.............................................................................................................................................................

TOX -Clinching Technology

®

Installation and design guidelines

Data sheet 80.18
2018 / 06

TOX PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany

®

Find your local contact at: www.tox-pressotechnik.com

1
 Installation and design guidelines
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Basics
The basics for the mechanical as well as technological design of a TOX®-Clinching Joint is the TOX®-Test Report

Drive technology Process monitoring

For the drive, pneumatic, hydraulic or electromechanical Continuous monitoring during the production process can
equipment can be used. Thanks to their special running be achieved using our process monitoring system.
characteristics, on the one hand the pneumo-hydraulic
drive, the TOX®-Powerpackage, as well as the servo drives Operating safety precautions
from the TOX®-Electric Drive series are ideally suited and Tools must not be closed without material. Without material,
offer a number of decisive advantages. the sur-face pressure at the tool is too high and leads to
deformation or tool damage. This can be easily avoided by
Technology Strength setting stroke limiters. They should basically be applied so
As a general rule, the larger that the control dimension X is obtained when the tool with
the point diameter, the greater sheet metal is closed.
the joint strength.

2 3 4 5 6 8 10 12 14 16 18
TOX®-Point diameter (mm) Testing
Testing of the TOX®-Joint can be carried out non-destruc-
Retention forces Material DC01; TOX -Point Ø 8 mm
®
Dimension X tively by measuring the remaining bottom thickness of the
N mm TOX®-Point, the control dimension X. The dimension X al-
4000 2.0 lows to establish correlation with the shear and pull load
carrying capabilities of the joint.
3500 1.75 Control dimension X
Punch side
3000 1.5 Die side

2500 1.25

2000 1.0 Joint Ø

1500 0.75
Shear tension Fs Measurement
1000 0.5 The measurement must be performed
Cross tension Fc
500 Control dimension X using a measuring probe, e.  g. type
0.25
CMT (see data sheet TOX®-Measuring
0 0
1.0 1.25 1.50 1.75 2.25 2.5 Equipment 80.09) in the center of the
Single sheet thickness mm (overall sheet thickness = x2) die.

Changes in material thickness:

The diagram shows the strength of the TOX®-Joint over a The control dimension X is contained in the TOX®-Test Re-
wide range of material thickness, using the same TOX®-Tool port and has a tolerance of ± 15 %. For sheet thicknesses of
combination, while changing the press force and quality less than 0.8 mm, this tolerance is reduced (see test report
control dimension X. for precise details). During its service life, the bottom of the
die may show wear. This does not influence the quality of the
Performed with a tool set, point diameter 8 mm, for of TOX®-Point as long as the die bottom is not lowered by
all thicknesses. more than 0.1 mm. After a re-adjustment, the point durabil-
ity must be checked.

Operational monitoring
We recommend testing an actual production sample
If the press force is too low, no joint will be formed, but
to determine whether the strength of the joints is
if it is too high, this can lead to breakage of the tool. The
adequate.
TOX®-Powerpackage provides an optimal monitoring facility
for ensuring the right pressing force. When the set press-
ing force is reached, the return stroke is initiated via an im- No chisel test
pulse from an oil high-pressure switch. If the press force In welding technology, durability is tested, for want of a bet-
is not reached, e. g. due to a pressure drop in the pneu- ter method, by driving a chisel between the sheets at the
matic system, this switch-over does not take place and the welding spot. In contrast, the quality of the TOX®-Joint can
TOX®-Powerpackage stops. This provides an ideal way of be checked non-destructively by simply measuring the con-
checking the press force for each TOX®-Point. trol dimension X.

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Installation and design guidelines
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Basics
Installation information Due to the point elevation, either the component or the die
There is a risk of breakage as the tool shank hits the bend- needs to be moved for removal.
ing radius. The shoulder of the TOX®-Tools should, there-
fore, not make contact with the sheet.

Tolerances
Please observe the tolerances and exact fixing when install-
ing the TOX®-Tools. The tolerances of the TOX®-Tools are
designed to ensure secure fixing.
For systems with circular tool movement, e. g. TOX®-Pow-
erKurver, the punch should be placed vertically on the sheet.
This ensures similar durability to that of a linear tool feed.
It is essential that the alignment tolerance should be main-
tained between the punch and die.
Overall sheet thickness
m

0.4 x L
m

Upper
50
in.

