Micro Guard - 586 Operation and Setup Manual - SkyAzul

MicroGuard
586
OPERATION AND SETUP MANUAL
SkyAzúl, Equipment Solutions www.skyazul.com 301-371-

6126
NOTICE
SkyAzúl makes no warranty of any kind with regard to this material, including, but not limited to, the
implied warranties of merchantability and/or its fitness for a particular purpose.
SkyAzúl will not be liable for errors contained in this manual or for incidental or consequential
damages in connection with the furnishing, performance, or use of this manual. This document
contains proprietary information, which is protected by copyright, and all rights are reserved.
No part of this document may be photocopied, reproduced, or translated to another language without
the prior written consent of SkyAzúl.
SkyAzúl reserves proprietary rights to all drawings, photos and the data contained therein. The
drawings, photos and data are confidential and cannot be used or reproduced without the written
consent of SkyAzúl. The drawings and/or photos are subject to technical modification without prior
notice.
All information in this document is subject to change without notice.
SkyAzúl, Inc.
200 W. Main Street, Suite, 2A
Middletown, MD 21769
Fax 301-371-0029
[email protected]
SkyAzúl, Equipment Solutions www.skyazul.com 301-371-6126

Overview
The MicroGuard® 586 Rated Capacity Indicator/Limiter System is an electronic system used in the operation of
small cranes and boom trucks. The system is designed to provide the crane operator with information to aid in
ensuring safe crane operation. The MicroGuard® 586 System is simple to operate. This manual describes the
system and its operation.
PROVIDING THE CONTENTS AND INSTRUCTIONS CONTAINED WITHIN THIS MANUAL ARE
CAREFULLY READ, UNDERSTOOD, AND FOLLOWED, THE OPERATOR WILL HAVE A CLEAR
INDICATION OF RATED CAPACITY, APPROACH TO OVERLOAD, AND TWO-BLOCK CONDITIONS;
HOWEVER, IMPROPER INSTALLATION OF THIS SYSTEM CAN RESULT IN SYSTEM MALFUNCTION!
WARNING
!
The MicroGuard® 586 System is designed for use as an aid to crane operation.
Do not use this system as a substitute for the experienced crane operator who
has been trained in crane operation and related safety guidelines, or for crane
capacity information and guidelines supplied by the crane manufacturer.
SkyAzul, Equipment Solutions Page 2 of 44 MicroGuard® 586 Operation/Setup Manual

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MicroGuard® 586
Rated Capacity Indicator/Limiter System
Operation/Setup Manual
Table of Contents
Overview .................................................................................................................................... Inside Front Cover
System Description ............................................................................................................................................. 5
Operator's Display Console - Overview.............................................................................................................. 8-9
Warning/Alarm Indications ............................................................................................................................ 8
Display Windows........................................................................................................................................... 8
Push Buttons................................................................................................................................................. 9
System Operation ......................................................................................................................................... 10-19
System Self-Test ................................................................................................................................................. 10
Adjusting Display Contrast .................................................................................................................................. 11
Configuration Selection ....................................................................................................................................... 12
Stowed Jib Code......................................................................................................................................... 12
Parts-of-Line................................................................................................................................................ 13
Normal Operation ................................................................................................................................................ 14
Approaching Overload ......................................................................................................................................... 15
Maximum Capacity and Overload ....................................................................................................................... 16
Two-Block Warning.............................................................................................................................................. 17
Alarm Override..................................................................................................................................................... 18
Other Displayed Warnings................................................................................................................................... 19

System Care .................................................................................................................................................. 20-25
Routine Checks and Maintenance.................................................................................................................. 20-25
Faults ................................................................................................................................................................... 26
Fault Messages...................................................................................................................................... 26-28
Extension Reel Voltage Checks .......................................................................................................................... 29

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Computer Internal Status Indicators ............................................................................................................... 30
Power Indicator States and Actions............................................................................................................ 30
Communication Indicator ................................................................................................................................. 31
Troubleshooting ................................................................................................................................................ 32
System Setup ................................................................................................................................................ 33-42
Required Tools .................................................................................................................................................... 33
Crane Configuration............................................................................................................................................. 33
Accessing the Extension Reel Sensors............................................................................................................... 33
Entering Setup Mode......................................................................................................................................... 34
Extension Reel Cable Guides.............................................................................................................................. 35
Installing the Reel-Off Cable................................................................................................................................ 36
Pre-Tension Steps...................................................................................................................................... 36
Boom Angle Sensor Zero .................................................................................................................................... 37
Boom Extension Sensor Zero.............................................................................................................................. 38
Boom Length Trim ............................................................................................................................................... 39
Jib Selection Setup (Interlock)........................................................................................................................ 40-41
Completion........................................................................................................................................................... 42

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System Description
The MicroGuard® 586 Rated Capacity Indicator/Limiter System is a visual and audible alert system used in
the operation of industrial cranes. The System, which includes a computer, an operator’s display console, an
extension reel, and various types of cables and sensors, is designed to measure and display load weight,
calculate and display maximum capacity and percent rated capacity, display code configuration numbers, and
warn of an approaching overload or two-block condition for each crane configuration.
Please refer to pages 6 and 7 of this manual. The computer (L) provides all of the functions necessary to
read the System sensors, work out computations, and control the disconnect functions. In order to reliably
calculate crane parameters, such as load and rated capacity, and interpret the crane capacity chart and code
configuration numbers, information defining the physical characteristics of the crane has been loaded during
factory setup.
Two hydraulic pressure sensors, housed in the computer, measure the pressure in both sides of the boom
hoist cylinder. Other System sensors, mounted elsewhere on the crane, are connected to the computer via
electrical cables.
The extension reel (P) measures the extended length of the telescoping sections of the boom and enables
calculation of crane radius, load weight, and percent rated capacity. The reel-off cable (M) provides a path,
from the boom head to the computer via the extension reel computer cable (R). This path is used to signal
a possible two-block condition. The boom angle sensor (N) measures the angle of the boom.
The operator’s display console (J) translates data received from the computer and displays the actual load
weight and percent of rated capacity in the display console windows. Visual and audible warnings and
alarms activate when capacity limits are approached or exceeded, or when a two-block condition
is encountered.
This manual describes the system components and the operation of the System; it also includes maintenance
recommendations.

