Compression Testing Machine: Features: Principle of Operation

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Compression Testing Machine

FEATURES: PRINCIPLE OF OPERATION:


The Compression Testing Machine incorporates design features to Operation of the machine is hydraulic transmission of load from
enable high accuracy testing with economy, speed and versatility. the test specimen though pressure transducer to a separately
house load indicator. The hydraulic system is ideal since it
 Loading accuracy as high ± 1% replaces transmission of load through levers and knife edges,
 Straining at variable speed to suit a wide range of materials. which are prone to wear and damage due to shock of rupture of
 Motor driven geared shaft for quick and effortless adjustment of test pieces.Load is applied by hydrostatically lubricated ram.
middle crosshead to facilitate rapid fixing of test specimens. Main cylinder pressure is transmitted to the cylinder of the
 Continuous roll autographic recorder supplied as standard to pendulum dynamometer housed in the control panel. The
enable study of behaviour of materials cylinder of the dynamometer is also of self lubricating design.
 Wide range of standard and special accessories including load The piston of the dynamometer is constantly rotated to eliminate
stabilizer. friction. The load transmitted to the cylinder of the dynamometer
 High reading accuracy due to large size and design of dial. is transferred through a lever system to a pendulum.
 Large effective clearance between columns enable testing of Displacement of the pendulum actuates the rack and pinion
standard specimens as well as structures. mechanism which operates the load indicator pointer and the
 Simple controls for ease of operation. autographic recorder. The deflection of the pendulum
 Robust straining frame of extremely rigid construction. represents the absolute load applied on the test specimen.
 Safe operation ensured by means of safety devices. Return movement of the pendulum is effectively damped to
absorb energy in the event of sudden breakage of a specimen.

APPLICATION:

Compression Testing Machine is

designed for testing metals and

other materials under

compression, bending, transverse

and shear load. Hardness Test on

metals can also conducted.


Compression Testing Machine
Machine consists of Pendulum Dynamometer:
STRAINING UNIT: This unit permits selection of favourable hydraulic ratios producing
This consist of a hydraulic cylinder, and a table coupled with the relatively small frictional forces. Pressurized oil in the loading
ram of the hydraulic cylinder mounted on to a robust base. cylinder pushes up the measuring piston proportionately and
The cylinder and ram are individually lapped to eliminate friction. actuates the special dynamometer system. The piston is
The cross-head is connected to two screwed columns which are constantly rotated to eliminate friction. The dynamometer system
driven by a motor for rapid adjustment of test height. An elongation is also provided with an integral damper and ensures high
scale with minimum graduation of 1.0 mm, is provided to measure reliability of operation. The load is transmitted through a pendulum
the deformation of the specimen. Compression, transverse, to the load indicator.
bending, shear & hardness tests are conducted between the
cross-head and table. Autographic Continuous Roll Load-Elongation Recorder:
This unit is of the pen and drum type and is applied as standard.
CONTROL PANEL: The horizontal motion of the pen produces the load ordinate of the
The control panel consists of power pack complete with drive diagram and the drum rotation produces the extension ordinate, in
motor and an oil tank, control valves, a pendulum dynamometer, a the ratio of either 1:5 or 1:10.
load indicator system and an autographic recorder. A continuous roll of graph paper is stored inside the drum and is
easily replaced.
Power Pack:
The hydraulic circuit consist of hydraulic power pack having a ACCURACY AND CALIBERATION
directly driven radial plunder pump, which gives a continuous non Compression Testing Machines are closely controlled for
pulsating flow of oil pressure up to 200kgf/cm2. sensitivity, accuracy and calibration during every stage of
manufacture. Every machine is then calibrated over each of its
Hydraulic Controls: measuring ranges in accordance with the procedure laid down in
Hand operated wheels are used to control the flow to and from the BS:1610 and IS:1828, Compression Testing Machines comply with
hydraulic cylinder. The regulation of the oil is infinitely variable. Grade “A” of BS: 1610 and class 1 of IS 1828.
Incorporated in the hydraulic system is a regulation valve, which An accuracy of ±1.0% is guaranteed from 20% of the load range
maintains a practically constant rate of table movement. selected to full load. Below 20% of the selected range, the
maximum permissible error is 0.2% of the full load reading.
Load Indicator System:
This system consists of a large dial and pointer. A dummy pointer
is provided to register the maximum load reached during the test.
Different measuring ranges can be selected by operating the
range selection knob.
An overload trip switch is incorporated which automatically, cuts
out the pump motor when the load range in use is exceeded. SPECIFICATIONS

MODEL CTM 50 CTM 100 CTM 200 CTM 300 CTM 500
Maximum Capacity kN 500 1000 2000 3000 5000
st
1 Measuring Range kN 0-500 0-1000 0-2000 0-3000 0-5000
Minimum Graduation kN 1 2 4 5 10
nd
2 Measuring Range kN 0-250 0-500 0-1000 0-1500 0-2500
Minimum Graduation kN 0.5 1 2 2.5 5
rd
3 Measuring Range kN 0-100 0-250 0-500 0-600 0-1000
Minimum Graduation kN 0.2 0.5 1 1 2
4th Measuring Range kN 0-50 0-100 0-250 0-300 0-500
Minimum Graduation kN 0.1 0.2 0.5 0.5 1
Clearance for Compression at fully
mm 500 500 700 700 1000
descended working piston
Number of divisions on load measuring dial 500 500 500 600 500
Ram Stroke mm 100 100 150 150 250
HP 1.3 1.3 1.3 1.3 1.3
Connected Load V 400-440 400-440 400-440 400-440 400-440
3 3 3 3 3
Weight approx. Kg 2000 2200 3600 8900 13000

SPECIAL ACCESSORIES:
 Load Stabilizer, Brinell Test attachment, Bend test attachment, Shear test attachment.
 A wide range of accessories offered on request.
Sold & Serviced by:

Our Core Capabilities


NABL Accredited Calibration Service
(ISO/IEC 17025:2005 Compliant)

Contact Email ID: [email protected]

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