Operator's Manual: H28TJ+ (HB86TJ+) H43TPX (HB135JRT)
Operator's Manual: H28TJ+ (HB86TJ+) H43TPX (HB135JRT)
Operator's Manual: H28TJ+ (HB86TJ+) H43TPX (HB135JRT)
TELESCOPIC MACHINES, 28 - 43 M
Operator's manual
TELESCOPIC MACHINES, 28 - 43 M
H28TJ+ (HB86TJ+)
H43TPX (HB135JRT)
2420331710
E06_13
EN
2420331710 E06.13 EN
2 2420331710 E06.13 EN
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Operator's manual
CONTENTS
1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 - HAULOTTE Services® contact details. . . . . . . . . . . . . . . 9
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 - Pre-operation instructions . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 - Operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 - Prohibitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 - Potential risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 15
3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.4 - Risk of uncontrolled movement and overturning . . . . . . . . . . . . 16
3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
B
INTERVENOR'S RESPONSIBILITY
1 - Owner's (or hirer's) responsibility. . . . . . . . . . . . . . . . . . 19
2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . 19
3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CONTENTS
4 - Operator's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . 20
C
MACHINE LAYOUT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 - Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1 - Turntable rotation pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 - Sliding (or swinging) intermediate guardrail. . . . . . . . . . . . . . . . . . . . . . . 27
3.3 - Anchorage point (Please see machine configuration) . . . . . . . . . . . . . 27
3.4 - Engine compartment lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 - Safety gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.6 - Blue labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3
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5 - Control boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.1 - Ground control box - Emergency control panel . . . . . . . . . . . . . . . . . . . 40
5.2 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3 - Axle extension control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.4 - Transport positioning box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
D
OPERATING PRINCIPLE
1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.2 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.3 - Length and angle sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.4 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.5 - Detection of internal fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.6 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.7 - Load limiting in the platform (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.8 - Chassis tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.9 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.10 - Axle extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.11 - Jib link piece resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
E
DRIVING
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2 - Checks before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2.2 - Ground control box controls (emergency station) . . . . . . . . . . . 62
2.2.3 - Platform control box controls (driving station) . . . . . . . . . . . . . . 63
2.2.4 - Axle control box controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.2.5 - Transport positioning box control . . . . . . . . . . . . . . . . . . . . . . . . 64
2.3 - Periodical checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.5 - Inspection / Testing requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.1.1 - Emergency stop button operation . . . . . . . . . . . . . . . . . . . . . . . 66
3.1.2 - Tilt sensor switch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.1.3 - Visual and sound alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.1.5 - Boom control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2 - Operation from ground position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
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F
SPECIAL PROCEDURE
1 - Emergency lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.3 - Extraordinary procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2 - Lowering for repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3 - Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.1 - Dissengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.2 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.3 - Reengaging the drice hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4 - Loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.1.1 - Loading by lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.2 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5 - Detection of internal fault. . . . . . . . . . . . . . . . . . . . . . . . . 94
5.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
CONTENTS
G
TECHNICAL CHARACTERISTICS
1 - Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2 - Overall dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3 - Working area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.1 - Machine H28TJ+ (HB86TJ+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.2 - Machine H43TPX (HB135JRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4 - AS - CE standard specificities . . . . . . . . . . . . . . . . . . . 105
4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.2 - Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.3 - Stability test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5 - Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . 109
H
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
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Telescopic machines, 28 - 43 m
1 - Operator's manual
As stated on the delivery slip, this manual is one of the documents in the on-board document holder
provided upon delivery of your HAULOTTE® machine.
Safe operation of this product can only be assured if you follow the operating instructions contained in
this manual.
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and
not to be confused with the technical characteristics. Only the tables of technical characteristics should
be used to study the suitability of the equipment for the intended use.
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3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.
HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this
manual.
HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
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HAULOTTE FRANCE
PARC DES LUMIERES HAULOTTE ITALIA
601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15
69800 SAINT-PRIEST 20098 SAN GIULIANO MILANESE
TECHNICAL Department: (MI)
+33 (0)820 200 089 TEL: +39 02 98 97 01
SPARE PARTS : +33 (0)820 205 344 FAX: +39 02 9897 01 25
FAX : +33 (0)4 72 88 01 43 E-mail : [email protected]
E-mail : [email protected] www.haulotte.it
www.haulotte.fr
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A - Safety precautions
Safety precautions A
1 - Recommendations
1.1 - OPERATOR'S MANUAL
This operators manual is specific to the HAULOTTE® products listed on the cover page of this
manual.. B
The operator manual does not replace the basic training required for all worksite equipment operators.
HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered
by the manual.
This manual must be kept on the machine (or in the cab in its storage case. The manual must be available
to all operators and must be kept in good condition. Additional copies can be ordered from HAULOTTE
Services®.
C
1.2 - SYMBOLS USED
Symbols are used to alert the operator to safety precautions or to highlight practical
Legend
information.
D
Symbol Meaning
Reminder : No identified risk, but a reminder of the need for common sense,
good practice or pre-action prerequisites
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A - Safety precautions
The potential dangers and any specific regulations are indicated around the product by labels
and identification plates.
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Familiarize yourself with the labels and their respective color codes.
Label color code
Labels Color Meaning
Blue Precaution
Blue Information
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A - Safety precautions
2 - Pre-operation instructions A
2.1 - GENERAL INSTRUCTIONS
• The employer has the obligation to issue a driving permit to the operator.
• The employer is obliged to inform the operator of the local regulations.
B
Do not operate the product in the following situations :
• With wind blowing faster than the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1-Main characteristics). Consult the Beaufort scale C
( Section A 3.2.4-Risk of uncontrolled movement and overturning).
• Close to power lines. Respect the safety distance ( Section A 3.2.3-Risk of electrocution).
• At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) .
Consult HAULOTTE® if it is necessary to work outside this range.
• In an explosive atmosphere.
D
• During storms (risk of lightning).
N.B.-:-You are advised to use the machine under "NORMAL" climatic conditions.. If you need to use
the machine in climatic conditions likely to cause deterioration (humidity, temperatures outside the
E
recommended ranges, salinity, corrosiveness, atmospheric pressure), contact HAULOTTE Services®.