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The MicroGuard® 586
Rated Capacity Indicator/ Limiter System
L Computer with Hydraulic Pressure Sensors inside J Operator's Display Console

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The MicroGuard® 586
Rated Capacity Indicator/Limiter System
J Operator's Display Console P Extension Reel

(standard location)
M Reel-Off Cable to Boom Head R Extension Reel Cable to

Computer
N Boom Angle Sensor (inside reel)

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Operator's Display Console - Overview
Warning/Alarm Indications
Two-Block Pre-Warning Overload & Fault
The red two-block indicator will light up when a

MG-586 ! STOP two-block condition occurs.
SETUP The yellow pre-warning light will illuminate at a
OK
RATED CAPACITY SETUP CODE
90% approach to overload.
The red overload warning lamp will illuminate
when the load reaches or exceeds 100% of the
allowed capacity.
DISPLAY
CONTRAST
SELECT
Display Windows
Rated Capacity Setup Code
The current rated capacity for the crane in the

MG-586 ! STOP given configuration will be displayed in this
window along with the current percentage of
SETUP
OK rated capacity shown as a bar graph.
The system needs to be configured to match the

current setup of the crane.
The setup codes are shown in this window, along
CONTRAST
DISPLAY
with the parts-of-line and the stowed jib option (if
SELECT
available).
The information window shows crane specific

Information information regarding boom length, boom angle,
and working radius, along with the load on hook.
In addition, information regarding any warnings or
alarms will be flashed in this display area.

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Push Buttons
Setup
The setup button allows the operator to configure

MG-586
! STOP
the system to match the actual setup of the crane.
SETUP Codes are present for:
OK
•
stowed jib attachments.
If no stowed options are available, this
code will not appear.
CONTRAST
DISPLAY
• crane configuration.
SELECT
• number of parts-of-line.
The cancel key is used to cancel the audible

Cancel Contrast Display Mode warning and to override the function kickout during
Select alarm conditions.
The contrast keys are used to adjust the contrast

of the display area.
The display mode keys are used to switch to

different display formats showing various
combinations of boom angle, boom length, and
radius.

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System Operation
System Self-Test
When the System is turned on, it briefly goes

MG-586 ! STOP
through a self-testing process.
SETUP The display should look like the illustration
OK
RATED CAPACITY SETUP CODE to the left.

All three alarm indicators will light up, all display
windows will appear black, and the audible alarm
will sound.
CONTRAST DISPLAY
SELECT
The information display will now show the crane

MG-586 ! STOP model and capacity chart number for the
System configured.
SETUP
OK
CONTRAST DISPLAY
SELECT
Setup Code
Following self-test, the System will go into the
MG-586 ! STOP setup mode. The setup code window will display
the same setup code used when the system was
SETUP
OK last powered off.
Check that the correct setup code is displayed

before operating the crane.
DISPLAY
See the Configuration Selection section for code
CONTRAST
SELECT
setup instructions.

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Adjusting Display Contrast
Changes in temperature and lighting conditions

MG-586 may require adjustment of the display
! STOP
contrast buttons.
SETUP
OK
RATED CAPACITY SETUP CODE Use the contrast adjustment keys to make the
display area lighter or darker, as desired.
CONTRAST DISPLAY
SELECT
Contrast

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Configuration Selection
Stowed Jib
Configuration selection is required upon system
MG-586 power up; however, it can also be entered
! STOP
by pressing the setup key.

SETUP

OK
• The first phase allows selection of the stowed
jib code.
Note: If no stowed jib options are available,
this selection option is skipped.
CONTRAST DISPLAY
SELECT
• The current stowed jib code will be flashing.
The description of the jib is displayed on the
bottom of the display.
• To select a different stowed jib, use the
display select arrow keys to display the
desired option.
• Press the setup key to move to the

next stage.
The current configuration appears at the
bottom of the display.
The configuration code will flash.
• To change the configuration code, use the

display select arrows to show the desired
option.
• Press the setup key to select and move on to

the next stage.

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Parts of line
• The current number of parts-of-line is
MG-586 ! STOP now flashing.
SETUP
• To change the parts-of-line, use the display
OK
select arrow keys to display the desired
number.
• To move to the next stage, press the
setup key.
CONTRAST
DISPLAY Note: Some configurations allow only single
SELECT
part-of-line operation.
In these cases, the whole parts-of-line selection
phase will be skipped and the parts-of-line will be
set to 1.
Once the correct parts-of-line are entered, the

system will exit the configuration mode and
return to the normal working screen.

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Normal Operation
Percent of Rated Capacity

as a Bar Graph Rated Capacity • "Rated Capacity” is the heaviest load that the crane
can lift in the current crane position and configuration.
Note: This value may be limited by the number of
MG-586 ! STOP
parts-of-line selected.
SETUP
OK
• “Percent of Rated Capacity” indicates how near the
RATED CAPACITY SETUP CODE operation is to full capacity and overload.
• The Percent of Rated Capacity is shown as a bar

graph. This Bar Graph progresses to the right as the
CONTRAST DISPLAY percentage increases.

