HAT520 ATS CONTROLLER

USER MANUAL

Smartgen Technology
Clarification of notation used within this publication.
SIGN INSTRUCTION
Highlights an essential element of a procedure to ensure correctness.
NOTE
 HAT520 ATS CONTROLLER

CONTENT
1 OVERVIEW ................................................................................................................... 5
2 PERFORMANCE AND CHARACTERISTICS ............................................................... 6
3 SPECIFICATION ........................................................................................................... 8
4 PANEL DESCRIPTION ................................................................................................. 9
5 PANEL BUTTON OPERATION ................................................................................... 10
5.1 PRIORITY SETTING ......................................................................................................................... 11
5.2 AC SYSTEM SETTING..................................................................................................................... 12
5.3 DELAY ADJUSTMENT ..................................................................................................................... 13
5.4 RESTORE FACTORY DEFAULT ...................................................................................................... 14

6 PROGRAMMED PARAMETER AND RANGE............................................................. 15

7 OPERATION CONTROL ............................................................................................. 17
8 DESCRIPTION OF CONNECTING TERMINALS........................................................ 18
9 TYPICAL WIRING DIAGRAM...................................................................................... 19
10 INSTALLATION ........................................................................................................ 21
11 FAULT FINDING ...................................................................................................... 22
1 OVERVIEW

The powerful Microprocessor contained within the HAT520 ATS controller allows for
precision voltage (2-way 3-phase/single phase) measuring and make accurate judgment on
abnormal voltage (power lost, over/under voltage, over/under frequency, loss of phase,
phase sequence wrong) and control ATS to transfer after the delay has expired. This
controller is suitable for NO Breaking ATS. When 1# power is abnormal, the controller will
send signal to start genset after the “1# abnormal delay” has expired. “Three remote”
(remote control, remote measurement and remote communication) function can be
implemented with the help of LINK communication port.
2 PERFORMANCE AND CHARACTERISTICS
HAT520 ATS controller can monitor 2-way 3-phase 4-wire voltage, 2-phase 3-wire and
single-phase 2-wire voltage (2 way mains, or 1 way mains and 1 way generator) and control
ATS to transfer. Its performance and characteristics are shown as below,
◙ Measure and display 2-way 3 phase Voltage and Frequency:
1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz
◙ Over/under voltage, loss of phase, phase sequence wrong, over/under frequency
protection function. As default, phase sequence wrong protection and over/under
frequency protection are disable; however, users can set the protection function as
need.
◙ Parameters can be set via PC software using SG72 module (USB to LINK) or other
converse module.
◙ The voltage normal delay of 1# or 2#can be set in (0~60) seconds and the Genset
start delay can be set in (0~3600) seconds.
◙ The voltage abnormal delay of 1# or 2#can be set in (0~60) seconds and the Genset
stop delay can be set in (0~3600) seconds.
◙ “1# power priority”, “Auto/Manual”, “No priority” and “2#power priority” can be set via
controller front panel.
◙ Closing output signal can be set as on intervals or as continuous output.
◙ Applicable for 2 isolated neutral line.
◙ Auto/Manual mode. In manual mode, ATS transfer can be implemented via panel
pushbutton.
◙ LEDs mounted on front panel can clearly show ATS running status.
◙ The output contactor capacity of 1# and 2#power supply transfer relay (1#CLOSE,
2#CLOSE) is 16A AC250V, volts-free contact, can be directly used in driving switch to
transfer.
◙ The output contactor capacity of Genset start relay (GENS START) is 7A AC250V/7A
DC28V, volts-free N/C contact.
◙ Suitable for various AC systems (3 phase 4-wires, 2-phase 3-wires and single-phase
2-wire).
◙ Controller has strong ability of anti-electromagnetic interference, can be used under
 complex electromagnetic interference environment.
◙ Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in
mounting，compact structure with easy installation.
3 SPECIFICATION

