Controller HAT600NB
Controller HAT600NB
Controller HAT600NB
(HAT600N/HAT600NI/HAT600NB/HAT600NBI)
ATS CONTROLLER
USER MANUAL
English trademark
Software Version
CONTENT
1. OVERVIEW.................................................................................................................................... 4
2. PERFORMANCE AND CHARACTERISTICS ............................................................................... 4
3. SPECIFICATION ........................................................................................................................... 5
4. OPERATING .................................................................................................................................. 6
4.1. OPERATION PANEL ................................................................................................................. 6
4.2. KEY FUNCTION DESCRIPTION .............................................................................................. 6
5. LCD DISPLAY ................................................................................................................................ 7
5.1. MAIN SCREEN ......................................................................................................................... 7
5.2. MAIN MENU INTERFACE ........................................................................................................ 8
6. COMMISSIONING ......................................................................................................................... 9
7. PARAMETERS CONFIGURATION ............................................................................................. 10
7.1. PARAMETER SET DESCRIPTION ........................................................................................ 10
7.2. PARAMETERS TABLE............................................................................................................ 10
7.3. INPUT/OUTPUT FUNCTION DESCRIPTION ........................................................................ 13
8. EVENT LOG ................................................................................................................................ 14
9. TIMING START ............................................................................................................................ 15
10. DATE AND TIME SETTING ......................................................................................................... 15
11. LANGUAGE SETTING ................................................................................................................ 15
12. CONTROLLER INFORMATION .................................................................................................. 16
13. ATS OPERATION ........................................................................................................................ 17
13.1. MANUAL OPERATION ............................................................................................................ 17
13.2. AUTOMATIC OPERATION ...................................................................................................... 17
13.3. ATS POWER SUPPLY ............................................................................................................ 17
14. COMMUNICATION CONFIGURATION ...................................................................................... 18
15. DESCRIPTION OF CONNECTING TERMINALS ....................................................................... 18
16. TYPICAL WIRING DIAGRAM ..................................................................................................... 20
17. INSTALLATION ............................................................................................................................ 23
18. FAULT FINDING .......................................................................................................................... 24
HAT600N series ATS controller is intelligent dual-supply module with programmable function, automatic
measurement, LCD display, and digital communication. It combines digital intelligence and networking.
Automatic measurement and control can reduce incorrect operation. It is an ideal option for ATS.
HAT600N series ATS controller is made of microprocessor as its core, can accurately detect
extended-spectrum 2-way-3-phase voltage and also make accurate judgment and output passive control
switch under the abnormal voltage (over and under voltage, miss phase and over and under frequency).
This controller has full consideration in various application of ATS (automatic transfer system) can be
directly used for Intelligent ATS, Contactor ATS, Circuit Break ATS etc. It have compact structure,
advanced circuits, simple wiring and high reliability, be widely used in electric power,
telecommunications, petroleum, coal, metallurgy, railways, municipal administration, intelligent building,
electrical devices, automatic control and testing system etc.
2. PERFORMANCE AND CHARACTERISTICS
1) System type can set for: Mains (1#) & Mains (2#), Mains (1#) & Generator (2#), Generator (1#) &
Mains (2#), Generator (1#) & Generator (2#).
2) Backlit 128x64 LCD, optional Chinese and English display, push-button operation.
3) Measure and display 2-way 3 phase Voltage and Frequency:
1# 2#
Line-Line voltage (Uab, Ubc, Uca) Line-Line voltage (Uab, Ubc, Uca)
Line-Nature voltage (Ua, Ub, Uc) Line-Nature voltage (Ua, Ub, Uc)
Frequency (F1) Frequency (F2)
4) Measure and display active power, apparent power, power factor and 3 phase current;
5) Over current alarm;
6) Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection.
7) Automatic/Manual mode. In manual mode, can force switch to close or open;
8) All parameters can be set on site. With Two different passwords which ensures authorized staff
operation only.
