Vel Tech High Tech

Dr.Rangarajan Dr.Sakunthala Engineering College

ME 8381 – COMPUTER AIDED MACHINE DRAWING

NAME :

DEG/BRANCH :

UNIVERSITY REG NO :

VH NO :

YEAR :

SEMESTER :
 Vel Tech High Tech
Dr.Rangarajan Dr.Sakunthala Engineering College
(Approved by AICTE, New Delhi & Affiliated to Anna University,
Chennai) No 62, Avadi-Vel Tech Road, Chennai – 600 062.

CERTIFICATE

Name……………………………………………………………………………………

Year ……………………….Semester……………………….Branch………………….

University Register No……………………………………VH No…………………….

Certified that this is a bonafide record of work done by the above student in the
“ME 8381 COMPUTER AIDED MACHINE DRAWING LABORATORY” during
the year 2020 – 2021.

SIGNATURE OF LAB INCHARGE SIGNATURE OF HOD

Submitted for the Anna University Practical Examination held on ……………….
at Vel Tech High Tech Dr.Rangarajan Dr.Sakunthala Engineering College,
AVADI, CHENNAI-600062.

Signature of the Examiners

INTERNAL EXAMINER EXTERNAL EXAMINER

DATE:
 INDEX
Page Faculty
Ex.No. Date Name of the Experiment
No. Signature
Unit 1 - Drawing Standards & Fits And Tolerances
1(a) Code of practice for Engineering Drawing
1(b) Study of welding symbols
1(c) Study of riveted joints
1(d) Study of screw threads, keys and fasteners
1(e) Limits, Fits – Tolerancing of individual dimensions
Preparation of production drawings and reading of
1(f)
part and assembly drawings
Unit 2 - Introduction To 2d Drafting
2(a) Study of drafting software (Autocad
2(b) Basic 2d drawing – Auto cad
3(a) 2D Drafting of Bush bearing
3(b) 2D Drafting of Plummer block
3(c) 2D Drafting of Safety valves.
3(d) 2D Drafting of non-return valves
Unit 3 – 3D Geometric Modeling And Assembly
4 Study of Pro E
4(b) Exercise of Extrusion
4(c) Exercise of Revolve
4(d) Exercise of Rib
4(e) Exercise of Shell
5 Assembly of Flange couplings
6 Assembly of Universal couplings
7 Assembly and Sleeve and Cotter Joint
8 Assembly of Gib & Cotter joint
9 Assembly of Knuckle Joint
10 Assembly of Plummer Block
11 Assembly of Screw Jack
12 Assembly of Universal Joint
13 Assembly of connecting rod
14 Assembly of Piston
15 Assembly of stuffing box
Ex.No.:
CODE OF PRACTICE FOR ENGINEERING DRAWING
Date:
AIM:
To study the code for engineering drawing
(i) ABBREVATIONS
Term Abbreviation Term Abbreviation
Across corners A/C Maunfacture MFG
Across flats A/F Material MATL
Approved APPD Maximum max.
Approximate APPROX Metre m
Assembly ASSY Mechanical MECH
Auxiliary AUX Millimetre mm
Bearing BRG Minimum min.
Centimetre Cm Nominal NOM
Centres CRS Not to scale NTS
Centre line CL Number No.
Centre to centre C/L Opposite OPP
Chamfered CHMED Outside diameter OD
Checked CHD Pitch circle PC
Cheese head CH HD Pitch circle diameter PCD
Circular pitch CP Quantity QTY
Circumference OCE Radius R
Continued CONTD Radius in a note RAD
Counterbore C BORE Reference REF
Countersunk CSK Required REQD
Cylinder CYL Right hand RH
Diameter DIA Round RD
Diametral pitch DP Screw SCR
Dimension DIM Serial number Sl. No.
Drawing DRG Specification SPEC
Equi-spaced EQUI-SP Sphere/Spherical SPHERE
External EXT Spot face SF
Figure FIG. Square SQ
General GNL Standard STD
Ground level GL Symmetrical SYM
Ground GND Thick THK
Hexagonal HEX Thread THD
Inspection INSP Through THRU
Inside diameter ID Tolerance TOL
Internal INT Typical TYP
Left hand LH Undercut U/C
Machine M/C Weight WT

1
(ii) STANDARD CODES
Sl.No. IS-CODE DESCRIPTION
1 IS:9609-1983 Lettering on Technical Drawing
2 IS:10711-1983 Size of drawing sheets
3 IS:10713-1983 Scales for use on technical drawing
4 IS:10714-1983 General Principles of Presentation
5 IS:10715-1983 Presentation of threaded parts on technical drawing
6 IS:10716-1983 Rules for presentation of springs
7 IS:10717-1983 Conventional representation of gears on technical drawing
8 IS:11663-1986 Conventional representation of common features
9 IS:11664-1986 Folding of drawing prints
10 IS:11665-1986 Technical drawing – Title blocks
11 IS:11669-1986 General principles of dimension on technical drawing
12 IS:11670-1986 Abbreviation’s for use in Technical Drawing

RESULT:
Thus the code and symbols of practice for Engineering drawing were studied.
2
Ex.No.:
STUDY OF WELDING SYMBOLS
Date:

AIM:
To study the welding symbols.

INTRODUCTION
Welding is a process of fastening the metal parts together permanently by the
application of heat (fusion welds) or pressure (pressure or forge welding) or both (resistance
welding). Both ferrous (steel, cast iron) and Non-ferrous metals (like brass copper and alloy)
can be joined by welding.
The welding is cheaper, stronger, easier and faster than riveting.
The various types of welding process are
a. Gas welding
b. Arc welding
i. Metal Arc Welding (MAW)
ii. Gas metal Arc Welding (GMAW)
iii. Submerged Arc Welding (SAW)
iv. Tungsten Inert Gas Welding (TIG)
v. Metal Inert Gas Welding (MIG)
c. Forge Welding
d. Resistance Welding
e. Thermit Welding
f. High Energy Welding
The welded joints are broadly classified into
a. Butt joint b. Lap joint
SYMBOLIC REPRESENTATION OF WELD

The standard welding symbol is given below.