L
edge of
m

sheet
R

Pivot

Upper edge
of die

Also with component parts which are molded or do

not lie flat, make sure that the “calibration”, which is re-
L
0.4 x L

quired as a result is not performed by the TOX®-Tool.

Please contact TOX® PRESSOTECHNIK.

These tolerances ensure the flexible bearing which is so im-

portant for the TOX®-Process.

Bowing
Before mounting the TOX®-Tools to the holding plate, coat
them slightly with grease.

Specification
Depending to the TOX®-Test Report it might be necessary to
Stripper
spray the workpiece surface and / or the TOX®-Tools with a
suitable lubricant before the joining process. In these cases,
The strength of the holding fixtures must be able to stand the use of components of the TOX®-Spraying System (e.g.
up to the pressure loads of the TOX®-Tools in continuous spray nozzles) must be considered constructively (see data
operation. The press force is set according to the TOX®-Test sheet TOX®-Spraying System 80.02).
Report and the pressure area according to the tool shaft
diameter or contact area.

Pressure load = 350 N / mm2 (Conforms to safety S = 3)

TB 80.18_201806.en 3
Installation and design guidelines
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Stripper basics
Stripper Selection of spring and stripper
The stripping force to be considered is specified in the
1. See stripping force indicated in the TOX®-Test Re-
TOX®-Test Report. In the case of multiple point tools with
port.
a common stripper plate, this value should be multiplied by
the number of points. 2. The spring is preloaded in the stripper with FV .
3. When producing the point, the punch travel is PD =
Withdrawing the punch or die forcibly without the stripper penetration depth. With this, the stripping force is in-
can cause deformation of the TOX®-Point and reduce its creased by the spring rate R. With increasing spring
strength. There is also a risk of breaking the TOX®-Tools. travel, the lifetime of the spring is reduced, fmax. must
Excessively high stripping forces affect the shaping process not be exceeded.
and reduce durability of the TOX®-Point. 4. Calculation of PD = penetration depth:
PD = S1 + S2 + DD - X
S1 = Thickness of material punch side
S2 = Thickness of material die side
Important DD = Die depth from TOX®-Test Report
The stripper must not touch the TOX®-Tools, otherwise there X = Control dimension from the TOX®-Test Report
is a risk of tool breakage due to side forces.
fv=0.5 mm

The stripping distance on the punch side must be ≥ the pen-

etration depth (PD) of the punch neck. For die side stripper Sheet metal 1
travel: DD (per TOX®-Test Report) + 1.0 mm (+ part clear-

S1
ance if needed).

S2
depth
Die
DD

Sheet metal 2

Stripping sleeve Punch

Control dimension X

Round point die

PD

Die

Punch
S1
S2
Punch neck SKB-die
PD
DD

Die

5. Calculation of the stripping force F of stripper:

F = R · (PD + fV) + FV
FV = Preload force from data sheet 80.07
R = Rate of spring from data sheet 80.07
6. Using materials with a tendency to excessive cold
welding (e. g. aluminum), the punch stripping sleeve
must tightly embrace the punch neck in order to
avoid a drawing-up of the material during the strip-
ping process.

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Installation and design guidelines
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TOX®-Round Joint Tools

Tool life quantities for TOX®-Round Joint Tools: The installation options shown here are applicable for both,
flat dies and offset dies.
With qualified mechanical realization and observance of our
Installation with groove
mounting instructions and test report data, the following tool
life quantities and more can be expected during the life of F
each tool set: min. 15
H
DC01: 100.000 – 400.000 joining points 12.5 ±0.1

+0.018
H340LAD: 100.000 – 350.000 joining points

B
E

Groove width
Aluminum: 100.000 – 350.000 joining points
Stainless steel: 20.000 – 150.000 joining points

Punch and die changes are M4

mandatory in case of:
� Tool rupture
� Continuous reduction of the joining point strength e. g.
due to tool wear.

Punch in lower
Control dimension X

dead centre
Die depth

Pressure plate

Installation with dowel pin

F
Oil drainage system
All the die forms with insert feature an oil drainage system. G 15 ±0.02

This system is necessary for very oily sheet metal and when 7,5 ±0.1

using spray equipment.

