INSTRUCTIONS 206-A00 e

Section 206
Effective October 2005
Replaces September 2005

HYDRIVE 2010A - 2020A

INSTALLATION
OPERATION
MAINTENANCE
SAFETY
STORAGE

BLACKMER BLACKMER
Z.I. Plaine des Isles 1809 Century Avenue, Grand Rapids
F- 89000 AUXERRE MICHIGAN 49509-1595 - U.S.A.
Tel. : 00 800 890 890 89 Tél. : +1 (616) 241-1611 Fax : +1 (616) 241-3752
Fax : +33 3.86.49.87.17 E-mail : [email protected]
E-mail : [email protected] Internet Address: www.blackmer.com

Your distributor :
 HYDRAULICS COOLERS
SAFETY, STORAGE, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
MODELS : HYDRIVE 2010A & 2020A

SUMMARY Page

1. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.1 Hydraulic circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.2 Mounting the Hydrive . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.3 Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.4 Priming the system . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.5 Engaging Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . .9
2.6 Adjusting the relief valve . . . . . . . . . . . . . . . . . . . . . . . .9
2.7 Setting Hydrive fan speed . . . . . . . . . . . . . . . . . . . . . .10
3. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.1 Hydrive pre-start up check list . . . . . . . . . . . . . . . . . . .11
3.2 Hydrive operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . .12
4.2 Return filter replacement . . . . . . . . . . . . . . . . . . . . . .12
Cooler N° : 5. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Date of bringing into service : 6. STORAGE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . .14

SAFETY INFORMATIONS

NOTICE :
The Blackmer Hydrive MUST only be installed in systems which have
been designed by qualified engineering personnel. The system
This is a SAFETY ALERT SYMBOL
MUST conform to all applicable local and national regulations and
When you see this symbol on the product, or in the manual, look safety standards.
for one of the following signal words and be alert to the potential for
personal injury, death or major property damage. This manual is intended to assist in the installation and operation of
the Blackmer Hydrive and MUST be kept with the Hydrive.

DANGER Blackmer Hydrive service shall be performed by qualified technicians

ONLY. Service shall conform to all applicable local and national regu-
Warns of hazards that WILL cause serious personal injury, lations and safety standards.
death or major property damage Thoroughly review this manual, all instructions and hazard warnings,
BEFORE performing any work on the Blackmer Hydrive
WARNING Gloves shall be worn when handling sheet metal to avoid any risk of
injury.
Warns of hazards that CAN cause serious personal injury,
death or major property damage. Maintain ALL system and Blackmer Hydrive operation and hazard
warning decals.

CAUTION
Warns of hazards that CAN cause personal injury or property
damage. NOTE :
NOTICE Numbers in parentheses following individual parts indicate
Indicates special instructions which are very important and reference numbers on the corresponding Blackmer Parts
must be followed. Lists.

NT 206-A00 10.05 HYDRIVE e 2/14

 1. TECHNICAL DATA

HYDRIVE 2010A
Oil Flow Rate 15 – 26 US GPM 55 – 100 l / min
Circuit pressure 750 – 4400 PSI (RV set @ 2500 PSI) 50 – 300 bar (RV set @172 bar)
Fan speed 2800 rpm
Return pressure 15 – 75 PSI 1 – 5 bar
Heat Dissipation 13.5 HP for 70°F temperature ri se 10 kw for 40 ° C Temperature rise
Fan Motor Flow 1.5 U.S GPM 5.5 l / min
Weight (Dry) 53 lbs 24 kg
Oil Tank Capacity 2.5 US Gallons 10 liters

HYDRIVE 2020A
Oil Flow Rate 15 – 50 US GPM 55 – 190 l / min
Circuit pressure 750 – 4400 PSI (RV set @ 3675 PSI) 50 – 300 bar (RV set @ 253 bar)
Fan speed 2800 rpm
Return pressure 15 – 75 PSI 1 – 5 bar
Heat Dissipation 26 HP for 70°F temperature ri se 20 kw for 40 ° C Temperature rise
Fan Motor Flow 2.2 U.S GPM 8.2 l / min
Weight (Dry) 77 lbs 35 kg
Oil Tank Capacity 4.5 US Gallons 17 liters