Items Contents
Operating Voltage AC170V~277V during AC power L1N1/L2N2 supply.
Power Consumption <2W (Standby mode: <1W)
AC Voltage Input
3P4W (ph-N) AC170V~AC277V(ph-N)
1P2W (ph-N) AC170V~AC277V (ph-N)
2P3W (ph-N) AC170V~AC277V(ph-N)
Rated Frequency 50/60Hz
1# Close Relay Output 16A AC250V Volts free output
2# Close Relay Output 16A AC250V Volts free output
Gen Start Relay 7A AC250V Volts free output
1# Close Input COM connect is active.
2# Close Input COM connect is active.
Communication LINK interface, MODBUS Protocol
Case Dimensions 139mmx120mmx48mm
Panel Cutout 130mmx111mm
Working Conditions Temperature: (-25~+70)°C; Humidity: (20~93)%RH
Storage Condition Temperature: (-25~+70)°C
Protection Level IP55 Gasket
Apply AC2.2kV voltage between high voltage terminal and low
Insulation Strength voltage terminal;
The leakage current is not more than 3mA within 1min.
Weight 0.49kg
4 PANEL DESCRIPTION

NOTE: indicators description:

1. Indicators Description (in test mode):

1# Power Indicator：It is illuminated when 1# power is normal; flashing when 1# power

state is abnormal; off when there is no 1# power.
2# Power Indicator：It is illuminated when 2# power is normal; flashing when 2# power
state is abnormal; off when there is no 2# power.
1# Close Indicator：It is illuminated when 1# power auxiliary contactor is active while off
when it is deactivated.
2# Close Indicator：It is illuminated when 2# power auxiliary contactor is active while off
when it is deactivated.
Auto Mode Indicator: It is illuminated when the controller is in auto mode while off the
controller is in manual mode.
Manual Mode Indicator: It is illuminated when the controller is in manual mode while off
the controller is in auto mode.

2. Indicators Description (When set the parameters)

More details please refer to the following description of “Panel Button Operation”
5 PANEL BUTTON OPERATION

Pressing and holding the button for more than 3s, all LEDs are illuminated to enter into
lamp test mode; under this mode, the controller will back to normal status automatically
after release the button.
Pressing and holding the button for more than 7s, all LEDs are flashing (500ms per
time) to enter into parameter setting status, users can set the parameters after release the
button. If users don’t want to set the parameters under this status: 1) Pressing and
holding the button again until all LEDs are flashing 5 times rapidly (200ms per time)
which means the controller enter into normal status; 2) Or the controller will back to normal
status automatically about 90s later.
 5.1 PRIORITY SETTING

Power priority can be set only when the controller is in parameters setting status.
Procedures of setting “1# power priority”, “2#power priority” and “No priority”：

1) Press , and at the same time, when 1#/2#power indicator and auto indicator
are illuminated; release the three buttons, then the auto indicator and 2#power indicators
extinguish, 1# power indicator illuminates, which means controller priority can be set.

2) Pressing can circularly set 3 priority conditions of power supply.

 1# Power Priority: 1# power indicator illuminates and 2#power indicator
extinguishes；
 2#Power Priority: 2#power indicator illuminates and 1# power indicator extinguishes；
 No Priority: 1# power and 2#power indicators are illuminating at the same time;

3) After adjusting, press , when 1# power indicator, auto indicator and 2#power indicator
are illuminating, the adjusted power priority has been saved. The controller will back to
normal status automatically after all LEDs are flashing 5 times rapidly and controller will
work according to the priority.

Note: Once the controller is power on, its priority can be judged by the following three
conditions.
If 1# power supply indicator flashes rapidly for three times, indicating 1# power supply
for priority transfer.
If 2#power supply indicator flashes rapidly for three times, indicating 2#power supply for
priority transfer.
If 1# and 2#power supply indicators flash simultaneously for three times, indicating
there is no priority transfer.
 5.2 AC SYSTEM SETTING

AC system can be set only when the controller is in parameters setting status.
Procedures of setting “Single-phase 2-wire”，“3-phase 4-wire” and “2-phase 3-wire”：

1) Press , and at the same time, when 1#/2#power indicator and auto indicator
are illuminated; release the three buttons, then the auto indicator and 2#power
indicators extinguish, 1# power indicator illuminates.

2) Press , when 1#/2#power indicator and auto indicator are illuminated; release the
button, then the auto indicator and 1#/2#power indicators are extinguished
simultaneously, which means controller AC system can be set.

3) Pressing can circularly set three AC systems.