B
E

Ø4 F7

Stripper
Strippers are necessary on punch and die side and must be
directly attached to the TOX®-Tool. Pressure plate

An inclination of the TOX®-Tools to the surface of the sheet

metal of max. 3° is allowed with slightly lower joint strength. The die should always be supported by a pressure
plate or hardened shim plate.

Caution: Observe installation guidelines and TOX®-

Test Report

TB 80.18_201806.en 5
Installation and design guidelines
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TOX®-SKB Die
The installation and design guidelines for TOX®-SKB Dies TOX®-SKB Die – Ideal for complex clinching applications
are not much different than those for the TOX®-Round Joint
process. The following guidelines apply exclusively to the The strengths of the TOX®-SKB Die
SKB die:
ƒƒ Specially suitable for hybrid joining „Clinching + Glueing“
Control dimension X

Punch in lower
dead centre in connection with intermediate layers
ƒƒ Due to the high flexibility regarding sheet metal thicknes-
Die depth

ses, only few standardized die types are required and

the application flexibility is increased

1 Moving 2 Fixed segment

segment
3 Spring elements
Caution 1
The rejoining of an already created point can cause the de- 2
struction of the TOX®-SKB Die and of the joint.

3
Stripper
Strippers are necessary on the punch side and must be
placed directly on the TOX®-Tool.

The close sitting of the die to the sheet metal on the die side
is compulsory. Marks of firm parts may be slightly visible but Even in the case of missing moving segments, the
must be uniform. SKB die produces a very strong joint. The process
reliability is immensely increased compared to a die
An inclination of the TOX®-Tools to the sheet metal surface with only moving segments.
≤ 1° is allowed with a slight reduction of the retaining forces.

The flange must be wide enough to fully cover the die diam-
eter. Partial overlap results in loss of strength and in potential
cracks in the die side material.

Tool life quantities during the life of TOX®-Joining

Tools with SKB die:

With qualified mechanical realization and observance of our

installation instructions and test report data, the following
tool life quantities and more can be expected during the life
of each tool set:
DC01: 200.000 – 400.000 joining points
H340LAD: 200.000 – 350.000 joining points
Aluminum: 200.000 – 350.000 joining points

Punch and die changes are

mandatory in case of:
� Tool rupture
� Continuous reduction of the retention forces
� Tool wear

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Installation in column-mounted tools
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Please take into consideration Ø Y for SKB dies compared Caution: Observe installation guidelines and TOX®-
to the TOX®-Round Joint tools with solid die (see data sheet Test Report
Clinching Tools and Accessories 80.07).

Die set ØB +0.2

5.05 +0.02
+0.5

0.01/100 A
Hardened pressure plate

Heat treat-
Ø0.02 B ØA
H7 ed punch
holding
Dista plate
adju nce bolt
to cost accord ØA +1.2
+1

min. 0.4 - 0.5 x punch length

dime ntrol ing
nsion Guided
X hardened
stripper plate

min. 0.4 - 0.5 x die length

Press stroke

2 -0,4

0.5

ØP see TOX®-Test Report Stripper plates must

Pressure spring ØY +2.5
+2 ØA +1.2
+1 not bottom out.
1

Guided
hardened
stripper plate

ØAH7 Heat treat-

Ø0,02 A
ed die hol- A
ding plate
B

Hardened pressure plate, min. HRC 58

5.05 +0.02

Flanged tool SKB Flanged tool Round Joint

ØB +0.2
+0.5

TB 80.18_201806.en 7
Design guidelines
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Distances and flange dimensions

The values below are intended as a design requirement for If it is not possible to design your particular application using
designers of the TOX®-Joining process. this guideline, please contact us.