Arrow Line and reference Line

The position of the arrow line with respect to the weld is of no special significance. The
side of the joint on which the arrow line is drawn is called “arrow side”. The side of the joint
remote to the arrow line is called “other side”. The reference line has significance on the weld
side. If the weld symbol is placed BELOW the reference line, the welding should be done in
the “ARROW SIDE”. If the weld symbol is placed ABOVE the reference line, the welding
should be done in the “OTHER SIDE”. If the weld symbol is placed both ABOVE and BELOW
the reference line, the welding should be done in both the “ARROW AND OTHER SIDES”.

3
Basic Weld Symbol

The basic symbols recommended by Bureau of Indian Standards (BIS) for specifies the
type of weld are

Basic weld symbols. FIG1.

Size of weld
The size of the weld is height of the isosceles triangle in the case of fillet welds. In
other cases, the size will be the minimum distance from the surface of the part of the bottom
of penetration.

4
 Finish and contour symbol:

The contour symbols are

a. Flat (flush)
b. Convex
c. Concave
Finishing welds other than cleaning shall be indicated
by finish symbols. Chipping – C, Grinding – G,
Machining – M

Welded and unwelded length

Length of weld means it is the length to be welded once, after that pitch equal to unwelded
length is not welded and this process is continued for the whole length of the side.

Weld all round

If the weld should be made all round the joint, a circle should be placed at the
point connecting the arrow and the reference line.

Site weld
When some of the welds (the welded structures) are required to be made on site during
erection. They should be designed by a filled in circle at the point connecting the arro w and
the reference line.

RESULT:
Thus the welding symbols were studied.

5
Ex.No.:
STUDY OF RIVETED JOINTS
Date:

Aim:
To study the riveted joints.

APPLICATIONS OF RIVETED JOINTS

A riveted joint is a permanent type of fastener used to join the metal plates or rolled
steel sections together. Riveted joints are extensively used in structural works such as
bridges and roof trusses and in the construction of pressure vessels such as storage tanks,
boilers, etc. Although welded joints are best suited to several of these applications than the
riveted joints, however, riveted joints are ideal in cases where the joints will be subjected
to pronounced vibrating loads. Riveted joints are also used when a non-metallic plate and
a metallic plate are to be connected together. They are also used when the joints are not
expected to be heated while joining as in welding, which may cause warping and tempering
of the finished surfaces of the joints.
The disadvantage of riveted joints are: (i) more metal is removed while making of
the holes, which weakens the working cross sections along the line of the rivet holes, and
(ii) weight of the rivets increases the weight of the riveted members.
DIFFERENCES BETWEEN A BOLT AND A RIVET
As a fastener, a riveted resembles a bolt, but differs from it in the shape and the
application as well. Although the shape of a rivet is similar to that of a bolt, unlike the
bolts, it is used as a permanent fastener to withstand shear forces acting perpendicular to
its axis, whereas a bolt is used as a temporary fastener to withstand axial tensile forces.
RIVET
A rivet is a round rod made either from mild steel or non-ferrous materials such as,
copper, aluminium, etc., with a head is, and formed at one end during its manufacture and
its tail end being slightly tapered. The length of the shank of the rivet must be sufficient
enough to accommodate the connection plates and provide enough material for forming a
head at its shank end. In general, the shank of the rivet will be equal to sum of the thickness
of the connecting plates plus 1.5 to 1.7 times the diameter of the rivet. If, l = length of the
shank of the
rivet d = diameter of rivet
t = thickness of each of the connecting
plates then, l = Σt + (1.5 to 1.7)d

6
FORMS AND PROPORTIONS OF RIVET HEADS

Various types of rivet heads for the use in general engineering work and boiler work as
recommended by the Bureau of Indian Standards. The different proportions of these rivet heads
are given in terms of the nominal diameter d of the rivet. The rivet head to be used for general
purposes for diameter below 12 mm are specified in the Indian Standard code IS:2155-1962
and for diameters between 12 and 48 mm are specified in the Indian Standard code IS:1929-
1961. The rivet heads to be used for boiler work are specified in the Indian Standard code IS:
1928-1961. The rivet heads to be used for ship building are specified in the Indian Standard
code IS: 4732-1968.

RESULT:
Thus the study of riveted joints was studied successfully

7
Ex.No.:
STUDY OF SCREW THREADS, KEYS AND FASTENERS
Date:

Aim:

To study the Screw Threads, Keys and fasteners

SCREW THREADS

INTRODUCTION
A screw thread is a functional element used on bolt, stud, set screw, nut or any other
threaded piece or component. Screw thread is a helical groove on a cylinder surface (outer
side or inner side). Its function is to transform the input motion of rotation into output motion
of translation.
If a cylindrical rod is rotated at a constant speed simultaneously if a pointed tool touching
the rod moving parallel to the axis of the rod at constant speed, the cut made by tool on the
rod will be continuous and of helical form. The helical groove is called “thread” and the
threaded rod is called a “screw”.
Threads are cut using a lathe. Small size thread is often cut by means of a tool called die.
A small size hole is threaded by means of a tool called a tap.
The principal uses of threads are,
1. For fastening
2. For adjusting
3. For transmitting power

TERMS AND NOMENCLATURE

1. Crest: It is outer most portion of the thread.

2. Root: It is the inner most portion of the thread.
3. Flank or side: It is the surface of a thread that connects the crest with the root.
4. Angle of the thread: It is the angle included between the sides of two adjacent
Threads measured on an axial plane.
5. Depth of the thread: It is the distance between the crest and the root measured at
Right angle to the axis. It is equal to half the difference between the outer diameter and
the core diameter.
6. Major diameter or outside diameter: It is the diameter of the imaginary coaxial
cylinder, which would bind the crests of an external or internal thread.

8
 7. Minor or core or root diameter: It is the diameter of the imaginary coaxial cylinder,

This would bind the roots of an external thread or of an internal thread.

8. Pitch diameter: It is the diameter of the imaginary coaxial cylinder that can be
Passed so as to cut the thread, that the width of the cut thread will be equal to the
Width of the groove.
9.Pitch: It is the axial distance between a point on one thread and the corresponding Point
on the next thread. It may be indicated as the distance from crest or from root of two
adjacent threads.
10.Lead: It is the distance measured parallel to the axis from a point on a thread to he
corresponding point on the same thread for one complete revolution. In other words,
it is axial distance a screw advances in one revolution. When all the threads on a
member are built on a single helix it is termed as “single start thread”. It has only
one starting point. For a single start thread, the lead and pitch are same.
If a quick acting thread is needed, the lead must be large. If a single start is cut with large
pitch, the thread depth will also be more, so the amount of material removed is more and the
thread will be weakened. To avoid this multiple threads are used when a quick advance is
required in a screw pair. Two or more threads are cut side by side around the cylinder on an
equal number of parallel helices. It is termed as “Multi start thread”.
Lead = number of starts x pitch

A common example for multi start thread is the thread on a fountain pen cap.