2. INSTALLATION
2.1 HYDRAULIC CIRCUITS
Figure 1 shows the hydraulic circuit for a single motor BLACKMER
drive system (without selector valve). If driving a motor HYDRIVE
in both directions, install a directional control valve in the
circuit as shown (figure1).
Directional
The Hydrive is NOT suitable for use for systems using
control valve
tipping rams (hydraulic cylinders). “T”
Connector
fitting
NOTE
Use bulkhead fittings to prevent any overstressing of the
hoses and connections between the tractor and trailer. Blackmer
Non-Spill Couplings pump

NOTICE :
The Blackmer HYDRIVE must only be installed Hydraulic
in systems designed by qualified engineering Pump
PTO
personnel. System design must conform with
all applicable regulations and codes and must
provide warning of all system hazards. Figure 1
System layout without selector valve

NT 206-A00 10.05 HYDRIVE e 3/14

 2. INSTALLATION (continued)
There are 2 versions of the Hydrive 2010, standard version 2.1.1 STANDARD HYDRIVE 2010A & 2020A
and selector valve version. (NOTE : Use a remote on / off HYDRAULIC CIRCUIT
valve on hydraulic systems using the hydrive 2010 without
the selector valve). High pressure line Return line
The selector version features a manually operated spool
valve so that the high pressure oil (from the hydraulic pump)
can be switched between two possible hydraulic motors
(Motor 1 & Motor 2). The valve can also be set to neutral posi- 1
tion with the system unloaded, and the oil returning back to 9
the tank. 8
The selector version is designed for tanker applications
where both a compressor and pump may be installed on a Valve block
vehicle but operated separately. Hydrives are NOT suitable
for use with hydraulic cylinders. 5
The selector valve is NOT available for the Hydrive 2020
model.
The Hydrive 2010 is not designed for use with 2 motors run-
ning simultaneously.

Suction 7 3
Compressor
line 6
(Motor 1) 4 Cold start
bypass
Direction valve

Hydraulic Oil tank

Hydraulic
pump
pump

Blackmer 1. Adjustable relief valve

Hydrive 2. Fan speed control valve
Blackmer pump 3. Return line filter
(Motor 2) 4. Fan motor
5. Filter by-pass valve
Motor 1 6. Oil cooler radiator
7. Fan
8. System pressure gauge point
Motor 2 (not accessible for the 2010)
9. Return pressure gauge point

Figure 2
NOTES
Hydrive 2010 with selector valve
The driven machine, pump or compressor, will start automa-
tically when the hydraulic pump is engaged unless a remote
on/off control valve is installed in the system.
A cold start bypass protects the cooler and quickly warms the
oil to its normal working temperature.

NT 206-A00 10.05 HYDRIVE e 4/14

 2. INSTALLATION (continued)
2.1.2 HYDRIVE 2010A HYDRAULIC CIRCUIT -
SELECTOR
Hydraulic motor 1 Hydraulic motor 2

1 9

2 The Hydrive must be mounted as high above the

hydraulic pump as possible to avoid hydraulic pump
cavitation.
5
10

7
Oil HP

4 3
Suction line 6
Hydrive 2010

Oil tank

Hydraulic pump
Mounting braket

1. Adjustable relief valve

2. Fan speed control valve
3. Return line filter
4. Fan motor Washer (supplied)
5. Filter by-pass valve C1 : Metallic bore Ø
6. Oil cooler radiator C2 : Dampener Ø
7. Fan F: Free height
9. Return pressure gauge point R: Necessary radii on angles
10. Selector
We recommend zinc plated steel washers to contribu-
te to the vibration protection effort.
2.2 MOUNTING THE HYDRIVE
1. Position the Hydrive so that the filler cap (5) and sight ØA Ø B Ø C1 Ø C2 Ø D Ø E1 Ø E2 Ø F Ø R Weight
mm mm mm mm mm mm mm mm mm g
glass (6) are accessible, and that the front of the radia-
tor (44) (where the air exits) is not obstructed. 10,4 33,2 19 20,1 12,3 9,5 9,5 31,7 1 43
NOTE - For easy installation, the sight glass can
be mounted on either side of the Hydrive tank.
3. Mount the Hydrive in a position away from the wheels
and road spray to protect the radiator from impact
2. The Hydrive must be mounted using at least four of the damage from road debris, stones, loose hoses, etc.
six mounting holes and the anti-vibration pads supplied (see Figure 5).
(see Figures 3 and 4 below regarding mounting dimen-
sions). The minimum distance between attachment 4. Allow provisions and space to install test equipment in
points must be 6,3” (160 mm). the discharge line of the Hydrive (see Figure 6).