Reduce intervals between servicing.
N.B.-:-Whilst the machine is not in use, care must be taken to ensure that if the machine is not locked
in a secure location, that the unit key switch is removed to prevent unauthorised use of the machine.
• If the load in the platform exceeds the maximum load authorized. Check the maximum value in the
technical characteristics ( Section G 1-Main characteristics).
G
• If the ground slope is greater than the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1-Main characteristics).
• If the side force is greater than the permissible force. Check the maximum value in the technical
characteristics ( Section G 1-Main characteristics).
I
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A - Safety precautions
3 - Operation instructions
It is preferable to operate the machine on flat, consolidated ground (tarmac, concrete, etc.).
3.1 - PROHIBITIONS
• Never use the machine with material or objects hanging from the guardrail or the boom.
• Never use the machine with elements that can increase the wind force (panels).
• Never increase the working height by using attachments (ladder).
• Never use the guardrail as a means of access for climbing in or out of the platform. The basket can be
easily accessed in its low position. For machines fitted with : Steps have been provided for this purpose
where required.
• Never climb on the guardrail.
• Never use the machine without fully lowering the sliding midrail or without closing the platform entry
gate.
• Never use the machine as a crane, material lift or elevator.
• Never use the machine for any other purpose than to transport people, their tools and material to the
desired place.
• Never drive fast in narrow or cluttered areas. Keep speed under control in bends.
• Never tow the machine over extended distances (it must be transported on a trailer). In case of a machine
failure, it is possible to tow it to load it onto a trailer ( Section F 3Towing).
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A - Safety precautions
Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields.
• Ensure that the adjustable midrail is closed (low position and against the guardrails).
C
• Ensure that the gate is closed and locked (For machines fitted with).
• Remove any trace of oil or grease from the steps, floor, handrail and the guardrails.
• Do not climb on to the platform if the machine is not in the stowed position.
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A - Safety precautions
The machine is not electrically insulated and does not offer any insulation
protection.
The risks of electrocution are high in the following situations :
• Close to live power lines, consider the movement of the machine and the sway of the electric power
lines particularly in windy conditions.
• In the event that you were to make accidental contact with a high voltage line, wait for the power to
the line to be switched off before operating the machine.
• During storms.
Never use the machine as a welding earth.
Maintain a minimum safe distance with regard to power lines and electrical devices.
Respect the local rules and the minimum safety distance from power lines..
Minimum safety distance
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45
N.B.-:-This table is applicable, except when the local regulations are more strict.
• Remain vigilant of driving direction reversal at the platform. Check the driving direction with the help
of the red or green arrow on the chassis relative to the red and green arrows on the platform control
box.
• Always ensure that the chassis is never driven any closer than 1 m(3 ft3 in) m to holes, bumps, tilts,
obstructions, debris and ground coverings that may hide holes and other dangers.
• During motion direction reversal from the platform or ground control box, the joysticks or switches
must be stopped in neutral position before reversing the direction of motion.
• Taking note of the overall load dimensions and weight, place the loads in the centre of the platform or
distribute them it a uniform manner.
• If the tilt alarm sounds when the platform is raised, lower platform completely, then reposition machine
onto level ground before raising platform.
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A - Safety precautions
• Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum value in the
technical characteristics( Section G 1-Main characteristics).
A
• Do not travel down slopes at high speed.
• Do not use the machine (elevation and travel) on an incline greater than that permitted by the slope
sensor.
• Do not drive in reverse (direction opposite the field of vision). B
• Never use the machine in winds exceeding the permissible limit.
• Do not increase the surface area exposed to wind. The greater the surface area exposed, the more
unstable the machine becomes.
• While driving, always place the arrow above the rear axle, in the direction of movement.
• While driving on a slope, always orient the machine in the direction of the slope.
C
• Do not pull or push objects with the boom.
N.B.-:-The Beaufort scale measures the wind force with a graduation system. A wind speed range at 10
m(32 ft9 in) above flat, clear land is associated with each degree.
Beaufort scale D
Meteorological
Force Observed effects m/s km/h mph
description
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11
2 Light breeze
Wind felt on the face. Leaves rustle.
Weather vanes turn.
Leaves and small branches in constant
1,6 - 3,3 6 - 11 3,72 - 6,84 E
3 Slight breeze 3,4 - 5,4 12 - 19 7,46 - 11,8
movement. Flags move slightly.
Dust and loose papers fly. Small
4 Nice breeze 5,5 - 7,9 20 - 28 12,43 - 17,4
branches bend.
Small trees sway. Crested wavelets form
5 Nice breeze
on inland waters.
Large branches shake. Power lines and
8,0 - 10,7 29 - 38 18,02 - 23,6
F
6 Cool wind chimneys 'sing'. It is difficult to use an 10,8 - 13,8 39 - 49 24,23 - 30,45
umbrella.
All trees shake. Walking against the wind
7 Strong cool wind 13,9 - 17,1 50 - 61 31 - 37,9
becomes difficult.
8 Squall
Some branches break. Generally we
cannot walk against the wind.
The wind causes slight damage to
17,2 - 20,7 62 - 74 38,53 - 45,98
G
9 Strong squall buildings. Tiles and chimney stacks are 20,8 - 24,4 75 - 88 46,60 - 54,68
blown off.
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A - Safety precautions
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.
• To position the machine close to obstacles, use the raise controls (arm, boom, etc.) instead of the
drive controls.
• When driving, position the platform so as to provide the best visibility possible.
• All the personnel in the platform or on the within the vicinity of the machine must wear Personal
Protection Equipment (safety helmet, etc.).
• When lifting or lowering the basket and during driving, the operator must check that the area above,
below and to each side of the machine are clear.
• When moving the machine, ensure that the machine operating areas is free of persons and obstacles.
Do not operate other machines (crane, platform, etc.) in the work area.
Take account of the distance, reduced visibility and blind spots during use of the machine.
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B - Intervenor's responsibility
Intervenor's responsibility A
1 - Owner's (or hirer's) responsibility
The owner (or hirer) has the obligation to inform operators of the instructions contained in the Operator
Manual.