Round Point Die SKB Die

preferred series
Point diameter [mm] 6 8 10
2 3 4 5 6 8 10 12
(7)** (8)**
Die diameter outside [mm] 4 10 12 14 16 20 12 14 16
10 10

Sheet thickness Punch side [mm] t1 t1 = approx. 2.5 to 3.0 x t2

Sheet thickness Die side [mm] t2 t2 = approx. 2 to 2.5 x t1

0.3 –  0.5 –  0.6 –  1.0 –  1.0 – 1.6 – 1.75 – 4.5 –  0.4 – 0.6 –  1.0 – 
Overall sheet thickness [mm] t1 + t2
1.4 1.5 2.0 2.5 3.0 6.0 7.0 11.0 2.5 5.0 6.0

Edge distance [mm] ≥a 2 5 5 5 6 7 8 10 7.5 8 8.5

Distance to start of border radius [mm] ≥b

2 5 5 5 6 7 8 10 7.5 8 8.5

Point to point distance [mm] ≥ e* 4 10 10 10 12 14 16 20 14 16 18

Min. die height [mm] 6 6 6 6 6 6 6 6 14 14 14

Clearance [mm] ≥d 15 15 15 20 20 20 25 30 30 30 35

Flange length [mm] Z unlimited

b a

Punch side
Punch side

e e
Z
t1
a

Die side
t1

t2
t2

a a
d

Die side

* + tolerance range
** Possible, not standard ØY
max.
Please take note of the stripper dimensions when deter- external
dimension
mining the distance from edges and radius borders (a, b, lamella side
as well as the points to one another (e)) (see data sheet
Clinching Tools and Accessories 80.07).

Die shaft Ø

Please take into consideration Ø Y for SKB dies compared

to the TOX®-Round Joint tools with solid die (see data sheet
Clinching Tools and Accessories 80.07).

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TOX®-Joint Diameters
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For various materials

Efficiency of the TOX®-Clinching Technology

Sheet material Sheet thickness Sheet surface Sheet layers

� Metallic � Same thickness � Dry � 2 ply
� Same materials � Thick in thin 2.5 : 1 � Oiled � 3 ply
� Different materials Thin in thick 1:2 � Uncoated � Intermediate:
� Sheets / profiles � Min. single thickness approx. 0.2 mm � Coated on one textil
� Max. overall thickness approx. 12.0 mm or all sides plastic
Recommendation Recommendation � Painted plastic foils
Material hard (punch side) Sheet thick (punch side) � Plastic-coated paper
Material soft (die side) Sheet thin (die side) adhesive
In order to maintain the electrical conductivity in the connection of similar and dissimilar materials, the use of TOX®-Round Joint
tools is recommended.

The journey to reliable and quick clinching joint

On the following pages, material combinations, material thicknesses and the corresponding TOX®-Joint diameters can
be found. Additionally, you get information on the feasible holding forces and the required point diameter.

You will receive detailed data and our guarantee for your joint with a TOX®-Test Report from our test lab. For this purpose,
please complete the form on the last page and send it together with your test material to TOX® PRESSOTECHNIK.

Material designation

Designation Designation Designation Designation Designation Designation Designation Designation

EN 10027 DIN 17600 EN 10027 DIN 17600 EN 10027 DIN 17600 EN 10027 DIN 17600
DC01 St 12 DX51D St 02 ENAW-5754 S355 St 52
AlMg3 W19
H111
DC01 St 1203 DX52 St 3 S380 QStE 380
ENAW-5754 H12 AlMg3F22
DC01 St 2k 60 DX52 (Z) St 03 Z 275 SB S420 QStE 420
H220BD ZStE 220
DC03 RRSt 13 DX53 St 05 S500 QStE 500
H340LAD ZStE 340
DC04 FePo4 DX53D (Z) ST 05 Z140 NA
H420LAD ZStE 420
DC04 St 14 DX54D St 06Z
S235 ST 37
DC04 St 1403 ENAW-5182 AlMg5Mn
S315 QStE 300
AlMg5Mn W27
DC04 (Z) St14 ZE75 ENAW-5182 S355 QSt 52-3
bonazink