Do not put any strain on the tank fabrication (2) or dis-

tort the mounting lugs. WARNING
To help reduce the vibration and stress between the
truck frame and Hydrive, users may install additional
SET THE VEHICLE EMERGENCY BRAKE
mounting brackets to offset the Hydrive from the frame AND CHOCK WHEELS BEFORE ATTEMP-
rail and adapt the anti-vibration pads supplied. The TING MAINTENANCE OR SERVICE.
brackets are application specific and must be made by Hazardous machinery
the installer when needed. can cause severe
personal injury
or property damage.

NT 206-A00 10.05 HYDRIVE e 5/14

 2. INSTALLATION (continued)
To minimize the possibility of cavitation, the suction
hose size should be as follows :

HOLES
11 1/2”

O 7/16” ( 11mm )
293mm

MOUNTING holes
Hose bore size Maximum recommended flow

Mounting
20 1/4” 10 5/8”
270mm 1½” (38mm) 26 US GPM 98 l/min
514mm

2” (50.8mm) 32 US GPM 120 l/min

2½” (63.5mm) 48 US GPM 180 l/min

200mm
7 7/8”
AIR OUT NOTE
Hose length must follow hose manufactures
recommendations.
2 3/8”
60mm
2. Pressure and return hoses must be connected using
20” pressure (swaged) type fittings, installed to the hose
510mm AIR IN manufactures recommendations.
+ 2“ -50
50mm
mm FOR SELECTOR
for selector VALVE(ifHANDLE
valve handle fitted) ( IF FITTED )
3. All seals must be made using bonded washers, O-ring
or coned fittings.
Figure 3
Hydrive 2010 - Dimensions Blackmer does not recommend the use of PTFE tape
or liquid sealant, as these may contaminate the
hydraulic oil or plug the system.
16 1/2” MOUNTING
Mounting HOLES
holes
418mm O 7/16”( 11mm)
WARNING
21 1/4”
15 1/2” 540mm
394mm
SYSTEM FITTINGS AND HOSES MUST
BE CAPABLE OF WITHSTANDING
OPERATING PRESSURES.
Hazardous pressure
180mm

can cause
7”

personal injury
or property damage.

4. Some hydraulic pumps and motors require a case

drain to return to the Hydrive tank. For these applica-
tions, remove the Hydrive tank drain plug (9) and
connect the drain line to ½" BSP female connection
3 1/8”

(Figure 6, Item 4).

AIR
Air IN
in
560mm
22”

For Hydrive 2010's with selector valve option, go to

Figure 4 the step 1, Section 2.2.3.
Figure 4 – Hydrive
Hydrive 2020
2020-Dimensions
Dimensions

2.2.1 CONNECTING THE HYDRIVE 2.2.2 HYDRIVE WITHOUT SELECTOR VALVE

1. Connect the suction hose from the Hydrive valve block 1. Connect a high pressure hose from outlet of the hydrau-
port marked "Pump" to the inlet of the hydraulic pump lic pump to the inlet of the hydraulic motor. Insert a "T"
via bulkhead fittings. The suction hose must be a steel connector into this line and connect to the fitting on the
wire reinforced, vacuum rated, suction hose. See chart control block marked "MOTOR" (see Figure 1).
below. 2. Connect the low pressure return hose from the driven
Do not put any strain on the tank fittings. The suction motor to the fitting on the control block marked
hose must be as short as possible, without any tight "RETURN". The return hose must be rated for mini-
bends or kinks. The hose must also be free of air leaks. mum 300 PSI (20 bar) working pressure (Figure 6,
Item 4).

For Hydrive 2010 without selector valve and Hydrive

2020, go to the step 3, Section 2.2.3.