11. External thread: It is the thread on the outside surface of a member such as bolt, Studs
or screw.
12. Internalthread: It is the thread on the inside surface of a member such as nut or
threaded hole.
13. Right hand thread: Right hand thread if turned clockwise direction advances into a
Threaded hole. It abbreviated as RH.
14. Left hand thread: Left hand thread if turned anticlockwise direction advances into a
threaded hole. It abbreviated as LH.

DIFFERENT THREAD PROFILES

Threads are standardized to permit to interchangeability of bolts and nuts of the same
nominal diameter. The profile of a screw thread is based on its use. The two main kinds are
„V‟ and square with various modifications. When the thread has a „V‟ cross-section it is
called a „V‟ thread and when it has square cross section it is called a square thread.

9
DIFFERENCE BETWEEN „V‟ AND SQUARE THREADS
“V” THREADS SQUARE THREADS
1. The flanks of square threads are
1. V - threads have inclined flanks making
perpendicular to thread axis and parallel to
an angle between them.
each other.
2. Square threads offer less friction to
2. V – threads have a larger contact area
relative motion. The normal force between
providing more frictional resistance to
the threads acts parallel to the axis with zero
motion. So they are more suitable for
radial components. So they are suitable for
fastening.
power transmission.
3. V – threads are stronger than the square 3. Square threads have only half the resisting
threads. the power, resting the shearing action.
4. V – threads are cheap because they can
4. Square threads are costly.
be cut easily by a die or on machines.
5. Examples for V – threads are the thread 5. Examples for square threads are lead
used in bolts, nuts and studs. screw of a lathe, screw jack etc.,

V- THREADS

British standard whit worth thread (BSW)

This thread was introduced by Sir Joseph whit worth, and was standardized as British
standard thread. It has a thread angle of 55 degree and is rounded equally at crest and
roots.
British Association threads (B.A Threads)

The angle between flanks is 47.5 degree. These threads are to supplement BSW and have fine
pitches.
They are used on screws for precision work.

American standard threads (or) sellers thread

The thread angle is 60 degree and both the crests and roots are kept flat. The sellers thread
has been in use in USA and Canada.

Unified screw threads

The countries UK, U.S.A and Canada came to an arrangement for a common screw thread
system with the included angle of 60 degree and designated as unified screw thread in the
year 1949.

10
The thread on the bolt is rounded off at the crest and root and the thread in the nut is rounded
off at the root but the crest is left flat.
This thread is very important in the motor and aeroplane industries and in chemical
engineering.
Unified thread can be either coarse (UNC) or fine (UNF) and unified national extra fine (UEF).

11
ISO Metric Thread

This is Indian standard thread for ISO (International Standard Organization). The
included angle is 60 degree and the crests are flat and roots are round.
Metric threads are grouped into diameter pitch combination differentiated by the pitch
applied to specific diameters. There are coarse, constant, fine pitch series available.
ISO metric threads are defined by nominal size (Basic major diameter) and pitch both
expressed in millimetres. For example, a 10mm diameter, 1.25 pitches is expressed as
M10x1.25.

SQUARE THREADS

Basic square thread

The sides of these threads are normal to the axis and parallel to each other. The depth
and the thickness of the thread are equal to half pitch. A square thread is designated by
the letter SQ followed by nominal diameter pitch. For example a square thread of
nominal diameter 30mm and pitch 6mm is designated as SQ 30 X 6.

Acme Thread

It is a modified from of square thread. It is easier to cut and is much stronger than square
thread. It has a 29 degree thread angle. This inclined sides of the thread facilitate quick and
early engagement and disengagement. It is used for power screws like lead screw of lathe,
jackscrews, bench vices and valve operating screws.

Buttress Thread

The profile of this thread is a combination of square and V- threads. It combines the low
frictional of square and ability to transmit power of square thread and the strength of V
– thread. It is used to transmit load in uni-direction. These threads are used in screw
press, vices.

Knuckle Thread

It is also a modification of square thread. The sharp corners of square thread are rounded
off. This thread is used where heavy wear rough use is expected. The thread can be
rolled or cast easily. It is used in railway carriage coupling screws, light bulbs and
sockets, bottle caps etc and also objects made of brittle materials as glass, plastic,
porcelains etc.

12
 KEYS

Introduction:

A machine runs by the power supplied to it by a prime mover such as motor, engine etc;.
This power is transmitted from prime mover to the machine through a coupler which
couples shaft of the prime mover and the machine. Within the machine the power from
the main shaft is transmitted to the other elements such as gears, pulleys and belts. These
elements have to be mounted on these shafts and there should not be any relative motion
between the machine element and shaft for effective power transmission. The most
commonly employed method to connect a shaft and a machine parts is to drive a small
piece of metal s known as KEY. To drive a key axial grooves are cut both in the shaft
end the part mounted on it. The groove in the shaft is called the “KEYWAY”.

CLASSIFICATION OF KEYS:

Keys are classified into three types

1. Taper keys

2. Parallel (or) feather keys

3. Special purpose keys

Taper keys:
A sunk taper key is of rectangular or square cross section of uniform width having its
bottom surface straight and top surface tapered. So in the shaft flat key seat is made and in
the hub tepered key is made to accommodate the key. If D is the diameter of the shaft in
mm
W = Width of the key
T = thickness of the key
W = 0.25D+2mm
T = 0.66W
Standard taper = 1:100

Saddle key:
Saddle keys are of two types
a. Hollow saddle key
b. Flat saddle key

13
Hollow saddle key:
A hollow saddle key is of uniform width and varying thickness having its upper side flat and
the bottom side curved (hollow) so as it sit on a shaft. The key way is cut only in the hub and
the key holds the shaft by friction only.