Special steel Others

TOX®- Total sheet TOX®- Total sheet
Round thickness (mm) material/coating shear tensile pressing Round thickness (mm) material/coating shear tensile pressing
Joint punch die strength strength force Joint punch die strength strength force
Ø (mm) side side punch side die side (N) (N) (kN) Ø (mm) side side punch side die side (N) (N) (kN)
10 2.50 1.25 1.4401 1.4401 8500 4400 105 12 6.00 5.00 Cu Cu 6200 4200 101
8 0.60 2.00 1.4016 1.4016 1600 1300 67 6 0.30 0.60 tin plate tin plate 560 320 30
6 0.50 0.50 1.4510 1.4510 1700 650 37 6T 0.80 0.80 Cu Cu 1550 800 42
6 0.60 1.00 1.4016 1.4016 1800 1300 35 6T 0.80 1.00 Cu ETP Cu 1950 1200 43
6 0.70 0.70 1.4016 1.4016 2000 1100 40 6 1.00 1.00 Cu Cu 1300 900 26
6 0.75 1.00 V2A V2A 2000 1500 45 6 1.00 1.50 CW409J CW409J 1600 1250 40
6 0.80 0.75 1.4301 1.4316 1700 950 40 5 0.50 0.50 tin plate tin plate 770 400 20
1.403 1.403 5T 1.00 1.00 Cu ETP R290-3 Cu ETP R290-3 1600 1000 17
6 0.90 0.90 2100 1050 42
plastic foil plastic foil 5T 1.50 0.60 Cu ETP R290 Cu ETP R290 1750 500 23
6 1.00 1.00 1.4512 1.4512 2400 2200 40 4 0.70 0.80 brass, chromated brass, chromated 930 500 14
6 1.00 1.00 1.4571 1.4571 2800 1650 37 4 0.75 0.50 CW505L CW505L 730 350 13
6 1.00 1.00 1.4016 1.4016 2600 2100 47 4T 0.80 0.60 Cu ETP Cu ETP 1200 650 17
6 1.25 0.60 1.4016 1.4016 3400 1400 32 4T 1.00 0.40 Cu ETP R240 Cu ETP R290-3 950 220 13
5 0.60 0.60 1.4016 1.4016 1700 1000 30 4 1.00 0.60 Ms63 nickeled CW508L 1000 480 16
special steel one special steel one 4T 1.00 0.80 Cu ETP R240 Cu ETP R290-3 1300 600 15
5 0.70 0.70 1500 770 32
side enameled side enameled 3 0.40 0.75 CW409J Zn20 CW409J Zn20 240 110 10
5 0.80 0.80 1.4301 1.4301 2000 930 30 3 0.80 0.30 new silver new silver 450 210 9
4 0.80 0.80 1.4301 1.4301 1100 500 21
3T 0.80 0.80 E-Cu E-Cu 400 350 12
3T 0.80 1.20 E-Cu E-Cu 300 180 9
2 0.25 0.25 CuSn0.15 CuSn0.15 125 55 3.5
2 0.60 0.60 CuZn37 CuZn37 260 60 3.6
2 0.80 0.30 C2600R-1/2 CAC19 390 170 4
T = TWINpoint. Diameter per single joint.

TB 80.18_201806.en 9
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Examples of TOX®-Joint diameters and holding forces