NT 206-A00 10.05 HYDRIVE e 6/14

 2. INSTALLATION (continued)
WARNING
Optimum position
Optimum Position

QUICK RELEASE COUPLINGS MUST BE

FULLY CONNECTED. FAILURE TO DO
Potential problem of cavitation and
Potential
road dirtProblem of Cavitation SO CAN CAUSE PERSONAL INJURY OR
and Road Dirt PROPERTY DAMAGE.
Hazardous pressure
can cause
personal injury
or property damage.

Various
VariousOptions for Position
options for position

Figure 5
Figure 5 – Mounting
Mounting Positions
positions

2.2.3 HYDRIVE WITH SELECTOR VALVE 4. Drain

1. Connect a high pressure hose from the male fitting on
the control block marked "MOTOR 1", to the intake of 3. Return
(Low Pressure)
the hydraulic motor (i.e. on the compressor). Connect
2. Pump
the fitting on the control block marked "MOTOR 2" to 1. Suction
(High Pressure) 7. T-junction*
the intake of the second hydraulic motor (i.e. on the
Blackmer pump). Figure 6
2. Using a "T" fitting, connect the low pressure return hoses Hydrive 2010A connections
from both to the male fitting on the control block marked
RETURN". Use a return hose, rated to a minimum 300
PSI (20 bar) working pressure (Figure 7, Item 3).

NOTICE
For Hydrives fitted with the selector valve both
"MOTOR 1" & "MOTOR 2" MUST be connected to
Hydrive valve block fittings.

3. On tractor/truck and semi-trailer mounted applica-

tions, hoses/piping to the hydraulic motor must be
connected by quick release (non-spill) couplings. To
reduce back-pressure on the motor, one size larger
couplings than the return line must be used. 4. Drain
3. Return
NOTICE (Low Pressure)
QUICK RELEASE COUPLINGS MUST BE PROTEC- 5. Motor 1
TED FROM CONTAMINATION AND DAMAGE AND BE (High Pressure)
2. Pump
PROPERLY CLEANED BEFORE RE-CONNECTION. 1. Suction
7. T-junction* 6. Motor 2
(High Pressure)
Figure 7
Hydrive 2010A selector connections

NT 206-A00 10.05 HYDRIVE e 7/14

 2. INSTALLATION (continued)
Hydrive Connections Flush all hoses, fittings and the Hydrive tank with
Hydrive Hydrive hydraulic oil prior to filling the Hydrive tank with hydrau-
2010 2010 Hydrive 2020
selector lic oil, using the following procedure :
1 Suction 1 ½ inch NPT M 2 inch NPT M 1. Fill the Hydrive oil reservoir with suitable hydraulic oil
1 ½ inch BSP M 2 inch BSP M (see examples above).
2 Pump 1 1/16 inch - 12 JIC M 1 5/16 inch -
Return ¾ inch BSP M 12 JIC M 2. Disconnect Hydrive return hose at the Hydrive control
3 Motor 1 5/16 inch - 1 inch BSP M valve block and provide a suitable container to collect
Return 12 JIC M 1 5/8 inch - waste hydraulic oil. Properly dispose of waste hydraulic oil.
¾ inch BSP 12 JIC M
M 3. Thoroughly flush the entire system, refilling the
4 Drain 1/2 inch BSP Hydrive reservoir as necessary, until free of all conta-
5 Motor 1
mination.
6 Motor 2 1 5/16 inch
- 4. Reconnect the Hydrive return hose.
12 JIC M
¾ inch NOTICE
BSP M
DO NOT ALLOW DEBRIS TO ENTER THE HYDRAU-
7 T connector 1 1/16 inch - 1 5/8 inch -
12 JIC M 12 JIC M LIC SYSTEM DURING INSTALLATION OR SERIOUS
DAMAGE TO SYSTEM COMPONENTS MAY OCCUR.
Italics denote connections supplied with Hydrives for
North America.
2.4 PRIMING THE SYSTEM

* T junctions are offered on NPT Hydrive only. WARNING

SET THE VEHICLE EMERGENCY BRAKE

BEFORE ENGAGING THE PTO.