Width of the key = 0.25 D + 2mm

Nominal thickness = 0.33W
Standard taper =1:100

Flat saddle key:

A flat saddle key is smaller is similar to a hollow saddle key except that its bottom side is flat.
The keys sits over the flat surface formed on the flat shaft, and fits into the keys way in the
hub.
Width of the key =0.25D+2mm
Nominal thickness =0.33W
Standard taper =1:100

Gib head key:

When a tapered sunk key is used it can be removed by striking at its exposed thin end. If this
end is not reachable, a head is called “GIB” is provided with the sunk taper key at its thicker
end it is called GIB-HEAD key. To remove the key, a wedge is forced vertically in the gap
between the key and the hub.
Width of the key W = 0.25D+2mm
Nominal thickness T = 0.33W
Height of gib head h = 1.75T
Width of the gib head b = 1.5T
Standard taper = 1:100

14
15
THREADED FASTENERS
INTRODUCTION
Threaded fasteners are temporary fasteners, which hold the parts together through the medium
of a screw thread. These are used in pairs for their action (for examp le, a nut and a bolt). They
have the advantage over permanent fasteners of allowing assembly of parts when required. A
wide variety of threaded fasteners are in use. Some of them are standardized and others are
made for special use.

COMMON TYPE OF THREADED FASTENERS

The five types of threaded fasteners in common use are
Bolt

Stud

Cap screw

Machine screw

 Setscrew
All these with external threaded and used in combination with another having
corresponding internal threads (eg) a nut or a tapped hole.

BOLTS
A bolt is a metal having a head at one end and a threaded portion to a definite length on
other end. The head is formed by forging or machining. The bolt is admitted through holes in
the parts, which are to be fastened. The projected thread end of the bolt admits a corresponding
nut from the other side. Tightening the bolt by turning gives necessary clamping grip to hold
the parts together.
Bolts and nuts of various shapes are used for different purpose but the hexagonal head and
square head are very common. Although, the square shape provides better spanner grip than
the hexagon, but needs one fourth of a turn to bring it into the same position for inserting
spanner again, whereas a hexagon need only one sixth of a turn and hence provided. The sharp
corners on the external flat end faces of bolt heads and nuts are chamfered conically at 30ᴼ to
ensure safety of the user. To facilitate early insertion of the nut over the bolt, the threaded holes
in the nut are countersunk. Three dimensions are usually sufficient for simplified representation
of a bolt The bolt shank diameter (d) The bolt length (l) The length of a threaded portion of the
shank (b)

16
EMPIRICAL PORTIONS OF HEXAGON AND SQUARE HEAD
BOLT & NUT DETAIL PROPORTION:
Nominal diameter d=size of bolt or nut, mm
Width across flats s=1.5d+3mm
Width across corners e=2d
Thickness of bolt head k=0.8d
Thickness of nut n=0.9d
Root diameter d1=d-(2*depth of
thread) Length of the bolt l=as specified
b=2d+6mm (for<150mm) =2d+12mm (for
Thread length
l>150mm)
Z=depth of thread*45(degree) (or) =0.1d
Chamfer of bolt end Chamfer angle of bolt head & nut 30
(degree)
DRAWING OF HEXAGONAL NUT AND
BOLT STEP: 1
Draw the shank of the bolt equal to the given diameter (d) and length (l).The thickness of the
bolt head equals to 0.8d and the thickness of nut equal to 0.9d are marked. Measure the width
across corners equal to 2d and complete the three faces of the bolt head and nut in these lines.
The right hand view of the bolt and nut assembly is drawn as follows with any point on the axis
as centre and radius equal to draw a thin circle. A hexagon is inscribed inside this circle. The
chamfer circle is drawn as a thick circle inside the hexagon touching all its sides.
STEP: 2
The chamfer arcs in three face view of bolt head and nut are drawn as follows.
From the point O1, drawn an arc (more than semi circle) radius equal to half of the across flats
width. It cuts the bolt axis at c2. From c2, again draw an arc equal to half of the across flat
width. This arc cuts the bolt axis at c3. These two arcs are intersecting at c4 and c5.
From c3, draw the chamfer arc in the centre face, radius equal to across flats width. This arc
cuts the edges of the other two faces. From c4 and c5, draw the other two chamfer arcs.
STEP: 3
The chamfer lines on the side faces of the three face views of the bolt head and nut are drawn
through the points p and q inclined at 30ᴼ to the flat faces of the bolt. The end of the bolt is
chamfered 0.1d*45ᴼ.

17
The threaded portion of the shank is indicated, by drawing two thin lines at a distance equal
to d1=0.9d.the root circle in the right view is represented by a thin three-fourth of a circle of
diameter 0.9d.
STEP: 4
The two face view of the bolt head and nut is as follows. The width of the bolt head in this
view is equal to the across flats width. Draw an arc radius equal to half of the across flats width
from the point O1. Two arcs with radius equal to across flats width from the corners. These
two arcs cut the first arc at two points 02 and 03. From 02 and 03 the chamfer arcs are drawn.
Drawing of Square Head Bolt and Nut:
STEP: 1
Draw the shank of the bolt equal to the given diameter d and the length of the bolt. The
thickness of the bolt head is equal to 0.8d and the thickness of the nut is equal to 0.9d are
marked. The right hand view of the bolt and nut assembly is drawn as follows. With any point
01 on the axis as centre and diameter equal to 1.5d+3mm draw a chamfer circle with its sides
inclined at 45degree to the axis. Project the corners 1 and 2 to get to get point‟s p.
STEP: 2
From the point 01 draw an arc radius equal to half of the across corners width. From the
corners, draw two arcs radius equal to half of the across corners width. These two arcs cut the
first arc at two points 02 and 03. From 02 and 03 the chamfer arcs are drawn.
STEP:
The chamfer line is drawn at 30degree to the flat face of the bolt head and nut. The
threaded portion on the shank of the bolt is indicated by drawing two thin line spaced at a
distance equal to the root diameter d1=0.9d. The root circle in the right view is represented
by a thin three-fourth of a circle with centre 01 and diameter 0.9. The end of the bolt is
chamfered to 0.1d*45degree.

Special Types of Bolts:

In practice various types of bolts than the hexagon and square head bolts are used in where the
bolt head cannot be held by the spanner when the nut is turned on or off the bolt. The rotation
of the bolt prevented by a stop pin or a snug or a square neck provided below the head.