SELECT
• As long as the bar graph remains within the green-

bordered normal zone, the Percent of Rated Capacity
Actual Load Boom Angle Boom Length
is within normal operating limits.
• The weight of the “actual load” appears in the display console window underneath the “LOAD” logo.
The Actual Load includes the weight of the load plus the weight of everything hanging below the boom
(hook block, etc.).
• Next to the “LOAD” logo is the “ANGLE” or “RADIUS” logo; this logo will switch automatically to match the
current configuration (whether angle or radius related). The corresponding angle or radius value is displayed
underneath on the bottom line.
• The final display logo will show “ANGLE”, “RADIUS” or “LENGTH” by default. When operating, this display
area will display “LENGTH”. However, the display select arrow keys can be used to toggle this display area to
show “ANGLE” (for a radius related configuration) or “RADIUS” (for an angle related configuration).
• If the system has any internal faults, it will display a fault message (see section on faults). These fault
messages can be viewed by using the display select arrow keys to move to the fault message display.
Note: If there are no faults, no fault messages will appear.
Note: Both the bar graph and capacity share the same display window. The displayed capacity will move to
the left of the bar graph when the bars value exceeds 60%.
Warning: The operator must select the correct crane configuration code number for each setup configuration
change. Inaccurate or non-selection of the appropriate Code Number will result in incorrect calculations and
readings of the actual load weight and Percent of Rated Capacity. Refer to Configuration Selection, page 12.

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Approaching Overload
Yellow Lamp
• The System monitors the weight of the load
MG-586 suspended below the boom head.
! STOP
The System compares this information with

SETUP
OK
rated capacity data stored within the computer.
• When the rated capacity of the configuration
reaches 90%, the bar graph in the window of
the display console progresses from the
CONTRAST
DISPLAY normal (green-bordered) zone into the caution
SELECT
(yellow-bordered) zone.
• A yellow light above the caution zone of the

bar graph lights up and an alarm beeps
continuously.
• The message
“WARNING! – PRE-ALARM” will flash in the
information portion of the screen.

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Maximum Capacity and Overload
Red and Yellow Lamps
• When the rated capacity of the crane reaches

100%, the bar graph in the window of the
MG-586 ! STOP
display console moves from the caution
SETUP (yellow-bordered) zone into the warning red
OK
RATED CAPACITY SETUP CODE zone.
• A red light above the alarm zone of

the bar graph lights up and an alarm sounds
CONTRAST DISPLAY continuously.
SELECT
• Crane motions (boom extend, boom down,

and winch up) are cut in order to prevent
damage to the crane and the endangerment
of persons near the lifting area.
• As the bar graph moves into the overload

(red-bordered) zone, crane motions remain
cut.
The message, “WARNING! – OVERLOAD” will

flash in the information portion of the screen.

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Two-Block Warning
Two-Block Lamp
• A red light appears and an alarm sounds
continuously when the hook block is on a
MG-586 ! STOP
collision course with the head machinery at
SETUP
the end of the boom.
•
OK
RATED CAPACITY SETUP CODE Crane motions (boom extend, boom down,
and winch up) are cut in order to prevent
damage to the crane and the endangerment
of persons near the lifting area.
CONTRAST
DISPLAY
SELECT
The message,
“WARNING! TWO BLOCKING” will appear in
the information area of the display.

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Alarm Override
The alarm override button is used to temporarily

MG-586 silence the current audible alarms and to disable the
! STOP
SETUP
automatic motion cutout operation built into the
OK System for protection.
CONTRAST DISPLAY
SELECT
Cancel
The audible alarm will sound following any new occurence of alarm. Overriding the audible alarm only cancels the audible
warning for current alarms.
To deactivate the audible alarms, press the override button. Continue to hold the button down for 5 seconds to cancel any
existing motion cuts. The override button must be held down to continue overriding the motion cut.
WARNING
!
The alarm override button should be used with caution. Automatic audible alarms warning
against overload, two-block dangers, and hazardous tipping conditions are temporarily
silenced when this option is activated. Motion cutout may also be discontinued.

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Other Displayed Warnings
Other warning messages that may flash on the display are shown below. If more than one warning is present at
any one time, the system will display them in a strict rotation.
“MAX LOAD ROPE LIMITED”

This message can only accompany an overload or a pre-alarm warning. For example, such a message will be
displayed if the maximum operational capacity of the crane is being limited by the number of parts-of-line.
“OPERATING OUTSIDE CHART!”

On certain capacity charts stored within the system, additional capacities may have been provided in order to
allow crane movements in areas outside of the published capacity charts supplied with the crane. These
capacities are determined by the manufacturer of the crane to be sufficient to allow movements during rigging,
erection, and setup of the machine prior or subsequent to lifting operations. In such areas, the system displays a
warning message, a yellow pre-warning light.
SkyAzul, Equipment Sutions Page 19 of 44 MicroGuard® 586 Operation/Setup Manual

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System Care
We recommend that the System checks (1 -9) be carried out when using the
MicroGuard® 586 Rated Capacity Indicator/Limiter System.
1 Routine Checks and Maintenance

Items to Check before Each Shift or Crane Operation
• Crane configuration and System setup
• Extension reel – reel-off cable to boom tip – Extension reel cable to computer
• Hydraulic connections
• The anti-two-block weight
• The anti-two-block switch
• Checking the two-block warning signals and cutout of machine motions
MINIMUM MONTHLY CHECKS
• Load test

