by Line Voltage, same procedures as above but change phase N to phase voltage and
the auxiliary output 2 should be configured as “ATS power B”. Parameters can be set via PC software.
Wiring diagrams are shown as following:
ATS phase voltage power supply ATS line voltage power supply
Note: If there is no need to control ATS Power Supply, then the above terminals are not connected and
the Auxiliary Output 1 and Auxiliary Output 2 should be set as “Not used”. If the Auxiliary output 1 and
Auxiliary Output 2 are used for something function other than the “ATS Power Supply”, corresponding
function items should be set.
Installation Dimensions
12 FAULT FINDING
Genset running while ATS not Check ATS; Check the connection wirings between the controller
transfer and the ATS.
Electrical parameters detection error Check controller wring; Modify electrical parameters detection value.