WPS - 020
WPS - 020
WPS - 020
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
WELDING PROCEDURE APPROVAL RECORD
WPAR : 020
REV :
00
Sheet : 03 of 03
TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
TENSILE TEST
Mark No.
:
:
:
:
:
:
Type
Single/Both Side
Maximum Weave
Joint Type
: Single Side
: 3 x Core Dia of Electrode
: Butt Weld
Code/Testing Standard
Other Applicable Codes
: BSEN 288-3
: MITS-12
Dimensions
mm
Area
mm2
UTL
kN
UTS
N/mm2
Fracture
Position
Comments/Location
356A
Cross Weld
22.3 x 24.8
553.0
275.1
497
Pm
1 - 2 O'clock
357A
Cross Weld
22.7 x 25.0
567.5
281.2
496
Pm
4 - 5 O'clock
BEND TEST
Mark No.
358
359
360
361
Type
Side Bend
Side Bend
Side
Side Bend
Bend
CHARPY IMPACT
Mark No.
Location Dimensions
mm
364
WCL
10 X 10
365
FL
10 X 10
366
FL + 2
10 X 10
367
FL + 5
10 X 10
Bend Angle
Former Diameter
120
120
120
120
Absorbed Energy
Joules, J
90
66
96
100
252
156
208
220
160
46
72
140
38
38
38
38
NAME
SIGN
DEPT
DATE
: R. Vairamani
:
: QA/QC
:
Comments/Location
Acceptable
Acceptable
Acceptable
Acceptable
Average
J
84
164
196
86
Result
1 - 2 O'clock
7 - 8 O'clock
4 -- 511O'clock
10
O'clock
Temperature C
Comments
0
0
0
0
3 O' Clock
3 O' Clock
3 O' Clock
3 O' Clock
: N/A
: Satisfactory
: Refer Report No.
: C. Sivakumar
:
: Bureau Veritas
:
Company Name
KEY INFORMATION
QUESTIONS
ANSWERS
File Reference
File Details
KH/Excel/Welding/WPS003
Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved
R. VAIRAMANY
QA / QC
09-NOV-98
C.SIVAKUMAR
BUREAU VERITAS
Welder Details
Welder ID
Employee No.
Name
Location of Test
MW00072
00072
THOMAS MATHEW
SALWA, QATAR
WPS No.
Revision No.
Supporting PQR
Welding Process
Process Type
Testing Code
Others
003
001
003A, 004
SMAW
Manual
AWS D1.1
MITS - 12
Welding Details
Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic
UPHILL
3 x Core Dia
MULTIPASS
MANUAL
Technique
WeavingTechnique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other
STRING / WEAVE
SINGLE
SINGLE
N/A
NOT APPLICABLE
Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing
BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg
23.01mm
2.5 - 3.5 mm (rg)
1.5 - 2.5 mm (rf)
NONE
Material Specification
Type or Grade
From - P No.
To - P No.
