Operator's Manual: H28TJ+ (HB86TJ+) H43TPX (HB135JRT)

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Operator's manual

TELESCOPIC MACHINES, 28 - 43 M

Operator's manual
TELESCOPIC MACHINES, 28 - 43 M
H28TJ+ (HB86TJ+)
H43TPX (HB135JRT)
2420331710

E06_13

EN

2420331710 E06.13 EN

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Telescopic machines, 28 - 43 m

2 2420331710 E06.13 EN
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Operator's manual

CONTENTS

1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 - HAULOTTE Services® contact details. . . . . . . . . . . . . . . 9

A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 - Pre-operation instructions . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 - Operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 - Prohibitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 - Potential risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 15
3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.4 - Risk of uncontrolled movement and overturning . . . . . . . . . . . . 16
3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

B
INTERVENOR'S RESPONSIBILITY
1 - Owner's (or hirer's) responsibility. . . . . . . . . . . . . . . . . . 19
2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . 19
3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CONTENTS

4 - Operator's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . 20

C
MACHINE LAYOUT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 - Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1 - Turntable rotation pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 - Sliding (or swinging) intermediate guardrail. . . . . . . . . . . . . . . . . . . . . . . 27
3.3 - Anchorage point (Please see machine configuration) . . . . . . . . . . . . . 27
3.4 - Engine compartment lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 - Safety gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.6 - Blue labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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5 - Control boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.1 - Ground control box - Emergency control panel . . . . . . . . . . . . . . . . . . . 40
5.2 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3 - Axle extension control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.4 - Transport positioning box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

D
OPERATING PRINCIPLE
1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.2 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.3 - Length and angle sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.4 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.5 - Detection of internal fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.6 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.7 - Load limiting in the platform (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.8 - Chassis tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.9 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.10 - Axle extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.11 - Jib link piece resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

E
DRIVING
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2 - Checks before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2.2 - Ground control box controls (emergency station) . . . . . . . . . . . 62
2.2.3 - Platform control box controls (driving station) . . . . . . . . . . . . . . 63
2.2.4 - Axle control box controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.2.5 - Transport positioning box control . . . . . . . . . . . . . . . . . . . . . . . . 64
2.3 - Periodical checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.5 - Inspection / Testing requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.1.1 - Emergency stop button operation . . . . . . . . . . . . . . . . . . . . . . . 66
3.1.2 - Tilt sensor switch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.1.3 - Visual and sound alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.1.5 - Boom control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2 - Operation from ground position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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3.4 - Operations from the axles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80


3.4.1 - Prepare the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.2 - Rear axle extension - Extension of the front axle . . . . . . . . . . . . 82
3.4.3 - Retraction of the front axle - Retraction of the rear axle . . . . . . . 84
3.5 - Operations from the transport positioning box . . . . . . . . . . . . . . . . . . . . 86
3.5.1 - Placing in transport configuration . . . . . . . . . . . . . . . . . . . . . . . . 86
3.5.2 - Placing in working configuration . . . . . . . . . . . . . . . . . . . . . . . . . 86

F
SPECIAL PROCEDURE
1 - Emergency lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.3 - Extraordinary procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2 - Lowering for repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3 - Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.1 - Dissengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.2 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.3 - Reengaging the drice hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4 - Loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.1.1 - Loading by lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.2 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5 - Detection of internal fault. . . . . . . . . . . . . . . . . . . . . . . . . 94
5.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
CONTENTS

G
TECHNICAL CHARACTERISTICS
1 - Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2 - Overall dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3 - Working area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.1 - Machine H28TJ+ (HB86TJ+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.2 - Machine H43TPX (HB135JRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4 - AS - CE standard specificities . . . . . . . . . . . . . . . . . . . 105
4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.2 - Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.3 - Stability test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5 - Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . 109

H
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

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Telescopic machines, 28 - 43 m

You have just purchased a HAULOTTE® product

and we would like to thank you for your business.

1 - Operator's manual
As stated on the delivery slip, this manual is one of the documents in the on-board document holder
provided upon delivery of your HAULOTTE® machine.

The operator manual is a translation of the original instructions.

Safe operation of this product can only be assured if you follow the operating instructions contained in
this manual.

We would particularly like to draw your attention to 2 essential points :


• Compliance with safety instruction (machine, use, environment)
• Use of the equipment within the performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and
not to be confused with the technical characteristics. Only the tables of technical characteristics should
be used to study the suitability of the equipment for the intended use.

2 - After Sales Service


Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure optimal use of your HAULOTTE product..
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts
interchangeability and correct machine operation..
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)

2420331710 E06.13 EN 7
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3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.

HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..

HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this
manual.

HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.

Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).

Otherwise, it is essential to follow the manufacturer's recommendations below :


• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure label compliance.

8 2420331710 E06.13 EN
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4- HAULOTTE Services® contact details


HAULOTTE Services® contact details

HAULOTTE FRANCE
PARC DES LUMIERES HAULOTTE ITALIA
601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15
69800 SAINT-PRIEST 20098 SAN GIULIANO MILANESE
TECHNICAL Department: (MI)
+33 (0)820 200 089 TEL: +39 02 98 97 01
SPARE PARTS : +33 (0)820 205 344 FAX: +39 02 9897 01 25
FAX : +33 (0)4 72 88 01 43 E-mail : [email protected]
E-mail : [email protected] www.haulotte.it
www.haulotte.fr

HAULOTTE HUBARBEITSBÜHNEN GmbH HAULOTTE VOSTOK HAULOTTE DO BRASIL


AN DER MÖHLINHALLE 1 35, SVOBODY STREET AV. Tucunaré, 790
D-79189 BAD KROZINGEN-HAUSEN Bldg. 19 CEP: 06460-020 – TAMBORE
TEL : +49 (0) 7633 806 92-0 125362 MOSCOW BARUERI – SAO PAULO – BRASIL
FAX : +49 (0) 7633 806 92-18 RUSSIA TEL : +55 11 4208 4206
E.mail : [email protected] TEL/FAX : +7 495 221 53 02 / 03 FAX : +55 11 4191 4677
www.haulotte.de E.mail : [email protected] E.mail : [email protected]
www.haulotte-international.com www.haulotte.com.br

HAULOTTE IBERICA HAULOTTE MÉXICO, Sa de Cv


C/ARGENTINA N° 13 - P.I. LA GARENA HAULOTTE POLSKA Sp. Z.o.o. Calle 9 Este, Lote 18, Civac, Jiutepec,
28806 ALCALA DE HENARES UL. GRANICZNA 22 Morelos
MADRID 05-090
- RASZYN - JANKI CP 62500 Cuernavaca
TEL : +34 902 886 455 TEL : +48 22 720 08 80 México
TEL SAT : +34 902 886 444 FAX : +48 22 720 35 06 TEL : +52 77 7321 7923
FAX : +34 91 656 97 81 E-mail : FAX : +52 77 7516 8234
E.mail : [email protected] [email protected] E-mail : [email protected]
www.haulotte.es www.haulotte.pl www.haulotte-international.com

HAULOTTE MIDDLE EAST FZE


HAULOTTE PORTUGAL HAULOTTE SINGAPORE Pte Ltd. PO BOX 293881
ESTRADA NACIONAL NUM. 10 No.26 CHANGI NORTH WAY, Dubaï Airport Free Zone
KM. 140 - LETRA K SINGAPORE 498812 DUBAÏ
2695 - 066 BOBADELA LRS Parts and service Hotline: United Arab Emirates
TEL : + 351 21 995 98 10 +65 6546 615 TEL : +971 (0)4 299 77 35
FAX : + 351 21 995 98 19 FAX : +65 6536 3969 FAX : +971 (0) 4 299 60 28
E.mail : [email protected] E-mail: [email protected] E-mail : haulottemiddle-
www.haulotte.es www.haulotte.sg [email protected]
www.haulotte-international.com
HAULOTTE TRADING (SHANGHAI)
Co. Ltd. HAULOTTE ARGENTINA
HAULOTTE SCANDINAVIA AB #7 WORKSHOP Ruta Panamericana Km. 34,300
Taljegårdsgatan 12 No 191 HUA JIN ROAD (Ramal A Escobar)
431 53 Mölndal MIN HANG DISTRICT 1615 Gran Bourg
SWEDEN SHANGHAI 201108 CHINA (Provincia de Buenos Aires)
TEL : +46 31 744 32 90
Argentina
FAX : +46 31 744 32 99 TEL : +86 21 6442 6610 TEL.: +54 033 27 445991
E-mail : [email protected] FAX : +86 21 6442 6619 FAX. +54 033 27 452191
[email protected] E-mail : E-mail : [email protected]
www.haulotte.se [email protected] www.haulotte-international.com
www.haulotte.cn
HAULOTTE GROUP / BILJAX HAULOTTE GROUP
HAULOTTE UK Ltd 125 TAYLOR PARKWAY 1301 E PATRICK STREET
STAFFORD PARK 6 ARCHBOLD, OH 43502 – USA FREDERICK, MD 21701 – USA
TELFORD - SHROPSHIRE TF3 3AT TEL : +1 419 445 8915 TEL : +1 301 663 0852
TEL : +44 (0)1952 292753 FAX :+1 419 445 0367 FAX :+1 301 663 0572
FAX : + 44 (0)1952 292758 Toll free : +1 800 537 0540 Toll free : +1 800 537 0540
E.mail : [email protected] E.mail : [email protected] E.mail : [email protected]
www.haulotte.co.uk www.haulotte-usa.com www.haulotte-usa.com

HAULOTTE NETHERLANDS BV HAULOTTE AUSTRALIA PTY Ltd


Koopvaardijweg 26 46 GREENS ROAD HAULOTTE INDIA
4906 CV OOSTERHOUT - Nederland DANDENONG – VIC – 3175
TEL : +91 7738 165646
TEL : +31 (0) 162 670 707 TEL : 1 300 207 683
FAX : +31 (0) 162 670 710 FAX : +61 (0)3 9792 1011 www.haulotte.in
E.mail :[email protected] E.mail : [email protected]
h l

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A - Safety precautions

Safety precautions A
1 - Recommendations
1.1 - OPERATOR'S MANUAL

This operators manual is specific to the HAULOTTE® products listed on the cover page of this
manual.. B
The operator manual does not replace the basic training required for all worksite equipment operators.
HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered
by the manual.
This manual must be kept on the machine (or in the cab in its storage case. The manual must be available
to all operators and must be kept in good condition. Additional copies can be ordered from HAULOTTE
Services®.
C
1.2 - SYMBOLS USED

Symbols are used to alert the operator to safety precautions or to highlight practical

Legend
information.
D
Symbol Meaning

Danger : Risk of injury or death (work safety)

Caution : Risk of material damage (work quality) E


Prohibition relating to work safety and quality

Reminder : No identified risk, but a reminder of the need for common sense,
good practice or pre-action prerequisites

Cross-reference to another part of the manual (see section or sheet)


F
Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)


G
N.B. : Additional technical information

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A - Safety precautions

1.3 - LABEL COLORS

The potential dangers and any specific regulations are indicated around the product by labels
and identification plates.

The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.

Familiarize yourself with the labels and their respective color codes.
Label color code
Labels Color Meaning

Red Potentially fatal danger

Orange Risk of serious injury

Yellow Risk of material damage and/or minor injury

Other Additional technical information

Green Maintenance operation or information

Label color code-For Russia and the Ukraine only


Labels Color Meaning

Red Prohibitions - Danger

Yellow Warning : Risk of material damage and/or minor injury

Blue Precaution

Blue Information

Other Additional technical information

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A - Safety precautions

2 - Pre-operation instructions A
2.1 - GENERAL INSTRUCTIONS

• The employer has the obligation to issue a driving permit to the operator.
• The employer is obliged to inform the operator of the local regulations.
B
Do not operate the product in the following situations :

• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1-Main characteristics). Consult the Beaufort scale C
( Section A 3.2.4-Risk of uncontrolled movement and overturning).

• Close to power lines. Respect the safety distance ( Section A 3.2.3-Risk of electrocution).

• At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) .
Consult HAULOTTE® if it is necessary to work outside this range.

• In an explosive atmosphere.
D
• During storms (risk of lightning).

• In the presence of strong electromagnetic fields (radar, etc ...).

N.B.-:-You are advised to use the machine under "NORMAL" climatic conditions.. If you need to use
the machine in climatic conditions likely to cause deterioration (humidity, temperatures outside the
E
recommended ranges, salinity, corrosiveness, atmospheric pressure), contact HAULOTTE Services®.
Reduce intervals between servicing.

N.B.-:-Whilst the machine is not in use, care must be taken to ensure that if the machine is not locked
in a secure location, that the unit key switch is removed to prevent unauthorised use of the machine.

2.2 - SPECIFIC INSTRUCTIONS F


Do not operate the product in the following situations :

• If the load in the platform exceeds the maximum load authorized. Check the maximum value in the
technical characteristics ( Section G 1-Main characteristics).
G
• If the ground slope is greater than the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1-Main characteristics).

• In a non-ventilated area as the exhaust gases are toxic.

• At night unless the machine is equipped with the optional light. H


• If the number of persons exceeds the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1-Main characteristics).

• If the side force is greater than the permissible force. Check the maximum value in the technical
characteristics ( Section G 1-Main characteristics).
I

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A - Safety precautions

3 - Operation instructions

It is preferable to operate the machine on flat, consolidated ground (tarmac, concrete, etc.).

3.1 - PROHIBITIONS

• Never use a faulty machine (hydraulic leaks, worn tires, malfunction).


• Never operate the machine controls suddenly.
• Never place the machine against a structure to hold that structure in place.
• Never use the machine to tow other machines or to drag materials.
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not make contact with a fixed or mobile obstacle. The contact can cause premature deterioration of
the structure and lead to the corruption of certain safety elements.
• Do not climb onto the covers.
• Never use the machine with only an operator in the platform. A second person competent in the operation
of emergency retrieval, should be present on the ground in case of an emergency.
• Never use the machine when the platform is cluttered.
• Never increase the surface area of the platform by using floor extensions or accessories not authorized
by HAULOTTE®.
• Never leave the hydraulic cylinders fully extended or retracted before switching off the machine, or
during an extended stop period.

• Never use the machine with material or objects hanging from the guardrail or the boom.
• Never use the machine with elements that can increase the wind force (panels).
• Never increase the working height by using attachments (ladder).
• Never use the guardrail as a means of access for climbing in or out of the platform. The basket can be
easily accessed in its low position. For machines fitted with : Steps have been provided for this purpose
where required.
• Never climb on the guardrail.
• Never use the machine without fully lowering the sliding midrail or without closing the platform entry
gate.
• Never use the machine as a crane, material lift or elevator.
• Never use the machine for any other purpose than to transport people, their tools and material to the
desired place.
• Never drive fast in narrow or cluttered areas. Keep speed under control in bends.
• Never tow the machine over extended distances (it must be transported on a trailer). In case of a machine
failure, it is possible to tow it to load it onto a trailer ( Section F 3Towing).