Crane Configuration and System Setup
The crane configuration defines the physical setup of the crane. The system setup defines the load
parameters for each configuration. The data for these calculations are loaded in the capacity chart and installed
in the crane's computer prior to factory shipment.
WARNING
!
ENSURE THAT THE CONFIGURATION CODE NUMBER IN THE
DISPLAY CONSOLE WINDOW IDENTIFIES THE CRANE'S
CONFIGURATION FOR THE CURRENT OPERATION.
IF IN DOUBT, SELECT THE CODE NUMBER AGAIN FOLLOWING
THE STEPS OUTLINED IN THE SECTION ON
CRANE OPTIONS AND SETUP CODES.
CHECK THE ABOVE OPERATIONS BEFORE EACH SHIFT OR CRANE OPERATION

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Extension Reel
The extension reel houses the reel-off cable to the boom tip, a cable from the extension reel to the computer,
and the boom angle sensor. The extension reel provides the following signals that are sent directly to the
computer via the extension reel computer cable.
• Boom Extension Signal – generated within the extension reel, and controlled by the reel-off cable, as the
boom is extended or retracted. The extension reel measures the boom extension and provides a signal,
which enables the computer to calculate the operating radius of the crane, the weight of the actual load, and
the percent of rated capacity.
• Two-Block Signal – transmitted from the boom head, through the reel-off cable, to the extension reel and
the extension reel cable to the computer. This signal becomes active when the anti-two-block switch opens,
indicating a two-block condition. When this signal reaches the computer, it causes an immediate display of a
flashing light and an audible alarm on the operator’s display console, and the motion cutouts are activated.
• Boom Angle Signal – is generated within the extension reel, and designed to measure the angle of the
boom relative to the horizon.

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Reel-Off Cable
The reel-off cable (extension cable) extends from the extension reel to the boom tip. The reel-off cable provides
an electrical path for passage of the two-block warning signal from the boom tip to the computer cable in the
extension reel.
Check Points:
• Carefully examine the reel-off cable for damage.
• Fully telescope the boom in and out. As you extend or retract the boom, ensure that the reel-off cable is
smoothly fed on and off the extension reel without drooping along the boom or jumping, especially as the
boom is telescoped in.
WARNING
!
The extension reel extension setting is factory preset. If
the reel-off cable has been broken, call your Service
Representative. Do not attempt to repair a break in the
reel-off cable without consulting with your Service
Representative.
Computer Cable
The extension reel cable to the computer acts as a channel for passage of signals to the System computer.
Check Points:
• Ensure that the cable exiting from the extension reel and running down the boom and around its pivot to the
computer is free from damage. If this cable has been damaged in any way, it should be carefully tested and
may need to be replaced to ensure accurate transmission of signals.

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Hydraulic Connections
The two hydraulic pressure sensors, mounted in the computer, measure the pressure within each side of the
boom hoist cylinder. The pressure sensors are connected to the boom hoist cylinder valve block by two flexible
hoses. Both hoses are subject to the full hydraulic pressure contained within the upper and lower sides of the
boom hoist cylinder.
Check Point:
• Ensure that there are no hydraulic leaks at either connection end of both hoses. Check for signs of wear or
damage along the length of each hose.

The Anti-Two-Block Weight
Check Points:
• Ensure that the anti-two-block weight and its parts are undamaged, in proper position, and correctly
connected.
• Check the chain on the anti-two-block weight for damage and stress, ensuring that there are no open links in
the chain.
• Ensure that the chain is securely attached with screw pin and shackle to the narrow vertical connector
projecting from the base of the anti-two-block switch.
• Ensure that the anti-two-block weight has been installed around one part of the load line.

The Anti-Two-Block Switch
Checkpoints:
• Ensure that the anti-two-block switch is secure on its mounting post with safety pin inserted through the end
of the mounting post and locked into position.
• Ensure that the switch cable is secured to the strain relief thimble and that the thimble is on the mounting
post behind the switch.
• Ensure that all electrical cables and connectors are free from damage and correctly connected.
See anti-two-block switch installation.

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Checking the Two-Block Warning Signals and Cutout of Machine Motions
The following test activates the anti-two-block warning signals and the valve controlling cut out of crane motions
to ensure proper operation. No other pre-existing alarm conditions may be active when performing
this test.
WARNING
!
1. Before performing this test, turn the crane power off and then on again to ensure that
an existing two-block warning and/or motion cut has not been overridden.
2. During this test, do not use the cancel alarm button to clear audible warnings or
motion cuts.
3. During this test, do not winch the hook block into the boom tip, in case the System
does not cut the crane motions.
TEST FOR OPERATION OF TWO-BLOCK WARNINGS

AND
CUTOUT OF CRANE MOTIONS
1. Slowly raise the hook block until it lifts the anti-two-block weight and deactivates the anti-two-block switch.
NOTE: This action should cut out the winch up motion as well as the boom down, and boom extend
motions. Audible and visual alarms on the operator’s display console should become active.
2. Lower the hook block by winching down.

NOTE: This action should disable the audible and visual alarms on the operator’s display console and
activate the boom motions.
CHECK THE ABOVE OPERATIONS BEFORE EACH SHIFT OR CRANE OPERATION.
SkkyAzul, Equipment Solutions Page 24 of 44 MicroGuard® 586 Operation/Setup Manual

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Load Test
The best way to identify a possible problem in the System is to do a load test. The accuracy of the load test is
dependent upon accurate operation of all of the sensors in the System and the correct code number setting for
the configuration of the crane.
If no stowed deduct configuration is provided by the system, perform this test with stowed attachments removed.
It is recommended that a load test be performed monthly.
WARNING
!
Ensure that the configuration code number in the display console
window identifies the crane configuration for the current operation.
If in doubt, select the Code Number again following the steps
outlined in the CRANE OPTIONS AND SETUP CODES.
Load Test Steps