Diameter of Test Coupon
Other
ASTM A106
GRADE B
GROUP I
GROUP I
8"
NONE
Welding Consumables
Electrode Brand
Size of Filler Metal
SFA / AWS No
Classification
Type of Flux
Other
ESAB
2.5 mm & 3.2 mm
5.1
E7016 & E7018
NOT APPLICABLE
NONE
Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Preheat Details
Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2
70C
127C
AMBIENT
Interpass Temperature
Interpass Temperature
MAX 127
PWHT Details
Temperature
Time
Equipment Type
Other
Line 5
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size
4.7 mm - UNLIMITED
NOT APPLICABLE
4" & OVER
F4
N/A
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
PASS
NUMBER
Pass No. 1.1
Pass No. 1.2
Pass No. 1.3
Pass No. 1.4
Pass No. 1.5
Pass No. 1.6
Pass No. 1.7
Pass No. 1.8
Pass No. 1.9
Pass No. 1.10
Pass No. 1.11
Pass No. 1.12
Pass No. 2.1
Pass No. 2.2
Pass No. 2.3
Pass No. 2.4
Pass No. 2.5
Pass No. 2.6
Pass No. 2.7
Pass No. 2.8
Pass No. 2.9
Pass No. 3.1
Pass No. 3.2
Pass No. 3.3
Pass No. 3.4
Pass No. 3.5
Pass No. 3.6
Pass No. 4.1
Pass No. 4.2
Pass No. 4.3
Pass No. 4.4
Pass No. 4.5
Pass No. 4.6
Pass No. 4.7
Pass No. 5.1
WELDING
ELECTRODE
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
ELECTRODE
DIA (mm)
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
WPS
AMPS
68.25
75.11
118.67
125.14
ACTUAL WPS
TRAVEL
VOLTS VOLTS
SPEED
19.0
50.00
21.0
74.00
21.0
58.00
21.0
66.00
20.0
75.00
19.0
68.00
20.0
57.00
20.0
48.00
20.0
60.00
20.0
60.00
20.0
72.00
21.0
20.17
63.00
21.0
116.00
22.0
100.00
22.0
78.00
23.0
88.00
24.0
70.00
23.0
87.00
24.0
92.00
23.0
84.00
26.0
23.11
93.00
22.0
93.00
23.0
84.00
24.0
83.00
23.0
90.00
24.0
73.00
24.0
23.33
87.00
25.0
125.00
24.0
112.00
26.0
111.00
24.0
96.00
24.0
93.00
26.0
96.00
25.0
24.86 115.00
25.0
63.00
WPS
TRAVEL
SPEED
62.58
89.78
85.00
106.86
ACTUAL
KJ/mm
1.71
1.29
1.63
1.39
1.09
1.01
1.24
1.73
1.34
1.42
1.12
1.18
0.79
0.96
1.20
1.11
1.58
1.28
1.22
1.28
1.24
1.48
1.94
2.13
1.81
2.41
2.10
1.49
1.62
1.78
1.74
2.00
2.06
1.66
3.12
INTER
TempC
70
70
70
70
70
70
70
70
70
70
70
70
71
71
71
71
71
71
71
71
71
75
75
75
75
75
75
127
127
127
127
127
127
127
127
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
131.0
136.0
136.0
121.0
122.0
132.0
130.0
134.0
157.0
159.0
159.0
161.0
163.0
167.0
163.0
160.0
161.0
169.0
166.0
167.0
173.0
173.0
173.0
171.0
163.0
165.0
164.0
160.0
164.0
167.0
164.0
164.0
164.0
164.0
109.0
110.0
121.0
124.0
130.33
161.00
165.57
168.17
163.86
23.0
25.0
26.0
24.0
23.0
26.0
24.0
23.0
22.0
22.0
24.0
21.0
25.0
24.0
23.0
23.0
23.0
26.0
23.0
23.0
24.0
25.0
25.0
24.0
23.0
23.0
23.0
24.0
24.0
23.0
24.0
24.0
24.0
24.0
24.0
24.0
26.0
26.0
24.33
23.00
23.57
23.83
23.86
59.00
68.00
69.00
49.00
62.00
55.00
54.00
91.00
110.00
96.00
100.00
92.00
102.00
161.00
40.00
48.00
70.00
99.00
57.00
85.00
109.00
68.00
96.00
109.00
72.00
67.00
85.00
69.00
81.00
82.00
70.00
71.00
83.00
86.00
80.00
105.00
112.00
95.00
63.33
110.17
72.57
82.83
77.43
3.06
3.00
3.07
3.56
2.72
3.74
3.47
2.03
1.88
2.19
2.29
2.21
2.40
1.49
5.62
4.60
3.17
2.66
4.02
2.71
2.29
3.82
2.70
2.26
3.12
3.40
2.66
3.34
2.92
2.81
3.37
3.33
2.85
2.75
1.96
1.51
1.69
2.04
127
127
127
127
127
127
127
127
90
90
90
90
90
90
90
90
90
90
90
90
90
100
100
100
100
100