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A - Safety precautions

3.2 - POTENTIAL RISKS A


3.2.1 - Risk of command system disturbance

Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields.

3.2.2 - Risk of falling B


When in the platform, respect the following instructions :
• Carry individual protection equipment adapted to the work conditions and local
rules.

• Avoid contact with fixed or mobile obstacles (other machines).

• Ensure that the adjustable midrail is closed (low position and against the guardrails).
C
• Ensure that the gate is closed and locked (For machines fitted with).

• Hold on securely to the guardrails during elevation and driving.

• Do not sit, stand, or climb on the platform guard rails. D


• Ensure that guard rails are correctly installed and locked.

• Always keep your feet firmly on the floor of the platform.

• Remove any trace of oil or grease from the steps, floor, handrail and the guardrails.

• Keep the floor of the platform free of debris.


E
• Do not leave the platform until it is fully in its stowed position.

• Do not climb on to the platform if the machine is not in the stowed position.

To climb up or climb down from the platform : F


• The machine must be completely stowed.
• Face the machine to access the entry opening to the
platform
• Keep 3 support points between the steps and the guardrail
G

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A - Safety precautions

3.2.3 - Risk of electrocution

The machine is not electrically insulated and does not offer any insulation
protection.
The risks of electrocution are high in the following situations :
• Close to live power lines, consider the movement of the machine and the sway of the electric power
lines particularly in windy conditions.

• In the event that you were to make accidental contact with a high voltage line, wait for the power to
the line to be switched off before operating the machine.

• During storms.
Never use the machine as a welding earth.
Maintain a minimum safe distance with regard to power lines and electrical devices.
Respect the local rules and the minimum safety distance from power lines..
Minimum safety distance
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45

N.B.-:-This table is applicable, except when the local regulations are more strict.

3.2.4 - Risk of uncontrolled movement and overturning

When in the platform, respect the following instructions :


• Before operating the machine on any indoor or outdoor surface (premises, bridge,
truck, etc.), check that the surface is capable of supporting the combined machine
weight and platform capacity. Check the maximum value in the technical characteristics
( Section G 1-Main characteristics).

• Remain vigilant of driving direction reversal at the platform. Check the driving direction with the help
of the red or green arrow on the chassis relative to the red and green arrows on the platform control
box.

• Always ensure that the chassis is never driven any closer than 1 m(3 ft3 in) m to holes, bumps, tilts,
obstructions, debris and ground coverings that may hide holes and other dangers.

• During motion direction reversal from the platform or ground control box, the joysticks or switches
must be stopped in neutral position before reversing the direction of motion.

• Taking note of the overall load dimensions and weight, place the loads in the centre of the platform or
distribute them it a uniform manner.

• If the tilt alarm sounds when the platform is raised, lower platform completely, then reposition machine
onto level ground before raising platform.

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A - Safety precautions

• Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum value in the
technical characteristics( Section G 1-Main characteristics).
A
• Do not travel down slopes at high speed.
• Do not use the machine (elevation and travel) on an incline greater than that permitted by the slope
sensor.
• Do not drive in reverse (direction opposite the field of vision). B
• Never use the machine in winds exceeding the permissible limit.
• Do not increase the surface area exposed to wind. The greater the surface area exposed, the more
unstable the machine becomes.

• While driving, always place the arrow above the rear axle, in the direction of movement.
• While driving on a slope, always orient the machine in the direction of the slope.
C
• Do not pull or push objects with the boom.

N.B.-:-The Beaufort scale measures the wind force with a graduation system. A wind speed range at 10
m(32 ft9 in) above flat, clear land is associated with each degree.

Beaufort scale D
Meteorological
Force Observed effects m/s km/h mph
description
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11
2 Light breeze
Wind felt on the face. Leaves rustle.
Weather vanes turn.
Leaves and small branches in constant
1,6 - 3,3 6 - 11 3,72 - 6,84 E
3 Slight breeze 3,4 - 5,4 12 - 19 7,46 - 11,8
movement. Flags move slightly.
Dust and loose papers fly. Small
4 Nice breeze 5,5 - 7,9 20 - 28 12,43 - 17,4
branches bend.
Small trees sway. Crested wavelets form
5 Nice breeze
on inland waters.
Large branches shake. Power lines and
8,0 - 10,7 29 - 38 18,02 - 23,6
F
6 Cool wind chimneys 'sing'. It is difficult to use an 10,8 - 13,8 39 - 49 24,23 - 30,45
umbrella.
All trees shake. Walking against the wind
7 Strong cool wind 13,9 - 17,1 50 - 61 31 - 37,9
becomes difficult.
8 Squall
Some branches break. Generally we
cannot walk against the wind.
The wind causes slight damage to
17,2 - 20,7 62 - 74 38,53 - 45,98
G
9 Strong squall buildings. Tiles and chimney stacks are 20,8 - 24,4 75 - 88 46,60 - 54,68
blown off.

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A - Safety precautions

3.2.5 - Risk of burns and explosion

For any intervention on the power sources, wear glasses and protective clothes (acid spray).

N.B.-:-Acid is neutralised with sodium bicarbonate and water.

• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).


• Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas).

• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.

3.2.6 - Risk of crushing and collision

When in the platform, respect the following instructions :


• During operation, keep all the parts of the body inside the platform.

• To position the machine close to obstacles, use the raise controls (arm, boom, etc.) instead of the
drive controls.

• Ensure there are no obstacles (structure) in the work area.

• When driving, position the platform so as to provide the best visibility possible.

• Always obtain assistance from a guide on the ground when manoeuvring.

• All the personnel in the platform or on the within the vicinity of the machine must wear Personal
Protection Equipment (safety helmet, etc.).

• When lifting or lowering the basket and during driving, the operator must check that the area above,
below and to each side of the machine are clear.

• When moving the machine, ensure that the machine operating areas is free of persons and obstacles.
Do not operate other machines (crane, platform, etc.) in the work area.
Take account of the distance, reduced visibility and blind spots during use of the machine.

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B - Intervenor's responsibility

Intervenor's responsibility A
1 - Owner's (or hirer's) responsibility
The owner (or hirer) has the obligation to inform operators of the instructions contained in the Operator
Manual.

The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad
B
condition. Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations regarding operation of the
machine.

2 - Employer's responsibility C
The employer has the obligation to issue a driving permit to the operator.
N.B.-:-In accordance with the regulation in the country where the machine is operating, the user must
be authorized to drive by the doctor of Labour Ministry.

Forbid anyone from operating the machine who is :


D
• Under the influence of drugs, alcohol, etc..
• subject to fits, loss of motor skills, dizziness, etc..

3 - Trainer's responsibility
E
The trainer must be qualified to provide training to operators in accordance with applicable local
regulations. The training must be given in an obstacle-free area until the trainee is considered
competent as defined by the training program undertaken.

4 - Operator's responsibility F
The operator must read and understand the contents of this manual and the labels affixed on the
machine.
The operator must inform the owner (or hirer) if the manual or any labels are missing or in poor
condition, and of any malfunction of the machine.
The operator may only operate the machine for the purpose intended by the manufacturer.
G
Only authorized and qualified operators may operate HAULOTTE® machines.

All operators must become familiar with and fully understand the emergency controls and how to
operate the machine in an emergency as a component of their formal operator training.
H
The operator has the obligation stop using the machine in the event of malfunction or safety problems
on the machine or in the work area and report the problem to his/her supervisor.

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B - Intervenor's responsibility

5 - Inspection and maintenance


The inspection and maintenance table below, identifies the role and the responsibilities of each party
in periodical machine maintenance..

If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

Inspections and maintenance


Type of Reference
Frequency Person-in-charge Intervenor
intervention document
Before each delivery
Pre-delivery Qualified HAULOTTE
of sold, hired or Owner (or hirer) Operator's manual
inspection Services® technician
resold equipment
Before operation or
Pre-operation
when the operator Operator Operator Operator's manual
inspection
changes
Periodical At the specified On-site technician or
preventive intervals (250 hours Owner (or hirer) qualified HAULOTTE Maintenance book
maintenance or 1 year) Services® technician
Organization or
technician approved by
2 times a year or at
the employer or by the
the latest 6 months
intermediary
after the last
Periodical visit Owner (or hirer) of HAULOTTE Maintenance book
periodic visit, and
Services® in
according to the
accordance with
local regulations
the HAULOTTE
Services® contract

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C - Machine layout

Machine layout A
1 - Identification
The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the
machine (Please see machine configuration).
B
For any request for information, intervention or spare parts, specify the type and serial number of the
machine.

2 - Main components
H28TJ+ (HB86TJ+) - Major Component Location Diagram
C
C146

C7

D
C6
C8
E
C9
C12 C72
F
C19
C147

C11 C29 C150


G
C37
C22 C12

C20

C15 C18 H
C148

C2 C1 C10 C14 C148


C149
I
C145

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C - Machine layout

H28TJ+ (HB86TJ+) - Description of the components


Marking Description
C1 Chassis
C2 Front driven steering axle
C6 Platform
C7 Platform control box
C8 Level compensation cylinder
C9 Telescopic boom
C10 Slew ring
C11 Turntable assembly
C12 Side cover
C14 Hydraulic drive motor and reducer
C15 Right side cover (hydraulic oil tank and fuel tank)
C18 Right counterweight
C19 Left counterweight
C20 Tie-down (and/or lifting) points
C22 Boom lift cylinder
C29 Platform rotation cylinder
C72 Level compensation cylinder
C145 Rear drive wheel
C146 Telescopic jib
C147 Left compartment (engine and pump)
C148 Fixed axle
C149 Swing axle
C150 Jib lifting cylinder

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C - Machine layout

H43TPX (HB135JRT) - Major Component Location Diagram A


C71 C7

C29

C6
B
C4

C8 C
C9

C18
C22
D
C72

C12 C15 E
C11

C19 C10

C20 F
C17
C25 C24

C2 C14 C1 C3 C14
G

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C - Machine layout

H43TPX (HB135JRT) - Description of the components


Marking Description
C1 Chassis
C2 Front driven steering axle
C3 Rear drive and/or steer wheel
C4 Jib
C6 Platform
C7 Platform control box
C8 Level compensation cylinder
C9 Telescopic boom
C10 Slew ring
C11 Turntable assembly
C12 Side cover
C14 Hydraulic drive motor and reducer
C15 Right side cover (hydraulic oil tank and fuel tank)
C17 Left side cover (engine, pump and starter battery)
C18 Right counterweight
C19 Left counterweight
C20 Tie-down (and/or lifting) points
C22 Boom lift cylinder
C24 Extendable fixed axle
C25 Extendable swing axle
C29 Platform rotation cylinder
C71 Jib rotation cylinder
C72 Level compensation cylinder

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C - Machine layout

3 - Safety devices A
3.1 - TURNTABLE ROTATION PIN

The turntable rotation pin allows turntable locking during machine transportation

After each transportation, remove the turntable rotation locking pin. B

D
307P228440 a

Turntable rotation locking pin (Please see machine configuration)

F
Turntable rotation locking pin (Please see machine configuration)

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C - Machine layout

Turntable rotation locking pin (Please see machine configuration)

Turntable rotation locking pin (Please see machine configuration)

Turntable rotation locking pin (Please see machine configuration)

Turntable rotation locking pin (Please see machine configuration)

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C - Machine layout

3.2 - SLIDING (OR SWINGING) INTERMEDIATE GUARDRAIL A


The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual.

The platform is comprised of guardrails and a sliding mid-rail facilitating platform access.
B
Do not restrain the sliding midrail to the guard rail.

D
3.3 - ANCHORAGE POINT (PLEASE SEE MACHINE CONFIGURATION)

The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual. E
The machine is equipped with harness anchorage points points which accept a single harness
per anchorage point. The anchorage points are identified by the presence of the Anchorage
point label.

If the local regulation imposes the wearing of a harness, use the approved anchorage points. F

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C - Machine layout

3.4 - ENGINE COMPARTMENT LOCK

For machines fitted with :

To avoid any risk of the engine compartment opening


during machine transport or use, the engine
compartment is fitted with a spring catch. It allows you
to block the motor compartment in its open position
during a maintenance operation.

Before pivoting the motor tank, you must loosen the


security screw that connects the tank to the turntable.

Do not forget to return the screw to its initial position


after the intervention.

3.5 - SAFETY GATE

For machines fitted with :

The platform is fitted with a gate facilitating access to


the platform..

Ensure that there is no obstacle preventing the gate from


closing ..

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C - Machine layout

4 - Labels A
4.1 - CLASSIFICATION PLAN

4.1.1 - Red labels

The red labels indicate a potentially fatal danger.


B
Common labels

R7 R3 R4 R11 R6

Composant spécifique à
C
.F cette machine.
NE PAS INTERCHANGER.

Component specific
.GB to this machine.
DO NOT INTERCHANGE.

Komponenten nur für


diese maschine geeignet.
.D
D
BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N° MACHINE - MASCHINE N°

7814 518

R5 R8 R2 R22

307P230040 a
E

Specific labels H28TJ+ (HB86TJ+) F


R1 R9

G
Fmax = 11 385 daN
307P223980 a
Pmax = 16 daN/cm²
H

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C - Machine layout

Specific labels H43TPX (HB135JRT)

R1 R9 R10

40,2 m

4.1.2 - Orange labels

The orange labels indicate a risk of serious injury.

Common labels - CE

O1

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C - Machine layout

4.1.3 - Yellow labels A


The yellow labels indicate a risk of material damage and/or minor injury.

Common labels

J1 J2 J3 J4
B

J6 J5 J7 D

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C - Machine layout

4.1.4 - Other labels

The other labels provide additional technical information.

Common labels

A1 A5 - A6

450Kg
990Lb
A16
A8

A9
A2 A3 A11

0
0
7814-393

A15
+

A12
OFF ON
A7 A30
7814-394

ON / OFF

307P223380 g

Specific labels : H28TJ+ (HB86TJ+)

A4 A10

A77

307P226340 a

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C - Machine layout

Specific labels : H43TPX (HB135JRT) A


A4 A10

A13
B
A14

C
Specific labels AS

R14 R15 J10 A28


D

E
Specific labels ANSI

A29 A25 A22


Minimum safe approach distance
(M.S.A.D) to energized (exposed or
F
insulated) power lines
Minimum safe approach distance
Voltage Range
(Phase to phase)
(Feet) (Meters)

0 to 300 V AVOID CONTACT


Over 300 V to 50 kV 10 3.05
Over 50 kV to 200 kV 15 4.60
Over 200 kV to 350 kV 20 6.10

Over 350 kV to 500 kV 25 7.62


Over 500 kV to 750 kV 35 10.67

G
Over 750 kV to 1000 kV 45 13.72
3078147890 c

A79
Air & Water
Only
O3 R50 R51 Max: 232 psi
16 bar

H
307P226470 A

2420331710 E06.13 EN 33
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Telescopic machines, 28 - 43 m

C - Machine layout

Specific labels, optional

J10 A8

4.1.5 - Green labels

Green labels indicate maintenance, operations or information ( CSA standard).

4.1.6 - Blue labels

N.B.-:-The blue labels indicate information or a precaution to be taken in case of danger.