Cylindrical or Cheese Headed Bolt:

The head of this type of bolt is of cup shape and the rotation of the bolt head is prevented by a
stop pin. The stop pin may be driven into the shank with its axis perpendicular to the axis of
the bolt. The stop pin may also be driven into the head adjacent to the shank with its axis

18
parallel to the axis of the bolt. These types of bolt heads are used in the big ends of the
connecting rods, eccentrics, cross heads etc...

Cup Or Round Headed Bolt:

Two types of cup head bolts are available. In one type, a snug is provided which prevents the
rotation of bolt head. The other type, a square neck is provided which will fit into the square
hole provided in the bearing surface and thus prevents the rotation of the bolt head.

Counter Sunk Head Bolt:

The counter sunk head bolts are used when the bolt head must not project and foul with
surfaces. The counter sunk bolt is provided with a stop pin of square cross section integral with
the head. The other type of counter sunk bolt is provided with the square neck below the head.
This type of bolt is also called as “coach bolt”.

I-Head Bolt:
The head of this bolt is like letter „i‟. These bolts are used in bearing housing and in glands
packing. These bolts are used in setting work on machine tool tables. The i head of the bolt can
slide, to the required position through the i slots cut on the m/c table.

Eye Bolt:
The head of the bolt is in the form of circular form of rectangular cross section. It is generally
used in the inspection covers, lids etc..., Which have to be opened and closed frequently.

Lifting Eye Bolt:

The lifting eye bolt, having a circular ring of circular cross section as head. A flat circular
portion, integral with a head is also provided. This type of bolt is used for lifting a heavy
machine such as motors, pumps, turbine, electrical generators etc., This bolt is screwed in a
threaded hole provided for this purpose , on the top of the machine directly above the centre of
gravity so that while lifting the machine does not change from its usual working position.

Hook Bolt:
The hook bolt has its head comprising of a square neck and projection. The shank of the bolt
passes through a hole in one of the fastening pieces and the other piece comes under the bolt
head and is supported by it.

19
 Different types of Rivet Heads Fig

NUTS
A nut is a device having internal threads used in combination with a bolt or stud, having
external threads to fasten parts together. It is screwed on the threaded end of the bolt or stud
and the head of the bolt is drawn closer to hold and tighten the parts to be joined.
Nuts are usually made in form of hexagonal or square prism, however various other types of
nuts are also used for the specified purposes, which are suitable for a particular type of work.
These special types of nuts are described here.

SLOTTED NUT OR RING NUT

On the cylindrical surface of the nut number of slots parallel to the axis are cut. The nut is
operated by a spanner. These are used in large screws for small pitches where adjustment by a
spanner is convenient.

KNURLED NUT
It is cylindrical nut with knurled curved surface. The nut is used when finger tightness and
quick turning on or off is desired as in the case of terminals of electric apparatus.

WING NUT:
This type of nut is used for light duty only. It is used wherever the nut is required to be
frequently turning on or off. The nut is operated by thumb and finger i.e., without the use of a
spanner. The main objection for using this type of locking is that the hole drilled in the bolt
reduces its strength considerably.

20
The other equally important objection is that after continuous use owing to the stretch of the
bolt the split pin may not rest on the top face of the nut which may reduce the locking effect.

SPLIT PIN LOCKING USING SLOTTED NUT:

In this method a slotted nut is used instead of the ordinary nut. The slotted nut has slots cut
through the opposite parallel hexagonal faces. When the bolt is fully tightened, one set of slots
on the opposite faces will come in line with the hole in the bolt. The split pin is inserted through
the slots in the nut and the hole in the bolt and then open ends of the split pin are opened.

SPLIT PIN LOCKING USING CASTLE NUT:

In the slotted nuts, the number of effective threads is reduced due to the slot which reduces the
strength of the nut considerably. Therefore instead of cutting the slots within the effective
depth, they are cut in the extra cylindrical projection provided at the top of the nut. This type
of nut is called castle nut. The castle nuts are used on the wheel shafts of automobiles. In the
reassembly of the slotted or castle nut, the slots may not come in the alignment with the hole
in the bolt. In such cases, the nut is removed from the bolt and its lower face is filled until it
can be screwed tightly so that one set of slots come in alignment with the hole in the bolt.

SET SCREW LOCKING USING GROOVED NUT:

A hexagonal nut provided with a cylindrical grooved collar at its lower end is called ring or
grooved nut. The end of the bolt hole is counter bored to receive the cylindrical lower grooved
portion of the nut. Locking of the nut is done by a setscrew screwed through the nearest face
of the work piece. The projection dog-end of the set-screw enters the groove in the cylindrical
portion of the nut and prevents the slacking of the nut. This method of locking is possible if
the bolt hole is close to the nearest vertical edge as in the case of marine engine connecting
rods. When the bolt hole is not close to the vertical edge of the work piece, this nut is used in
conjunction with separate collar. The dowel pin screwed in the bearing surface prevents the
rotation of the collar.

SCREW PIN LOCKING:

A nut may be locked by screw pin, screwed in the bearing surface adjoining the nut touching
one of the lateral faces of the nuts. This type of locking is employed when the nut is expected
without any adjustment for a long time. In this method of locking first the nut is screwed on
and then a screw pin is screwed into a threaded hole in the bearing surface adjoining to one
lateral vertical faces of the nut.

21
22
LOCKING BY A LOCK PLATE:
This type of locking is employed in the heavy engineering work, as in the case of
connecting rod, wheel shafts etc. the plate is grooved in such a way that the grooves in the plate
receive the hexagonal corners of the nut at every 30˚ rotation. The plate is fixed to the bearing
surface by a tap bolt screwed into it.

LOCKING BY A TAP WASHER:

A tap washer provided with a rectangular projection is called tab washer. This method
of locking of nut or bolt head is suitable when the nut or bolt head is tightened and the tab and
the projection portion of the washer itself are bent against the vertical edge of the work piece
and one of the lateral faces of the nut or bolt head.