100
90
90
90
90
90
90
90
88
88
88
88
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
Test Results
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
NOT APPLICABLE
122.0
122.0
123.0
130.0
111.0
113.0
113.0
112.0
111.0
133.0
133.0
133.0
134.0
134.0
134.0
124.0
129.0
121.0
124.0
121.0
122.0
121.0
127.0
124.0
124.0
124.0
96.0
99.0
100.0
102.0
102.0
102.0
118.71
115.00
133.50
123.80
111.92
25.0
26.0
25.0
23.0
24.0
24.0
24.0
24.0
22.0
26.0
25.0
24.0
24.0
23.0
23.0
23.0
24.0
22.0
23.0
23.0
23.0
24.0
24.0
23.0
23.0
24.0
23.0
22.0
22.0
23.0
23.0
24.0
25.14
23.50
24.17
23.00
23.17
91.00
79.00
130.00
100.00
123.00
118.00
96.00
100.00
112.00
112.00
129.00
130.00
132.00
126.00
148.00
116.00
145.00
123.00
132.00
125.00
110.00
140.00
138.00
118.00
133.00
139.00
141.00
242.00
196.00
166.00
188.00
221.00
98.86
108.17
129.50
128.20
161.00
2.01
2.41
1.42
1.79
1.30
1.38
1.70
1.61
1.31
1.85
1.55
1.47
1.46
1.47
1.25
1.48
1.28
1.30
1.30
1.34
1.53
1.24
1.33
1.45
1.29
1.28
0.94
0.54
0.67
0.85
0.75
0.66
88
88
88
80
80
80
80
80
80
105
105
105
105
105
105
110
110
110
110
110
115
115
115
115
115
115
115
115
115
115
115
115
Macro Examination
Fillet Weld Fracture Test
NOT APPLICABLE
Charpy Vee Knotch Test
Other Tests
NOT APPLICABLE
OVERALL TEST RESULT
###
:
:
:
:
:
:
:
Welding Consumables
020
00
WPAR 020
Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas
MMAW (111)
Manual
BS EN 288-3
Bureau Veritas
Technique
:
:
:
:
:
:
:
ESAB or Equialant
5.1
E7016 & E7018
Basic
Not Required
Not Required
Not Required
:
:
:
:
Interpass Temperature
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
: MAX 205C
Joint Design
### Angle
Root Gap
Root Face
Backing
Base Metals
Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Weaving Technique : STRING / WEAVE
Oscillation
: N/A
REV. :00
Welding Sequence
35 - 38 Degree
2.5 - 3.5 mm (rg)
1.5 - 2.5 mm (rf)
NONE
POSITION QUALIFIED - ALL
Refer Drg WPS-D-01 for qualified joint configuration
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
& above
Welding Process
Welding Electorde
MMAW - E7016-1
MMAW - E7016-1
MMAW - E7018
MMAW - E7018
MMAW - E7018
Electrode
Diameter
Current Type
& Polarity
2.4 mm
2.4 mm
3.2 mm
3.2 mm
4.0 mm
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Other Informations
1.
2.
3.
4
Method of Prepartion
Interpass Cleaning Method
Tungsten Type
Back Gauging
:
:
:
:
Amps
(a)
Volts
(v)
Travel Speed
mm / min
61 - 83
71 - 96
90-135
90-135
140-190
18 - 24
20 - 27
20 - 27
19 - 26
19 - 26
55 - 68
96-118
60-100
120-140
60-100
Additional Notes
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: R. VAIRAMANI
Name : C.SIVAKUMAR
Sign
Sign
Dept
: QA / QC
Dept
: QA / QC
Dept
: BUREAU VERITAS
Date
: 6/12/2000
Date
: 7/12/2000
Date
: 7/12/2000
Name
Name
: R. MUTHUKUMAR
Sign
REV. 00
SHEET: 01 OF 03
020 Rev. : 00
Bureau Veritas
Manufacturer
Madina Mechanical
Reference No
00.102.40
Address
BSEN 288-3
Date of Welding
15.06.2000
EXTENT OF APPROVAL
Welding Process
MMAW (111)
Joint Type
Group - 1
23.1 mm
Basic Covering
Dirrect
Welding Positions
HLO 45 (Upward)
Preheat
70C
Not Applicable
Other informations
Not Applicable
Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the code/testing standard
indicated above.