Steel uncoated Steel coated / enameled
TOX®- Total sheet TOX®- Total sheet
Round thickness (mm) material/coating shear tensile pressing Round thickness (mm) material/coating shear tensile pressing
Joint punch die strength strength force Joint punch die strength strength force
Ø (mm) side side punch side die side (N) (N) (kN) Ø (mm) side side punch side die side (N) (N) (kN)
12 3.00 2.00 DC01 DC01 7800 6100 98 12 3.00 2.50 DX53D (Z) DX53D (Z) 6300 4300 62
10 0.75 1.00 DC01 DC01 3000 1600 82 12 3.00 3.00 S235JR S235JR 7000 6000 120
10 1.00 0.75 DC01 DC01 3400 1100 82 S355JOC S355JOC
12 3.30 3.30 7200 6200 100
10 1.00 1.00 DC01 DC01 3500 1700 72 powder coated powder coated
10 1.00 1.50 DC01 DC01 3100 2500 86 12 4.00 4.00 S235JR S235JR 7500 7500 120
10 1.50 1.00 DC01 DC01 5400 2200 89 10 1.45 1.70 DC01 (Z) SB DC01 (Z) SB 3750 3400 62
10 2.00 0.90 DC01 DC01 4700 2100 57 10 1.50 2.00 DC01 galvanized DC01 galvanized 3500 2600 65
10 2.00 2.00 S420MC S420MC 4800 4000 70 10 2.00 2.00 DC01enameled DC01 enameled 3900 3800 65
10 2.00 2.75 S315 S315 3900 3300 68 10 S 2.50 1.00 DX51D DX51D 4100 1200 43
10 2.50 2.50 DC01 DC01 5000 5300 76 10 3.00 3.00 DC01 galvanized DC01 galvanized 6100 5300 7
10 3.00 3.00 DC01 DC01 6500 5800 95 10 4.00 2.50 steel enameled steel enameled 6250 6200 78
8 0.75 1.00 DC01 DC01 2000 1200 51 8 0.40 2.00 DX51D DX51D 510 290 44
8 0.75 1.25 H220BD H220BD 1850 1600 45 8S 0.60 0.80 DX56D DX56D 1450 850 35
8 1.00 1.00 H420LAD H420LAD 4000 2200 52 8S 0.60 1.20 DX56D DX56D 1100 950 38
8 1.00 1.00 DC01 DC01 2700 1400 49 DX54D DX54D
8 0.70 1.20 1800 1000 50
8 1.00 1.50 DC01 DC01 2400 2700 54 hot galvanized hot galvanized
8 1.00 2.00 DC01 DC01 2500 2400 55 8 0.75 1.25 DC04 galvanized DC04 galvanized 2000 1400 38
8T 1.20 1.20 H 400 TD H 400 TD 4100 1950 70 8 0.90 0.90 DX53D enameled DX53D enameled 2050 1500 62
8 1.50 1.00 DC01 DC01 3800 1900 60 DC01 enamelled DC01 enamelled
8 0.90 0.90 1900 1100 45
8 1.50 1.50 H340LAD H340LAD 3600 2000 50 on one side on one side
8T 2.00 1.50 S355MC DD 13 8150 4750 75 8 1.00 1.00 DX51D DX51D 3500 2400 45
8 2.00 2.00 S420MC S420MC 3600 2600 55 8 1.00 1.00 S235JR S235JR 2500 1500 40
8T 2.00 2.00 S420MC S420MC 8900 7050 79 DX52D Z275 DX52D Z275
8 1.00 1.25 2100 1550 45
8 3.00 1.50 S420MC S420MC 6200 4400 50 SB, enameled SB, enameled
6 0.60 0.60 H180BD H180BD 1300 650 27 DX52D Z275 DX52D Z275
8 1.00 1.50 1950 1700 38
6S 0.60 0.60 St 07 St 07 1100 580 21 SB, enameled SB, enameled
6 0.75 1.00 DC01 DC01 1400 1200 36 8T 1.20 0.60 DX54D DX54D 2600 750 36