1. Select a known weight of at least 20% of maximum rated capacity.
2. Calculate the weight of the total load, including the slings and hook block.
3. Lift the weight, and record the load weight displayed on the MicroGuard® 586
operator’s display console. The load weight on the console should be between 0 to 10%
higher than the load that was lifted.
EXAMPLE:
When lifting 5000 lbs., the display console window should read between 5000 and 5500 lbs.
WARNING
!
A load reading on the MicroGuard® 586 Operator’s Display
Console that falls outside of a 10% range may indicate a sensor
problem. Call your Service Representative.
MINIMUM SIX MONTHLY CHECK

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Faults
System Fault Messages
When the MicroGuard® 586 System detects a fault, the red warning lamp will illuminate and the message,
"WARNING: SYSTEM FAULT" will flash on the display. When a more serious fault is detected, the message,
"WARNING: SYSTEM OUT OF SERVICE" may flash.
To determine the nature of the problem, press the UP or DOWN arrow key once or twice, which will change the
display mode and exhibit the related fault message. This message will appear for up to 20 seconds before the
display returns to the normal display mode. If the UP or DOWN arrow key is pressed before the 20 seconds have
elapsed, the display will also automatically return to the normal display mode.
Fault messages that can appear on the display and the required corrective action follow:
1. Reselect Crane Setup

This message indicates that there is an error in the CRANE SETUP selection, or there is an internal computer
fault. Reselect the correct Crane Setup Code; the error should correct itself.
If not, replace the computer, as described in Replace the Computer on the next page.
2. Check Extension
This message indicates a problem with the boom extension sensor.
a. Inspect/check cabling and connections from computer to extension reel on the side of the boom.
b. Inspect/check the extension reel-off cable for damage.
c. Follow Boom Extension Sensor Zero and Boom Length Trim sections (pages 38 and 39) of this manual.
d. Remove the extension reel cover and use the Extension Reel Voltage Checks section (page 29) in this
manual to verify operation of the extension reel.
3. Check Angle
This message indicates a problem with the boom angle sensor.
b. Follow the Boom Angle Sensor Zero section (page 37) in this manual.
c. Remove the extension reel cover and use the Extension Reel Voltage Checks section (page 29) in this
manual to verify operation of the extension reel.

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4. Check ATB Wiring
This message indicates an Anti Two-Block wiring problem usually due to an electrical short to the boom or a
damaged cable.
b. Inspect/check reel-off cable from extension reel to boom tip and Anti Two-Block switch connections.
c. Refer to the Extension Reel Voltage Checks section (page 29) to verify electrical signals for the Two-
Block drive and signal within the extension reel.
5. Check FKO
This message indicates a Function Kick-Out wiring problem that is usually caused by a fuse or crane circuit
breaker failure. Remove the computer unit lid and check the 10A fuse.
6. Replace System Chip

This message indicates a problem with the System chip fitted inside the computer.
a. Remove the computer lid and replace the System chip.
Note: Use only proper chip insertion and removal tools to perform this operation.
Never use a screwdriver.

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7. Replace the Computer
This message indicates an internal fault in the computer. In some cases, it may not be necessary to replace
the computer unit.
a. Remove the computer unit lid and check the Internal LED status indicators located
on the computer circuit board.
b. Review the Computer Internal Status Indicators section (page 30) in this manual.
To replace the computer unit:

• Place the boom in its rest.
• Turn off electrical power.
• Disconnect all electrical connectors from/to the computer.
• Disconnect hydraulic hose connections from/to the computer.
• Remove computer from mounting.
Note: The hydraulic hoses connect directly to the boom hoist cylinder. Do not operate the crane unless the
computer has been properly replaced or the hydraulic connections are properly capped.
To fit a new computer unit:

• Mount the computer unit.
• Ensure that a new system chip has been supplied with the computer.
Note: Do not use the system chip from the original computer unit.
• Ensure that all electrical power is turned off.
• Connect all electrical connectors to the computer unit.
• Connect hydraulic hoses to the computer pressure ports.
(Green is base-side and red is rod-side of the boom hoist cylinder.)
• Follow the System setup instructions in this manual.
Note: If more than one fault is present, the most serious fault will appear first and must be resolved first.
When the first fault is corrected, other existing faults will be displayed and must be resolved one at a time until
no further fault codes are listed.
Fault messages should be reported to the Service Representative along with any noticeable damage done during System installation or
routine checks. Please refer to Routine Checks and Maintenance in this manual.

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Extension Reel Voltage Checks
If problems occur with the Two-Block alarm operation, Angle, or Extension sensor, the following chart details
voltage checks that may be made within the extension reel. Follow the action column before measuring voltages
at the specified points in the voltmeter connection columns.
SIGNAL BOOM POSITION VOLTAGE VOLTMETER CONNECTION

/ ACTION MIN MAX RED (+) BLACK (-)
SENSOR DRIVE - +4.7V +5.3V TB1/4 - RED TB1/1 - BLUE
ANGLE SENSOR 0 Degrees 0.4V 0.6V TB1/2 - TB1/1 - BLUE
OUTPUT GREEN
EXT’N SENSOR 0ft (0m) FULLY 0.15V 0.35V TB1/3 - TB1/1 - BLUE
OUTPUT RETRACTED WHITE
TWO-BLOCK A2B WEIGHT 5.5V 7.5V TB1/6 - TB1/1 - BLUE
DRIVE DOWN BLACK
A2B WEIGHT UP 9.5V 10.5V TB1/6 - TB1/1 - BLUE
BLACK
TWO-BLOCK A2B WEIGHT 5.5V 7.5V TB1/5 - TB1/1 - BLUE
SIGNAL DOWN BROWN
A2B WEIGHT UP 0V 2V TB1/5 - TB1/1 - BLUE
BROWN
Notes:
ANGLE SENSOR OUTPUT IS SET TO 10% (1/10th) OF SENSOR DRIVE VOLTAGE WITH BOOM AT ZERO
DEGREES.
EXTENSION SENSOR IS SET TO 5% (1/20th) OF SENSOR DRIVE VOLTAGE WITH BOOM FULLY
RETRACTED.
MEASURE ALL VOLTAGES WITH A DIGITAL VOLTMETER SET TO DC VOLTS RANGE.