34 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

4.2 - IDENTIFICATION A
Locations - Standards CE and AS

R14
R1 - R2 J3
A16
R6 R22 B
R4
A3
J5
C
A4 A12 A8 - A9
J2 R3
R11 R7
O1
R9 J6 A11
J3 A14
R10 J4

R1 - R5 J5
A2
A87 A7 A12 D
J7 A13 R9 R10
A6 A15 A77
R9 - J5 A78
R10

A12
E
A10 J1

J4 R9 A11 A30 A11


J5
R10 A1
R5 - R8 F
A28 - R15
A7
J10 A5

2420331710 E06.13 EN 35
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Telescopic machines, 28 - 43 m

C - Machine layout

Label descriptions - Standards CE and AS


H28TJ+ H43TPX
Color Marking Description Quantity
(HB86TJ+) (HB135JRT)
Red R1 Height of the floor and load 2 307P223950 307P219970
Red R2 Travel direction 1 3078145070 3078145070
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R4 Risk of body crushing 2 3078143630 3078143630
For CE standard For CE standard
Red R5 Danger of electrocution 2 only : only :
3078144140 3078144140
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078144130 3078144130
Red R8 Close the sliding mid-rail 1 3078153510 3078153510
Red R9 Wheel load 4 307P223980 307P219490
Red R10 Maximum effort on the stabilizers 4 307P219880
Red R11 Calibration after dismantling 1 307P216930 307P216930
For AS standard For AS standard
Red R14 Fuel filling-up 1 only : only :
3078144510 3078144510
For AS standard For AS standard
Red R15 Harness use 1 only : only :
3078144520 3078144520
Red R22 Prohibited use of the PVG 1 307P230040 307P230040
In french ( CE In french ( CE
standard) : standard) :
3078143420 3078143420
In english In english
(Standards CE (Standards CE
and AS) : and AS) :
3078144560 3078144560
In german ( CE In german ( CE
standard) : standard) :
3078143440 3078143440
In spanish ( CE In spanish ( CE
standard) : standard) :
3078143430 3078143430
In italian ( CE In italian ( CE
standard) : standard) :
Orange O1 Operation instructions 1 3078143460 3078143460
In dutch ( CE In dutch ( CE
standard) : standard) :
3078143470 3078143470
In danish ( CE In danish ( CE
standard) : standard) :
3078144940 3078144940
In finish ( CE In finish ( CE
standard) : standard) :
3078145540 3078145540
In portuguese ( CE In portuguese ( CE
standard) : standard) :
3078145830 3078145830
In swidish ( CE In swidish ( CE
standard) : standard) :
3078145940 3078145940
Yellow J1 Greasing the turntable rotation gear 1 3078143570 3078143570
Yellow J2 Remove the blocking pin before rotating 1 3078143530 3078143530
Yellow J3 Do not place your foot on the cover 2 3078143640 3078143640
Yellow J4 Do not use the machine as a welding earth 2 3078143600 3078143600

36 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

Color Marking Description Quantity


H28TJ+
(HB86TJ+)
H43TPX
(HB135JRT)
A
Yellow J5 Brake release 4 3078150770 3078150770
Yellow J6 Verification of tilt operation 1 3078144650 3078144650
Yellow J7 Revolving cradle 1 3078151730 3078151730

Yellow J10 Socket 1


For CE standard
only :
3078143540
For CE standard
only :
3078143540
B
For AS standard For AS standard
Yellow J10 Socket 1 only : only :
3078144570 3078144570
Other A1-1 Central platform control box 1 307P223390 307P219430
Other
Other
Other
A1-2
A1-3
A1-4
Left platform control box
Right platform control box
Upper central platform control box
1
1
1
307P219440
307P223410
307P223400
307P219440
307P219450
307P219470
C
Other A2 Ground control box 1 307P223380 307P218380
Other A3 Identification plate 1 307P218070 307P218070
Other A4 Machine name logo 1 307P223930 307P219950
Other
Other
Other
A5
A6
A7
Small format HAULOTTE® logo
Large format HAULOTTE® logo
Read the operation manual
1
1
2
307P217080
307P217220
3078143680
307P217080
307P217220
3078143680
D
Other A8 Hydraulic oil 1 3078143520 3078143520
Other A8 Biodegradable oil 1 3078148890 3078148890
Other A9 Upper and lower oil level 1 3078143590 3078143590
Other A10 Noise emission level 1 307P223650 3078148740
Other
Other
Other
A11
A12
A13
Front green drive direction arrow
Rear red drive direction arrow
Swing axle extension/retraction
4
4
1
3078143930
3078143940
3078143930
3078143940
307P219980
E
Other A14 Fixed axle extension/retraction 1 307P219990
Other A15 Harness anchor point location 2 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
For AS standard For AS standard
Other A28 Risks of electrocution 1 only :
307P226440
only :
307P226440
F
Other A30 Machine tie down points 4 3078147930 3078147930
For CE standard
Other A77 Putting in transport position 1 only :
307P226340
Other
Other
Other
A78-1
A78-2
A78-3
Right transport positioning box
Left transport positioning box
Dead Man
1
1
1
307P226280
307P226290
307P224810
G
Other A87 Emergency control panel 1 For Italy only : 307P232500

2420331710 E06.13 EN 37
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Telescopic machines, 28 - 43 m

C - Machine layout

Locations-Standards ANSI and CSA

R51
A16 R1 - R2 J3 A22 A25
R6
R22

A3 R4
J5

A4 A12 A8 - A9

R11 R3
J2 R7 O1 A11
J4 J6
J3 R9 R10 A2
A14 A7 A12
R1 - R5 J5
J7 A13
A77 A78
O3 A6 A15
R9
R10

A12 J1

J4 A11 A30 A11


J5
A1
R9 R10
R5 - R8 - A29

A7
R50 A79 A5

38 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

Label descriptions-Standards ANSI and CSA A


H28TJ+ H43TPX
Color Marking Description Quantity
(HB86TJ+) (HB135JRT)
Red R1 Height of the floor and load 2 307P224020 307P222010
Red R2 Travel direction 1 3078147300 3078147300
Red
Red
Red
R3
R4
R5
Risk of crushed hands
Risk of body crushing
Danger of electrocution
2
2
2
3078147240
3078147260
3078147460
3078147240
3078147260
3078147460
B
Red R6 Do not interchange 1 3078147320 3078147320
Red R7 Do not park in the work area 2 3078147430 3078147430
Red R8 Close the sliding mid-rail 1 3078153630 3078153630
Red R9 Wheel load 4 307P223990 307P219500
Red
Red
R10
R11
Maximum effort on the stabilizers
Calibration after dismantling
1
1 307P218880
307P219890
307P218880
C
Red R22 Prohibited use of the PVG 1 307P230040 307P230040
Red R50 Socket - 110V 1 3078147580 3078147580
Red R51 Socket - 220V 1 307P227200
Orange O1 Operation instructions 1 3078147050 3078147050
Orange
Yellow
O3
J1
Risks of explosion
Greasing the turntable rotation gear
1
1
3078148030
3078147190
3078148030
3078147190 D
Remove the blocking pin before
Yellow J2 1 3078147700 3078147700
rotating
Yellow J3 Do not place your foot on the cover 2 3078147270 3078147270
Yellow J4 Do not use the machine as a welding earth 2 3078147220 3078147220
Yellow J5 Brake release 4 3078150780
Yellow
Yellow
J6
J7
Verification of tilt operation
Revolving cradle
1
1
3078147090
307P215290
3078147090
307P215290
E
Other A1-1 Central platform control box 1 307P223390 307P219430
Other A1-2 Left platform control box 1 307P219440 307P219440
Other A1-3 Right platform control box 1 307P223410 307P219450
Other A1-4 Upper central platform control box 1 307P223400 307P219470
Other
Other
Other
A2
A3
A4
Ground control box
Identification plate
Machine name logo
1
1
1
307P223380
307P218170
307P224010
307P218380
307P218170 F
Other A5 Small format HAULOTTE® logo 1 307P217080 307P217080
Other A6 Large format HAULOTTE® logo 1 307P217220 307P217220
Other A7 Read the operation manual 2 3078147290 3078147290
Other
Other
Other
A8
A8
A9
Hydraulic oil
Biodegradable oil
Upper and lower oil level
1
1
1
3078147140
3078148920
3078147210
3078147140
3078148920
3078147210
G
Other A11 Front green drive direction arrow 4 3078143930 3078143930
Other A12 Rear red drive direction arrow 4 3078143940 3078143940
Other A13 Swing axle extension/retraction 1 307P215380
Other A14 Fixed axle extension/retraction 1 307P215370
Other
Other
A15
A16
Harness anchor point location
Yellow and black adhesive tape
2
1
3078147950
2421808660
3078147950
2421808660
H
Other A22 Voltage table 1 3078147890 3078147890
Other A25 Fuel tank cap 1 3078150020 3078150020
Other A27 Permissible load 1 307P222020
Other A29 Summary safety instructions 1 3078150180 3078150180
Other
Other
Other
A30
A77
A78-1
Machine tie down points
Putting in transport position
Right transport positioning box
4
1
1
3078147930
307P226350
307P226300
3078147930
I
Other A78-2 Left transport positioning box 1 307P226310
Other A78-3 Dead Man 1 307P224810
Other A79 Air line 1 307P226470

2420331710 E06.13 EN 39
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Telescopic machines, 28 - 43 m

C - Machine layout

5 - Control boxes
N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the
controls and functions indicators.

5.1 - GROUND CONTROL BOX - EMERGENCY CONTROL PANEL

H28TJ+ (HB86TJ+) - General view

1 2 3 4 5 6 7

8
224
9
225
223
+
10

14
15

OFF ON

229 18 228 19 20

ON / OFF

21 227 24

40 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

H28TJ+ (HB86TJ+) - Controls and indicators A


Marking Description Function
On : Engine in pre-heating mode
1 Electric pre-heating indicator
Off : Engine pre-heated, starting possible
2 Engine oil pressure light Low engine oil pressure(1)
3
4
Engine temperature indicator
Battery charge indicator
High engine oil temperature((1.))
Low battery charge((1.))
B
5 Air filter clogging indicator Clogged air filter((1.))
6 Platform overload indicator Platform overload
Close to radius limitation :
• The indicator flashes

7 Radius limitation indicator


• Movement is slowed down
Radius limitation reached :
C
• The indicator flashes continuously
• An automatic movement is performed to return to the
authorized radius limitation
Move upwards : Jib lifting
8 Jib lifting / lowering selector
Move downwards : Jib lowering

9 Boom telescoping selector


Move to the left : To telescope out
Move to the right : To telescope in
D
Move upwards : Boom raising
10 Boom raising selector
Move downwards : Boom descent
Move to the left : Counter clockwise (CCW) rotation
14 Turntable rotation selector
Move to the right : Clockwise rotation
15 Emergency stop button
Pulled out (activated) : Ground control box energized
Pushed down (deactivated) : De-energizes control system
ON : Energizes control system
E
18 ON/OFF selector
OFF : De-energizes control system
Press in and hold : Back-up unit activated
19 Back-up unit selector
Release : Back-up unit deactivated
20 Hour meter Total machine running hours
21 Engine acceleration selector
Move to the right : Engine speed increases
Move to the left : Engine idle speed
F
Move to the right : Beacon light on
24 Beacon light on/off
Move to the left : Beacon light off
Hold upwards : To telescope in
223 Jib telescoping selector switch
Press down and hold : To telescope out
224
Cage/Jib compensation resetting
indicator
On : Cage/Jib compensation resetting compulsory G
Cage/Jib compensation resetting Press down and hold : Automatic cage/jib compensation
225
selector switch resetting
Starting or stopping the motor (depending on th emachine's
227 Motor ON/OFF impulsion switch
operating status) by pushing the switch downwards

228
'Enable Switch' selector / Back-up unit
selector(2)
Move upwards : Movement validation
Move downwards : Back-up unit activated
Movement validation
H
Left : Platform control box energized
229 Control box energizing key selector Center : Ground control box energized
Right : Transport position activation
(1.) Perform the required maintenance (see the machine maintenance book)
(2.) For machines fitted with
I

2420331710 E06.13 EN 41
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Telescopic machines, 28 - 43 m

C - Machine layout

Photo H28TJ+ (HB86TJ+)

42 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

H43TPX (HB135JRT) - General view A

1 2 3 4 5 6 7
B
74

73
C
9 75
+
10
D
14
15

OFF ON
E
17 16 18 228 19 20

G LPG
F
21 22 23 24

2420331710 E06.13 EN 43
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Telescopic machines, 28 - 43 m

C - Machine layout

H43TPX (HB135JRT) - Controls and indicators


Marking Description Function
On : Engine in pre-heating mode
1 Electric pre-heating indicator
Off : Engine pre-heated, starting possible
2 Engine oil pressure light Low engine oil pressure(1)
3 Engine temperature indicator High engine oil temperature((1.))
4 Battery charge indicator Low battery charge((1.))
5 Air filter clogging indicator Clogged air filter((1.))
6 Platform overload indicator Platform overload
Close to radius limitation :
• The indicator flashes
• Movement is slowed down
7 Radius limitation indicator Radius limitation reached :
• The indicator flashes continuously
• An automatic movement is performed to return to the
authorized radius limitation
Move upwards : Jib lifting
8 Jib lifting / lowering selector
Move downwards : Jib lowering
Move to the left : To telescope out
9 Boom telescoping selector
Move to the right : To telescope in
Move upwards : Boom raising
10 Boom raising selector
Move downwards : Boom descent
Move to the left : Counter clockwise (CCW) rotation
14 Turntable rotation selector
Move to the right : Clockwise rotation
Pulled out (activated) : Ground control box energized
15 Emergency stop button
Pushed down (deactivated) : De-energizes control system
Left : Platform control box energized
16 Control box energizing key selector Center : Axle control box activated
Right : Ground control box energized
17 Engine pre-heating selector Move downwards : Engine pre-heating
ON : Energizes control system
18 ON/OFF selector
OFF : De-energizes control system
Press in and hold : Back-up unit activated
19 Back-up unit selector
Release : Back-up unit deactivated
20 Hour meter Total machine running hours
Move to the right : Engine speed increases
21 Engine acceleration selector
Move to the left : Engine idle speed
22 Engine start-up selector Starting the engine
LPG : Gas supply
23 Petrol/Gas selector(2)
G : Petrol or Optional diesel power supply
Move to the right : Beacon light on
24 Beacon light on/off
Move to the left : Beacon light off
Move to the left : Clockwise rotation
73 Platform rotation selector
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise rotation
74 Jib rotation selector
Move to the right : Counter clockwise (CCW) rotation
Move upwards : Lifting of platform
75 Platform leveling selector
Move downwards : Lowering of platform
Move upwards : Movement validation
'Enable Switch' selector / Back-up unit
228 Move downwards : Back-up unit activated
selector((2.))
Movement validation
(1.) Perform the required maintenance (see the machine maintenance book)
(2.) For machines fitted with