6 1.00 0.75 DC01 DC01 2000 1000 36 8T 1.20 1.50 DX53D DX53D 2870 1800 42
6 1.00 1.00 DC01 DC01 1800 1400 33 8 1.25 1.25 steel powder coated steel powder coated 2100 1300 37
6 1.00 1.50 DC01 DC01 1500 2100 40 8 1.50 0.80 DX51D DC01 3300 2000 42
6 1.50 1.00 DC01 DC01 2100 1800 28 DC01 DC01
8 1.70 1.20 2800 1600 43
6T 1.50 1.50 St St 1900 650 32 KTL-enameled KTL-enameled
5 1.50 0.63 DC01 DC01 1700 800 17 8 1.75 1.75 S380MC pickled S380MC pickled 3350 2800 51
5T 1.50 1.00 DC01 DC01 3100 1500 39 8 2.20 2.20 steel enameled steel enameled 2900 2400 50
4 1.00 1.00 DC01 DC01 1300 850 15 8 2.50 2.50 steel enameled steel enameled 3350 2800 50
3 0.25 0.25 steel steel 260 130 11 6S 0.40 0.50 DX53D DX53D 450 250 20
2 0.35 0.20 St St 220 60 3 6S 0.50 0.50 DX53D DX51D 550 250 12
6 0.50 0.80 DC01 enameled DC01 bright 800 500 36
6 0.50 0.90 S235JR (Z) S235JR (Z) 950 530 30
steel F30 steel F30
6 0.70 0.70 1500 1100 32
100 µ zinc 100 µ zinc
6 0.75 0.75 DC01 enameled DC01 enameled 1040 730 30
6 0.75 0.75 DX51D galvanized DX51D galvanized 1500 1300 30
6 0.80 0.80 AP04ZM AP04ZM 1600 1150 33
DC01galvanized + DC01 galvanized +
6 0.80 0.80 1200 1000 30
enameled enameled
6 0.80 1.00 DC03 white/gold DX51D (Z) 1200 1150 33
DC01 enameled on DC01 enameled on
6 0.90 0.90 1300 1000 32
one side one side
6S 1.00 0.60 DX56D DX56D 1400 700 20
DC03 enameled on
6 1.00 0.80 DC03 enameled 1600 1100 33
one side
6 1.00 1.00 DC04hot aluminized DC04 hot aluminized 2400 1800 35
steel steel
6 1.20 1.20 1300 1100 33
PVC-enamelled PVC-enamelled
6S 1.50 0.60 DX56D DX56D 2200 700 20
5 0.44 0.44 steel aluminized steel aluminized 930 390 15
5 0.50 0.50 steel aluminized steel aluminized 1000 550 20
5 0.55 0.55 DC01 enameled DC01 enameled 1000 730 22
S235JR hot S235JR hot
5 0.60 0.40 1100 400 20
aluminized aluminized
5 0.60 1.00 DC04 aluminized DC04 hot galvanized 750 600 30
5 0.75 1.00 DX51D zinc-coated DX51D zinc-coated 1000 700 22
5T 1.25 0.87 DX51D DX51D 2600 1350 34
5 1.50 0.90 DX53D zinc-coated DX51D lackiert 2400 1250 25
4 0.30 0.30 DC04 zinc-coated DC04 zinc-coated 380 120 13
4 0.50 0.80 steel enameled steel enameled 940 700 28
4 0.60 0.60 DC04 aluminized DC04 aluminized 710 470 17
4T 0.75 1.00 DX54D DX51D 800 320 27
steel enameled steel enameled
4 0.80 0.80 1000 800 20
with plastic foil with plastic foil
3 0.60 0.60 steel galvanized steel galvanized 400 270 8
3 0.70 0.70 steel enameled steel enameled 610 360 15
DC01 electro-
3 0.85 0.85 DC01 hot galvanized 1130 790 20
galvanized
2 0.20 0.20 DC03+LC-MA DC03+LC-MA 150 55 5