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Computer Internal Status Indicators
The computer unit contains six LED indicators that provide an aid to checking presence of power supply voltages
and communications between the computer and display console.
All Indicators are bright green light emitting diodes. There are five power indicators (D2 through D6) and one
communications indicator (D7).
With the exception of the communications indicator, all indicators should be illuminated at the same brightness
level with the system power on.
A missing or dimly lit indicator indicates a power supply problem.
Protected Machine Power indicators D3 through D6 are located at the top left corner on the circuit
Power board within the computer.
D6
BATTERY
POWER
Power indicator D2 is located near to the center of
ON
+10V Relay
Drive Power the circuit board within the computer unit.
D5
D2
D4
+5V Digital
Power
Communications
The communications indicator is located at Indicator
D3
+5V Analog the center of the bottom edge of the circuit

Power board within the computer unit.
D7
Power Indicator States and Actions
• All indicators OFF
Check power and ensure that PTO switch is properly engaged.
• D2 ON but all other indicators OFF

Check display console cable and connection.
• D5 OFF but all other indicators ON

Replace computer
• D3, D4 and D7 OFF but all other indicators ON

Replace computer
• D3 OFF but all other indicators ON

Check extension reel signal cable and internal voltages within extension reel.

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Communication Indicator
The Communication Indicator provides an indication of the success or otherwise of communication with the
display console, and of the running state of the computer program.
Carefully observe the Communication indicator and the display console at power on and through self-test, and
then use the following chart to help decide the course of action.
COMMUNICATION INDICATOR ACTION

indications at power ON
From the moment the system power is applied, The computer is not running.
the COMM indicator does not illuminate. During Check status indicators (D2 through D6).
and after the self-test period of eight seconds, the Try to reset the system by powering off and on
COMM indicator remains off. again. Listen to the computer for the relays to
click. If they do not click, replace the System Chip
- If not successful, replace the computer.
If the relays do click, replace Communication
chips IC1, 2.
From the moment the system power is applied, Communication with the display has not been
the COMM indicator does not illuminate. The made.
display console, which never goes to normal, Is the display console connected?
continually reads: "No Communication with Check connector and cabling to the display
MicroGuard." console.
At the moment power is applied, the COMM This is the normal operation of the
indicator flashes briefly, then switches off. After a communication between the computer and
few seconds, the COMM indicator starts to flash display console.
at a fast rate and never stops.

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Troubleshooting
Start-up Problems
• Display unit lights and alarms are flashing; the computer unit sounds as if it is buzzing.
• Make sure the PTO is fully engaged.
• During system setup, it is not possible to adjust the angle sensor. The display shows “---”.
• Make sure the extension reel is installed the correct way up.
• Make sure the extension reel signal cable is correctly connected to the computer unit.
• Check the extension reel voltages according to the chart on the following page.
• A few seconds after power up, the display shows “No communications with MicroGuard®” in the load display
window.
• Computer is possibly not running.
• Check that the computer unit has a system program chip fitted.
• Check that the system program chip is correctly inserted.
• Check that all LEDs within the computer are lit and that the communications LED (D6) is flashing
– If not replace system chip.
• Check the display cable for damage.

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System Setup
The MG®-586 system contains a setup mode that operates through the system display console. The setup mode
provides a means of ensuring that the system sensors are correctly positioned and adjusted following system
installation or parts replacement.
This procedure assumes that installation of system components, cabling, and hydraulic connections have been
successfully completed and checked.
The setup procedure involves only the sensors mounted within the extension reel on the side of the boom.
It is important that each step of this procedure is properly followed for the system to accurately provide load, rated
capacity, warnings, and kickout functions.
WARNING
!
At all times, observe safe practices.
Make sure that crane capacity limitations are understood, and that
the crane capacity plate is followed. Do not exceed manufacturer's
specified lifting limitations.
Required Tools
For Setup:
Phillips Screwdrivers
Bubble Level – Accurate to 0.1° at level
For Testing:
Inclinometer – accurate to 0.2°
Measuring tape (100 ft) – fiber-type with tenths of feet
Crane Configuration
Before starting the system setup, position the crane on firm and level ground with the outriggers properly
extended and set.
It is recommended that the crane be configured with no stowed or erected jib (bare boom) and reeved with a
single part-of-line.
Accessing the Extension Reel Sensors
Remove the cover from the extension reel by loosening and removing the 12 screws around the perimeter of the
cover.

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Entering Setup Mode
The display will step through each setup operation, as required by the user. During the setup procedure, the
display console should be placed in a position that allows easy viewing while adjustments are being made within
the boom extension reel, and allows for operation of the display buttons.
The setup mode is activated by the following procedure:
MG-586 1. Make sure machine power is OFF.

! STOP
2. Turn ON machine power.

SETUP
OK
RATED CAPACITY SETUP CODE 3. During self-test, check that the correct machine
model and capacity chart number is displayed
on the console.
DISPLAY
CONTRAST
SELECT
MG-586 4. Hold down "Setup" and "up arrow" on the

! STOP
display for 5 seconds at any time to start the
SETUP
self-test.
OK
DISPLAY
CONTRAST
SELECT
Setup Mode
Entry
5. Release the buttons.