2. Pump Hazardous machinery

(High Pressure) can cause severe
personal injury
or property damage.

BEFORE Engaging the PTO follow these steps :

1. Fill the tank with the recommended hydraulic oil, until
3. Return the oil reaches the black mark in the sight glass 6.
(Low Pressure)
2. If the Hydrive is equipped with a selector valve, move
the valve to the "NEUTRAL" (Center or Off) Position.
4. Drain
1. Suction 3. Non-spill (dry-break) couplings must be fully connec-
7. T-junction* ted. Failure to do so can damage the hydraulic motor
Figure 8 seals.
Hydrive 2020A connections 4. Have a container of suitable hydraulic oil available to
refill the Hydrive reservoir as necessary. DO NOT
OVERFILL.
2.3 HYDRAULIC OIL
NOTE
The System must be filled with one of the following anti- Do not fill the Hydrive reservoir while the hydraulic
foaming hydraulic oils, or an equivalent oil : system is running. The level drops during operation
and returns to the full level when not in operation.
Normal Ambient Température *
- 9°C to 26°C 26°C and more
15°F to 80°F 80°F and more
BP ENERGOL HP32 ENERGOL HP46 5. Make sure the driven cargo pump (or compressor) is
SHELL TELLUS 32 TELLUS 46 vented and cannot develop pressure.
CASTROL HYSPIN AWS 32 HYSPIN AWS 46
KENDALL AW32
ESSO NUTO - H 32 NUTO - H 46
TOTAL AZZOLLA 32 AZZOLLA 46

* For colder temperatures, use Kendal Glacial Blue,

HYDRELF XV32 or equivalent cold weather Artic
Grade hydraulic oil.

NT 206-A00 10.05 HYDRIVE e 8/14

 2. INSTALLATION (continued)
Ensure both halves of the couplings are clean. 3. Inspect the hydraulic system for leaks. If any leaks are
present, shut down the system immediately and repair
as necessary. Return to the PRIMING THE SYSTEM
section of this manual.
4. Following the procedure provided in the SETTING
AND ADJUSTING FAN SPEED section of this manual,
check the Hydrive fan to verify the factory setting.
5. Using an optical tachometer, check the speed of the
driven unit. On engine-driven pump arrangements,
insure the engine speed is governed to prevent
overspeeding of the driven unit(s).

NOTICE
THE HYDRIVE MUST BE FREE OF VIBRATION,
HYDRAULIC OR MECHANICAL, WHEN IN OPERA-
TION, OR SERIOUS DAMAGE TO THE HYDRIVE
Badly connected return line couplings will damage the hydraulic
motor seals. Ensure the outer sleeve is fully seated in the direction COMPONENT PARTS WILL OCCUR.
shown.
Figure 9
2.6 ADJUSTING THE RELIEF VALVE
Coupling connection
WARNING
NOTICE
THE FOLLOWING SYSTEM PRIMING INSTRUCTIONS INCORRECT SETTINGS OF THE PRESSU-
MUST BE FOLLOWED TO AVOID ENTRAPPING AIR. RE RELIEF VALVE CAN CAUSE SYSTEM
COMPONENT FAILURE, PERSONAL INJU-
RY, AND PROPERTY DAMAGE.
Hazardous pressure
1. Depress the clutch and engage the PTO. Release the can cause
clutch slowly. After approximately 2 seconds depress personal injury
the clutch and disengage the PTO. or property damage.

2. To insure that all system components, hoses and fit-

tings are completely filled with hydraulic oil, crack the
The Hydrive is equipped with a pressure relief valve that
Hydrive return connection at the Hydrive control valve
is factory set.
block (16a or b) allowing any trapped air to escape.
Relief valve setting
3. During the priming procedure, insure that the hydrau- psi bar
lic oil does not drop below the RED mark on the
Hydrive 2010 2500 170
Hydrive sight glass (6).
Hydrive 2020 3675 250
4. Operate any system selector valves and directional
control valves to insure that all hoses and fittings are
free of air. These settings are suitable for the majority of applica-
tions. Insure that the Hydrive setting is functional with all
5. Repeat steps 1 through 4 until system is fully primed.
ancillary equipment. DO NOT exceed lowest system
6. Secure the Hydrive control valve block return connec- component pressure rating or 4500 PSI (300 bar).
tion. ALWAYS use an appropriately sized, calibrated pressu-
re gauge when adjusting the pressure relief valve. The
equipment required includes: 17 mm wrench and 5 mm
2.5 ENGAGING HYDRAULIC MOTOR hex socket key.
1. Move the system on/off control valve or Hydrive selec-
tor valve (if equipped) and any directional valves to the
correct position for running the hydraulic motor.
2. Increase tractor engine rpm to the required operating
speed.