MANUFACTURER
TEST BODY
NAME
: R. Vairamani
NAME
: C.Sivakumar
SIGN
SIGN
DEPT
: QA/QC
DEPT
: Bureau Veritas
DATE
: 07.12.2000
DATE
: 07.12.2000
020
REV : 00
Sheet : 1 of 2
: 020
Date
: 15-June-2000
Welder ID
: MW00072
Welding Process
Name
: THOMAS MATHEW
Location
: SALWA, QATAR
: MMAW
: MANUAL
JOINTS
##
##
##
##
##
##
## Angle
Thickness
Root Gap
Root Face
Backing
:
:
:
:
:
37.5 Deg
23.01mm
3.0 mm
1.5 mm
NONE
(t)
(rg)
(rf)
TEST POSITION - 6G
BASE METAL
Material Specification
Type or Grade
From
Group No.: I to
Thickness of Test Coupon
Diameter of Test Coupon
Heat / Cast No.
: ASTM A106
: GRADE B
Group No. I
: 23.01mm
: 8"
: 59090
FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Weld Metal Deposit Thickness
Size of Filler Metal
Batch / Lot Nos.
:
:
:
:
:
:
:
5.1
E7016-1 & E7018
F4
N/A
23.01mm
2.4 mm & 3.25mm
E7016-8381631
E7018-2.5 9411671
E7018-3.2 9411691
POSITION
Position of Groove
Welding Progression
Other
: 6G
: UPHILL
: NOT APPLICABLE
PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
:
:
:
:
70C
MAX 127
NOT APPLICABLE
NOT APPLICABLE
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
GAS
Type
Shielding
Trailing
Backing
Other
Percent Composition
Gas(es)
Mixtures
N/A
N/A
-
ADDITIONAL NOTES
Flow Rate
N/A
-
The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
WELDING PROCEDURE APPROVAL RECORD FORM (WPAR)
WPAR : 020
REV. 00
SHEET: 02 OF 03
:
:
Madina Workshop
020 Rev. - 0
WPAR No
020
: SA106GRB
Manufacturer
Madina Mechanical
: 23.1
Welder's Name
: 219.07 (8")
Welding Process
MMAW
Welding Position
: HL045 (Upward)
Joint Type
BW
See Sketch
JOINT DESIGN
Bureau Veritas
By Grinding
WELDING SEQUENCES
WELDING PARAMETERS
Run
Process
Size of
Filler Metal
Current
A
Voltage
V
Type of Current/
Polarity
Wire Feed
Speed
Travel
Speed*
REFER ANNEXURE - 1
WELDING CONSUMABLES
Filler Metal Classification
OTHER INFORMATION
Trade Name
: ESAB
Any Special Baking or Drying
: 300C - 2 1/2 Hours
Gas/flux :
Shielding
: Not Required
Backing
: Not Required
Gas Flow Rate Shielding
: Not Required
Backing
: Not Required
Tungsten Electrode Type/Size
: Not Required
Details of Back Gouging / Backing
: Not Required
PRE - HEAT & POST WELD HEAT TREATMENT
Post Weld Heat Treatment
Pre-heat temperature
Interpass Temperature
Time, Temperature, Method
Heating and Cooling Rates:
:
:
:
:
:
Joint Design:
Angle
Root Gap
Root Face
: 35 Degree
: 3.0 mm
: 1.5 mm
Not Applicable
70C
Max.205C
N/A
N/A
MANUFACTURER
TEST BODY
NAME
: R. Vairamani
NAME
: C. Sivakumar
SIGN
SIGN
DEPT
: QA/QC Inspector
DEPT
: Bureau Veritas
DATE
DATE
Heat Input
REV :00
Sheet : 2 of 2
TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
STRING / WEAVE
N/A
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS
Welding Electrode
Welding Class
TENSILE TEST
Mark No.