The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad
B
condition. Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations regarding operation of the
machine.
2 - Employer's responsibility C
The employer has the obligation to issue a driving permit to the operator.
N.B.-:-In accordance with the regulation in the country where the machine is operating, the user must
be authorized to drive by the doctor of Labour Ministry.
3 - Trainer's responsibility
E
The trainer must be qualified to provide training to operators in accordance with applicable local
regulations. The training must be given in an obstacle-free area until the trainee is considered
competent as defined by the training program undertaken.
4 - Operator's responsibility F
The operator must read and understand the contents of this manual and the labels affixed on the
machine.
The operator must inform the owner (or hirer) if the manual or any labels are missing or in poor
condition, and of any malfunction of the machine.
The operator may only operate the machine for the purpose intended by the manufacturer.
G
Only authorized and qualified operators may operate HAULOTTE® machines.
All operators must become familiar with and fully understand the emergency controls and how to
operate the machine in an emergency as a component of their formal operator training.
H
The operator has the obligation stop using the machine in the event of malfunction or safety problems
on the machine or in the work area and report the problem to his/her supervisor.
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B - Intervenor's responsibility
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
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C - Machine layout
Machine layout A
1 - Identification
The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the
machine (Please see machine configuration).
B
For any request for information, intervention or spare parts, specify the type and serial number of the
machine.
2 - Main components
H28TJ+ (HB86TJ+) - Major Component Location Diagram
C
C146
C7
D
C6
C8
E
C9
C12 C72
F
C19
C147
C20
C15 C18 H
C148
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C - Machine layout
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C - Machine layout
C29
C6
B
C4
C8 C
C9
C18
C22
D
C72
C12 C15 E
C11
C19 C10
C20 F
C17
C25 C24
C2 C14 C1 C3 C14
G
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C - Machine layout
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C - Machine layout
3 - Safety devices A
3.1 - TURNTABLE ROTATION PIN
The turntable rotation pin allows turntable locking during machine transportation
D
307P228440 a
F
Turntable rotation locking pin (Please see machine configuration)
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C - Machine layout
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C - Machine layout
The platform is comprised of guardrails and a sliding mid-rail facilitating platform access.
B
Do not restrain the sliding midrail to the guard rail.
D
3.3 - ANCHORAGE POINT (PLEASE SEE MACHINE CONFIGURATION)
The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual. E
The machine is equipped with harness anchorage points points which accept a single harness
per anchorage point. The anchorage points are identified by the presence of the Anchorage
point label.
If the local regulation imposes the wearing of a harness, use the approved anchorage points. F
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C - Machine layout
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C - Machine layout
4 - Labels A
4.1 - CLASSIFICATION PLAN
R7 R3 R4 R11 R6
Composant spécifique à
C
.F cette machine.
NE PAS INTERCHANGER.
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
7814 518
R5 R8 R2 R22
307P230040 a
E
G
Fmax = 11 385 daN
307P223980 a
Pmax = 16 daN/cm²
H
2420331710 E06.13 EN 29
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C - Machine layout
R1 R9 R10
40,2 m
Common labels - CE
O1
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C - Machine layout
Common labels
J1 J2 J3 J4
B
J6 J5 J7 D
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C - Machine layout
Common labels
A1 A5 - A6
450Kg
990Lb
A16
A8
A9
A2 A3 A11
0
0
7814-393
A15
+
A12
OFF ON
A7 A30
7814-394
ON / OFF
307P223380 g
A4 A10
A77
307P226340 a
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C - Machine layout
A13
B
A14
C
Specific labels AS
E
Specific labels ANSI
G
Over 750 kV to 1000 kV 45 13.72
3078147890 c
A79
Air & Water
Only
O3 R50 R51 Max: 232 psi
16 bar
H
307P226470 A
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C - Machine layout
J10 A8
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C - Machine layout
4.2 - IDENTIFICATION A
Locations - Standards CE and AS
R14
R1 - R2 J3
A16
R6 R22 B
R4
A3
J5
C
A4 A12 A8 - A9
J2 R3
R11 R7
O1
R9 J6 A11
J3 A14
R10 J4
R1 - R5 J5
A2
A87 A7 A12 D
J7 A13 R9 R10
A6 A15 A77
R9 - J5 A78
R10
A12
E
A10 J1
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C - Machine layout
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C - Machine layout
2420331710 E06.13 EN 37
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C - Machine layout
R51
A16 R1 - R2 J3 A22 A25
R6
R22
A3 R4
J5
A4 A12 A8 - A9
R11 R3
J2 R7 O1 A11
J4 J6
J3 R9 R10 A2
A14 A7 A12
R1 - R5 J5
J7 A13
A77 A78
O3 A6 A15
R9
R10
A12 J1
A7
R50 A79 A5
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C - Machine layout
2420331710 E06.13 EN 39
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C - Machine layout
5 - Control boxes
N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the
controls and functions indicators.