44 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

Photo H43TPX (HB135JRT) A


1 2 3 4 5 6 7

8
74
B
9
73 75

14
10
C
15

18 D
20
19
17 16

21 22 23 24 E

2420331710 E06.13 EN 45
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Telescopic machines, 28 - 43 m

C - Machine layout

5.2 - PLATFORM CONTROL BOX

H28TJ+ (HB86TJ+) - General view

44
76 40 79 229
45 31 29 32 26 27 30 80 81 228
46

34
41
232 231 233 33
35
230

43

38 82

H28TJ+ (HB86TJ+) - Controls and indicators


Marking Description Function
(1)
Operation malfunction
26 Fault indicator
Machine on excessive slope
27 Tilt indicator Machine on excessive slope
29 Fuel level indicator Low fuel level
30 Platform overload indicator Platform overload
On : Machine switched on
31 Power ON indicator
Off : Machine switched off
Close to radius limitation :
• The indicator flashes
• Movement is slowed down
32 Radius limitation indicator Radius limitation reached :
• The indicator flashes continuously
• Control of a movement ensuring that the machine is
maintained within the stability limits
Move forward : Forward drive
Drive joystick
Move backward : Reverse drive
33
Press right side of button : Right-hand steering
Front axle steering selector
Press left side of button : Left-hand steering
34 Not used
Press in and hold (activated) : Maximum drive torque (on
35 Differential lock selector difficult or sloping ground)
Release (deactivated) : Standard torque
Move to the right : Counter clockwise (CCW) rotation
38 Platform rotation selector
Move to the left : Clockwise rotation
Move upwards : Lifting of platform
40 Platform leveling selector
Move downwards : Lowering of platform
Press in and hold : Back-up unit activated
41 Back-up unit selector
Release : Back-up unit deactivated
43 Horn selector Horn
44 Not used

High-speed driving
45 Drive speed selector
Low-speed driving

46 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

Marking Description Function A


Pulled out (activated) : Ground control box energized
46 Emergency stop button
Pushed down (deactivated) : De-energizes control system
76 Not used
Move to the left : Generator deactivated
79 Generator selector (option)

80 'Enable Switch' pedal indicator


Move to the right : Generator activated
On : Pedal pressed
Off : Pedal released
B
On : 350 kg(770 lb) load selected
81 350 kg(770 lb) load selection indicator
Off : 230 kg(500 lb) load selected
230 kg(500 lb) or 350 kg(770 lb) load Move to the left : 230 kg(500 lb) load selected
82
selector Move to the right : 350 kg(770 lb) load selected
228
229
Not used
Cage/Jib compensation resetting push- Pressed down (activated) : Automatic cage/jib
C
button compensation resetting
Start or stop the engine (depending on the machine's
230 Engine start/stop push-button
operating status) by pressing the push-button
Move upwards : Jib selection
231 Boom/Jib selector switch

Turntable rotation joystick


Move downwards : Boom selection
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise rotation
D
232
Move forward : Boom raising or Jib lifting
joystickBoom raising or Jib lifting
Move backward : Boom descent or Jib lowering
Move forward : Telescope in Upper boom or Telescope in
Jib
233 joystickBoom telescoping or Jib
Move backward : Telescope out Upper boom or Telescope
out Jib E
(1.) Perform the required maintenance (see the machine maintenance book)

Photo H28TJ+ (HB86TJ+)

2420331710 E06.13 EN 47
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Telescopic machines, 28 - 43 m

C - Machine layout

H43TPX (HB135JRT) - General view

44
76 40 79 78
45 31 29 32 26 27 30 80 81 77
46

34
41
49 70 33
35
42

43
84 37 38 83 82

H43TPX (HB135JRT) - Controls and indicators


Marking Description Function
Operation malfunction(1)
26 Fault indicator
Machine on excessive slope
27 Tilt indicator Machine on excessive slope
29 Fuel level indicator Low fuel level
30 Platform overload indicator Platform overload
On : Machine switched on
31 Power ON indicator
Off : Machine switched off
Close to radius limitation :
• The indicator flashes
• Movement is slowed down
32 Radius limitation indicator Radius limitation reached :
• The indicator flashes continuously
• Control of a movement ensuring that the machine is
maintained within the stability limits
Move forward : Forward drive
Drive joystick
Move backward : Reverse drive
33
Press right side of button : Right-hand steering
Front axle steering selector
Press left side of button : Left-hand steering
Move to the right : Right-hand steering
34 Rear axle steering selector
Move to the left : Left-hand steering
Press in and hold (activated) : Maximum drive torque (on
35 Differential lock selector difficult or sloping ground)
Release (deactivated) : Standard torque
Move upwards : Jib lifting
37 Jib lifting / lowering selector
Move downwards : Jib lowering
Move to the right : Counter clockwise (CCW) rotation
38 Platform rotation selector
Move to the left : Clockwise rotation
Move upwards : Lifting of platform
40 Platform leveling selector
Move downwards : Lowering of platform
Press in and hold : Back-up unit activated
41 Back-up unit selector
Release : Back-up unit deactivated
42 Engine start-up selector Starting the engine
43 Horn selector Horn
LPG : Gas supply
44 Petrol/Gas selector(2)
G : Petrol or Optional diesel power supply

48 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

Marking Description Function A


High-speed driving
45 Drive speed selector
Low-speed driving

46 Emergency stop button


Pulled out (activated) : Ground control box energized
Pushed down (deactivated) : De-energizes control system
B
Move to the right : Counter clockwise (CCW) rotation
Turntable rotation joystick
Move to the left : Clockwise rotation
49
Move upwards : Boom raising
Boom lift joystick
Move downwards : Boom descent

70
76
Telescoping joystick
Not used
Move forward : Boom extend
Move backward : Boom in C
77 Not used
78 Not used
Move to the left : Generator deactivated
79 Generator selector (option)
Move to the right : Generator activated
80 'Enable Switch' pedal indicator
On : Pedal pressed
Off : Pedal released
D
On : 450 kg(1000 lb) load selected
81 450 kg(1000 lb) load selection indicator
Off : 230 kg(500 lb) load selected
230 kg(500 lb) or 450 kg(1000 lb) load Move to the left : 230 kg(500 lb) load selected
82
selector Move to the right : 450 kg(1000 lb) load selected
83 Jib rotation selector
Move to the left : Clockwise rotation
Move to the right : Counter clockwise (CCW) rotation E
High-speed movement
84 Platform movement speed selector
Low-speed movement

(1.) Perform the required maintenance (see the machine maintenance book)
(2.) For machines fitted with F
Photo H43TPX (HB135JRT)

2420331710 E06.13 EN 49
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Telescopic machines, 28 - 43 m

C - Machine layout

5.3 - AXLE EXTENSION CONTROL BOX

For H43TPX (HB135JRT) only :


General view

E1 E3
E5
E2 E4

Controls and indicators


Marking Function
E1 Cylinder lifting/lowering and chassis lifting/lowering on fixed axle
E2 Fixed axle extension/retraction
E3 Cylinder lifting/lowering and chassis lifting/lowering on swing axle
E4 Swing axle extension/retraction
E5 Emergency stop button

50 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

C - Machine layout

5.4 - TRANSPORT POSITIONING BOX A


For H28TJ+ (HB86TJ+) only :
General view

B
T1

T5 T2
C
T3

T4
D
307P226290 b 307P226280 b

Controls and indicators


Marking Description Function

T1 Emergency stop button


Pulled out (activated) : Switching on the box
Pushed down (deactivated) : De-energizes control system
E
Move to the left : Clockwise rotation
T2 Turntable rotation selector
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Boom descent
T3 Boom raising selector
Move to the right : Boom raising

T4
Jib in working/transport position
selector
Move to the left : Placing in working configuration
Move to the right : Placing in transport configuration
Press in and hold : movement validation
F
T5 'Enable Switch' button
Release : Movement stopped

2420331710 E06.13 EN 51
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Telescopic machines, 28 - 43 m

C - Machine layout

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D - Operating principle

Operating principle A
1 - Description
Hydraulic energy for machine movement is provided by a pump unit.

The controls and the starting of the thermal engine are powered by battery. B
To protect the user and the machine, safety systems prevent the operation of the machine beyond its
capacities. Section G Technical characteristics

These safety measures immobilize the machine and neutralize the movement which can go to the cut
engine. Special procedure - Lowering for repairs - Principle
C
Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a
normal safety operation is a malfunction.

2 - Safety devices
2.1 - ACTIVATION OF CONTROLS
D
The controls must be validated by a 'Enable Switch' system to activate the different
movements.
The 'Enable Switch' system depends on the machine configuration and will consist of one of
the following :
• Joystick handle.
E
• Pedal. For H28TPX (HB86TJ+) : see indicator ( 80 ) on the upper control box.

• Validation button.

2.2 - MOVEMENT SPEED F


For H43TPX (HB135JRT) only :
The movement speed of the following elements is regulated by the movement speed selector
switch :
• Jib lifting/rotation.

• Platform rotation/compensation.
G
The movement speed depends on the user's choices and the environment.
N.B.-:-Joystick proportionality must be used to adjust the speed of the other movements.

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D - Operating principle

2.3 - LENGTH AND ANGLE SENSORS

For reasons of stability and work area management, the boom is equipped with length and
angle sensors.
These length and angle sensors transmit data allowing the calculator to manage automatic
operation of combined movements.
2.4 - ON-BOARD ELECTRONICS

The machines are equipped with a specific calculator configured for the machine's
functionalities.

Do not interchange the calculator between machines to avoid losing the machine’s parameters, settings
and calibrations.

2.5 - DETECTION OF INTERNAL FAULT

N.B.-:-The presence of this device depends on the machine configuration.

The defect indicator flashs to indicate an internal malfunction.


The machine switches to downgraded mode.
Certain movements can be limited or forbidden to preserve the operator's safety.
The number of times the indicator flashes indicates the type of fault (see the machine
maintenance book).
To continue, you must :
• Retract the telescope.

• Lower the boom.

N.B.-:-If the emergency stop button is activated during the boom telescope movement ( H28TJ+
(HB86TJ+) only), the machine switches to DOWNGRADED MODE when restarted.

You must :
• Place barriers around the perimeter of the work area

• Stow the machine.

• Switch the machine off.

• Start the machine to reinitialize the system.

2.6 - AUTOMATIC ENGINE CUT-OUT

The engine automatically cuts out in the following conditions (Please see machine
configuration) :
• The alternator is not functioning.

• Engine temperature is too high.

• Oil pressure is too low.

• The exit of the working area Special procedure - Lowering for repairs - Principle.

• A machine malfunction is detected.

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D - Operating principle

2.7 - LOAD LIMITING IN THE PLATFORM (IF FITTED) A


If the platform load exceeds the maximum authorized load, no movement is
possible from the platform control box.
The platform overload indicator and the buzzer warn the operator that the
overload condition exists.
To return the machine to normal operation remove some weight from the platform. B
2.8 - CHASSIS TILT

If the machine is located on a slope greater than the permissible slope, the platform control
box's fault indicator and the buzzer warn the operator.
Driving and certain movements are cut off (If the machine is unfolded).
Only movements allowing the machine to be stowed are allowed :
C
• Telescope in.

• Lifting or lowering the boom to return to horizontal position.

• Lowering the jib until it is below horizontal position.


D
N.B.-:-The tilt detector is active only from the height of 2 m(6 ft7 in). .

2.9 - RADIUS LIMITATION

N.B.-:-The presence of this device depends on the machine configuration.

The radius limit indicator flashes to indicate that a controlled movement has
occured to maintain the machine within the stability limit.
E
Movement is slowed down.
Driving and other additional movements are forbidden.
The radius limit indicator is ON continuously if the operator requests a movement that causes
the machine to exceed the radius limit. The movement is not performed. F
The important exit of the working area causes a cut engine Special procedure - Lowering
for repairs - Principle.
2.10 - AXLE EXTENSION

For H43TPX (HB135JRT) only :


Axle extension improves machine stability.
G
If the axles are retracted, the machine's capacities are reduced.
Only the following movements are possible :
• Turntable rotation if the boom is in horizontal position.

• Boom raising if the turntable is aligned with the axis.


H
If the axles are extended, all movements are possible.
Axle extension is possible if the machine is completely stowed, the jib below horizontal position
and the turntable aligned with the axis.
I

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D - Operating principle

2.11 - JIB LINK PIECE RESETTING

For H28TJ+ (HB86TJ+) only :


A hydraulic system maintains the jib link piece perpendicular to the rolling frame.
The eventual fault is checked by the sensor who will send informations to the module and will
correct automatically the shifting thanks to CYL. 4 (slave compensation cylinder of the link
part).

The automatic link part reset must be done together with the jib movement (< 2°).
• Negative shifting of the link part : reset during jib lifting.

• Positive shifting of the link part : reset during jib descent.


Extinction of the compensation indicator announces the end of automatic reset.
If the jib part exceeds the acceptable limit of the defect of perpendicularity ( > 2,5°),
movements are blocke and the compensation indicator flickers.
A manual reset will be then possible from the 2 control boxes, in order to put back the machine
in normal conditions (extinction of the fault indicator).
If the deviation is too great ( > 7°), the compensation indicator is permanently on. In this case
reset will only be possible after the intervention of a qualified technical equipped with the
OPTIMIZER console..

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D - Operating principle

A
2
1

Marking Description
C
Cage/Jib compensation resetting indicator
1
Cage/Jib compensation resetting selector switch
2 Cage/Jib compensation resetting push-button

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D - Operating principle

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E - Driving

Driving A
1 - Recommendations
The manager of the company responsible for the commissioning of the machine must ensure that the
machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in
complete safety in compliance with this Operator Manual. All managers who are responsible for
persons operating the machine, must be familiar with the regulations currently applicable in the country
B
of use and ensure that they are adhered to.

Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions. C
• Operator's responsibilities.
• Presentation and the operating principle of the machine.

2 - Checks before use


D
Each day and before the beginning of a new work period and on each change of operator, the machine
must be subjected to a visual inspection and a complete functional test.

Any repairs required must be performed before the machine is used, its correct operation depends on it.

Find all the function indicators and controls in Section C 5 - Control boxes
E
2.1 - VISUAL INSPECTIONS

2.1.1 - General mechanical functions

For all the following checks, ensure that the machine is switched off.
F
Check the following points :
• The presence of the identification plate, labels and operator manual :
• Their state of cleanliness and visibility.

• Clean or replace if necessary.


G
• Visual state of the machine :
• Absence of leaks (battery acid, hydraulic oil, etc.). Absence of foreign objects on all surfaces. Call the staff in
charge of the maintenance if necessary.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Refer to the "tightening torques" table quoted
in the Maintenance Book.
H
• Absence of cracks, broken parts, damaged paint. No deformations or other anomalies on the structure’s parts.

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E - Driving

Example

• Cylinders’ state :
• No leaks. Refer to the Maintenance book.
• No rust and abrasions on the cylinder rod.

• Absence of foreign objects on all surfaces.

• Steering system’s state : wheels, reducers, brakes and tires :


• No cracks, distortions, damaged paint or other faults

• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.
• Condition of the tyres (cuts, excessive wear, etc.).