356
357
BEND TEST
Mark No.
:
:
:
:
:
:
Type
Cross-weld
Cross-weld
Electrode
Diameter
Dimensions
mm
22.7 X 19.0
21.2 X 19.3
Type
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code and testing standard
Other Application Code
Area
mm2
431.3
409.2
Bend Angle
Volts
(v)
: Single
: 3 X Core Dia
: Butt Weld
: Flame & Grind & Machining
:
AWS D1.1 - 1996
: Maersk MITS - 12
Heat Input Travel
Interpass
Kj / mm mm / min TempC
Comments
Location
12 o' clock
6 o' clock
Comments/Location
358
Side Bend
180
38
Acceptable
1-2 o' clock
359
Side Bend
180
38
Acceptable
7-8 o' clock
360
Side Bend
180
38
Acceptable
4-5 o' clock
361
Side Bend
180
38
Acceptable
10-11 o' clock
CHARPY IMPACT
TEST SPECIFICATION - ASTM E23
Mark No.
Location
Dimensions
Absorbed Energy
Average
Temperature
Comments
mm
Joules, J
J
364
WCL
10 X 10
90
66
96
84.0
0
3 o'clock
365
FL
10 X 10
100 252
156
169.0
0
3 o'clock
366
FL+2
10 X 10
208 220
160
196.0
0
3 o'clock
367
FL+5
10 X 10
46
72
140
86.0
0
3 o'clock
TEST HOUSE LABORITORY
: BODYCOTE - MTS, ABU DHABI, U.A.E. Report No: AD 01204 Rev. 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
: Satisfactory
Fillet Weld Fracture Test
: Not Applicable
Surface NDT
: Satisfactory
Charpy Vee Notch Test
: Satisfactory
Radiography / Ultrasonic
: Satisfactory
Other Tests
: Hardness O.K
Tensile Test
: Satisfactory
OVERALL TEST RESULT
ACCEPTABLE
Bend Test
Satisfactory
We certify that the statements in the record above are
Macro Examination
: Satisfactory
correct in accordance with the standard indicated above.
Name
PREPARED BY
: A.N. SENTHIL KUMAR
Name
REVIEWED BY
: R. VAIRAMANI
APPROVED BY
Name :
C.SIVAKUMAR
Sign
Sign
Sign
Dept
: QA/QC
Dept
: QA / QC
Dept
Date
: 26-JUNE-2000
Date
: 26-JUNE-2000
Date :
BUREAU VERITAS
26-JUNE-2000
ANNEXURE - 1
PAGE 01 OF 02
Pass
Number
Pass No. 1.1
Pass No. 1.2
Pass No. 1.3
Pass No. 1.4
Pass No. 1.5
Pass No. 1.6
Pass No. 1.7
Pass No. 1.8
Pass No. 1.9
Pass No. 1.10
Pass No. 1.11
Pass No. 1.12
Pass No. 2.1
Pass No. 2.2
Pass No. 2.3
Pass No. 2.4
Pass No. 2.5
Pass No. 2.6
Pass No. 2.7
Pass No. 2.8
Pass No. 2.9
Pass No. 3.1
Pass No. 3.2
Pass No. 3.3
Pass No. 3.4
Pass No. 3.5
Pass No. 3.6
Pass No. 4.1
Pass No. 4.2
Pass No. 4.3
Pass No. 4.4
Pass No. 4.5
Pass No. 4.6
Pass No. 4.7
Pass No. 5.1
Pass No. 5.2
Pass No. 5.3
Pass No. 5.4
Pass No. 5.5
Pass No. 5.6
Pass No. 5.7
Pass No. 5.8
Pass No. 5.9
Pass No. 6.1
Pass No. 6.2
Pass No. 6.3
Pass No. 6.4