T = TWINpoint. Diameter per single joint.

S = SKB joint

10 tox-pressotechnik.com TB 80.18_201806.en
.............................................................................................................................................................

Aluminum Combined joining

TOX®- Total sheet TOX®- Total sheet
Round thickness (mm) material/coating shear tensile pressing Round thickness (mm) material/coating shear tensile pressing
Joint punch die strength strength force Joint punch die strength strength force
Ø (mm) side side punch side die side (N) (N) (kN) Ø (mm) side side punch side die side (N) (N) (kN)
12 3.00 3.00 ENAW-5754 ENAW-5754 3000 2850 61 12 4.00 1.25 S420MC DC04 10000 5400 125
12 5.20 2.80 ENAW-5019 ENAW-5019 3700 3500 66 12 5.00 1.25 S355J2G4 DC04 10000 6000 115
12 5.80 5.70 aluminum profile aluminum profile 2700 1100 64 steel ENAW-6082
10 1.50 1.30 2200 1400 50
12 6.00 3.90 aluminum profile aluminum profile 3100 2300 64 zinc-coated anodized
10 1.00 1.00 ENAW-5754 ENAW-5754 1600 1100 58 aluminum profile
10 1.80 1.60 2200 1900 54
10 1.00 1.20 ENAW-5754 ENAW-5754 2100 1500 45 enameled
10 3.00 2.50 S500MC DX52D 7500 4450 78
10 1.00 1.50 ENAW-5754 ENAW-5754 1700 1800 45
aluminum profile
10 1.20 1.50 ENAW-5754 ENAW-5083 1600 1150 36 10 3.10 1.20 steel enameled 3300 3200 52
anodized
10 S 1.50 2.50 ENAW-5182 ENAW-5182 2900 2000 45 8 0.80 1.00 DC04 H340LAD 1900 1400 50
10 2.00 1.00 ENAW-5754 ENAW-5754 3200 800 52 ENAW-5182
10 2.00 2.50 ENAW-5556A ENAW-6082 1800 1550 44 8 0.80 1.20 DC04 (ZE75) 2000 1500 40
bonazinc
10 S 2.50 1.50 ENAW-5182 ENAW-5182 3500 1050 41 8 1.00 0.80 H340LAD DC04 3100 1000 50
10 2.50 2.50 ENAW-5556A ENAW-6082 2100 1950 44 8 1.20 0.80 ENAW-5182 DC04 (ZE75) 1750 1000 40
8 0.80 0.80 ENAW-5556A ENAW-5556A 1100 800 28 8 1.25 1.00 H340LAD DC04 3600 2300 46
8 1.00 1.00 ENAW-5754 ENAW-5754 1000 900 30 8 1.30 1.00 ENAW-6082 DC04 enameled 1300 1200 40
8 1.00 1.50 ENAW-5754 ENAW-5754 1100 1200 32 8S 1.50 1.50 AlMg3.5Mn DP-K34/60 1150 450 64
8 1.00 2.00 ENAW-5754 ENAW-5754 1000 1200 37 8 2.50 1.20 ENAW-5754 1.4016 2550 1400 47
8 1.00 2.00 ENAW-5005 ENAW-5005 560 580 18 1.4301 with
8 1.20 1.20 ENAW-6082 ENAW-5556A 1700 1400 27 6 0.50 1.00 DC01 zinc-coated 1050 600 30
plastic foil
8 1.50 1.00 ENAW-5754 ENAW-5754 2000 1200 40 6 0.60 1.20 DC01 H340LAD 950 720 35
8 2.00 1.00 ENAW-5754 ENAW-5754 2500 1300 40 6 0.80 1.25 1.4301 ENAW-6082 1400 500 40
8S 2.00 1.00 AlMg4.5Mn0.4 AlMg4.5Mn0.4 3000 1000 44 6 1.00 1.00 aluminium DC01 zinc-coated 720 450 28
8T 3.00 2.00 AlSi1MgMn AlMg0.7Si 2700 1200 46 aluminum DC01 electro
6S 0.50 0.50 Al99.5 Al99.5 250 100 12 6 1.00 1.00 1100 700 31
anodized galvanized
6 1.00 1.00 ENAW-5754 ENAW-5754 1000 900 30 6 1.00 2.00 ENAW-5556A zinc die-casting 560 300 22
6 1.00 1.50 ENAW-5754 ENAW-5754 800 1000 23 6 1.40 1.20 ENAW-6082 DC04 enameled 1080 800 30
6 1.50 1.00 ENAW-5754 ENAW-5754 1100 1100 20 5 1.00 0.40 DC01 zinc-coated 1.4301 1550 400 26
6 2.00 1.00 ENAW-5754 ENAW-5754 1600 1200 37 5 1.00 1.50 DC01 (ZE75) zinc die-casting 1030 200 23
ENAW-5182 ENAW-5182 3 0.80 0.60 DC01 zinc-coated CW452K 520 310 11
5 1.00 0.80 950 600 20
bonazinc bonazinc
3 0.50 0.50 ENAW-5556A ENAW-5556A 210 180 7
2 0.40 0.40 Al 98.8 Al 98.8 55 50 2.2

Aluminum surface treated

TOX®- Total sheet
Round thickness (mm) material/coating shear tensile pressing
Joint punch die strength strength force
Ø (mm) side side punch side die side (N) (N) (kN)
8 1.20 1.20 aluminum anodized Al 99.5 1600 1100 82
ENAW-5754 ENAW-5556A KTL-
8 1.40 1.20 1750 1650 36
anodized enameled
ENAW-6082 ENAW-6082
8 1.70 1.30 2100 1900 37
anodized anodized
aluminum aluminum sheet
8 4.00 2.00 3400 2400 51
profile enameled
aluminum aluminum
6 0.50 0.50 530 400 12
enameled enameled

T = TWINpoint. Diameter per single joint.

S = SKB joint

... and many more combinations.

Please order your test report online: https://us.tox-pressotechnik.com/service/test-report-form/

Subject to technical modifications. TB 80.18_201806.en 11