9) During genset testing ATS controller can be set either on On-load or Off-load mode.
10) ATS Controller has function of automatic Re-closing.
11) Closing output signal can be set as on intervals or as continuous output.
12) Applicable for ATS of one neutral position, two neutral position and change over.
13) Applicable for 2 isolated neutral line for Generator and Mains.
14) Real-time clock (RTC).
15) Event log can record 99 items circularly.
16) Timely schedule can be set on monthly or weekly basis and trial can be set as with on- load or off
-load.
17) Can control two generators to work in a cycle, even the genset running time and crank rest time can
be set.
18) Widely range of DC power supply (8V to 35V). Max.80V DC input can be endured in an instant, or
PWR 329kW
PF 1.00 PS 329kVA This screen show: total active power, total apparent
power, power factor and real-time clock and controller
2010-06-10 (4) 20:25:36
working status.
Present Status: MANUAL
In the screen, press key, can enter the main menu interface.
1. Parameters set
2. History record
3. Time start
4. Date & Time Set Press key to choose parameters (the
current line was highlighted with black) and then
press key to confirm, can enter the
3. Time start
corresponding display screen.
4. Date & Time Set
5. Language
6. Information
On the main screen press to enter into the operation interface, the screen will show as following:
1 Exit
2 Stop to Test
3 Test Off-Load
4 Test On-Load
5 Cycle start
TEST OFF-LOAD: It will send out a start signal immediately. After generator is normal, if mains is normal,
the ATS will not act. The ATS will transfer the load to generator only when mains is abnormal. After
mains return normal, the ATS will transfer the load to mains. Here the start generator signal output will
keep.
TEST ON-LOAD: It will send out a start generator signal immediately. After generator voltage is normal,
the ATS will transfer the load to gens immediately regardless whether the main is normal or not.
STOP TO TEST: The start generator signal will turn off after pressing this key immediately.
CYCLE START: When this mode is active, generator start-signal will cyclic output according to mains
status. The cyclic time can be set by users. If generator fault occurs, start-signal won’t be send out
anymore by controller. If in manual mode, controller will keep the current status and cancel cycle start
function.
1) In automatic mode.
2) Output setting: 1# engine start output (N/O Output) and 2 # engine start output (N/O Output).
3) Input setting: 1# generator fault input, 2# generator fault input and remote start input.
4) Option of <Cycle run times> and <Cycle shutdown times> should be programmed and run.
In the main interface, press key, choose 1.Parameters setting and then press key, to enter
the password interface.
Input password value 0-9 by key, and to shift Right by key. Press the again to confirm the
password when Four number is OK. If password correct and enter into the parameter mains interface.
While error, directly exit and return to main interface. Factory Default Password is 1234. Press to
shift to next position and set the parameters. While setting the current configuration parameters
according to press key. Then enter current parameter model, and the current value of the first line
screen display was highlighted with black. Press key to change the value while press key to
shift position, and press key again to confirm the password when Four number is OK. If the value
number is within the setting range, the value will be saved into the internal memory of the controller; If it
is beyond the range, then the parameters setting will not be saved. Long time press will back to the
main display screen.
On the main screen press key and select 2 Event log, and then pressing key, the screen will
show the event log interface as follow:
1# Shut
1# Volt normal
2# Under Volt
2010-02-18 21:15:07 1/99
Press key to select the corresponding record, and press key to enter into detailed information
interface.
In the detailed information interface, press key can display the record information circularly. The
detailed information includes specific status of voltage, current, frequency and time-to-event. Press
will exit the current interface, while pressing for a long time will return to main screen.
Event log include:Record type, 1# power supply status, 2# power supply status, 1# 3-phase voltage, 2#
3-phase voltage, 3-phase current, 1# frequency, 2# frequency and time-to-event.