Pass No. 6.5
Pass No. 6.6
Pass No. 7.1
Pass No. 7.2
Pass No. 7.3
Pass No. 7.4
Welding Electrode
Welding Class
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
Electrode
Diameter
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
Current Type
& Polarity
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
PREPARED BY
Amps
(a)
75
76
75
73
68
60
59
69
67
71
67
59
73
73
71
71
77
81
78
78
74
104
118
123
118
122
127
124
126
127
116
129
127
127
131
131
136
136
121
122
132
130
134
157
159
159
161
163
167
163
160
161
169
Volts
(v)
19
21
21
21
20
19
20
20
20
20
20
21
21
22
22
23
24
23
24
23
26
22
23
24
23
24
24
25
24
26
24
24
26
25
25
23
25
26
24
23
26
24
23
22
22
24
21
25
24
23
23
23
26
REVIEWED BY
APPROVED BY
Name
: R. Muthukumar
Name
: R. VAIRAMANI
Name :
Sign
Sign
Sign
Dept
: QA/QC
Dept
: QA/QC
Dept
Date
Date
Date :
C. SIVAKUMAR
QA/QC
ANNEXURE - 1
PAGE 02 OF 02
Pass
Number
Pass No. 7.5
Pass No. 7.6
Pass No. 7.7
Pass No. 8.1
Pass No. 8.2
Pass No. 8.3
Pass No. 8.4
Pass No. 8.5
Pass No. 8.6
Pass No. 9.1
Pass No. 9.2
Pass No. 9.3
Pass No. 9.4
Pass No. 9.5
Pass No. 9.6
Pass No. 9.7
Pass No. 10.1
Pass No. 10.2
Pass No. 10.3
Pass No. 10.4
Pass No. 10.5
Pass No. 10.6
Pass No. 10.7
Pass No. 11.1
Pass No. 11.2
Pass No. 11.3
Pass No. 11.4
Pass No. 11.5
Pass No. 11.6
Pass No. 12.1
Pass No. 12.2
Pass No. 12.3
Pass No. 12.4
Pass No. 12.5
Pass No. 12.6
Pass No. 13.1
Pass No. 13.2
Pass No. 13.3
Pass No. 13.4
Pass No. 13.5
Pass No. 14.1
Pass No. 14.2
Pass No. 14.3
Pass No. 14.4
Pass No. 14.5
Pass No. 14.6
Pass No. 14.7
Pass No. 14.8
Pass No. 14.9
Pass No. 14.10
Pass No. 14.11
Pass No. 14.12
Welding Electrode
Welding Class
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
Name
PREPARED BY
: R. Muthukumar
Sign
Dept
Date
Electrode
Diameter
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
Current Type
& Polarity
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Amps
(a)
166
167
173
173
173
171
163
165
164
160
164
167
164
164
164
164
109
110
121
124
122
122
123
130
111
113
113
112
111
133
133
133
134
134
134
124
129
121
124
121
122
121
127
124
124
124
96
99
100
102
102
102
Volts
(v)
23
23
24
25
25
24
23
23
23
24
24
23
24
24
24
24
24
24
26
26
25
26
25
23
24
24
24
24
22
26
25
24
24
23
23
23
24
22
23
23
23
24
24
23
23
24
23
22
22
23
23
24
Name
REVIEWED BY
: R. VAIRAMANI
APPROVED BY
Name :
C. SIVAKUMAR
:
: QA/QC
Sign
Dept
:
: QA/QC
Sign
Dept
Date
Date : ###
:
:
QA/QC