MG-586
! STOP
6. If the display does not indicate SETUP in the

SETUP
OK SETUP CODE window, check that the System is in
RATED CAPACITY
the NORMAL-working mode (NOT the

configuration mode) with no error codes.
CONTRAST DISPLAY
SELECT

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Extension Cable Guides
Cable Guides must be used to achieve proper
placement of the first roller guide.
Cable Guides maintain the position of the cable,

ensuring a controlled path to the boom head.
The distance between the first Cable Guide and the
Center Point of the Extension Reel must be a Cable path to boom head
minimum of 4 feet.
The inside edge of the first Cable Guide
must always align with the outside edge of
the Extension Reel.
Passage of the cable from the Extension Reel
through the Cable Guides to the Tie-Off Post on the
boom head may form a straight line parallel to the
boom, as shown, or may curve toward the boom
First cable guide
depending on the placement of the Cable Guides in
Inside edge of first
the latter segments of the crane. cable guide must
always align with
outside edge of
extension reel.
4 ft
Outside edge of
First cable guide extension reel
must be at least
4 feet from
center point of
extension reel.
Center point of extension reel
Main base section of boom

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Installing the Reel-Off Cable
Warning: The Reel-Off Cable must be properly
pre-tensioned. This procedure keeps the cable taut
at all times, with controlled, steady exit from the
Extension Reel. Follow the steps below.
Pre-Tension Steps
1) Fully retract the boom.
2) Slowly rotate the Extension Reel clockwise until

a “click” is heard, indicating that the clutch inside
the Reel is engaged.
3) Turn the Extension Reel counterclockwise for 5

complete rotations.
Note: A temporary marker placed on the
Extension Reel can facilitate the rotation count.
Pre-Tension is complete.

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Boom Angle Sensor Zero Securing
Angle Sensor
The Boom Angle Sensor is located within the screw
Extension Reel. Remove the extension reel cover by Pendulum
removing all twelve screws in the lid.
The Angle Sensor is factory pre-calibrated and
requires no adjustment other than the following
mechanical zero setting.
Securing
screw
MG-586 ! STOP
3. To adjust the angle sensor, loosen the two

SETUP
OK securing screws on either side of the sensor just
RATED CAPACITY
enough to allow the sensor to be turned by
hand. Do not remove the screws and do not put
pressure on the terminals exiting the sensor.
CONTRAST DISPLAY
SELECT
Note
Rotating the sensor counterclockwise will
Make sure the boom is perfectly level, then adjust the
increase the angle displayed. Rotating clockwise
Angle Sensor inside the Extension Reel to set this will reduce the angle displayed. Only fine
reading to "0.0". adjustments are required.
Do not touch the pendulum hanging behind
1. Fully retract the main boom and use an the sensor assembly during adjustment.
inclinometer or accurate bubble level to set the
boom perfectly level. Make sure that the
inclinometer reading is made on the top flat
surface of the boom. Take several readings in 4. When 0.0° is showing on the display, carefully
tighten the two screws and check that the
different places to verify true zero degrees. display still reads 0.0°.
2. The console displays the boom angle sensed by 5. Before continuing, it is recommended that the
the angle sensor inside the extension reel. If the angle be checked against an accurate
display reads "0.0°," the angle sensor is inclinometer. Boom up to a high angle, and
correctly adjusted. If the display does not read using an inclinometer, check that the displayed
0.0°, angle sensor adjustment is necessary. angle matches the inclinometer reading within
0.2°.
6. When finished, press to continue to the next
setup step.

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Boom Extension Sensor Zero
Warning: The EXTENSION SENSOR CLUTCH
MUST BE ENGAGED PRIOR TO EXTENSION Extension Extension
ZERO ADJUSTMENT (see page 36). Sensor Sensor gear
The Extension Sensor must be mechanically

adjusted for zero setting. The Boom Extension
Sensor is located within the Extension Reel.
MG-586 ! STOP
SETUP
OK
Sensor Arm
RATED CAPACITY Move the sensor arm in
this direction to
disengage the gear
CONTRAST DISPLAY
SELECT
4. Rotate the gear clockwise until the sensors

Make sure the boom is fully retracted, then adjust the clutch detent starts to click. At the next click,
Extension Sensor inside the Extension Reel to set this
reading to "0.0".
stop rotating the gear.
1. Fully retract the main boom and check that all 5. Rotate the gear back (counterclockwise)
boom sections are properly retracted. about half a turn to set the display to exactly
0.0, then carefully release the sensor arm
2. The console displays the boom extension ensuring the display stays at 0.0 as the
sensed by the extension sensor inside the gears re-engage.
extension reel. If the display reads "0.0°," the 6. Press to continue to next setup step.
extension sensor is correctly adjusted.
If the display does not read 0.0°, extension
sensor adjustment is necessary.
3. Mechanically adjust the extension sensor clutch

until the display reads zero (0.0). To do this,
disengage the main gear wheel connected to the
extension sensor by pulling the sensor arm in
the direction shown.

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Boom Length Trim
The system is factory pre-calibrated for Extension With the boom still fully retracted, check that the
and Length. A trim function is provided to allow for displayed length is the same as the specified
retracted length for the crane.
mechanical tolerances of the Extension Reel drum.
1. Boom up to 60 degrees and then telescope

MG-586 ! STOP the boom out to fully extended. Make sure
SETUP
that the boom goes out all of the way to fully
RATED CAPACITY
OK
extended.
CONTRAST DISPLAY
SELECT
2. Check that the displayed length is the same
as the specified maximum boom length for
With the boom fully retracted, the displayed length the crane.
should be the same as the specified retracted
length for the crane.
MG-586 ! STOP
SETUP
RATED CAPACITY
OK
3. If the displayed length does not match the
maximum boom length specified for the
crane, press the SETUP/OK button. The
system will automatically correct the length.
CONTRAST DISPLAY
SELECT
With the boom fully extended, the displayed length

should be the same as the specified fully extended
length for the crane.
MG-586 ! STOP
SETUP
RATED CAPACITY
OK
4. If the displayed length does not match the
maximum boom length specified for the
crane, press the SETUP/OK button. The
system will automatically correct the length.
CONTRAST DISPLAY
SELECT
To make the length match the specified

maximum length of the crane, press OK.