• Status of the control boxes :


• No damage.

• Back to neutral for all joysticks, selectors, etc..


• Presence and readablility of the control box labels.

• Movement, safety limit switches :


• No damage.

• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.
• Absence of foreign objects on all surfaces.

• The state and connection of the electric wires and cables :


• No damage, wear marks or other faults.

• No contact between connectors.

• State of the hydraulic unit and pump :


• No leaks.
• No missing or loose parts (bolts, nuts, connectors, cables, etc.).
• Hydraulic oil filter. Refer to the Maintenance book.

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E - Driving

• State of the structure's parts : Boom, jib, platform : A


• No cracks, damaged paint.

• No distortion in metal components or visible damage.


• Absence of foreign objects at the ends of boom/attachments.
• Presence and check the original position of the platform control box sliding bar. B
• State of the rotation systems : Turntable rotation, Turntable rotation selector in platform, Jib
orientation (For machines fitted with).
• No excessive clearance : Refer to the Maintenance book.
• No missing or loose bolts.

• Absence of foreign objects on all surfaces.


C
• Greasing the turntable rotation gear Turntable and Platform.

• Condition of the pulley system :


• No excessive clearance : Refer to the Maintenance book. D
• No missing or loose bolts.

• Absence of foreign objects on all surfaces.


• Grease the extension system if necessary.

• State of the tanks :


• No leaks.
E
• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Top up the oil level, if necessary (Machine in
transport position).

• Sufficient fuel level.


F
2.1.2 - Environment

Section A -Safety precautions.


Check the following points :
• Wind speed ( Section G 1-Main characteristics).
G
• The permissible ground pressure and loading on the machine supporting surface ( Section G 1-
Main characteristics).

• The maximum permissible load in the platform ( Section G 1-Main characteristics).

• The maximum permissible lateral force allowed at the platform ( Section G 1-Main H
characteristics).

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E - Driving

2.2 - FUNCTIONAL TESTS

2.2.1 - Safety features

Features to be tested :
• Operation of the upper and lower emergency stop buttons.

• Operation of the tilt sensor.

• Visual and audible alarms.

• Platform load management system (Where fitted).

• Boom control system.


For functional test procedures refer to ( Section E 3.1-Test procedure).

2.2.2 - Ground control box controls (emergency station)

Refer to the corresponding operations to test the controls in the order mentioned
( Section E 3.2-Operation from ground position).

H28TJ+ (HB86TJ+)
Step Control
1 ON/OFF selector( 18 )
2 Engine acceleration selector( 21 )
Movements :
• Jib lifting/lowering( 8 )
• Jib telescope extension/retraction( 223 )
3
• Lifting / lowering of boom( 10 )
• Boom telescope out/in( 9 )
• Turntable rotation( 14 )
4 Beacon light on/off( 24 )
5 Control box energizing key selector( 226 )

H43TPX (HB135JRT)
Step Control
1 ON/OFF selector( 18 )
2 Engine pre-heating selector( 17 )
3 Engine acceleration selector( 21 )
Movements :
• Lifting / lowering of boom( 10 )
• Turntable rotation( 14 )
• Boom telescope out/in( 9 )
4
• Jib rotation( 74 )
• Jib lifting/lowering( 8 )
• Platform rotation( 73 )
• Platform leveling( 75 )
5 Beacon light on/off( 24 )
6 Control box energizing key selector( 16 )

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E - Driving

2.2.3 - Platform control box controls (driving station) A


Refer to the corresponding operations to test the controls in the order mentioned
( Section E 3.3-Operations from the platform).

H28TJ+ (HB86TJ+)
Step
1 Driving and steering 33
Control B
2 Platform rotation selector 38
3 Boom/Jib selector switch 231
Movements :
• Lifting / lowering of boom 232

4
• Boom telescope out/in 233
• Jib lifting/lowering 232 C
• Jib telescope extension/retraction 233
• Turntable rotation 232
• Platform leveling 40
5 Drive speed selector 45
6 Differential lock selector 35
7
8
Horn selector 43
230 kg(500 lb) or 350 kg(770 lb) load selector 82
D
H43TPX (HB135JRT)
Step Control
1
2
3
Driving and steering 33
Rear axle steering selector 34
Platform rotation selector 38
E
Movements :
• Lifting / lowering of boom 49
• Boom telescope out/in 70
4 • Jib lifting/lowering 37
• Jib rotation 83
• Turntable rotation 49
• Platform leveling 40
F
5 Drive speed selector 45
6 Platform movement speed selector 84
7 Differential lock selector 35
8 Horn selector 43
9 230 kg(500 lb) or 450 kg(1000 lb) load selector 82
G

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E - Driving

2.2.4 - Axle control box controls

For H43TPX (HB135JRT) only :


Refer to the corresponding operations to test the controls in the order mentioned
( Section E 3.4-Operations from the axles).
Tests from the axle control box H43TPX (HB135JRT)
Step Control
1 Cylinder lifting/lowering and chassis lifting/lowering on fixed axle E1
2 Fixed axle extension/retraction E2
3 Cylinder lifting/lowering and chassis lifting/lowering on swing axle E3
4 Swing axle extension/retraction E4
5 Emergency stop button E5

2.2.5 - Transport positioning box control

For H28TJ+ (HB86TJ+) only :


Refer to the corresponding operations to test the controls in the order mentioned
( Section E 3.5-Operation from the transport positioning box).
Test from the transport positioning box H28TJ+ (HB86TJ+)
Step Control
1 Emergency stop button
Right turntable rotation
2
Left turntable rotation
Boom lifting
3
Boom descent
Jib in transport position
4
Jib in working position

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E - Driving

2.3 - PERIODICAL CHECKS A


The machine must be inspected on a regular basis at intervals in accordance with the
requirements set forth in the Country of use but no less than once per year. The purpose of
the inspection is to detect any defect which could lead to an accident during routine use of the
machine.
These inspections must be carried out by a competent company or person whose selection is
under the responsibility of the manager (Company employee or other).
B
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of
competent repair persons must be made available to the Government Work Inspector and
company safety commitee at all times.

N.B.-:- Section H Intervention register C


2.4 - REPAIRS AND ADJUSTMENTS

Extensive repairs, interventions or adjustments on the safety systems or elements must be


performed by a HAULOTTE Services® employee or a HAULOTTE Services®-approved
employee with HAULOTTE Services® training, using original spare parts only.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs,
D
interventions or adjustments on the safety systems or elements of HAULOTTE® machines,
and carry genuine HAULOTTE spare parts and tools as required, and also provide fully
documented reports on all work completed..
HAULOTTE Services® will not take responsibility for any consequential outcomes resulting
from inferior services/repairs carried out by others.
HAULOTTE advises you that NO modifications carried out without the written permission
E
of HAULOTTE® will void the HAULOTTE warranty..
2.5 - INSPECTION / TESTING REQUIREMENTS

Intervention to be made after :


• Extensive dismantling and reassembly. F
• Repairs involving the machine's essential components.

• Any accident causing stress to the machine.


Perform a fitness for function inspection, a condition inspection and static and dynamic tests
(Consult the After-Sales Service HAULOTTE Services®). G

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E - Driving

3 - Operation
N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the
controls and functions indicators.

Find all the function indicators and controls in Section C 5 - Control boxes

N.B.-:-Using unsuitable fuel may cause diminished performance, difficulties starting, excessive pollution
and premature wear. To establish the type of fuel suitable for the engine fitted on your HAULOTTE®
machine, please refer to the engine manufacturer's manual. The engine may not be covered by the
warranty in case of damage caused by using unsuitable fuel.

3.1 - TEST PROCEDURE

3.1.1 - Emergency stop button operation

H28TJ+ (HB86TJ+) - Ground control box emergency stop button


Step Action
1 Pull the emergency stop buttons( 15,46 ).
2 Set the ON/OFF ( 18 ) selector switch to ON.
Turn the control box activation selector key ( 229 ) to the centre to activate the ground control
3
box. The indicators light up.
4 Push the emergency stop button ( 15 ). The indicators go out.

H43TPX (HB135JRT) - Ground control box emergency stop button


Step Action
1 Pull the emergency stop buttons( 15, 46, E5 ).
2 Set the ON/OFF ( 18 ) selector switch to ON.
Turn the key on the control box activation selector switch ( 16 ) to the right to energize the
3
ground control box. The indicators light up.
4 Push the emergency stop button ( 15 ). The indicators go out.

H28TJ+ (HB86TJ+) - Platform control box emergency stop button


Step Action
1 Pull the emergency stop buttons( 15, 46 ).
2 Set the ON/OFF ( 18 ) selector switch to ON.
Turn the key on the control box activation selector switch ( 226 ) to the left to energize the
3
platform control box. The indicators light up.
4 Push the emergency stop button ( 46 ). The indicators go out.

H43TPX (HB135JRT) - Platform control box emergency stop button


Step Action
1 Pull the emergency stop buttons( 15, 46, E5 ).
2 Set the ON/OFF ( 18 ) selector switch to ON.
Turn the key on the control box activation selector switch ( 16 ) to the left to energize the
3
platform control box. The indicators light up.
4 Push the emergency stop button ( 46 ). The indicators go out.

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E - Driving

H43TPX (HB135JRT) - Axle control box emergency stop button A


Step Action
1 Pull the emergency stop buttons( 15, 46, E5 ).
2 Set the ON/OFF ( 18 ) selector switch to ON.
Turn the control box activation selector switch ( 16 ) to the centre to activate the axle control
3
4
box. The indicators light up.
Push the emergency stop button ( E5 ). The indicators go out. B
H28TJ+ (HB86TJ+) - Transport positioning box emergency stop push-button
Step Action
1 Pull the emergency stop push-button ( T1 ).
2
3
Set the ON/OFF ( 18 ) selector switch to ON.
Turn the key on the control box activation selector switch ( 229 ) to the right to energize the C
transport position. The indicators light up.
4 Push the emergency stop button ( T1 ). The indicators go out.

3.1.2 - Tilt sensor switch operation

Machine unfolded, the slope sensor gives an audible signal telling the operator that the machine should
not be deployed. In this case, fully lower the platform and reposition the machine on level ground before
D
raising the platform again.

For H28TJ+ (HB86TJ+) :


1. Pull the emergency stop push-buttons on the upper and lower control boxes (15, 46).
2.
3.
Set the selector ON/OFF of the ground control box to ON.
Set the control box activation selector switch ( 229 ) to the ground control box.
E
4. Locate the tilt sensor next to the ground control box.
5. Manually tilt and maintain the tilt sensor towards the front for a few seconds
( Section C 2-Main components) :
6. For machines fitted with : The slope sensor prevents lifting and driving movements.
For H43TPX (HB135JRT) :
F
7. Pull the emergency stop push-buttons on the platform and ground control boxes and on
the axle extension control box (15, 46, E5).
8. Set the selector ON/OFF of the ground control box to ON.
9.
10.
Set the control box activation selector switch ( 16 ) to the ground control box.
Locate the tilt sensor next to the ground control box.
G
11. Manually tilt and maintain the tilt sensor towards the front for a few seconds
( Section C 2-Main components) :
12. For machines fitted with : The slope sensor prevents lifting and driving movements.

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E - Driving

3.1.3 - Visual and sound alarms

For H28TJ+ (HB86TJ+) :


1. Pull the emergency stop buttons (15, 46).
2. Set the ON/OFF ( 18 ) selector switch to ON. All of the ground control box indicators
light up and a sound signal (beep) is emitted.
For H43TPX (HB135JRT) :
3. Pull the emergency stop buttons (15, 46, E5).
4. Set the ON/OFF ( 18 ) selector switch to ON. All of the ground control box indicators
light up and a sound signal (beep) is emitted.

3.1.4 - Weighing system

For H28TJ+ (HB86TJ+) :


1. Pull the emergency stop buttons (15, 46).
2. Set the ON/OFF ( 18 ) selector switch to ON. The platform overload indicators ( 6, 30 )
on the platform and ground control boxes and the buzzer warn the operator.
For H43TPX (HB135JRT) :
3. Pull the emergency stop buttons (15, 46, E5).
4. Set the ON/OFF ( 18 ) selector switch to ON. The platform overload indicators ( 6, 30 )
on the platform and ground control boxes and the buzzer warn the operator.

3.1.5 - Boom control system

For H28TJ+ (HB86TJ+) :


Extend the telescope from the ground control box, with the machine folded, the turntable
aligned with the axis, the load selector switch at position 230 kg(500 lb) and the cage empty.
Telescope extension must stop as soon as the 5eme red stop is visible and before the 6eme
red stop on the right side of the telescope is visible.
If telescope extension continues once the 6eme red stop is visible, stop telescope extension
immediately.
Contact HAULOTTE Services® to repair the system.

Place barriers around the perimeter of the work area. Never use a faulty machine

For H43TPX (HB135JRT) :


Extend the telescope from the platform ground box, with
the machine folded and the load selector switch set
to 230 kg(500 lb).
Telescope extension must stop as soon as the 1er red
stop on the right side of the telescope is visible.
If telescope extension continues once the 1er red stop
is visible, stop telescope extension immediately.
Contact HAULOTTE Services® to repair the system.

Place barriers around the perimeter of the work area.


Never use a faulty machine

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E - Driving

3.2 - OPERATION FROM GROUND POSITION A


Ground control box is an auxiliary to be used only in case of emergency.

3.2.1 - Machine start-up


1. Pull the emergency stop button 15 : This will de-activate the state of emergency stop
B
button located in platform.
2. Set the ON/OFF ( 18 ) selector switch to ON.
3. Turn the key on the control box activation selector switch (16 / 226) to the right to
energize the ground control box. The following indicators light up :
• Electrical pre-heating 1.
• Low engine oil pressure 2.
C
• Engine temperature 3.
• Battery charge 4.

N.B.-:-For H43TPX (HB135JRT) only- Cold machine, press the engine pre-heating selector 17.

4. The clogged air filter indicator ( 5 ) is switched off.


D
5. Press on the starter selector (22 / 227). The engine starts. The indicators go out.
6. Let the engine heat up.

N.B.-:-If the engine does not start, switch off the ignition (emergency stop button pushed in). Repeat the
start-up procedure. Other possibility, use the key starter of the vehicle. The button does not need to be
kept pressed, an impulse is enough to start or stop the engine. A slight shift on starting corresponds to
the pre-heating of the engine
E
1. Pull the emergency stop button 15 : This will de-activate the state of emergency stop
button located in platform.
2. Set the ON/OFF ( 18 ) selector switch to ON.
3. Turn the key on the control box activation selector switch (16 / 226) to the right to
energize the ground control box. The following indicators light up :
F
• Electrical pre-heating 1.
• Low engine oil pressure 2.
• Engine temperature 3.
• Battery charge 4.

N.B.-:-For H43TPX (HB135JRT) only- Cold machine, press the engine pre-heating selector 17.
G
4. The clogged air filter indicator ( 5 ) is switched off.
5. Press on the starter selector (22 / 227). The engine starts. The indicators go out.
6. Let the engine heat up.