1 2 3 4 5 6 7
8
224
9
225
223
+
10
14
15
OFF ON
229 18 228 19 20
ON / OFF
21 227 24
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Telescopic machines, 28 - 43 m
C - Machine layout
228
'Enable Switch' selector / Back-up unit
selector(2)
Move upwards : Movement validation
Move downwards : Back-up unit activated
Movement validation
H
Left : Platform control box energized
229 Control box energizing key selector Center : Ground control box energized
Right : Transport position activation
(1.) Perform the required maintenance (see the machine maintenance book)
(2.) For machines fitted with
I
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C - Machine layout
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C - Machine layout
1 2 3 4 5 6 7
B
74
73
C
9 75
+
10
D
14
15
OFF ON
E
17 16 18 228 19 20
G LPG
F
21 22 23 24
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C - Machine layout
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C - Machine layout
8
74
B
9
73 75
14
10
C
15
18 D
20
19
17 16
21 22 23 24 E
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C - Machine layout
44
76 40 79 229
45 31 29 32 26 27 30 80 81 228
46
34
41
232 231 233 33
35
230
43
38 82
High-speed driving
45 Drive speed selector
Low-speed driving
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C - Machine layout
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C - Machine layout
44
76 40 79 78
45 31 29 32 26 27 30 80 81 77
46
34
41
49 70 33
35
42
43
84 37 38 83 82
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Telescopic machines, 28 - 43 m
C - Machine layout
70
76
Telescoping joystick
Not used
Move forward : Boom extend
Move backward : Boom in C
77 Not used
78 Not used
Move to the left : Generator deactivated
79 Generator selector (option)
Move to the right : Generator activated
80 'Enable Switch' pedal indicator
On : Pedal pressed
Off : Pedal released
D
On : 450 kg(1000 lb) load selected
81 450 kg(1000 lb) load selection indicator
Off : 230 kg(500 lb) load selected
230 kg(500 lb) or 450 kg(1000 lb) load Move to the left : 230 kg(500 lb) load selected
82
selector Move to the right : 450 kg(1000 lb) load selected
83 Jib rotation selector
Move to the left : Clockwise rotation
Move to the right : Counter clockwise (CCW) rotation E
High-speed movement
84 Platform movement speed selector
Low-speed movement
(1.) Perform the required maintenance (see the machine maintenance book)
(2.) For machines fitted with F
Photo H43TPX (HB135JRT)
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C - Machine layout
E1 E3
E5
E2 E4
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C - Machine layout
B
T1
T5 T2
C
T3
T4
D
307P226290 b 307P226280 b
T4
Jib in working/transport position
selector
Move to the left : Placing in working configuration
Move to the right : Placing in transport configuration
Press in and hold : movement validation
F
T5 'Enable Switch' button
Release : Movement stopped
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C - Machine layout
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D - Operating principle
Operating principle A
1 - Description
Hydraulic energy for machine movement is provided by a pump unit.
The controls and the starting of the thermal engine are powered by battery. B
To protect the user and the machine, safety systems prevent the operation of the machine beyond its
capacities. Section G Technical characteristics
These safety measures immobilize the machine and neutralize the movement which can go to the cut
engine. Special procedure - Lowering for repairs - Principle
C
Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a
normal safety operation is a malfunction.
2 - Safety devices
2.1 - ACTIVATION OF CONTROLS
D
The controls must be validated by a 'Enable Switch' system to activate the different
movements.
The 'Enable Switch' system depends on the machine configuration and will consist of one of
the following :
• Joystick handle.
E
• Pedal. For H28TPX (HB86TJ+) : see indicator ( 80 ) on the upper control box.
• Validation button.
• Platform rotation/compensation.
G
The movement speed depends on the user's choices and the environment.
N.B.-:-Joystick proportionality must be used to adjust the speed of the other movements.
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D - Operating principle
For reasons of stability and work area management, the boom is equipped with length and
angle sensors.
These length and angle sensors transmit data allowing the calculator to manage automatic
operation of combined movements.
2.4 - ON-BOARD ELECTRONICS
The machines are equipped with a specific calculator configured for the machine's
functionalities.
Do not interchange the calculator between machines to avoid losing the machine’s parameters, settings
and calibrations.
N.B.-:-If the emergency stop button is activated during the boom telescope movement ( H28TJ+
(HB86TJ+) only), the machine switches to DOWNGRADED MODE when restarted.
You must :
• Place barriers around the perimeter of the work area
The engine automatically cuts out in the following conditions (Please see machine
configuration) :
• The alternator is not functioning.
• The exit of the working area Special procedure - Lowering for repairs - Principle.
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D - Operating principle
If the machine is located on a slope greater than the permissible slope, the platform control
box's fault indicator and the buzzer warn the operator.
Driving and certain movements are cut off (If the machine is unfolded).
Only movements allowing the machine to be stowed are allowed :
C
• Telescope in.
The radius limit indicator flashes to indicate that a controlled movement has
occured to maintain the machine within the stability limit.
E
Movement is slowed down.
Driving and other additional movements are forbidden.
The radius limit indicator is ON continuously if the operator requests a movement that causes
the machine to exceed the radius limit. The movement is not performed. F
The important exit of the working area causes a cut engine Special procedure - Lowering
for repairs - Principle.
2.10 - AXLE EXTENSION
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D - Operating principle
The automatic link part reset must be done together with the jib movement (< 2°).
• Negative shifting of the link part : reset during jib lifting.
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D - Operating principle
A
2
1
Marking Description
C
Cage/Jib compensation resetting indicator
1
Cage/Jib compensation resetting selector switch
2 Cage/Jib compensation resetting push-button
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D - Operating principle
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E - Driving
Driving A
1 - Recommendations
The manager of the company responsible for the commissioning of the machine must ensure that the
machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in
complete safety in compliance with this Operator Manual. All managers who are responsible for
persons operating the machine, must be familiar with the regulations currently applicable in the country
B
of use and ensure that they are adhered to.
Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions. C
• Operator's responsibilities.
• Presentation and the operating principle of the machine.
Any repairs required must be performed before the machine is used, its correct operation depends on it.
Find all the function indicators and controls in Section C 5 - Control boxes
E
2.1 - VISUAL INSPECTIONS
For all the following checks, ensure that the machine is switched off.
F
Check the following points :
• The presence of the identification plate, labels and operator manual :
• Their state of cleanliness and visibility.
• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Refer to the "tightening torques" table quoted
in the Maintenance Book.
H
• Absence of cracks, broken parts, damaged paint. No deformations or other anomalies on the structure’s parts.
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E - Driving
Example
• Cylinders’ state :
• No leaks. Refer to the Maintenance book.
• No rust and abrasions on the cylinder rod.
• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.
• Condition of the tyres (cuts, excessive wear, etc.).
• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.
• Absence of foreign objects on all surfaces.
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E - Driving
• The maximum permissible lateral force allowed at the platform ( Section G 1-Main H
characteristics).
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E - Driving
Features to be tested :
• Operation of the upper and lower emergency stop buttons.
Refer to the corresponding operations to test the controls in the order mentioned
( Section E 3.2-Operation from ground position).