 Single-phase 2-wire: 1# close indicator illuminates；
 3-phase 4-wire: 1# close indicator, 2#close indicator and manual mode indicator
illuminates simultaneously；
 2-phase 3-wire: 1# close indicator and manual mode indicator illuminates
simultaneously;

4) After adjusting, press , when 1# power indicator, auto indicator and 2#power
indicator are illuminating, the adjusted AC system has been saved. The controller will
back to normal status automatically after all LEDs are flashing 5 times rapidly and
controller will work according to the set AC system.

Note: Once the controller is power on, its AC system can be judged by the following
three conditions.
If 1# close indicator illuminates means Single-phase 2-wire system is selected.
If 1# close indicator, manual mode indicator and 2#close indicator illuminate
simultaneously means 3-phase 4-wire system is selected.
 If 1# close indicator and manual mode indicator illuminate simultaneously means
2-phase 3-wire system is selected.
 5.3 DELAY ADJUSTMENT

Delay value can be set only when the controller is in parameters setting status.
♦ Adjusting “1# power normal delay” potentiometer (locate nearby the back panel terminal)
can set output delay after 1# power supply is normal.
♦ Adjusting “2#power normal delay” potentiometer (locate nearby the back panel terminal)
can set output delay after 2#power supply is normal.
Setting Procedures of “1# power abnormal delay” and “2#power abnormal delay”:

a) Press and at the same time, when 1#/2#power indicator and auto indicator are
illuminated; release the two buttons, then the auto indicator and 1#/2#power
indicators are extinguished simultaneously which means the delay timer of the
controller can be set.
 1# power abnormal delay: adjust “1# Power Normal Delay” potentiometer;
 2#power abnormal delay: adjust “2#Power Normal Delay” potentiometer;

b) After adjusting the delays, press . When 1#/2#power indicator and automatic
indicator are illuminated simultaneously, the adjusted value has been saved. The
controller will back to normal status automatically after all LEDs are flashing 5 times
rapidly and controller will work according to the set delay values.

NOTE：1# Normal Delay set value must be no less than 1# Abnormal Delay, otherwise,
1# Normal Delay set value will be forced set as 1# Abnormal Delay set value.
The matters need attention of 2# is same as 1#.
 5.4 RESTORE FACTORY DEFAULT

Default value can be set only when the controller is in parameters setting status.

a) Press and at the same time, when 1#/2#power indicator and auto indicator are
illuminated; release the two buttons, then the auto indicator and 1#/2#power indicators
are extinguished simultaneously which means the default delay value of the controller
can be set.

b) Press , when 1#/2#power indicator and auto indicator are illuminated simultaneously,
the factory default has been restored. The controller will back to normal status
automatically after all LEDs are flashing 5 times rapidly and controller will work
according to the set delay values.