NOTICE
DO NOT OVERSPEED THE TRACTOR ENGINE, AS
THIS WILL CAUSE SERIOUS DAMAGE TO SYS-
TEM COMPONENTS.

NT 206-A00 10.05 HYDRIVE e 9/14

 2. INSTALLATION (continued)
1. Install test equipment in the high pressure line per the 2.7 SETTING HYDRIVE FAN SPEED
manufacturers recommendations.
NOTE DANGER
The use of quick connect fittings in the hydraulic motor
line allows easier installation of test equipment.
FAN SPEEDS ABOVE 3000 RPM WILL
CAUSE SERIOUS PERSONAL INJURY,
CT2 Fan speed control valve DEATH OR MAJOR PROPERTY DAMAGE.
Hazardous machinery.
Will cause severe
personal injury, death
Pressure relief valve
or property damage.

The Hydrive fan speed is factory set to 2800 rpm.

Increase
Pressure Increase pressure with NOTE
load valve. The fan will not reach rated speeds without adequa-
Decrease
Pressure
te system pressure.
Fan speed may be adjusted to control the Hydrive ope-
rating temperature.
The equipment required includes (see Figure 11) :
Test Unit • optical tachometer,
Monitor Flow
• 4 mm allen key
and Pressure
• 13 mm wrench.
Figure 10
Pressure relief valve NOTICE
System components MUST be operating at full load
NOTE to properly set the Hydrive fan speed.
If the Hydrive is equipped with the selector valve
option, the test equipment can be inserted to either
"MOTOR 1" or "MOTOR 2" pipe lines. NOTE
A minimum 725 PSI (50 bar) is required to operate
The selector valve must be positioned to select the the Hydrive fan. Blackmer recommends the fan
line to which the test equipment is fitted. speed remain at the factory setting of 2,800 rpm.
2. With the system operating, and the driven unit(s)
under no load, loosen the pressure relief valve lock- 1. Operate hydraulic system at full load to properly
nut by turning it counter-clockwise, then turn the set Hydrive fan speed.
adjusting screw one full turn clockwise.
NOTE
3. Increase system pressure by turning the tester load Creating an artificial load of the factory relief valve set-
valve clockwise until a pressure of 10% ABOVE the ting, is the best way to set the fan speed. Refer to the
system operating pressure is obtained. SETTING & ADJUSTING HYDRIVE RELIEF VALVE,
4. Turn the Hydrive pressure relief screw counter-clock- if necessary.
wise until a decrease in pressure is seen on the tester.
Note the pressure at this point. 2. Loosen the fan speed lock-nut by turning counterclock-
5. Tighten the pressure relief valve lock-nut, rechecking wise.
the pressure on the tester has not exceeded the pres-
sure in step 4. If the pressure has changed, repeat
steps 2 through 4 until the desired pressure has been 3. While constantly checking the fan speed with an optical
obtained. tachometer, decrease the fan speed by turning the adjus-
ting screw counter-clockwise. Increase the fan speed by
6. Turn OFF the system, bleed OFF all pressure, and turning clockwise (see Figure 11).
remove the test equipment. Reinstall the highpressu-
re line.
7. Following steps 1 through 6 in the "Priming the 4. When desired fan speed is obtained, tighten the lock-nut
System" section in this manual, refill and remove any by turning it clockwise.
trapped air.

NOTE 5. Unload system so that the fan speed slows or stops.

If the Hydrive pressure relief valve is set above the
recommended 2500 PSI (170 bar) follow steps 1
6. Reload the system and recheck the fan speed. Readjust
through 4 of Setting and Adjusting Hydrive Fan Speed.
if necessary.