STUD OR STUD BOLT:

Stud is a round bar threaded on both its ends. An undesirable feature of a tab bolt
fastening is the tendency to damage the threads in the holes when the bolts are frequently
removed and replaced, especially when the screwed holes are in the iron and aluminum alloys,
this disadvantage are overcome by the use of stud bolts.It has threads on both ends so that one
of the pieces, being held together, must be threaded to replace the head. The stud bolt is screwed
tightly into the threaded part by a special locknut device, until it jams. The studs become an
assembly guide by means of which the other part, which is drilled but not threaded, is easily
placed in position. A nut screwed on the other end of the stud bolt holds the two parts together.
The end of the square neck, at the center, facilitates gripping of stud while screwing or
unscrewing.

SET SCREWS
Setscrews are used as semi-permanent fasteners to hold a collar, sleeve, pulley or on a
shaft against rotational or translation forces. In contrast to most fastening device, the setscrew
is essentially a compression device. Forces developed by the screw point during tightening
produce a strong clamping action that resists relative motion between assembled parts. The
basic problem in setscrew selection is in finding the best combination of setscrew form, size,
and point style providing the required holding power. Set screws are categorized by their form
and the desired point style. Selection of specific, form or point is influenced by functional by
functional, as well as other considerations.

23
 The conventional approach to setscrew selection is usually based on a rule of thumb
that the setscrew and key are used together; the screw diameter should be equal to the width of
the key.
CAP SCREW
Cap screws are similar to bolts in that they have a head on one threads on the other.
But they widely in the method of holding two parts together. The bolt keeps two parts between
the head and the nut, and the cap- screw is threaded in one of the parts, thus clamping another
part between the head threaded part. The cap screws are manufactured in several styles of head.
The point of all cap screw is flat surface and to a depth equal of the threaded on it.

MACHINE SCREWS
These are similar in function and operation to cap screws, but are usually smaller in
diameter. Materials: for general engineering purpose, nuts and screws are made of mild steel
(MS). However, copper and its alloys, aluminum alloys, etc are also alloys, etc are also used
for also used for special purpose in their manufacture.

FOUNDATION BOLTS
For securing heavy machines to concrete foundations, special types of bolts known as
foundation bolts are used. Positions of bolt holes are marked either from a temple or from a
template or from the machine itself, and holes bored out in the floor, sufficiently large enough
to allow the bolt to be suspended freely in positions while the cement concrete is poured around
to fill up the space. When the cement concretes sets the bolt will be firmly secured in the
ground.

RESULTS:

Thus the studies of Screw threads, keys and fasteners were studied.
24
Ex.No.:
STUDY OF LIMITS, TOLERANCES, FITS
Date:

The manufacture of interchangeable parts require precision. Precision is the degree of

accuracy to ensure the functioning of a part as intended. However, experience shows that it is
impossible to make parts economically to the exact dimensions.

This may be due to,

(i) inaccuracies of machines and tools,
(ii) inaccuracies in setting the work to the tool, and
(iii) error in measurement, etc.
The workman, therefore, has to be given some allowable margin so that he can
produce a part, the dimensions of which will lie between two acceptable limits, a
maximum and a minimum.
The system in which a variation is accepted is called the limit system and the allowable
deviations are called tolerances. The relationships between the mating parts are called fits.
The study of limits, tolerances and fits is a must for technologists involved in production.
The same must be reflected on production drawing, for guiding the craftsman on the shop
floor.

LIMIT SYSTEMS:
Following are some of the terms used in the limit system:
Tolerances:
The permissible variation of a size is called tolerance. It is the difference between the
maximum and minimum permissible limits of the given size. If the variation is provided on
one side of the basic size, it is termed as unilateral tolerance.
Similarly, if the variation is provided on both sides of the basic size, it is known as
bilateral tolerance.
Limits:
The two extreme permissible sizes between which the actual size is contained are
called limits. The maximum size is called the upper limit and the minimum size is called
the lower limit.

Deviation:
It is the algebraic difference between a size (actual, maximum, etc.) and the
corresponding basic size.

25
 Actual Deviation:
It is the algebraic difference between the actual size and the corresponding basic size.
Upper Deviation:
It is the algebraic difference between the maximum limit of the size and the
corresponding basic size.
Lower Deviation:
It is the algebraic difference between the minimum limit of the size and the
corresponding basic size.
Allowance:
It is the dimensional difference between the maximum material limits of the mating
parts, intentionally provided to obtain the desired class of fit. If the allowance is positive,
it will result in minimum clearance between the mating parts and if the allowance is
negative, it will result in maximum interference.
Basic Size:
It is determined solely from design calculations. If the strength and stiffness
requirements need a 50mm diameter shaft, then 50mm is the basic shaft size. If it has to fit
into a hole, then 50 mm is the basic size of the hole. Figure 15.1 illustrates the basic size,
deviations and tolerances. Here, the two limit dimensions of the shaft are deviating in the
negative direction with respect to the basic size and those of the hole in the positive direction.
The line corresponding to the basic size is called the zero line or line of zero deviation

Fig. Diagram illustrating basic size deviations and tolerances

26
Design Size:
It is that size, from which the limits of size are derived by the application of
tolerances. If there is no allowance, the design size is the same as the basic size. If an
allowance of 0.05 mm for clearance is applied, say to a shaft of 50 mm diameter, then
its design size is (50 – 0.05) = 49.95 mm. A tolerance is then applied to this dimension.
Actual Size:
It is the size obtained after manufacture.
TOLERANCES:
Great care and judgement must be exercised in deciding the tolerances which may be applied
on various dimensions of a component. If tolerances are to be minimum, that is, if the accuracy
requirements are severe, the cost of production increases.
In fact, the actual specified tolerances dictate the method of manufacture. Hence, maximum
possible tolerances must be recommended wherever possible.
Table: Systems of indication of tolerances of form and of positions

27
28
 Table: Symbols representing the characteristics to be toleranced

RESULTS:
Thus the Limits, Fits and Tolerances were studied.

29
Ex.No.: PRODUCTION DRAWINGS AND READING OF PART AND
Date: ASSEMBLY DRAWINGS

Aim:
To draw the following production and Assembly drawings in the A3 sheet using
standard principles of drawing.

The template is shown below.

Template

30
Diagram-1 - Crank

31
Diagram-2: Steam Engine cross head

Result:
Thus the production drawings and Assembly drawings were
drawn manually in A3 drawing sheet using standard drawing principles.