Note: By default, 1# and 2#abnormal delay is 5s and genset stop delay is 90s.
6 PROGRAMMED PARAMETER AND RANGE
No. Item Range Default Description
Can be set It is the delay of 1# power from
1# Normal
01 (0-60)s via controller voltage abnormal to voltage normal.
Delay
potentiometer Generally, it is 10s.
1# Abnormal It is the delay of 1# power from
02 (0-60)s 5
Delay voltage normal to voltage abnormal.
Can be set It is the delay of 2# power from
2# Normal
03 (0-60)s via controller voltage abnormal to voltage normal.
Delay
potentiometer Generally, it is 10s.
2# Abnormal It is the delay of 1# power from
04 (0-60)s 5
Delay voltage normal to voltage abnormal.
Closing relay output pulse. If set as
05 Close Delay (0-20)s 5
zero, it is continuous output.
It is the extra output delay of the
Exceed
06 (0-20.0)s 0.0 close relay after the closing signal
Transfer
has received.
When voltage is abnormal, start
07 Start Delay (0-3600)s 1 delay begins; start signal is initiated
after the delay has expired.
When starting, if the voltage is
normal, stop delay begins; stop
08 Stop Delay (0-3600)s 90
signal is initiated after the delay has
expired.
0. 3-phase 4 wires
09 AC System (0-2) 0 1. 2-phase 3 wires
2. Single phase 2 wire
10 Rated Volt (100-240)V 230 AC system rated voltage.
Rated To offer standards for detecting of
11 (50.0-60.0)Hz 50.0
Frequency over/under frequency.
Over Volt
12 (0-1) 1 0: Disable；1: Enable
Enable
Voltage upper limit; it is abnormal
13 Over Voltage (100-120%) 115 when the voltage has exceed the set
value.
Voltage upper limit return value; it is
Over Voltage
14 (100-120%) 113 normal only when the voltage fallen
Return
below the set value.
Voltage lower limit; it is abnormal
Under
15 (70-100%) 75 when the voltage has fallen below
voltage
the set value.
Under Voltage lower limit return value; it is
16 Voltage (70-100%) 77 normal only when the voltage has
Return exceeded the set value.
Over Freq
17 (0-1) 0 0: Disable；1: Enable
Enable
 No. Item Range Default Description
Frequency upper limit; it is abnormal
Over
18 (100-120%) 110 when the frequency has exceed the
Frequency
set value.
Over Frequency upper limit return value;
19 Frequency (100-120%) 104 it is normal only when the frequency
Return fallen below the set value.
Under Freq
20 (0-1) 0 0: Disable；1: Enable
Enable
Frequency lower limit; it is abnormal
Under
21 (80-100%) 90 when the frequency has fallen below
Frequency
the set value.
Under Frequency lower limit return value; it
22 Frequency (80-100%) 96 is normal only when the frequency
Return has exceeded the set value.
Loss of
23 (0-1) 1 0: Disable；1: Enable
Phase
Phase
24 Sequence (0-1) 0 0: Disable；1: Enable
Wrong
0. 1# Priority;
Priority
25 (0-2) 0 1. 2# Priority;
Select
2. NO Priority
NOTE:
“1# Normal Delay” and “2# Normal Delay” can be set only via the potentiometer which
locate nearby the back panel terminal.
“1# Abnormal Delay” and “2# Abnormal Delay” can be set via the PC software or
potentiometer which locate nearby the back panel terminal.
AC system and priority selection can be set via panel button or PC software while other
parameters can be set via PC software only.
1# Normal Delay set value must be no less than 1# Abnormal Delay, otherwise, 1# Normal
Delay set value will be forced set as 1# Abnormal Delay set value. The matters need
attention of 2# is same as 1#.
If motor driving type ATS (e.g. SOCOMEC VS) is applied, the Close delay and Open delay
must be no less than 5s; If magnet driving type ATS (e.g. SGQ-N) is applied, the Exceed
Transfer delay must be set as 0.
7 OPERATION CONTROL

Auto/Manual Operation:

When controller is running, pressing key can set the controller as Auto mode or
Manual mode (indicate by automatic and manual indicators). In Manual mode, press
key, load will be transferred to 1# power supply; press key, load will be transferred to
2#power supply.
8 DESCRIPTION OF CONNECTING TERMINALS

Terminal Description:

NO. Items Description Remark

1 N/O contact output; rated
1# Close Output Volt-free relay contact output
2 16A.
3 N/O contact output; rated
2# Close Output Volt-free relay contact output
4 16A.
5
Gens Start Volt-free relay contact output N/O contact output; rated 7A.
6
7 A1
8 B1 1# AC 3-phase 4 wire voltage For single phase, only
9 C1 input connect A1, N1.
10 N1
Detection of 1# ATS closing
11 1# Close Input Connect COM is active.
status; auxiliary contact input
Detection of 2# ATS closing
12 2# Close Input Connect COM is active.
status; auxiliary contact input
13 COM COM
14 A2
15 B2 2# AC 3-phase 4 wire voltage For single phase, only
16 C2 input connect A2, N2.
17 N2
Communication Communicate with
LINK
Port PC/Program update
9 TYPICAL WIRING DIAGRAM
SGQ-N/T Wiring Diagram

SGQ-M Wiring Diagram

Note ： The diagram is for reference only. The actual wiring shall follow the
ATS instruction. Users should choose proper fuse capacity according to the actual power
consumption.
 2-phase 3-wire Wiring Diagram

Single phase 2-wire Wiring Diagram

NOTE：Above pictures take the AC 220V voltage as example. If AC 110V voltage is

applied in actual use, please contact with Smartgen technical staff to get the specific wiring
methods.
10 INSTALLATION
11 FAULT FINDING

Symptom Possible Solutions

Controller no response with
Check starting batteries.
power.
Check ATS;
Genset running while ATS
Check the connection wirings between the controller and the
not transfer
ATS.
Electrical parameters Check controller wring;
detection error Modify electrical parameters detection value
PC software communication
Check communication port setting and connections.
failure