NT 206-A00 10.05 HYDRIVE e 10/14

 2. INSTALLATION (continued)

DANGER
CT1

INSERTING ANY OBJECT INTO FAN

Lock adjusting DURING OPERATION WILL CAUSE
screw after SERIOUS PERSONAL INJURY, DEATH
Adjustment OR MAJOR PROPERTY DAMAGE.
Hazardous machinery.
Will cause severe
personal injury, death
or property damage.
Increase
speed

Decrease
speed

Figure 11
Setting the fan speed

3. OPERATION
3.1 HYDRIVE PRE-START UP CHECK LIST 3.2 HYDRIVE OPERATION
1. Check the Hydrive reservoir to make sure it is full of 1. Set the tractor speed to idle RPM, depress the clutch
clean, uncontaminated oil, and that the level is no and engage the PTO. Release the clutch SLOWLY.
lower than the red mark in the sight glass (6).
2. If equipped, SLOWLY set the selector valve on the
Hydrive from the "OFF" position to drive the required
WARNING compressor or pump.
3. Set the tractor RPM to the required speed to obtain
desired system operation. DO NOT overspeed the
QUICK RELEASE COUPLINGS MUST BE Blackmer pump or compressor.
FULLY CONNECTED. FAILURE TO DO
SO CAN CAUSE PERSONAL INJURY OR 4. Inspect system for hydraulic oil leaks and for Hydrive
PROPERTY DAMAGE. fan operation. If leaks or incorrect fan operation are
Hazardous pressure
can cause observed, shut down the system immediately. Repair
personal injury as necessary.
or property damage.
5. When system operation has been stabilized, check
the Hydrive operating temperature gauge, located on
2. Check the radiator (44) for obstructions and dirt. the tank oil level sight glass. Maximum recommended
Clean as necessary. operating temperature for the Hydrive is 180°F (82°C).

3. Move the selector valve (if equipped) to the "OFF"

(Center or Neutral) position.

WARNING

SET THE VEHICLE EMERGENCY BRAKE

AND CHOCK WHEELS BEFORE ATTEMP-
TING MAINTENANCE OR SERVICE.
Hazardous machinery
can cause severe
personal injury
or property damage.

NT 206-A00 10.05 HYDRIVE e 11/14

 4. MAINTENANCE
NOTICE 4.2 RETURN FILTER REPLACEMENT
BLACKMER HYDRIVE SERVICE SHALL BE PER-
Check the return filter (19) at least every 3 months and
FORMED BY QUALIFIED TECHNICIANS ONLY.
replaced at least every 12 months (see Figure 12).
SERVICE SHALL CONFORM TO ALL APPLICABLE
LOCAL AND NATIONAL REGULATIONS AND SAFETY 1. Remove filter by turning it counter-clockwise. If neces-
STANDARDS. sary use a filter wrench to remove canister. Properly
dispose of the old filter element.
2. Install new filter element (19). DO NOT overtighten fil-
Before any work is performed on the Hydrive, remove the ter canister.
cover and thoroughly clean the unit to remove all traces of
dirt. Do not allow water vapor to enter the hydraulic system 3. Refill the Hydrive resevoir following the instructions in
during the cleaning process. the HYDRAULIC OIL and PRIMING THE HYDRIVE
sections of this manual.

4.1 MAINTENANCE SCHEDULE

After the first 10 hours of operation
Filter gauge
1. Inspect hydraulic system for hydraulic oil leaks. If
leaks are observed, shut down system immediately
and repair as necessary.
2. Replace the Hydrive return filter (19).
3. Inspect all Hydrive mounting bolts, fittings and hoses.
Tighten and replace as necessary.
4. Check the Hydrive fan speed and relief valve setting.
Adjust as required, following the instructions in this
manual.

Every 3 months
1. Follow the sections 1, 3 and 4 provided in the "After
10 hours of operation" section.
2. When the Hydrive hydraulic oil is cold, the oil restric-
tion gauge (20) may read in the red area of the gauge.
After the Hydrive warms to operating temperature, the
oil restriction gauge MUST return to the GREEN level.
If the reading fails to return to the GREEN level the Remove the Hydrive return filter
return filter (19) MUST be replaced. by turning it counterclockwise

3. Inspect the Hydrive radiator (44) and fan (31) for dama-
Figure 12
ge. Carefully clean with air or steam. DO NOT remove
Return filter
the fan blade balancing clips.