H28TJ+ (HB86TJ+)
Step Control
1 ON/OFF selector( 18 )
2 Engine acceleration selector( 21 )
Movements :
• Jib lifting/lowering( 8 )
• Jib telescope extension/retraction( 223 )
3
• Lifting / lowering of boom( 10 )
• Boom telescope out/in( 9 )
• Turntable rotation( 14 )
4 Beacon light on/off( 24 )
5 Control box energizing key selector( 226 )
H43TPX (HB135JRT)
Step Control
1 ON/OFF selector( 18 )
2 Engine pre-heating selector( 17 )
3 Engine acceleration selector( 21 )
Movements :
• Lifting / lowering of boom( 10 )
• Turntable rotation( 14 )
• Boom telescope out/in( 9 )
4
• Jib rotation( 74 )
• Jib lifting/lowering( 8 )
• Platform rotation( 73 )
• Platform leveling( 75 )
5 Beacon light on/off( 24 )
6 Control box energizing key selector( 16 )
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E - Driving
H28TJ+ (HB86TJ+)
Step
1 Driving and steering 33
Control B
2 Platform rotation selector 38
3 Boom/Jib selector switch 231
Movements :
• Lifting / lowering of boom 232
4
• Boom telescope out/in 233
• Jib lifting/lowering 232 C
• Jib telescope extension/retraction 233
• Turntable rotation 232
• Platform leveling 40
5 Drive speed selector 45
6 Differential lock selector 35
7
8
Horn selector 43
230 kg(500 lb) or 350 kg(770 lb) load selector 82
D
H43TPX (HB135JRT)
Step Control
1
2
3
Driving and steering 33
Rear axle steering selector 34
Platform rotation selector 38
E
Movements :
• Lifting / lowering of boom 49
• Boom telescope out/in 70
4 • Jib lifting/lowering 37
• Jib rotation 83
• Turntable rotation 49
• Platform leveling 40
F
5 Drive speed selector 45
6 Platform movement speed selector 84
7 Differential lock selector 35
8 Horn selector 43
9 230 kg(500 lb) or 450 kg(1000 lb) load selector 82
G
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E - Driving
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E - Driving
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Telescopic machines, 28 - 43 m
E - Driving
3 - Operation
N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the
controls and functions indicators.
Find all the function indicators and controls in Section C 5 - Control boxes
N.B.-:-Using unsuitable fuel may cause diminished performance, difficulties starting, excessive pollution
and premature wear. To establish the type of fuel suitable for the engine fitted on your HAULOTTE®
machine, please refer to the engine manufacturer's manual. The engine may not be covered by the
warranty in case of damage caused by using unsuitable fuel.
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Telescopic machines, 28 - 43 m
E - Driving
Machine unfolded, the slope sensor gives an audible signal telling the operator that the machine should
not be deployed. In this case, fully lower the platform and reposition the machine on level ground before
D
raising the platform again.
2420331710 E06.13 EN 67
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Telescopic machines, 28 - 43 m
E - Driving
Place barriers around the perimeter of the work area. Never use a faulty machine
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Telescopic machines, 28 - 43 m
E - Driving
N.B.-:-For H43TPX (HB135JRT) only- Cold machine, press the engine pre-heating selector 17.
N.B.-:-If the engine does not start, switch off the ignition (emergency stop button pushed in). Repeat the
start-up procedure. Other possibility, use the key starter of the vehicle. The button does not need to be
kept pressed, an impulse is enough to start or stop the engine. A slight shift on starting corresponds to
the pre-heating of the engine
E
1. Pull the emergency stop button 15 : This will de-activate the state of emergency stop
button located in platform.
2. Set the ON/OFF ( 18 ) selector switch to ON.
3. Turn the key on the control box activation selector switch (16 / 226) to the right to
energize the ground control box. The following indicators light up :
F
• Electrical pre-heating 1.
• Low engine oil pressure 2.
• Engine temperature 3.
• Battery charge 4.
N.B.-:-For H43TPX (HB135JRT) only- Cold machine, press the engine pre-heating selector 17.
G
4. The clogged air filter indicator ( 5 ) is switched off.
5. Press on the starter selector (22 / 227). The engine starts. The indicators go out.
6. Let the engine heat up.
N.B.-:-If the engine does not start, switch off the ignition (emergency stop button pushed in). Repeat the
H
start-up procedure. Other possibility, use the key starter of the vehicle. The button does not need to be
kept pressed, an impulse is enough to start or stop the engine. A slight shift on starting corresponds to
the pre-heating of the engine
2420331710 E06.13 EN 69
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Telescopic machines, 28 - 43 m
E - Driving
• Turn the key of the control box activation selector ( 72 ) to the center.
• The machine is shut down. The power to the machine is switched off, all the indicators on the lower
console are off.
Bucket compensation is possible regardless of the work height. Even at low movement speeds, use the
controls with caution.
N.B.-:-For machines fitted with : Hold the selector ( 228 ) upwards to validate movement. The release
of the selector causes all movement to stop.
Lifting / lowering of
Push the boom raising selector switch ( 10 ) downwards to lower the
boom
boom.
Push the boom telescoping selector switch ( 9 ) to the left to extend the
telescope.
Boom telescope
out/in Push the boom telescoping selector switch ( 9 ) to the right to retract the
telescope.
Jib lifting/lowering
Push the jib selector switch ( 8 ) downwards to lower the jib.
Push the jib telescoping selector switch ( 223 ) downwards to extend the
Jib telescope telescope.
extension/
Push the jib telescoping selector switch ( 223 ) upwards to retract the
retraction
telescope.
Push the turntable rotation selector switch ( 14 ) to the left for a clockwise
rotation.
Turntable rotation
Push the turntable rotation switch ( 14 ) to the right for an anticlockwise
rotation.
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Telescopic machines, 28 - 43 m
E - Driving
Control Action A
0°
Automatic cage/jib
Push the compensation resetting selector switch ( 225 ) downwards to
compensation
automatically reset the cage/jib compensation.
resetting 0°
B
N.B.-:-For machines fitted with : Hold the selector ( 228 ) upwards to validate movement. The release
of the selector causes all movement to stop.
C
H43TPX (HB135JRT) - Ground control box controls (emergency station)
Control Action
Push the boom raising selector switch ( 10 ) upwards to lift the boom.
Lifting / lowering of
D
Push the boom raising selector switch ( 10 ) downwards to lower the
boom
boom.
