Scribd Logo
Upload

Welcome to Scribd!

  • 421 views

    WPQR SMAW EN-2 - 30mm (Under Modification)

    Uploaded by

    Mohamed Reda Hussein
    This document is a Welding Procedure Qualification Record that details the welding process, materials, parameters, and test results used to qualify a welding procedure. It includes information on the base metal, filler metal, welding process, positions, parameters like preheat temperature and interpass temperature, and the results of non-destructive and destructive tests like visual inspection, tensile tests, bend tests, and hardness tests. The tests confirmed that the welds met the requirements and the welding procedure was qualified.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    WPQR SMAW EN-2 - 30mm (Under Modification)

    Uploaded by

    Mohamed Reda Hussein
    421 views2 pages
    This document is a Welding Procedure Qualification Record that details the welding process, materials, parameters, and test results used to qualify a welding procedure. It includes information on the base metal, filler metal, welding process, positions, parameters like preheat temperature and interpass temperature, and the results of non-destructive and destructive tests like visual inspection, tensile tests, bend tests, and hardness tests. The tests confirmed that the welds met the requirements and the welding procedure was qualified.

    Original Description:

    gggggg

    Original Title

    WPQR SMAW EN-2- 30mm(under modification) - Copy (3).xls

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document is a Welding Procedure Qualification Record that details the welding process, materials, parameters, and test results used to qualify a welding procedure. It includes information on the base metal, filler metal, welding process, positions, parameters like preheat temperature and interpass temperature, and the results of non-destructive and destructive tests like visual inspection, tensile tests, bend tests, and hardness tests. The tests confirmed that the welds met the requirements and the welding procedure was qualified.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    421 views2 pages

    WPQR SMAW EN-2 - 30mm (Under Modification)

    Uploaded by

    Mohamed Reda Hussein
    This document is a Welding Procedure Qualification Record that details the welding process, materials, parameters, and test results used to qualify a welding procedure. It includes information on the base metal, filler metal, welding process, positions, parameters like preheat temperature and interpass temperature, and the results of non-destructive and destructive tests like visual inspection, tensile tests, bend tests, and hardness tests. The tests confirmed that the welds met the requirements and the welding procedure was qualified.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    Welding Procedure Qualification Record

    Date

    EN ISO 15614-1(2004 edition)


    EN ISO 15609-1(2004 edition)

    Sheet No.

    Client's Technical specifications


    WPQR No.:
    ENWELDING PROCESS
    EN ISO 4063

    pWPS No.:

    EN-

    Date of welding:

    ( )TYPE:
    JOINT

    Manual
    Semi-auto
    EN ISO 9692 & EN ISO 22553

    Automatic
    FILLER METAL

    Mechanized

    EN Designation
    Filler Matal Make(manufacturer/trade name)
    Filler Metal Size

    None
    NA
    NA
    NA
    NA
    NA
    NA
    NA
    NA
    NA
    NA
    NA
    NA

    Max.Fillet Thickness
    Flux wire class
    Solid/metal/flux cored
    Supplemental

    Groove angle
    (A)
    Root face
    (F)
    Root opening
    (R)
    Backing :
    Yes
    Type
    :
    Base metal
    Retainers:
    Yes

    Sup. Powder
    Alloy elements
    Alloy Flux

    NO
    Weld metal
    NO

    Flux Designation
    Recrushed slag
    Flux Type
    Flux (brand name)

    BASE METAL
    ISO TR 15608
    Material spec.
    Designaton
    Group
    Subgroup
    Material Thickness
    Outside Pipe Diameter
    NA
    WELD METAL
    Deposited Weld Metal Thickness
    Throat Thickness

    Contact tube/work piece Dis.