Every 12 months
1. Follow ALL instructions provided in "Every 3 Months"
section.
2. Replace hydraulic oil following the instructions provi-
ded in HYDRAULIC OIL and PRIMING THE
HYDRIVE SYSTEM sections of this manual.

NT 206-A00 10.05 HYDRIVE e 12/14

 5. TROUBLESHOOTING

PROBLEM CAUSE CORRECTIVE ACTION

Insufficient oil getting to the pump. See “Cavitation”.

Aeration of the oil Air entering the system. See “Air Entering the System”.
(Oil goes milky)
Water entering the system. Tighten up all hose connections. Inspect suction pipe for splits.
Replace as required.
Low oil level in the tank. Fill reservoir and re-prime.
Air entering the
system Leaks in suction hose or fittings. Tighten up all hose connections. Inspect suction pipe for splits.
Replace as required.
Suction line to small. Use large bore pipe.

Suction line to long. Move Hydrive closer to pump.

Cavitation Pump is higher than tank. Re-position Hydrive to ensure there is a positive head pressure at
the pump inlet.

Suction line has too many restrictions or elbows. Re-route pipe, and keep number of fittings to a minimum.

Pump speed is too high. Reduce pump speed or select smaller displacement pump.
Tank under strain from piping. Install bulkhead fittings.

Distorted / Cracked Mounting surface is not flat. Use shims ( if necessary ), to ensure a flat mounting surface.
tank
Tank damaged by mishandling. Do not step on Hydrive or use to carry extra weight.

Vibration. See “Vibration”.

Incorrect hydraulic pump selection. Re-check hydraulic calculations.
High/excessive
circuit pressure Driven unit requires higher torque. Check driven unit for seizure or blocked lines.
Insufficient fan speed. Check fan speed. Adjust if required.

Radiator blocked. Clean radiator.

High/excessive oil
temperature Relief valve opening. See “Relief valve problems.

Cold start bypass opened. Clean cold start bypass.

Seals worn. Repair or replace.

Motor seals Drain line not connected. Install case drain and replace motor seals.
damaged or
leaking Excessive return line pressure. See “Return line pressure too high”.

High oil temperature. See “Excessive oil temperature”.

Relief valve opening. See “Relief valve problems”.

Pump or motor damaged. Overhaul unit.

Motor not turning
at correct speed Driven unit seized or blocked. See manual for driven unit.

System design. Re-check hydraulic calculations.

Seals worn. Repair or replace.
Pump leaks
Excessive circuit pressure See “Excessive circuit pressure.
Radiator burst Return pressure to high See “Return pressure too high”.
Return line too small. Increase pipe size.

Return line too long. Reposition Hydrive.

Return pressure
too high Excessive flow. Reduce speed of driven unit.

Blocked return. Replace return filter.

Improperly installed quick release couplings. Ensure couplings are properly installed.
Continuously opening. Reset the valve 10% above circuit pressure.
Relief valve
problems Sticking or un-settable relief valve. Replace with new relief valve.
Relief valve opening intermittently. See “relief valve problems”.
Vibration –
Hydraulic Aeration of the oil. See “Aeration of oil”.
Normal vibration from vehicle. Use anti vibration mounts to isolate Hydrive.
Vibration - Véhicle
Whole vehicle vibrates badly. Ensure engine is not mis-firing.

NT 206-A00 10.05 HYDRIVE e 13/14

 6. STORAGE CONDITIONS
The equipment must be systematically stored in an area shel-
tered from bad weather.
The equipment must bear its original protective components
until it is installed in its final application.
If installation is interrupted, put back in place the original pro-
tective components or equivalent components.

1809 Century Avenue, Grand Rapids, Michigan 49509-1595, U.S.A.

Telephone: (616) 241-1611 • Fax: (616) 241-3752
E-mail: [email protected] • Internet Address: www.blackmer.com

NT 206-A00 10.05 HYDRIVE e 14/14