N.B.-:-If the engine does not start, switch off the ignition (emergency stop button pushed in). Repeat the
H
start-up procedure. Other possibility, use the key starter of the vehicle. The button does not need to be
kept pressed, an impulse is enough to start or stop the engine. A slight shift on starting corresponds to
the pre-heating of the engine

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E - Driving

3.2.2 - Machine shutdown

• Turn the key of the control box activation selector ( 72 ) to the center.

• The machine is shut down. The power to the machine is switched off, all the indicators on the lower
console are off.

3.2.3 - Movement control

Bucket compensation is possible regardless of the work height. Even at low movement speeds, use the
controls with caution.

N.B.-:-For machines fitted with : Hold the selector ( 228 ) upwards to validate movement. The release
of the selector causes all movement to stop.

H28TJ+ (HB86TJ+) - Ground control box controls (emergency station)


Control Action
Push the boom raising selector switch ( 10 ) upwards to lift the boom.

Lifting / lowering of
Push the boom raising selector switch ( 10 ) downwards to lower the
boom
boom.

Push the boom telescoping selector switch ( 9 ) to the left to extend the
telescope.

Boom telescope
out/in Push the boom telescoping selector switch ( 9 ) to the right to retract the
telescope.

Push the jib selector switch ( 8 ) upwards to lift the jib.

Jib lifting/lowering
Push the jib selector switch ( 8 ) downwards to lower the jib.

Push the jib telescoping selector switch ( 223 ) downwards to extend the
Jib telescope telescope.
extension/
Push the jib telescoping selector switch ( 223 ) upwards to retract the
retraction
telescope.
Push the turntable rotation selector switch ( 14 ) to the left for a clockwise
rotation.

Turntable rotation
Push the turntable rotation switch ( 14 ) to the right for an anticlockwise
rotation.

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E - Driving

Control Action A

Automatic cage/jib
Push the compensation resetting selector switch ( 225 ) downwards to
compensation
automatically reset the cage/jib compensation.
resetting 0°
B
N.B.-:-For machines fitted with : Hold the selector ( 228 ) upwards to validate movement. The release
of the selector causes all movement to stop.
C
H43TPX (HB135JRT) - Ground control box controls (emergency station)
Control Action
Push the boom raising selector switch ( 10 ) upwards to lift the boom.

Lifting / lowering of
D
Push the boom raising selector switch ( 10 ) downwards to lower the
boom
boom.

Push the boom telescoping selector switch ( 9 ) to the left to extend the
telescope. E
Boom telescope
out/in Push the boom telescoping selector switch ( 9 ) to the right to retract the
telescope.

Push the jib selector switch ( 8 ) upwards to lift the jib. F


Jib lifting/lowering
Push the jib selector switch ( 8 ) downwards to lower the jib.

Push the turntable rotation selector switch ( 14 ) to the left for a clockwise
G
rotation.

Turntable rotation
Push the turntable rotation switch ( 14 ) to the right for an anticlockwise
rotation.
H
Push the platform levelling selector switch ( 75 ) upwards to lift the
platform.

Platform leveling
Push the platform levelling selector switch ( 75 ) downwards to lower the
platform.
I

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E - Driving

Control Action
Push the jib rotation selector switch ( 74 ) to the left for a clockwise
rotation.

Jib rotation
Push the jib rotation selector switch ( 74 ) to the right for an anticlockwise
rotation.

Push the platform rotation selector ( 73 ) to the left for a clockwise


rotation.

Platform rotation
Push the platform rotation selector ( 73 ) to the right for an anticlockwise
rotation.

N.B.-:-The release of the selector causes all movement to stop.

H28TJ+ (HB86TJ+) - Transport positioning box controls


Control Action
Push the turntable selector ( T2 ) to the right for a clockwise rotation.

Turntable rotation
Push the turntable selector ( T2 ) to the left for an anticlockwise rotation.

Push the boom raising selector ( T3 ) to the right to lift the boom.

Lifting / lowering of
boom Push the boom raising selector ( T3 ) to the left to lower the boom.

Push the selector ( T4 ) to the right to place the machine in working


Jib in working/ configuration.
transport position Push the selector ( T4 ) to the left to place the machine in transport
configuration.

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E - Driving

3.2.4 - Other controls A


• Switching from the ground control box to the platform control box :
The emergency stop button ( 15 ) must be pulled out.
• Turn the key on the control box activation selector switch (16 / 226) to the left to energize the platform
control box. The ground control box controls are de-energized. B
• Switching from the platform control box to the ground control box :
The emergency stop button ( 15 ) must be pulled out.
• Turn the key on the control box activation selector switch ( 16 ) to the right to energize the ground
control box. The platform control box controls are de-energized. C
• For H28TJ+ (HB86TJ+) only :

• Switching from the platform or ground control box to the transport positioning box :
The emergency stop button ( 15 ) must be pulled out.
• Turn the key on the control box activation selector switch ( 229 ) to the right to energize the transport
position. The platform and ground control box controls are deactivated.
D
• For H28TJ+ (HB86TJ+) only :

• Switching from the transport positioning box to the platform or ground control box :
The emergency stop button ( 15 ) must be pulled out.
• Turn the key on the control box activation selector switch ( 229 ) to the left to energize the platform and
E
ground control box controls. The transport positioning box controls are deactivated.

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E - Driving

Putting in transport position :


From the platform control box
Machine stowed (boom retracted and in horizontal position)
• Push the jib selector switch ( 37 ) downwards to lower the jib below its horizontal position.

• Push the platform rotation selector switch ( 38 ) to the left to align the platform with the boom axis.
From the ground control box
Machine stowed (boom retracted and in horizontal position)
• Push the jib selector switch ( 8 ) downwards to lower the jib below its horizontal position.

• Push the platform rotation selector switch ( 73 ) to the left to align the platform with the boom axis.

• Engine speed increases :

• Turn the engine speed selector switch ( 21 ) to the right to switch to increase speed.

• Turn the engine speed selector switch ( 21 ) to the left to switch to idling speed.

N.B.-:-Accelerating the engine speed increases the speed of movements from the ground control box.

For the machines equipped with beacon lights :


• Push the beacon light selector switch ( 24 ) to the right to switch on the beacon light.

• Push the beacon light selector switch ( 24 ) to the left to switch off the beacon light.

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E - Driving

3.3 - OPERATIONS FROM THE PLATFORM A


3.3.1 - Machine start-up
1. Pull the emergency stop button 46.
2. Press on the starter selector (42 / 230). The engine starts. The power-up indicator ( 31 )

3.
lights up.
Let the engine heat up.
B
N.B.-:-If the engine does not start, switch off the ignition (emergency stop button pushed in). Repeat the
start-up procedure.

3.3.2 - Machine shutdown

Press the emergency stop button ( 46 ).


C
3.3.3 - Movement control

Activate the controls and the 'Enable Switch' system simultaneously to perform the various movements.
D
Platform control box controls (driving station) H28TJ+ (HB86TJ+)
Control Action
Push the drive joystick ( 33 ) forwards to move the machine forwards.

E
Driving
Push the drive joystick ( 33 ) backwards to reverse the machine.

Push the front-axle steering selector switch ( 33 ) to the right to steer to


the right.
F
Front-axle steering
Push the front-axle steering selector switch ( 33 ) to the left to steer to the
left.

Push the boom/jib selector switch ( 231 ) downwards to perform boom


G
movements. Push the boom raising joystick ( 232 ) forwards to lift the
boom.
Lifting / lowering of
boom
Push the boom raising joystick ( 232 ) backwards to lower the boom.
H
Push the boom/jib selector switch ( 231 ) upwards to perform jib
movements. Push the jib lifting joystick ( 232 ) upwards to lift the jib.

Jib lifting/lowering
Push the jib lifting joystick ( 232 ) backwards to lower the jib. I

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E - Driving

Control Action
Push the turntable rotation joystick ( 232 ) to the left for a clockwise
rotation.

Turntable rotation
Push the turntable rotation joystick ( 232 ) to the right for an anticlockwise
rotation.

Push the platform rotation selector ( 38 ) to the right for an anticlockwise


rotation.

Platform rotation
Push the platform rotation selector ( 38 ) to the left for a clockwise
rotation.

Push the platform levelling selector switch ( 40 ) upwards to lift the


platform.

Platform leveling
Push the platform levelling selector switch ( 40 ) downwards to lower the
platform.


Automatic cage/jib
Press the compensation setting push-button ( 229 ) to automatically reset
compensation
the cage/jib compensation.
resetting 0°

Set the drive speed selector switch ( 45 ) to for high-speed driving


Drive speed (long distance driving, tarmac, concrete).
(minimum)
Set the driving speed selector ( 45 ) to for low-speed driving (short
distance, final approach, unloading from lorries).
Push the boom/jib selector switch ( 231 ) downwards to perform boom
movements. Push the boom telescoping joystick ( 233 ) forwards to
retract the telescope.
Boom telescope
out/in
Push the boom telescoping joystick ( 233 ) backwards to extend the
telescope.

Push the boom/jib selector switch ( 231 ) upwards to perform jib


Jib telescope movements. Push the jib telescoping joystick ( 233 ) forwards to retract
extension/ the telescope.
retraction Push the jib telescoping joystick ( 233 ) backwards to extend the
telescope.

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E - Driving

Platform control box controls (driving station) H43TPX (HB135JRT) A


Control Action
Push the drive joystick ( 33 ) forwards to move the machine forwards.

Driving
Push the drive joystick ( 33 ) backwards to reverse the machine. B
Push the front-axle steering selector switch ( 33 ) to the right to steer to
the right.

Front-axle steering
Push the front-axle steering selector switch ( 33 ) to the left to steer to the
C
left.

Push the boom raising joystick ( 49 ) upwards to lift the boom.

Lifting / lowering of
D
boom Push the boom raising joystick ( 49 ) downwards to lower the boom.

Push the jib selector switch ( 37 ) upwards to lift the jib.


E
Jib lifting/lowering
Push the jib selector switch ( 37 ) downwards to lower the jib

Push the turntable rotation joystick ( 49 ) to the left for a clockwise


rotation.
F
Turntable rotation
Push the turntable rotation joystick ( 49 ) to the right for an anticlockwise
rotation.
G
Push the platform rotation selector ( 38 ) to the right for an anticlockwise
rotation.

Platform rotation
Push the platform rotation selector ( 38 ) to the left for a clockwise
rotation. H
Push the platform levelling selector switch ( 40 ) upwards to lift the
platform.

Platform leveling
Push the platform levelling selector switch ( 40 ) downwards to lower the
platform.
I

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E - Driving

Control Action

Set the drive speed selector switch ( 45 ) to for high-speed driving


Drive speed (long distance driving, tarmac, concrete).
(minimum)
Set the driving speed selector ( 45 ) to for low-speed driving (short
distance, final approach, unloading from lorries).

Set the platform movement speed selector switch ( 84 ) to for high-


Platform speed movement.
movement speed
Set the platform movement speed selector switch ( 84 ) to for low-
speed movement.
Push the boom telescoping joystick ( 70 ) upwards to extend the
telescope.

Boom telescope
out/in Push the boom telescoping joystick ( 70 ) downwards to retract the
telescope.

Push the jib rotation selector switch ( 83 ) to the left for a clockwise
rotation.

Jib rotation
Push the jib rotation selector switch ( 83 ) to the right for an anticlockwise
rotation.

N.B.-:-The release of the selectors and (or) joysticks causes all movement to stop.

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E - Driving

3.3.4 - Other controls A


• Horn : Push the horn selector ( 43 ) to the right to sound the horn.

N.B.-:-The horn stops when the selector switch is released.

For H28TJ+ (HB86TJ+) : :


• 350 kg(770 lb) or 230 kg(500 lb) load selector :
B
• Push the load selector switch ( 82 ) to the right for a platform load of 350 kg(770 lb).

• Push the load selector switch ( 82 ) to the left for a platform load of 230 kg(500 lb).
For H43TPX (HB135JRT) : :
• 450 kg(1000 lb) or 230 kg(500 lb) load selector :
C
• Push the load selector switch ( 82 ) to the right for a platform load of 450 kg(1000 lb).

• Push the load selector switch ( 82 ) to the left for a platform load of 230 kg(500 lb).

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E - Driving

3.4 - OPERATIONS FROM THE AXLES

3.4.1 - Prepare the machine

Prepare the machine before any axle extension or retraction operation.

1. Localise the 3 control consoles :

Platform control box

Ground control box

Axle extension control box


(Back of the machine)

Check that the emergency stop button on each has been deactivated.

2. Go to the bottom console and start the machine.

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E - Driving

3. Lift the pendulum about 1m. A

B
4. Set the control box activation selector switch (16) to the centre to activate the axle
control box.

D
N.B.-:-The platform and ground control box controls are de-activated in this position.

5. Go to the back of the machine, facing the axle extension console.


E

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E - Driving

3.4.2 - Rear axle extension - Extension of the front axle

• If the two outrigger cylinders are extended, the axle extension controls are de-activated.
• Always extend the axles before using the machine.
1. Lower lever (E1) or (E3).
• The cylinder is lowered.

• The chassis is lifted.

• The wheels no longer touch the ground.


2. Keep lever (E1) or (E3) lowered and lower lever (E2) or (E4) to extend the axle.

While the axle is being extended, the buzzer sounds and driving is deactivated. The buzzer stops when the
axle is totally extended and the cylinder completely raised.

Once the axle is fully extended :


3. 1 to 2 s after the buzzer stops, release lever (E2) or (E4).
4. Lift lever (E1) or (E3).
• The cylinder is raised.

• The chassis is lowered.

• The wheels touch the ground.

If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.

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E - Driving

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E - Driving

3.4.3 - Retraction of the front axle - Retraction of the rear axle

If the two outrigger cylinders are extended, the axle retraction controls
are de-activated.
1. Lower lever (E3) or (E1).
• The cylinder is lowered.

• The chassis is lifted.

• The wheels no longer touch the ground.


2. Keep lever (E3) or (E1) lowered and lift lever (E4) or (E2) to retract the axle.

While the axle is being retracted, the buzzer sounds and driving is deactivated. The buzzer stops when the
axle is totally retracted and the cylinder completely lowered.

Once the axle is totally retracted :


3. 1 to 2 s after the buzzer stops, release lever ( E2 ) or ( E4 ).
4. Lift lever (E3) or (E1).
• The cylinder is raised.

• The chassis is lowered.

• The wheels touch the ground.

If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.

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E - Driving

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E - Driving

3.5 - OPERATIONS FROM THE TRANSPORT POSITIONING BOX

For H28TJ+ (HB86TJ+) only :

3.5.1 - Placing in transport configuration

• Remove the mounting case from its casing.

• Turn the key on the control box activation selector


switch ( 229 ) to the right to energize the transport position.

• Pull the emergency stop push-button ( T1 ).

• Press on the starter selector 227.

• Actuate the selectors ( T2, T3, T4 ) to place the machine in transport configuration.

• Press and hold the selector ( T5 ) to perform the


movements.

