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    WPS For Structure Mild Steel Fillet Weld PDF

    Uploaded by

    Harshit Adwani
    This document provides a welding procedure specification for manual shielded metal arc welding of a single V-groove joint between 4-10mm thick steel plates using E6013 electrodes. Key details include SMAW as the welding process, a 6G joint design, preheat of 200°C, DC reverse polarity at 60-180A and 70V, and multiple pass welding at 40-60mm/min using E6013 electrodes from 2.5-3.15mm diameter. The technique involves cleaning, tacking, root pass, filling, dressing, and testing the weld.

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    © All Rights Reserved
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    WPS For Structure Mild Steel Fillet Weld PDF

    Uploaded by

    Harshit Adwani
    2K views2 pages
    This document provides a welding procedure specification for manual shielded metal arc welding of a single V-groove joint between 4-10mm thick steel plates using E6013 electrodes. Key details include SMAW as the welding process, a 6G joint design, preheat of 200°C, DC reverse polarity at 60-180A and 70V, and multiple pass welding at 40-60mm/min using E6013 electrodes from 2.5-3.15mm diameter. The technique involves cleaning, tacking, root pass, filling, dressing, and testing the weld.

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    154457318-WPS-for-Structure-Mild-Steel-Fillet-Weld.pdf

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    This document provides a welding procedure specification for manual shielded metal arc welding of a single V-groove joint between 4-10mm thick steel plates using E6013 electrodes. Key details include SMAW as the welding process, a 6G joint design, preheat of 200°C, DC reverse polarity at 60-180A and 70V, and multiple pass welding at 40-60mm/min using E6013 electrodes from 2.5-3.15mm diameter. The technique involves cleaning, tacking, root pass, filling, dressing, and testing the weld.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views2 pages

    WPS For Structure Mild Steel Fillet Weld PDF

    Uploaded by

    Harshit Adwani
    This document provides a welding procedure specification for manual shielded metal arc welding of a single V-groove joint between 4-10mm thick steel plates using E6013 electrodes. Key details include SMAW as the welding process, a 6G joint design, preheat of 200°C, DC reverse polarity at 60-180A and 70V, and multiple pass welding at 40-60mm/min using E6013 electrodes from 2.5-3.15mm diameter. The technique involves cleaning, tacking, root pass, filling, dressing, and testing the weld.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    WELDING PROCEDURE SPECIFICATION(W.P.

    S)

    Doc No: BK5TQ4 248 093


    Company Name ALSTOM INDIA LIMITED
    Welding Procedure Specification no: EB0-002991/WPS/002 Date : 15/7/2013
    Revision No 0
    Supporting P.Q.R No (s) EB0-002991/PQR/002 Type(s) MANUAL
    Welding Process SMAW (Automatic, Manual, Machine, Semi Auto)

    JOINTS(QW-402) DETAILS
    Joint Design Fillet Weld

    Backing (Yes/No) NO

    Backing Material(Type) N /A

    BASE METALS(QW-403)
    P.No: 1 Group No 1 to P. No 1 Group No 1
    OR
    Specification type & grade IS 2062
    To
    Specification type & grade IS 2062

    Thickness Range
    Base Metal 4.0 MM TO 10.0 MM GROOVE Single "V"
    Deposited Weld Metal
    Thk. Range 3 MM TO 9 MM GROOVE Single "V"

    FILLER METALS(QW-404)
    Specification No (SFA) 5.1
    AWS No ( Class ) E 6013 (FILL UP)
    F. No 2
    A. No 1
    Size of Filler Metal Dia 2.5 MM, 3.15 MM
    Electrode - Flux(Class) - -
    Flux Trade Name - -
    Consumable inert - -
    EB0-002991/WPS/002
    Positions of Groove(QW-405) POSTWELD HEAT TREATMENT(QW-407)
    Positions of Groove 6G (All Positions) Heating Temp : N/A
    Welding Progression UP HILL Soaking period : N/A
    Cooling Temp : N/A

    PREHEAT(QW-406) GAS (QW-408)


    Preheat Temp Min. ------ Gas(es) Mixture Flow rate
    Interpass Temp Max. 200 Deg C Shielding …. …. …..
    Backing --- --- ---

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current (AC/DC) DC Polarity Straight/Reverse
    Amps (Range) 60 - 180 Volts ( Range ) 70 O.C.V

    Tungsten electrode Size & Type N/A (Pure Tungsten 2 % Thoriated)

    TECHNIQUE (QW-410)
    Clean the Weld areas and adjacent areas of oil , grease, rust etc. Assemble components as per contract drawing.
    Tack weld by SMAW Process ensuring that the tacks become an acceptable part of the root run.
    Complete root run by SMAW Process. Complete welding to the required dimension by SMAW process using specified
    electrodes.
    Dress slightly high spot obtain a good profile. Carry out DP to test the weld soundness.

    String or Weave Bead STRAIGHT/WEAVE BEAD

    Initial & Interpass cleaning BRUSHING, GRINDING & CHIPPING


    Method of back gouging N/A

    Multiple or Single pass(Per Side) MULTIPLE


    Multiple or Single Electrode MULTIPLE
    Travel Speed Range 40 - 60 mm / min.

    Filler Metal Current Travel


    Weld Process Type Amps Volt Speed Remarks
    Layer(s) Class Dia Polar Range Range Range MM/Min
    ROOT SMAW E- 6013 2.5 MM REVERSE 60 - 80 17-18 40 - 50
    FILL UP SMAW E- 6013 3.15 MM REVERSE 60 - 110 18 - 25 50 - 60
    FINAL SMAW E- 6013 3.15 MM REVERSE 60 - 110 18 - 25 50 - 60

    Sayantan Banerjee Binay Patra


    Prepared By Approved By

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