Push the boom telescoping selector switch ( 9 ) to the left to extend the
telescope. E
Boom telescope
out/in Push the boom telescoping selector switch ( 9 ) to the right to retract the
telescope.
Push the turntable rotation selector switch ( 14 ) to the left for a clockwise
G
rotation.
Turntable rotation
Push the turntable rotation switch ( 14 ) to the right for an anticlockwise
rotation.
H
Push the platform levelling selector switch ( 75 ) upwards to lift the
platform.
Platform leveling
Push the platform levelling selector switch ( 75 ) downwards to lower the
platform.
I
2420331710 E06.13 EN 71
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Telescopic machines, 28 - 43 m
E - Driving
Control Action
Push the jib rotation selector switch ( 74 ) to the left for a clockwise
rotation.
Jib rotation
Push the jib rotation selector switch ( 74 ) to the right for an anticlockwise
rotation.
Platform rotation
Push the platform rotation selector ( 73 ) to the right for an anticlockwise
rotation.
Turntable rotation
Push the turntable selector ( T2 ) to the left for an anticlockwise rotation.
Push the boom raising selector ( T3 ) to the right to lift the boom.
Lifting / lowering of
boom Push the boom raising selector ( T3 ) to the left to lower the boom.
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Telescopic machines, 28 - 43 m
E - Driving
• Switching from the platform or ground control box to the transport positioning box :
The emergency stop button ( 15 ) must be pulled out.
• Turn the key on the control box activation selector switch ( 229 ) to the right to energize the transport
position. The platform and ground control box controls are deactivated.
D
• For H28TJ+ (HB86TJ+) only :
• Switching from the transport positioning box to the platform or ground control box :
The emergency stop button ( 15 ) must be pulled out.
• Turn the key on the control box activation selector switch ( 229 ) to the left to energize the platform and
E
ground control box controls. The transport positioning box controls are deactivated.
2420331710 E06.13 EN 73
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Telescopic machines, 28 - 43 m
E - Driving
• Push the platform rotation selector switch ( 38 ) to the left to align the platform with the boom axis.
From the ground control box
Machine stowed (boom retracted and in horizontal position)
• Push the jib selector switch ( 8 ) downwards to lower the jib below its horizontal position.
• Push the platform rotation selector switch ( 73 ) to the left to align the platform with the boom axis.
• Turn the engine speed selector switch ( 21 ) to the right to switch to increase speed.
• Turn the engine speed selector switch ( 21 ) to the left to switch to idling speed.
N.B.-:-Accelerating the engine speed increases the speed of movements from the ground control box.
• Push the beacon light selector switch ( 24 ) to the left to switch off the beacon light.
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Telescopic machines, 28 - 43 m
E - Driving
3.
lights up.
Let the engine heat up.
B
N.B.-:-If the engine does not start, switch off the ignition (emergency stop button pushed in). Repeat the
start-up procedure.
Activate the controls and the 'Enable Switch' system simultaneously to perform the various movements.
D
Platform control box controls (driving station) H28TJ+ (HB86TJ+)
Control Action
Push the drive joystick ( 33 ) forwards to move the machine forwards.
E
Driving
Push the drive joystick ( 33 ) backwards to reverse the machine.
Jib lifting/lowering
Push the jib lifting joystick ( 232 ) backwards to lower the jib. I
2420331710 E06.13 EN 75
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Telescopic machines, 28 - 43 m
E - Driving
Control Action
Push the turntable rotation joystick ( 232 ) to the left for a clockwise
rotation.
Turntable rotation
Push the turntable rotation joystick ( 232 ) to the right for an anticlockwise
rotation.
Platform rotation
Push the platform rotation selector ( 38 ) to the left for a clockwise
rotation.
Platform leveling
Push the platform levelling selector switch ( 40 ) downwards to lower the
platform.
0°
Automatic cage/jib
Press the compensation setting push-button ( 229 ) to automatically reset
compensation
the cage/jib compensation.
resetting 0°
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Telescopic machines, 28 - 43 m
E - Driving
Driving
Push the drive joystick ( 33 ) backwards to reverse the machine. B
Push the front-axle steering selector switch ( 33 ) to the right to steer to
the right.
Front-axle steering
Push the front-axle steering selector switch ( 33 ) to the left to steer to the
C
left.
Lifting / lowering of
D
boom Push the boom raising joystick ( 49 ) downwards to lower the boom.
Platform rotation
Push the platform rotation selector ( 38 ) to the left for a clockwise
rotation. H
Push the platform levelling selector switch ( 40 ) upwards to lift the
platform.
Platform leveling
Push the platform levelling selector switch ( 40 ) downwards to lower the
platform.
I
2420331710 E06.13 EN 77
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Telescopic machines, 28 - 43 m
E - Driving
Control Action
Boom telescope
out/in Push the boom telescoping joystick ( 70 ) downwards to retract the
telescope.
Push the jib rotation selector switch ( 83 ) to the left for a clockwise
rotation.
Jib rotation
Push the jib rotation selector switch ( 83 ) to the right for an anticlockwise
rotation.
N.B.-:-The release of the selectors and (or) joysticks causes all movement to stop.
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Telescopic machines, 28 - 43 m
E - Driving
• Push the load selector switch ( 82 ) to the left for a platform load of 230 kg(500 lb).
For H43TPX (HB135JRT) : :
• 450 kg(1000 lb) or 230 kg(500 lb) load selector :
C
• Push the load selector switch ( 82 ) to the right for a platform load of 450 kg(1000 lb).
• Push the load selector switch ( 82 ) to the left for a platform load of 230 kg(500 lb).
2420331710 E06.13 EN 79
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Telescopic machines, 28 - 43 m
E - Driving
Check that the emergency stop button on each has been deactivated.
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Telescopic machines, 28 - 43 m
E - Driving
B
4. Set the control box activation selector switch (16) to the centre to activate the axle
control box.
D
N.B.-:-The platform and ground control box controls are de-activated in this position.
2420331710 E06.13 EN 81
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Telescopic machines, 28 - 43 m
E - Driving
• If the two outrigger cylinders are extended, the axle extension controls are de-activated.
• Always extend the axles before using the machine.
1. Lower lever (E1) or (E3).
• The cylinder is lowered.