32
Ex.No.:
STUDY OF DRAFTING SOFTWARE (AUTOCAD)
Date:

Aim:
To study the AUTOCAD Software.
Sl.No. Command Description
1. OPEN Opens an existing drawing file
2. ARC Creates an arc
3. ARRAY Creates multiple copies of objects in a pattern
Fills an enclosed area or selected objects with a hatch
4. BHATCH
pattern
5. BLOCK Creates a block definition from objects you select
6. BREAK Erase parts of object or splits an object in two
7. CHAMFER Bevels the edges of object
8. CHANGE Changes the properties of existing objects
9. CIRCLE Creates a circle
10. COLOR Defines color for new objects
11. COPY Duplicates objects
Places evenly spaced point objects or blocks along the
12. DIVIDE
length or perimeter of an object
13. DONUT Draws filled circles and rings
14. ELLIPSE Creates an ellipse or an elliptical arc
15. ERASE Removes objects from a drawing
16. HATCH Fills a specified boundary with a pattern
17. HATCHEDIT Modifies an existing hatch object
18. EXTEND Extends an object to meet another object
19. INSERT Places a named block or drawing into the current drawing
20. LAYER Manages layers and layer properties
21. LINE Creates straight line segments
22. LINETYPE Creates, loads, and set line types
23. OFFSET Creates concentric circles, parallel lines, and parallel curves
24. FILLET Rounds and fillets the edges of objects
25. MIRROR Creates a mirror image copy of objects

33
 Displaces objects a specified distance in a specified
26. MOVE
direction
Creates a slide file of the current view port in model space,
27. MSLIDE
or of all view ports in paper space.
28. LTSCALE Sets the line type scale factor
29. PAN Moves the drawing display in the current view port
30. OOPS Restores erased objects
31. PLINE Creates two-dimensional polylines
32. POINT Creates a point object
33. POLYGON Creates an equilateral closed polyline
34. PROPERTIES Controls properties of existing objects
35. MTEXT Multiline text
36. ORTHO Constrains cursor movement
37. OSNAP Sets object snap modes
38. REDRAW Refreshes the display in the current view port
39. REGEN Regenerates the drawing and refreshes the current view port
40. ROTATE Rotate
Enlarges or reduces selected objects equally in the X,Y, and
41. SCALE
Z directions
42. SCRIPT Executes a sequence of commands from a script
43. SKETCH Creates a series of freehand line segments
44. SPLINE Creates a quadratic or cubic spine (NURBS) curve
45. TEXT Displays text on screen as it is entered
46. UNDO Reverse the effect of commands
Increases or decreases the apparent size of objects in the
47. ZOOM
current view port
Calculates the area and perimeter of objects or of defined
48. AREA
areas
49. LTSCALE Sets the line type scale factor
50. BACKGROUND Sets up the background for your scene
51. BASE Sets the insertion base point for the current drawing
52. BLIPMODE Controls the displays of marker blips

34
 Generates preview images for blocks created with release
53. BLOCKICON
14 or earlier
Changes the color, layer, line type, scale factor, line weight,
54. CHPROP
thickness, and plot style of an object
55. CLOSE Closes the current drawing
56. DBLIST Lists database information for each object in the drawing
57. DDEDIT Edits text and attribute definitions
58. DDPTYPE Specifies the display mode and size of point objects
59. DELAY Provides a timed pause within a script
60. DIM AND DIM Accesses dimensioning mode
61. DIMALIGNED Creates an aligned linear dimension
62. DIMANGULAR Creates an angular dimension
Creates a linear, angular, or ordinate dimension from the
63. DIMBASELINE
baseline of the pervious dimension or a selected dimension
64. DIMDIAMETER Creates diameter dimensions for circles and arcs
65. DIMEDIT Edit dimensions
66. DIMLINEAR Creates linear dimension
67. DIMORDINATE Creates ordinate point dimensions
68. DIMOVERRIDE Overrides dimension system variables
69. DIMRADIUS Creates ordinate point dimensions
70. DIMSTYLE Creates and modifies dimension styles
71. DIST Measures the distance and angle between two points
72. DWGPROPS Sets and displays the properties of the current drawing
Controls the filling of multi-lines, traces, solids, all hatches
73. FILL
and wide polylines
74. FILTER Creates reusable filters to select objects based on properties
75. ID Displays the coordinate values of a location
76. LIST Displays database information for selected objects
Calculate and displays the mass properties of regions or
77. MASSPROP
solids
78. MENU Loads a menu file
79. MENULOAD Loads partial menu files
80. MENUUNLOAD Unloads partial menu files

35
 81. OPTIONS Customizes the AutoCAD settings
82. PLAN Displays the plan view of a user coordinate system
83. PLOT Plots a drawing to a plotting device of file
84. SHADEMODE Shades the objects in the current view port
85. SNAP Restricts cursor movement to specified intervals
86. SPELL Checks spelling in a drawing
Displays the Visual LISP interactive development
87. VLISP
environment(IDE)

RESULTS:
Thus the AutoCAD software was studied

36
Ex.No.:
BASIC 2D DRAWING – Auto CAD
Date:

Aim:
To understand drawing standards.
Draw basic sketches using Autocad.

Procedure:
Open Auto CAD; Draw the Shape given in the Fig.

Add relations and Smart dimensions and make sure that the Sketch is Fully
constraint Change the dimensions according to Fig.

Commands used:
Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show, View

Diagram-1

37
Diagram-2

Result:
The basic sketches were drawn using Auto as shown in Figures and the required
parameters were added to modify the dimensions at later stage if necessary.

38
Ex.No.:
2D DRAFTING OF BUSH BEARING
Date:

Aim:
To draft the bush bearing using standard 2D/3D Software.

Commands used:

• Rectangle • Line • Copy • Move • Hatch • Text • Dim linear • Trim • Offset

Result:

Thus the bush bearing has been drafted by using standard software.

39
Ex.No.:
2D DRAFTING OF PLUMMER BLOCK
Date:

Aim:
To draft the Plummer Block using standard 2D/3D Software.

Commands used:

• Rectangle • Line • Copy • Move • Hatch • Text • Dim linear • Trim • Offset

Result:
Thus the Plummer Block has been drafted by using standard software.

40
Ex.No.:
2D DRAFTING OF SAFETY VALVE
Date:

Aim:
To draft the Safety using standard 2D/3D Software.