    Consumable Insert

    POSITION

    JOINT TYPE
    BUTT

    TECHNIQUE
    NA

    single
    NA

    Single/multi-process
    Mode of Metal Transfer
    String / Weave

    NA

    Preparation and Cleaning

    INTIAL HEAT TREATMENT CONDITION FOR PRECIPITATION HARDENING MATERIALS: NA

    Backgouging

    NA
    PREHEAT &INTERPASS TEMPERATURE

    Peening

    EN ISO 13917
    Preheat Temp. Min.( C )
    C
    Preheat Method
    Flame
    Max. Interpass Temp.
    C
    Measuring method
    digital thermometer
    POST HEATING / POST WELD HEAT TREATMENT
    NA

    Frequency and dwell time of oscillation

    Type

    Electrode wire feed speed

    POST HEATING (NA)

    WELD TYPE
    BUTT(groove)

    HEAT TREATMENT(NA)

    Max. Width of the Run

    Multi
    Single
    NA
    NA
    NA

    Single / multi-Run
    Single / multi electrode
    Orifice /gas cup size
    Tungsten Electrode size/type

    GAS

    Method of heating

    Grinding
    Grinding
    NA
    NA

    EN 439

    Holding Time

    NA
    Type & composition Designaton

    Flow rate L/min

    Shielding
    Backing
    Trailing

    Heating Rate
    Cooling Rate
    Free cooling Temp.

    ELECTRICAL CHARACTERSTICS EN15614 & EN1011-1


    Weld
    Sequence

    Process

    Mode of metal
    transfer

    Position

    FILLER METAL
    CLASS.

    AMP.

    VOLTAGE
    RANGE(v)

    TRAVEL SPEED(S)
    (cm/min)

    HEAT INPUT*=
    eAV/1000S(kj/mm)

    ###
    ###
    ###
    ###

    ROOT Run
    FILLING
    CAP
    BACK WELD
    REMARKS
    *e: effeciency(EN 1011-1)

    CURRENT (A)

    DIAMETER POLARITY

    A,amp V,volt S,mm/sec

    :
    :
    :
    :

    ###
    ###
    ###
    ###

    Welding Procedure Qualification Record


    EN ISO 15614-2004 edition
    EN ISO 15609-2004 edition
    Client's Technical specifications
    pWPS No.:
    EN-

    WPQR No.:
    ENWELDING PROCESS
    EN ISO 4063

    Date
    Sheet No.

    Date of welding:

    ()TYPE:
    Manual
    Non-Destructive Examination

    Semi-auto

    Automatic

    Mechanized

    Method

    Applicable Standard

    Result

    Report No.

    Visual Testing

    EN 970

    Accepted

    PQR-VT-EN-

    MT

    EN1290

    Accepted

    PQR-MT-EN-

    Ultrasonic Testing

    EN 1714

    Accepted

    PQR-UT-EN-

    TENSILE TEST (EN 15614 & EN 895)


    SPECIMEN

    WIDTH (mm)

    ULTIMATE LOAD
    (KN)

    AREA (mm2)

    THICKNESS (mm)

    ULTIMATE STRESS
    (N/mm2)

    FAILURE LOCATION

    1
    2
    BEND TEST (EN 15614 & EN 910)
    SPECIMEN

    TYPE

    RESULT

    SPECIMEN

    TYPE

    RESULT

    ACC.

    ACC.

    ACC.

    ACC.

    REMARKS
    Bending angle 180O

    TOUGHNESS/IMPACT TEST (EN 15614 & EN 875)


    Specimen No.

    (VHT) HAZ,Joule

    Test Temperature
    Required Impact
    (C)

    EN-

    (VWT)WM,Joule
    3

    27 Joule
    Average, Joule

    #DIV/0!

    #DIV/0!

    MACRO TEST (EN 15614 & EN 1321)


    Macro - Results

    Free from Any Defect

    HARDNESS TEST (EN 15614 & EN 1043-1)

    HV 10
    BM

    HAZ

    WM

    HAZ

    BM

    Max. Permitted Value

    1 Row
    st

    320

    2nd Row
    3 Row
    rd

    TESTING DATA
    Destructive Testing conducted
    by

    Mechanical & Welding Testing Lab. (Cairo University)

    Laboratory test No.

    WELDING DATA
    Welder/ Welding Operator
    Name

    Welder Stamp

    STATEMENT
    We certify that the statement in this record are correct and that the test welds were prepared, welded, and tested in
    accordance with the requirements of The above mentioned standards and were acceptable
    Examiner Or Examination Body

    Name

    Prepared by

    Reviewed by

    Eng.Mohamed Roshdi

    Eng.Mohamed Fathi

    10/22/2012

    10/22/2012

    Signature
    Date

    Third Party

    You might also like