Event log type:
On the main screen press key and select 3 Time start, and then pressing key, the screen will
show the time start interface as follow:
1 Exit
2 Timing start cyc
3 Load set
4 Start time
5 Continue time
Time start cycle: Include inhibit start; single time, weekly or monthly.
Load set: Starting generator with load or without load.
On the main screen press key and select 4 Date & Time set, and then pressing key, the
screen will show the Date & Time Set interface as follow:
Press key according to the corresponding bit input values 0-9, pressing key to carry through
the right of bit shift; pressing key when right shift to the end, can update the date and time.
Date and time format set: year-month-date (week) and hour: minute.
11. LANGUAGE SETTING
On the main screen press key and select 5 Language, press again to enter into language
setting interface and the screen will show the language interface as follow:
1.Simplified Chinese
2.English
On the main screen press key and select 6 Controller information, and then pressing key,
the screen will show the controller information interface as follow:
Information
One OFF Position
1# Priority
Ver1.0 2009-10-11
Display content includes off positions setting and switching priority choice and controller version, date.
Long pressing key will exit and return to main screen.
Press key and manual operation indicator light, and the manual mode is active.
1) Press , 1# close relay outputs immediately, if 1# closing input is active, its indicator lights, and
the 1# source connect to load.
2) Press , 2# close relay outputs immediately, if 2# closing input is active, its indicator lights, and
the 2# source connect to load.
3) Press , 1# or 2# open relay outputs immediately, if 1# or 2# closing input is inactive, the
indicators is black, the 1# or 2# power disconnect with load.
Remark: For the ATS of no OFF position, pressing key is invalid.
Press and the automatic LED will light, enter AUTO mode and controller can automatically switch
load to 1# or 2#.
13.3. ATS POWER SUPPLY
The power of ATS is supplied by controller, as long as one power is normal, this can ensures ATS
voltage power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If choose
phase voltage, connect the phase voltage (A1) to normally close (Pin5) and normally open (Pin7) contact
of auxiliary output 1; connect N phase (A1) to normally close (Pin8) and normally open (Pin10) contact of
auxiliary output 2. And then connect the common output of auxiliary output1&2 to ATS power supplies.
When controller power is ON, parameters can be set and also set the configurable output1 as "ATS
power L1". If the ATS power supplied by Line Voltage, setting way is same as above, but need to change
phase N to phase B. Wiring diagrams are shown as following:
ATS L-N voltage power supply ATS L-L voltage power supply
Note: Normally Close (NC) input voltage must come from 1# voltage.
HAT600N series controller has RS485 serial port, can connect the local area network openly. It uses
Modbus protocol via PC or system software, it can also be applicable to dual power switching
management to factories, telecom, industrial and civil buildings, which achieves “remote control, remote
measuring, remote communication” functions.
More information of Communication Protocol, refer to “HAT600 Communication Protocol”.
Communication parameters,
Module address 1 (range: 1-254, User can set it)
Baud rate 9600 bps
Data bit 8bit
Parity bit None
Stop bit 1 bit or 2bits(set via PC)
Remark: All above are application diagrams of HAT600N series ATS controllers. However, HAT600N
and HAT600NB have no sample current input, please skip over the current part of the diagram.
17. INSTALLATION
Check whether the RS485 is wrong connection between negative and positive.
Check whether the RS485 adapt is abnormal.
Check whether the parameter settings in the module addresses are incorrect.
RS485 communication
If the above methods are no using, you can try to short connect the GND of
failure
controller with RS485 GND (or PC GND).
Recommend that the A and B lines of the 485 network should be terminated at
each end with a 120Ω resistor.
Ensure that the programmable input connect to GND reliably when it’s active,
Programmable input
and hung up when it is inactive.
abnormal
(Note: The input will be possibly destroyed when connected with voltage)
Check ATS.
ATS is not work while Check the connection wirings between the controller and the ATS.
Generator running Ensure that the ATS OFF position numbers are same as the setting OFF
position numbers.