3.5.2 - Placing in working configuration

Push in the opposite direction.


N.B.-:-To avoid any risk of material deterioration, the machine is equipped with a system that
deactivates movements when the cage touches the ground.

N.B.-:-In working configuration, the machine can be started from either the platform control box or the
ground control box if the emergency stop button ( T1 ) is pushed in.

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F - Special procedure

Special procedure A
Find all the function indicators and controls in Section C 5 - Control boxes

1 - Emergency lowering
1.1 - PRINCIPLE B
N.B.-:-During rescue and emergency maintenance manoeuvres from the ground, it is essential to
ensure that there are no obstacles under the platform (wall, beam, electricity line, etc.).

Emergency lowering is implemented if the operator using the console on the platform needs
to be rescued and cannot operate the controls himself even if the machine is operating
C
normally. This situation may arise if the operator is taken ill, is injured or if the control console
is inaccessible.
A ground operator trained in using the emergency controls and in possession of the starter key
can use the ground control box with the main power source to lower the platform operator.
If the machine is stuck or hooked in surrounding structures or equipment, it is essential to release the
operators before intervening on the machine.
D
1.2 - PROCEDURE

Section A 2-Pre-operation instructions


For H28TJ+ (HB86TJ+) only :
1. Turn the control box activation selector key ( 16 / 226 ) to the centre to activate the ground control
E
box. The platform control box controls are de-energized.
2. Lower the platform from the ground control box.
For H43TPX (HB135JRT) only :
3. Turn the key on the control box activation selector switch ( 16 / 226 ) to the right to energize the
ground control box. The platform control box controls are de-energized. F
4. Lower the platform from the ground control box.

N.B.-:-Activating the emergency controls listed above deactivates the controls of the console on the
platform.

1.3 - EXTRAORDINARY PROCEDURE G


In the context of emergency lowering, it is possible that the emergency stop located on the
platform is activated or that safety mechanisms such as the overload limitor are preventing the
machine from operating normally.
During an exceptional procedure, for machines which are not fitted with the manual rescue
control as described in the "emergency lowering" paragraph, activating the lower console
deactivates the emergency pushbutton located on the platform.
H
N.B.-:-During these exceptional manoeuvres, movements are slowed down for safety reasons.

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F - Special procedure

2 - Lowering for repairs


2.1 - PRINCIPLE

The lowering for repairs function allows the operator to be lowered to the ground in case of
failure of the main power source.
The electric pump, powered by the starting battery, allows movements to be controlled from
both the ground and platform control boxes.
In the event of exit of abacus exceptional and important causing a cut engine, the emergency
power unit in particular makes it possible to return in the working area authorized and to thus
find all the functionalities of the machine, including the primary source of energy (thermal
engine).
As the electric pump only has limited autonomy, it is advisable to come back to the ground in
the most direct manner possible.
The use of the electric pump is exclusively reserved for the lowering for repairs function.
Performing other operations can lead to the deterioration of the electric pump.

2.2 - PROCEDURE

Depending on the control box used, push and hold the back-up hydraulic power system
selector switch ( (19) downwards or (41) upwards) and lower the platform.
Movements to be preferably used to return to the ground, using the least battery energy :
1. Boom telescope in.
2. Boom descent.

N.B.-:-Use jib and turntable rotation movements to clear any obstacles, if necessary.

N.B.-:-The machine may perform a movement itself in addition to the requested movement in order to
maintain the machine within the stability area limits. This movement will be either a telescope retraction
movement or a boom lowering movement.

If the operator in the platform has to exit the platform when elevated, he must exit onto a sturdy, safe
structure, the transfer must respect the following recommendations :

• The operator must secure himself by using 2 straps. One lanyard is attached to the platform, the other
to the structure onto which he wishes to exit.

• The operator must exit the platform via the standard access point.

• The operator must not detach the strap connected to the platform until transfer is complete or while
the transfer still presents a danger.

If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services®
immediately.

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F - Special procedure

3 - Towing A
In case of a machine failure, it is possible to tow it to load it onto a trailer.
3.1 - DISSENGAGING THE DRIVE HUBS

To tow a broken-down machine, disconnect the wheel drive hubs. B


Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the
machine. During an operation of disengaging the drive hubs, the machine is in free wheels, the brake
system no longer functions.

1. Loosen and remove the 2 fastening screws ( 1 ).


2.
3.
Remove the clutch stop ( 2 ).
Turn the clutch stop so that its domed part is towards 2
C
the interior of the wheel gears.
4. Attach the clutch stop.

1 D
3.2 - TOWING

The machine can be towed.


In the towing configuration, the machine is no longer slowed down. Use a drawbar to avoid any risk of
accident. E
Do not exceed 5 km/h (3,10 mph) .

3.3 - REENGAGING THE DRICE HUBS

After repairing the machine, reengage the wheel drive hubs.


F
1. Loosen and remove the 2 fastening screws ( 1 ).
2. Remove the clutch stop ( 2 ).
3. Turn the clutch stop so that its domed part is towards the exterior of the wheel gears.
4.
5.
Attach the clutch stop.
Check the wheel gear oil level.
G

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F - Special procedure

4 - Loading and unloading


N.B.-:-When driving up an incline or ramp, during loading or unloading HAULOTTE® recommends
positioning the counterweight at the rear.

Raise the platform sufficiently to avoid contact with the ground.

To avoid any risk of tipping over, the boom must be maintained in the longitudinal axis of the chassis.

Section F 4.2Putting in transport position.


4.1 - PRINCIPLE

To avoid any risk of sliding during loading, ensure that :


• The loading ramps can bear the load.
• The loading ramps are correctly attached.
• The loading ramp has sufficient grip.
As the ramp slope generally exceeds slope authorized for driving, the boom must be lowered
to authorize driving.
In this case, the buzzer is not activated and driving is authorised.

To climb the slope, select low driving speed .

If the slope is too steep, use a winch in addition to traction.


Never place yourself below or too close to the machines during loading.
A wrong move can lead to the tipping over of the machine and cause serious bodily and material accidents.

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F - Special procedure

4.1.1 - Loading by lifting A


Ensure that :
• The machine is completely stowed.

• The platform must be empty.

• The lifting equipment ie. slings, shackles, hooks, lifting beam etc. are in good condition and of
B
sufficient capacity.

• The personnel performing the lift is authorised to complete the lift.

• The turret is oriented at 90 ° and the jib at 180 ° as represented below :

Procedure for the use of slings-H43TPX


C

E
A B

G
Number of Number of
Length A Length B Maximum load per sling and shackle
shackles slings

6 4 5 m (16 ft 5 in) 5 m (16 ft 5 in) 10 000 DaN (22482 lbf)


H

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F - Special procedure

4.2 - PUTTING IN TRANSPORT POSITION

For H43TPX (HB135JRT) only :


The machine must be fully stowed (boom retracted and in horizontal position).
From the platform control box :
1. Check the platform is completely empty.
2. Lower the jib to below horizontal position.
3. Rotate the jib to the left up to the mechanical stop ( 83 ).
4. Turn the platform to the left to align it with the boom axis ( 38 ).
5. Secure the machine to the anchorage points provided for this purpose.
6. Block the turntable with the rotation stop pin located under the turntable.
From the ground control box :
7. Check the platform is completely empty.
8. Lower the jib to below horizontal position.
9. Rotate the jib to the left up to the mechanical stop ( 14 ).
10. Turn the platform to the left to align it with the boom axis ( 8 ).
11. Secure the machine to the anchorage points provided for this purpose.
12. Block the turntable with the rotation stop pin located under the turntable.

Do not transport the machine if the turntable is not locked.

For H28TJ+ (HB86TJ+)

C D
A B
For H43TPX (HB135JRT)

Pmax Pmax

C D
A B

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F - Special procedure

Loading characteristics A
H43TPX
Marking Description H28TJ+ (HB86TJ+)
(HB135JRT)
A Rear drift(1)( Section G 1Main characteristics) 0,55 m(1 ft10 in) 1,58 m(5 ft2 in)
B ((1.)) 3 m(9 ft10 in) 3,50 m(11 ft6 in)
Wheelbase
C
D
Front axle load((1.))
Rear axle load((1.))
8580 kg(18919 lb)
8750 kg(19294 lb)
10400 kg(22932 lb)
10200 kg(22491 lb)
B
Anchorage point

Turntable rotation locking

(1.) Check the technical data in the technical characteristics


C
4.3 - UNLOADING

Before operating, check that the machine is in good condition.


If the machine has been damaged during transportation, contact the transporter in writing.
1. Unlock the turntable rotation locking pin.
D
2. Remove the tie downs.
3. Start the machine.

4.4 - WARNING

Upon starting a machine that has been secured then transported, the safety system may detect a false
E
overload forbidding all movement from the platform control box.
To reinstate the system, lift the jib a few centimetres from the ground control box.

To unload the machine, select low driving speed .


F
Do not travel down the ramp at a fast speed.

4.5 - STORAGE

The machine must always be powered up when it is unfolded so that the security systems are active. G
This means that the machine must be parked in stowed position.
The boom may be raised but it cannot be telescoped.
We strongly advise you not to store or immobilize the machine unfolded to avoid jeopardising the safety
of people and property.
H

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F - Special procedure

5 - Detection of internal fault


5.1 - PRINCIPLE

The machine is equipped with an on-board defect detection system.


The number of times the defect indicator flashes indicates the type of fault to the operator.
According to the type of fault, the machine switches in DOWNGRADED MODE; certain
movements can be limited or forbidden by the system to maintain the operator's safety.
If a fault is detected, the fault indicator and the radius limit indicators light up.
If the start-up indicator flashs, contact HAULOTTE Services® immediately.
5.2 - PROCEDURE
1. Note the number of flashes emitted by the fault indicator 26.
2. Note any other LED's that may be lit and the situation of the machine when the defect appears.
3. Use the telescope retraction ( 70 ) and the boom raising ( 49 ) controls.
4. Stow the machine.
5. Switch the machine off.

N.B.-:-If the emergency stop is activated during telescope retraction and boom lift controls, on
restarting, the machine switches to DOWNGRADED MODE. Stow the machine completely. Switch the
machine off.

Do not use the machine until the fault has been repaired.

Perform the required maintenance (see the machine maintenance book).

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G - Technical characteristics

Technical characteristics A
1 - Main characteristics
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
B
Otherwise, it is essential to follow the manufacturer's recommendations below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person. C
• Ensure label compliance.
HAULOTTE® has a continuous improvement policy in place for its product range ; Given this policy, The
Company reserves the right to modify their product technical characteristics without notice.

The hand and feet vibration and noise level values indicated in the technical characteristics tables are
obtained in the following conditions :
• The maximum quadratic mean value weighted as an acceleration frequency and the total value of the
D
vibrations to which the hand-arm system is exposed have been measured on the products by simulating
a cycle representative of normal use. The values meet the requirements of the 2006/42/CE machine
directive.
• For electric machines, the sound power level is measured at the drive station under the conditions
described by the 2006/42/CE machine directive.
• For machines equipped with internal combustion engines, the noise level guarantees ( LWA displayed
E
on the product) and is measured in accordance with the method and the conditions described in
Appendix III, Part B, Method 1 and 0 of the 2000/14/CE European directive.

2420331710 E06.13 EN 95
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Telescopic machines, 28 - 43 m

G - Technical characteristics

For H28TJ+ (HB86TJ+) - Technical characteristics


Machine H28TJ+ HB86TJ+
Characteristics Metric Imperial Metric Imperial
Maximum work height 27,5 m (90 ft3 in) 27,5 m (90 ft3 in)
Maximum platform height 25,5 m (83 ft8 in) 25,5 m (83 ft8 in)
230 kg : 22.45 m 507 lbs : 73 ft 8 in 230 kg : 22.45 m 507 lbs : 73 ft 8 in
Maximum working offset
350 kg : 20.95 m 772 lbs : 68 ft 9 in 350 kg : 20.95 m 772 lbs : 68 ft 9 in
Transport length 9,45 m (31 ft0 in) 9,45 m (31 ft0 in)
Platform length 1,80 / 2,44 m 5 ft 11 in / 8 ft 0 in 1,80 / 2,44 m 5 ft 11 in / 8 ft 0 in
Length of machine in stowed position 12,40 m (39 ft4 in) 12,40 m (39 ft4 in)
Platform width 0,80 m (2 ft7 in) 0,80 m (2 ft7 in)
Overall width of machine 2,49 m (8 ft2 in) 2,49 m (8 ft2 in)
Machine height 2,95 m (9 ft8 in) 2,95 m (9 ft8 in)
Transport height 2,95 m (9 ft8 in) 2,95 m (9 ft8 in)
Wheelbase 3m (9 ft10 in) 3m (9 ft10 in)
Maximum ground clearance 0,52 m (1 ft8 in) 0,52 m (1 ft8 in)
Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph)
Maximum load capacity 230 - 350 kg (500 - 770 lb) 230 - 350 kg (500 - 770 lb)
Maximum number of people on the If 230 kg (507 lbs) : 2
platform If 350 kg (772 lbs) : 3
180 °-
Platform rotation angle
+90° / - 90°
135 °-
Jib working range
+70° / - 65°
Turntable rotation Continuous Continuous
Dumping

CE - AS
Rated slope

ANSI - CSA
Slope warning

ANSI - CSA
Rear drift (NA ft) (0 ft0 in) (NA ft) (0 ft0 in)
Drive speed (minimum) 0,5 km/h (0,3 mph) 0,5 km/h (0,3 mph)
Drive speed (maximum) 5,3 km/h (3,3 mph) 5,3 km/h (3,3 mph)
Platform elevation time (when empty) 120 s
Platform lowering time (when empty) 128 s
Maximum climbable slope 40 %
Inner turning radius (with axles
(18 ft in) (18 ft in)
retracted)
Outer turning radius (with axles
(24 ft5 in) (24 ft5 in)
retracted)
Steer wheels 2
Drive wheels 4
Differential lock Hydraulics
Tyre size 385-45-28
Engine Perkins
Reference 804D-33T
Power source 55 kW (74 Hp) 55 kW (74 Hp)
Hydraulic oil tank capacity 140 l (37 gal US) 140 l (37 gal US)
Fuel tank capacity 140 l (37 gal US) 140 l (37 gal US)
Weight 17300 kg (38,147 lb) 17300 kg (38,147 lb)
Wheel nut torque 57 daN.m (420 lbf.ft) 57 daN.m (420 lbf.ft)
Slew ring torque 21,5 daN.m (158 lbf.ft) 21,5 daN.m (158 lbf.ft)
Maximum ground pressure on hard
16 daN/cm² 3,28 lbf/sq.ft 16 daN/cm² 3,28 lbf/sq.ft
ground