While the axle is being extended, the buzzer sounds and driving is deactivated. The buzzer stops when the
axle is totally extended and the cylinder completely raised.
If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.
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E - Driving
2420331710 E06.13 EN 83
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Telescopic machines, 28 - 43 m
E - Driving
If the two outrigger cylinders are extended, the axle retraction controls
are de-activated.
1. Lower lever (E3) or (E1).
• The cylinder is lowered.
While the axle is being retracted, the buzzer sounds and driving is deactivated. The buzzer stops when the
axle is totally retracted and the cylinder completely lowered.
If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.
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E - Driving
2420331710 E06.13 EN 85
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Telescopic machines, 28 - 43 m
E - Driving
• Actuate the selectors ( T2, T3, T4 ) to place the machine in transport configuration.
N.B.-:-In working configuration, the machine can be started from either the platform control box or the
ground control box if the emergency stop button ( T1 ) is pushed in.
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Telescopic machines, 28 - 43 m
F - Special procedure
Special procedure A
Find all the function indicators and controls in Section C 5 - Control boxes
1 - Emergency lowering
1.1 - PRINCIPLE B
N.B.-:-During rescue and emergency maintenance manoeuvres from the ground, it is essential to
ensure that there are no obstacles under the platform (wall, beam, electricity line, etc.).
Emergency lowering is implemented if the operator using the console on the platform needs
to be rescued and cannot operate the controls himself even if the machine is operating
C
normally. This situation may arise if the operator is taken ill, is injured or if the control console
is inaccessible.
A ground operator trained in using the emergency controls and in possession of the starter key
can use the ground control box with the main power source to lower the platform operator.
If the machine is stuck or hooked in surrounding structures or equipment, it is essential to release the
operators before intervening on the machine.
D
1.2 - PROCEDURE
N.B.-:-Activating the emergency controls listed above deactivates the controls of the console on the
platform.
2420331710 E06.13 EN 87
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Telescopic machines, 28 - 43 m
F - Special procedure
The lowering for repairs function allows the operator to be lowered to the ground in case of
failure of the main power source.
The electric pump, powered by the starting battery, allows movements to be controlled from
both the ground and platform control boxes.
In the event of exit of abacus exceptional and important causing a cut engine, the emergency
power unit in particular makes it possible to return in the working area authorized and to thus
find all the functionalities of the machine, including the primary source of energy (thermal
engine).
As the electric pump only has limited autonomy, it is advisable to come back to the ground in
the most direct manner possible.
The use of the electric pump is exclusively reserved for the lowering for repairs function.
Performing other operations can lead to the deterioration of the electric pump.
2.2 - PROCEDURE
Depending on the control box used, push and hold the back-up hydraulic power system
selector switch ( (19) downwards or (41) upwards) and lower the platform.
Movements to be preferably used to return to the ground, using the least battery energy :
1. Boom telescope in.
2. Boom descent.
N.B.-:-Use jib and turntable rotation movements to clear any obstacles, if necessary.
N.B.-:-The machine may perform a movement itself in addition to the requested movement in order to
maintain the machine within the stability area limits. This movement will be either a telescope retraction
movement or a boom lowering movement.
If the operator in the platform has to exit the platform when elevated, he must exit onto a sturdy, safe
structure, the transfer must respect the following recommendations :
• The operator must secure himself by using 2 straps. One lanyard is attached to the platform, the other
to the structure onto which he wishes to exit.
• The operator must exit the platform via the standard access point.
• The operator must not detach the strap connected to the platform until transfer is complete or while
the transfer still presents a danger.
If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services®
immediately.
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Telescopic machines, 28 - 43 m
F - Special procedure
3 - Towing A
In case of a machine failure, it is possible to tow it to load it onto a trailer.
3.1 - DISSENGAGING THE DRIVE HUBS
1 D
3.2 - TOWING
2420331710 E06.13 EN 89
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Telescopic machines, 28 - 43 m
F - Special procedure
To avoid any risk of tipping over, the boom must be maintained in the longitudinal axis of the chassis.
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F - Special procedure
• The lifting equipment ie. slings, shackles, hooks, lifting beam etc. are in good condition and of
B
sufficient capacity.
E
A B
G
Number of Number of
Length A Length B Maximum load per sling and shackle
shackles slings
2420331710 E06.13 EN 91
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Telescopic machines, 28 - 43 m
F - Special procedure
C D
A B
For H43TPX (HB135JRT)
Pmax Pmax
C D
A B
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Telescopic machines, 28 - 43 m
F - Special procedure
Loading characteristics A
H43TPX
Marking Description H28TJ+ (HB86TJ+)
(HB135JRT)
A Rear drift(1)( Section G 1Main characteristics) 0,55 m(1 ft10 in) 1,58 m(5 ft2 in)
B ((1.)) 3 m(9 ft10 in) 3,50 m(11 ft6 in)
Wheelbase
C
D
Front axle load((1.))
Rear axle load((1.))
8580 kg(18919 lb)
8750 kg(19294 lb)
10400 kg(22932 lb)
10200 kg(22491 lb)
B
Anchorage point
4.4 - WARNING
Upon starting a machine that has been secured then transported, the safety system may detect a false
E
overload forbidding all movement from the platform control box.
To reinstate the system, lift the jib a few centimetres from the ground control box.
4.5 - STORAGE
The machine must always be powered up when it is unfolded so that the security systems are active. G
This means that the machine must be parked in stowed position.
The boom may be raised but it cannot be telescoped.
We strongly advise you not to store or immobilize the machine unfolded to avoid jeopardising the safety
of people and property.
H
2420331710 E06.13 EN 93
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Telescopic machines, 28 - 43 m
F - Special procedure
N.B.-:-If the emergency stop is activated during telescope retraction and boom lift controls, on
restarting, the machine switches to DOWNGRADED MODE. Stow the machine completely. Switch the
machine off.
Do not use the machine until the fault has been repaired.
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G - Technical characteristics
Technical characteristics A
1 - Main characteristics
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
B
Otherwise, it is essential to follow the manufacturer's recommendations below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person. C
• Ensure label compliance.
HAULOTTE® has a continuous improvement policy in place for its product range ; Given this policy, The
Company reserves the right to modify their product technical characteristics without notice.