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Jib Selection Setup (Interlock)
The displayed selection text differs for each model of crane; therefore, the displayed text may not exactly match
the text in the images below. For clarification or for more details, please contact the Greer Company.
1. Go to the JIB SELECTION screen.

MG-586 ! STOP
SETUP
OK
DISPLAY
CONTRAST SELECT
Setup
2. Press the SETUP button to activate

MG-586 the Jib Selection Mode. Current jib
! STOP
selection text will flash or blink on

SETUP
OK
the display.
DISPLAY
CONTRAST SELECT
Jib Selection Text

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Jib Selection Setup (Interlock) continued
3. Use the UP and DOWN ARROW buttons to

MG-586 ! STOP
scroll through the available jib selections.
Stop at the desired jib selection.
SETUP
OK
DISPLAY
CONTRAST SELECT
Up and Down Arrow Buttons
Setup
MG-586 .4. Press the SETUP button to select and lock-

! STOP
in the new jib selection. As soon as the
selection is locked in, the selection text will
SETUP
OK
stop flashing.
DISPLAY
CONTRAST SELECT

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Completion
1. When Setup is complete, press the UP ARROW button to exit the Setup Mode.
2. Replace the boom extension reel cover, ensuring that all 12 screws
are fitted and evenly tightened.

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SkyAzúl, Inc.
200 W. Main Street, Suite, 2A
Middletown, MD 21769
Phone 301-371-6126
Fax 301-371-0029
www.skyazul.com [email protected]

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MicroGuard

OPERATION AND SETUP MANUAL

SkyAzúl, Equipment Solutions www.skyazul.com 301-371-

All information in this document is subject to change without notice.

SkyAzúl, Equipment Solutions www.skyazul.com 301-371-6126

SkyAzul, Equipment Solutions Page 2 of 44 MicroGuard® 586 Operation/Setup Manual

Warning/Alarm Indications ............................................................................................................................ 8

System Operation ......................................................................................................................................... 10-19

System Self-Test ................................................................................................................................................. 10

Adjusting Display Contrast .................................................................................................................................. 11

Configuration Selection ....................................................................................................................................... 12

Stowed Jib Code......................................................................................................................................... 12

Normal Operation ................................................................................................................................................ 14

Approaching Overload ......................................................................................................................................... 15

Maximum Capacity and Overload ....................................................................................................................... 16

Other Displayed Warnings................................................................................................................................... 19

Routine Checks and Maintenance.................................................................................................................. 20-25

Fault Messages...................................................................................................................................... 26-28

Extension Reel Voltage Checks .......................................................................................................................... 29

SkyAzul, Equipment Solutions Page 3 of 44 MicroGuard® 586 Operation/Setup Manual

Power Indicator States and Actions............................................................................................................ 30

Communication Indicator ................................................................................................................................. 31

System Setup ................................................................................................................................................ 33-42

Required Tools .................................................................................................................................................... 33

Accessing the Extension Reel Sensors............................................................................................................... 33

Entering Setup Mode......................................................................................................................................... 34

Extension Reel Cable Guides.............................................................................................................................. 35

Installing the Reel-Off Cable................................................................................................................................ 36

Boom Angle Sensor Zero .................................................................................................................................... 37

Boom Extension Sensor Zero.............................................................................................................................. 38

Boom Length Trim ............................................................................................................................................... 39

Jib Selection Setup (Interlock)........................................................................................................................ 40-41

SkyAzul, Equipment Solutions Page 4 of 44 MicroGuard® 586 Operation/Setup Manual

SkyAzul, Equipment Solutions Page 5 of 44 MicroGuard® 586 Operation/Setup Manual

L Computer with Hydraulic Pressure Sensors inside J Operator's Display Console

SkyAzul, Equipment Solutions Page 6 of 44 MicroGuard® 586 Operation/Setup Manual

J Operator's Display Console P Extension Reel

M Reel-Off Cable to Boom Head R Extension Reel Cable to

N Boom Angle Sensor (inside reel)

SkyAzul, Equipment Solutions Page 7 of 44 MicroGuard® 586 Operation/Setup Manual

Two-Block Pre-Warning Overload & Fault

The red two-block indicator will light up when a

The current rated capacity for the crane in the

The system needs to be configured to match the

The information window shows crane specific

SkyAzul, Equipment Solutions Page 8 of 44 MicroGuard® 586 Operation/Setup Manual

The setup button allows the operator to configure

The cancel key is used to cancel the audible

The contrast keys are used to adjust the contrast

The display mode keys are used to switch to

SkyAzul, Equipment Solutions Page 9 of 44 MicroGuard® 586 Operation/Setup Manual

When the System is turned on, it briefly goes

RATED CAPACITY SETUP CODE to the left.

The information display will now show the crane

Check that the correct setup code is displayed

SkyAzul, Equipment Solutions Page 10 of 44 MicroGuard® 586 Operation/Setup Manual

Changes in temperature and lighting conditions

SkyAzul, Equipment Solutions Page 11 of 44 MicroGuard® 586 Operation/Setup Manual

by pressing the setup key.

RATED CAPACITY SETUP CODE