96 2420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

G - Technical characteristics

Machine H28TJ+ HB86TJ+


A
Characteristics Metric Imperial Metric Imperial
Maximum ground pressure on soft
7,5 daN/cm² 1,54 lbf/sq.ft 7,5 daN/cm² 1,54 lbf/sq.ft
ground
Sound level at 10 m(32 ft9 in) < 74dB (A)
Noise emission level
Micro drive speed 0,5 km/h (0,3 mph)
107 dB (A)
0,5 km/h (0,3 mph)
B
High drive speed 5,3 km/h (3,3 mph) 5,3 km/h (3,3 mph)
Hand vibration <2,5 m/s² (98 in/s²) <2,5 m/s² (98 in/s²)
Feet vibration <0,5 m/s² (19 in/s²) <0,5 m/s² (19 in/s²)
Manual lateral force at platform CE - AS : 400 N - 90 lbf ANSI - CSA : 666 N / 150 lbf

2420331710 E06.13 EN 97
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Telescopic machines, 28 - 43 m

G - Technical characteristics

For H43TPX (HB135JRT) - Technical characteristics


Machine H43TPX HB135JRT
Characteristics Metric Imperial Metric Imperial
Maximum work height 42,20 m (138 ft5 in) 42,20 m (138 ft5 in)
Maximum platform height 40,20 m (131 ft11 in) 40,20 m (131 ft11 in)
230 kg : 19.80 m 507 lbs : 65 ft 0 in 230 kg : 19.80 m 507 lbs : 65 ft 0 in
Maximum working offset
450 kg : 18.20 m 992 lbs : 59 ft 9 in 450 kg : 18.20 m 992 lbs : 59 ft 9 in
Transport length 12,30 m (40 ft4 in) 12,30 m (40 ft4 in)
Platform length 2,44 m (8 ft0 in) 2,44 m (8 ft0 in)
Length of machine in stowed position 14,50 m (47 ft7 in) 14,60 m (47 ft11 in)
Platform width 0,80 m (2 ft7 in) 0,915 m (3 ft0 in)
Overall width of machine 2,53 m (8 ft4 in) 2,53 m (8 ft4 in)
Machine width, with axles extended 3,33 m (10 ft11 in) 3,33 m (10 ft11 in)
Machine height 3,05 m (10 ft0 in) 3,05 m (10 ft0 in)
Transport height 3,05 m (10 ft0 in) 3,05 m (10 ft0 in)
Wheelbase 3,50 m (11 ft6 in) 3,50 m (11 ft6 in)
Maximum ground clearance 0,38 m (0 ft15 in) 0,38 m (0 ft15 in)
Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph)
Maximum load capacity 230 - 450 kg (500 - 1000 lb) 230 - 450 kg (500 - 1000 lb)
Maximum number of people on the If 230 kg (500 lbs) : 2
platform If 450 kg (1000 lbs) : 3
180 °-
Platform rotation angle
+90° / - 90°
140 °-
Jib working range
+70° / - 70°
150 °-
Horizontal jib rotation
+75° / - 75°
Turntable rotation Continuous
Dumping

CE - AS
Rated slope

ANSI - CSA
Slope warning

ANSI - CSA
Rear drift (NA ft) (5 ft2 in) (NA ft) (5 ft2 in)
Drive speed (minimum) 0,3 km/h (0,2 mph) 0,3 km/h (0,2 mph)
Drive speed (maximum) 5 km/h (3,1 mph) 5 km/h (3,1 mph)
Platform elevation time (when empty) 240 s
Platform lowering time (when empty) 240 s
Maximum climbable slope 40 %
Inner turning radius (with axles
(16 ft9 in) (16 ft9 in)
retracted)
Outer turning radius (with axles
(8 ft9 in) (8 ft9 in)
retracted)
Steer wheels 4
Drive wheels 4
Differential lock Hydraulics
Tyre size 445/65-22,5
Engine Perkins
Reference 1104D-44 Turbo
Power source (CE) 55,5 kW (75,4 Hp) 55,5 kW (75,4 Hp)
Power source (except CE) 62,4 kW (84,9 Hp) 62,4 kW (84,9 Hp)
Hydraulic oil tank capacity 240 l (63 gal US) 240 l (63 gal US)
Fuel tank capacity 140 l (37 gal US) 140 l (37 gal US)
Weight 20600 kg (45,423 lb) 20600 kg (45,423 lb)
Wheel nut torque 57 daN.m (420 lbf.ft) 57 daN.m (420 lbf.ft)
Slew ring torque 21,5 daN.m (158 lbf.ft) 21,5 daN.m (158 lbf.ft)
98 2 420331710 E06.13 EN
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Telescopic machines, 28 - 43 m

G - Technical characteristics

Machine H43TPX HB135JRT


A
Characteristics Metric Imperial Metric Imperial
Maximum ground pressure on hard
10,17 daN/cm² 2,08 lbf/sq.ft 10,17 daN/cm² 2,08 lbf/sq.ft
ground
Maximum ground pressure on soft
ground
Sound level at 10 m(32 ft9 in)
6,18 daN/cm² 1,26 lbf/sq.ft 6,18 daN/cm²
< 74 dB (A)
1,26 lbf/sq.ft
B
Noise emission level 108 dB (A)
Micro drive speed 0,3 km/h (0,1 mph) 0,3 km/h (0,1 mph)
High drive speed 5 km/h (3,1 mph) 5 km/h (3,1 mph)
Hand vibration <2,5 m/s² (98 in/s²) <2,5 m/s² (98 in/s²)
Feet vibration
Manual lateral force at platform
<0,5 m/s² (19 in/s²)
CE - AS : 400 N - 90 lbf
<0,5 m/s² (19 in/s²)
ANSI - CSA : 666 N / 150 lbf C

2420331710 E06.13 EN 99
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Telescopic machines, 28 - 43 m

G - Technical characteristics

2 - Overall dimensions
General diagram
$

&-

'

% )

Overall dimension specifications


Marking H28TJ+ (HB86TJ+)
Mètre Feet inch
A 12,40 39 ft 4 in
B 2,49 8 ft 2 in
C 2,95 9 ft 8 in
D 3 9 ft 10 in
E 0,58 1 ft 10 in
FxG 2,44 x 0,80 8 ft 0 in x 2 ft 7 in
H 9,45 31 ft 0 in
J 2,95 9 ft 8 in

100 2420331710 E06.13 EN


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Telescopic machines, 28 - 43 m

G - Technical characteristics

General diagram A
A
H

C-J
B
E

G
C

F
B

D
Overall dimension specifications
Marking H43TPX (HB135JRT)
Mètre Feet inch
For HB135JRT
Mètre Feet inch E
A 14,50 47 ft 6 in 14,60 47 ft 11 in
B 2,53 8 ft 3 in
C 3,05 10 ft 0 in
D 3,50 11 ft 5 in
E
FxG
H
0,38
2,44 x 0,80
12,30
1 ft 3 in
8 ft 0 in x 2 ft 7 in
40 ft 4 in
2,44 x 0,915 8 ft 0 in x 3 ft 0 in F
J 3,05 10 ft 0 in

2420331710 E06.13 EN 101


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Telescopic machines, 28 - 43 m

G - Technical characteristics

3 - Working area
3.1 - MACHINE H28TJ+ (HB86TJ+)

Lateral working area

ft in

80ft 70ft 60ft 50ft 40ft 30ft 20ft 10ft 0ft -10ft
30,5 m 100ft

27,4 m 90ft

24,4 m 80ft
230 kg / 2x

21,3 m 500 lbs / 2x 70ft

18,3 m 60ft

15,2 m 50ft

350 kg / 3x
12,2 m 40ft
770 lbs / 3x
9,1 m 30ft

6,1 m 20ft

3m 10ft

0m 0ft

24,4 m 21,3 m 18,3 m 15,2 m 12,2 m 9,1 m 6,1 m 3m 0m -3 m


m

102 2420331710 E06.13 EN


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Telescopic machines, 28 - 43 m

G - Technical characteristics

Longitudinal working area A


ft in

80ft 70ft 60ft 50ft 40ft 30ft 20ft 10ft 0ft -10ft
30,5 m 100ft
B
27,4 m 90ft
230 kg / 2x

24,4 m 500 lbs / 2x 80ft

21,3 m 70ft
C
18,3 m 60ft

15,2 m 50ft D
12,2 m 40ft

350 kg / 3x
9,1 m 30ft

6,1 m
770 lbs / 3x
20ft
E
3m 10ft

0m 0ft F
24,4 m 21,3 m 18,3 m 15,2 m 12,2 m 9,1 m 6,1 m 3m 0m -3 m
m

2420331710 E06.13 EN 103


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Telescopic machines, 28 - 43 m

G - Technical characteristics

3.2 - MACHINE H43TPX (HB135JRT)

Working area

ft in

-10ft 0ft 10ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft
45,7 m 150ft

42,7 m 140ft

39,6 m 130ft

36,6 m 230 kg / 2x 120ft

500 lbs/ 2x
33,5 m 110ft

30,5 m 100ft

27,4 m 90ft

24,4 m 80ft

450 kg / 3x
21,3 m 70ft

1000 lbs / 3x
18,3 m 60ft

15,2 m 50ft

12,2 m 40ft

9,1 m 30ft

6,1 m 20ft

3m 10ft

0m 0ft

-3 m 0m 3m 6,1 m 9,1 m 12,2 m 15,2 m 18,3 m 21,3 m 24,4 m


m

104 2420331710 E06.13 EN


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Telescopic machines, 28 - 43 m

G - Technical characteristics

4- AS - CE standard specificities A
The following tests must be performed after :
• A major technical intervention.
• An accident due to major component failure on the machine. B
• The following tests must be performed by a qualified person in secure conditions.
• The results must be fully recorded.

4.1 -
To avoid the machine tipping over, it must be secured during the test (by a chain or anchorage point).

OVERLOAD TEST
C
The overload test is performed with 125 % of the nominal load. See paragraph 1.12.3 of the
AS1418.10 standard for test details.
Load table
D
Machine Test load

Pound (lb) Kilogramme (kg)

H43TPX (HB135JRT) 230 kg 634 287.5

H43TPX (HB135JRT) 450 kg 1240 562.5


E
The machine must not show any signs of permanent distortion.
Tests are performed by a qualified person under optimal conditions and results must be fully recorded.

4.2 - FUNCTIONAL TEST

Functional tests have confirmed the following: :


F
• The machine has performed all movements without jerking, while carrying the nominal load.

• All security systems are operating correctly.

• Maximum authorized operating speeds are not exceeded.


G

2420331710 E06.13 EN 105


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Telescopic machines, 28 - 43 m

G - Technical characteristics

4.3 - STABILITY TEST

The stability test proves that the machine is stable in an unfavourable position. The moment
when the machine tips is calculated by combining loads in the machine's most unfavourable
position (load W applied over distance L).

Stability table for H43TPX (HB135JRT) - 230 kg

T (°) W L Moment of tipping over

Kilogramme Feet inch


Pound (lb) Mètre (m) m kgf
(kg) (ft in)

P 3,5 639,34 290 48,17 14,683


17418,651
F 3,5 791,45 359 120,27 36,659

Stability table for H43TPX (HB135JRT) - 450 kg

T (°) W L Moment of tipping over

Kilogramme Feet inch


Pound (lb) Mètre (m) m kgf
(kg) (ft in)

P 3,5 1245,61 565 42,35 12,913


21565,225
F 3,5 837,75 380 123,19 37,551

106 2420331710 E06.13 EN


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Telescopic machines, 28 - 43 m

G - Technical characteristics

Stability for H43TPX (HB135JRT) - 230 kg A

2420331710 E06.13 EN 107


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Telescopic machines, 28 - 43 m

G - Technical characteristics

Stability for H43TPX (HB135JRT) - 450 kg

See paragraph 1.12.2 of the AS1418.10 standard for test details.

The machine must return to a stable state without tipping over.

108 2420331710 E06.13 EN


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Telescopic machines, 28 - 43 m

G - Technical characteristics

5 - Declaration of conformity A
CE Declarations of Conformity only apply to machines that are certified for the European market.

Declaration of conformity - Thermal platforms B


DECLARATION DE CONFORMITE CE
( certificate of conformity with EC directives)

Nom et adresse du constructeur ou son représentant autorisé dans la communauté :


Name and address of manufacturer or their authorised agents within the European Community

HAUL OTTE Group Siè ge Social HAUL OTTE GROUP


C
La Péronnière Usine de _____
BP 09 _____
42152 L'HORME Cedex _____
FRANCE _____

Déclare que la machine décrite ci-dessous :


(Declares that the technical installation described below)
D
Nacelle ou Plate-forme mobile élévatrice de personnes
(Elevating work Platform)

Machine au nom commercial (Machine with the commercial name) ____,


Conforme au type (in compliance with the type) ____
Numéro de série (Serial number): ____

Se conforme aux dispositions de la directive machine 2006/42/CE.


E
(Conforms to the provisions set out in the EC Machinery Directive 2006/42/EC)

N° de certificat (Certificate no): ____ ____ ___ __ __ ____

Cette machine est identique au modèle ayant fait l'objet d'un examen CE de type par l'organisme notifié :
(This machinery is identical to the model that was tested in an EC type-examination by the appointed body)

Organisme certifié (Authorised certification body) : F


______ n° ___
______
______

• Se conforme également aux dispositions de la directive 2000/14/CE concernant l’émission de bruit par
l’équipement dans l'environnement en utilisation extérieure
(is also in accordance with the clauses contained in the EC Outdoor Noise Directive (2000/14/EC))
- Méthode de mesure (Measuring methods)
- LwA, Niveau de puissance acoustique garantie (LWA, sound level guaranteed)
Annexe III-B
___ dB
G
- LwA, Niveau de puissance acoustique minimum/maximum (LWA, maxi sound level) ___/___ dB

• Se conforme également aux dispositions de la directive 2004/108/CE concernant la compatibilité


électromagnétique.
(is in accordance with the provisions contained in EEC Directive no. 2004/108/CE on electromagnetic compatibility)

• Se conforme aux principales exigences des normes harmonisées suivantes : EN 280 et EN 954.
(also fulfils the principal requirements of the following harmonised standards: EN 280 and EN 954)
H
Fait à L’Horme le : ……………

_____
Directeur Division _____ /Managing Director, _____ Division

Signature I
Cette déclaration est conforme aux exigences de l’annexe II-a de la directive 2006/42/CE. Toute modification de la machine décrite ci-
dessus rendrait cette déclaration caduque.
This declaration conforms with the requirements of annex II-A of the directive 2006/42/EEC.Any modification to the above described
machine violates the validity of this declaration.

2420331710 E06.13 EN 109


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G - Technical characteristics

110 2420331710 E06.13 EN


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Telescopic machines, 28 - 43 m

H - Intervention register

Intervention register A
1 - Intervention register
In order to benefit from the HAULOTTE® guarantee, each maintenance or repair operation must be
entered in the INTERVENTION REGISTER, which can be found at the end of the maintenance book
delivered with your machine.
Intervention register
B

H - REGISTRE D’INTERVENTION C
A

REGISTRE D’INTERVENTION HAULOTTE SERVICE


B
Date Nature de l’intervention Nbre heures Intervenant
N° intervention
Haulotte service
D
C

L E D
E

D E E

M O F

G
F

H G
I
H

2420331710 E06.13 EN 111


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H - Intervention register

112 2420331710 E06.13 EN


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