The hand and feet vibration and noise level values indicated in the technical characteristics tables are
obtained in the following conditions :
• The maximum quadratic mean value weighted as an acceleration frequency and the total value of the
D
vibrations to which the hand-arm system is exposed have been measured on the products by simulating
a cycle representative of normal use. The values meet the requirements of the 2006/42/CE machine
directive.
• For electric machines, the sound power level is measured at the drive station under the conditions
described by the 2006/42/CE machine directive.
• For machines equipped with internal combustion engines, the noise level guarantees ( LWA displayed
E
on the product) and is measured in accordance with the method and the conditions described in
Appendix III, Part B, Method 1 and 0 of the 2000/14/CE European directive.
2420331710 E06.13 EN 95
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G - Technical characteristics
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G - Technical characteristics
2420331710 E06.13 EN 97
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Telescopic machines, 28 - 43 m
G - Technical characteristics
G - Technical characteristics
2420331710 E06.13 EN 99
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Telescopic machines, 28 - 43 m
G - Technical characteristics
2 - Overall dimensions
General diagram
$
&-
'
% )
G - Technical characteristics
General diagram A
A
H
C-J
B
E
G
C
F
B
D
Overall dimension specifications
Marking H43TPX (HB135JRT)
Mètre Feet inch
For HB135JRT
Mètre Feet inch E
A 14,50 47 ft 6 in 14,60 47 ft 11 in
B 2,53 8 ft 3 in
C 3,05 10 ft 0 in
D 3,50 11 ft 5 in
E
FxG
H
0,38
2,44 x 0,80
12,30
1 ft 3 in
8 ft 0 in x 2 ft 7 in
40 ft 4 in
2,44 x 0,915 8 ft 0 in x 3 ft 0 in F
J 3,05 10 ft 0 in
G - Technical characteristics
3 - Working area
3.1 - MACHINE H28TJ+ (HB86TJ+)
ft in
80ft 70ft 60ft 50ft 40ft 30ft 20ft 10ft 0ft -10ft
30,5 m 100ft
27,4 m 90ft
24,4 m 80ft
230 kg / 2x
18,3 m 60ft
15,2 m 50ft
350 kg / 3x
12,2 m 40ft
770 lbs / 3x
9,1 m 30ft
6,1 m 20ft
3m 10ft
0m 0ft
G - Technical characteristics
80ft 70ft 60ft 50ft 40ft 30ft 20ft 10ft 0ft -10ft
30,5 m 100ft
B
27,4 m 90ft
230 kg / 2x
21,3 m 70ft
C
18,3 m 60ft
15,2 m 50ft D
12,2 m 40ft
350 kg / 3x
9,1 m 30ft
6,1 m
770 lbs / 3x
20ft
E
3m 10ft
0m 0ft F
24,4 m 21,3 m 18,3 m 15,2 m 12,2 m 9,1 m 6,1 m 3m 0m -3 m
m
G - Technical characteristics
Working area
ft in
-10ft 0ft 10ft 20ft 30ft 40ft 50ft 60ft 70ft 80ft
45,7 m 150ft
42,7 m 140ft
39,6 m 130ft
500 lbs/ 2x
33,5 m 110ft
30,5 m 100ft
27,4 m 90ft
24,4 m 80ft
450 kg / 3x
21,3 m 70ft
1000 lbs / 3x
18,3 m 60ft
15,2 m 50ft
12,2 m 40ft
9,1 m 30ft
6,1 m 20ft
3m 10ft
0m 0ft
G - Technical characteristics
4- AS - CE standard specificities A
The following tests must be performed after :
• A major technical intervention.
• An accident due to major component failure on the machine. B
• The following tests must be performed by a qualified person in secure conditions.
• The results must be fully recorded.
4.1 -
To avoid the machine tipping over, it must be secured during the test (by a chain or anchorage point).
OVERLOAD TEST
C
The overload test is performed with 125 % of the nominal load. See paragraph 1.12.3 of the
AS1418.10 standard for test details.
Load table
D
Machine Test load
G - Technical characteristics
The stability test proves that the machine is stable in an unfavourable position. The moment
when the machine tips is calculated by combining loads in the machine's most unfavourable
position (load W applied over distance L).
G - Technical characteristics
G - Technical characteristics
G - Technical characteristics
5 - Declaration of conformity A
CE Declarations of Conformity only apply to machines that are certified for the European market.
Cette machine est identique au modèle ayant fait l'objet d'un examen CE de type par l'organisme notifié :
(This machinery is identical to the model that was tested in an EC type-examination by the appointed body)
• Se conforme également aux dispositions de la directive 2000/14/CE concernant l’émission de bruit par
l’équipement dans l'environnement en utilisation extérieure
(is also in accordance with the clauses contained in the EC Outdoor Noise Directive (2000/14/EC))
- Méthode de mesure (Measuring methods)
- LwA, Niveau de puissance acoustique garantie (LWA, sound level guaranteed)
Annexe III-B
___ dB
G
- LwA, Niveau de puissance acoustique minimum/maximum (LWA, maxi sound level) ___/___ dB
• Se conforme aux principales exigences des normes harmonisées suivantes : EN 280 et EN 954.
(also fulfils the principal requirements of the following harmonised standards: EN 280 and EN 954)
H
Fait à L’Horme le : ……………
_____
Directeur Division _____ /Managing Director, _____ Division
Signature I
Cette déclaration est conforme aux exigences de l’annexe II-a de la directive 2006/42/CE. Toute modification de la machine décrite ci-
dessus rendrait cette déclaration caduque.
This declaration conforms with the requirements of annex II-A of the directive 2006/42/EEC.Any modification to the above described
machine violates the validity of this declaration.
G - Technical characteristics
H - Intervention register
Intervention register A
1 - Intervention register
In order to benefit from the HAULOTTE® guarantee, each maintenance or repair operation must be
entered in the INTERVENTION REGISTER, which can be found at the end of the maintenance book
delivered with your machine.
Intervention register
B
H - REGISTRE D’INTERVENTION C
A
L E D
E
D E E
M O F
G
F
H G
I
H
H - Intervention register