Commands used:
• Rectangle
• Line
• Copy
• Move
• Hatch
• Text
• Dim linear
• Trim
• Offset

41
Result:
Thus the Safety Valve has been drafted by using standard software.
42
Ex.No.:
2D DRAFTING OF NON RETURN VALVES
Date:

Aim:
To draft the Safety using standard 2D/3D Software.

Commands used:
• Rectangle
• Line
• Copy
• Move
• Hatch
• Text
• Dim linear
• Trim
• Offset

43
Result:
Thus the Non-Return valve has been drafted by using standard software.
44
Ex.No.: STUDY OF PRO E
Date: EXERCISE OF EXTRUSION

AIM:
To model the given object using the Extrusion feature as per the dimensions given.
Description of Extrusion Feature:
Base Feature:
 The first feature that is created.
 The foundation of the part.
 The base feature geometry for the box is an extrusion.
 The extrusion is named Extrude1.
 To Create an Extruded Base Feature:
1. Select a sketch plane.

Pro E Plane display

45
 1. Sketch a 2D profile of the model
2. Extrude the sketch perpendicular to sketch plane.

Extruded Boss Feature:

 It Adds material to the part and requires a sketch

Extruded Cut Feature:

 It Removes material from the part and also it requires a sketch.

Fillet Feature:
 Rounds the edges or faces of a part to a specified radius.

46
 Fillet feature

Procedure:

1. Select a sketch plane.(Front, top or Side)

2. Sketch a 2D profile of the model.
3. Dimension the model using Smart Dimension icon.
4. Check the sketch is fully defined.
5. Extrude the sketch perpendicular to sketch plane.
6. Use extruded cut feature to cut the solid as given in the drawing.

Result:
Thus the given model is extruded.

47
Ex.No.:
EXERCISE ON REVOLVE
Date:

AIM:
To model the given object using the Revolve feature as per the dimensions given.
Description of Revolve Feature:
Command Manager: Features > Revolved Boss/Base
Menu: Insert > Boss/Base > Revolve
Toolbar: Features > Revolved Boss/Base.
Using this tool, the sketch is revolved about the revolution axis. The revolution a xis could be
an axis, an entity of the sketch, or an edge of another feature to create the revolved feature.
Note that whether you use a centerline or an edge to revolve the sketch, the sketch should be
drawn on one side of the centerline or the edge.After drawing the sketch, as you choose this
tool, you will notice that the sketching environment is closed and the part modeling
environment is invoked. Similar to extruding the sketches, the resulting feature can be a solid
feature or a thin feature, depending on the sketch and the options selected to be revolved. If
the sketch is closed, it can be converted into a solid feature or a thin feature. However, if the
sketch is open, it can be converted only into a thin feature.

Sketch of piston to be revolve

After you have completed drawing and dimensioning the closed sketch and converted it into
fully defined sketch, choose the Revolved Boss/Base button from the Features toolbar. You
will notice that the view is automatically changed to a 3D view, and the Revolve Property
Manager is displayed

48
 Revolve Property Manager

Feature Created after revolving to 360 0

Procedure:

1. Select a sketch plane.(Front, top or Side)

2. Sketch a 2D profile of the model.
3. Dimension the model using Smart Dimension icon.
4. Check the sketch is fully defined.
5. Revolve the sketch.

Result:
Thus the given model is drawn using revolve feature.

49
Ex.No.:
EXERCISE ON RIB
Date:

AIM:
To model the given object and construct rib portion in it.

Description of RIB Feature:

Command Manager: Features > Rib
Menu: Insert > Features > Rib
Toolbar: Features > Rib

Ribs are defined as the thin walled structures that are used to increase the strength of the
entire structure of the component, so that it does not fail under an increased load. In Solid
Works, the ribs are created using an open sketch as well as a closed sketch. To create a rib
feature, invoke the Rib Property Manager and select the plane on which you need to draw
the sketch for creating the rib feature. Draw the sketch and exit the sketching environment.
Specify the rib parameters in the Rib Property Manager and view the detailed preview
using the Detailed Preview button. The Rib tool is invoked by choosing the Rib button from
the Features
Command Manager or by choosing Insert > Features > Rib from the menu bar.
After invoking the Rib tool, draw the sketch and exit the sketching environment.

Rib construction procedure

50
Procedure:

1. Select a sketch plane.(Front, top or Side)

2. Sketch a 2D profile of the model.
3. Dimension the model using Smart Dimension icon.
4. Check the sketch is fully defined.
5. Extrude the sketch.
6. Using Rib Feature complete the model.

Result:
Thus the given model is drawn and completed using rib feature.

51
Ex.No.:
EXERCISE ON SHELL
Date:

AIM:
To model the given object and remove the material using shell option.

Description of SHELL Feature:

 Removes material from the selected face.

 Creates a hollow block from a solid block.
 Very useful for thin-walled, plastic parts.
 You are required to specify a wall thickness when using the shell feature.

Shell feature
Procedure:
1. Select a sketch plane.(Front, top or Side)
2. Sketch a 2D profile of the model.
3. Dimension the model using Smart Dimension icon.
4. Check the sketch is fully defined.
5. Extrude the sketch.
6. Select the face in which you are going to draw the cut profile.
7. Make that plane to normal to you.
8. Sketch the cut profile & dimension it.
9. Use Extruded cut feature remove the portion.
10. Select the Shell feature.
11. Select the face in which material to be removed using shell.
12. Specify the shell thickness.
Result:

Thus the given model is drawn and completed using shell feature.

52
53
Ex.No.:
ASSEMBLEY OF FLANGE COUPLING
Date:

Aim:
To create the models of the components for the FLANGE COUPLING and assemble
these components together, as shown. Save this assembly model as Flange Coupling.asm. By
using the SolidWorks software.

Application:
This type of coupling is a protective type flanged coupling, the bolt heads and nuts are
shielded by a peripheral protrusion, called „shroud‟, on each flange is shown in fig.5.
Alignment of the two shafts is independent of the bolts and is ensured by the provision of a
turned projection, called „spigot‟, on the flat face of the one of the flanges which fits into a
corresponding recess, called „socket‟, in the other flange. The length of the spigot projection
is kept slightly less than the depth of the socket. The socket and spigot are turned to give a push
fit for accurate alignment of the two shafts. The bolt holes ar drilled and reamed to give a close
running for the bolts in order that the load is taken smoothly without any impact.

Description:
Each of the flanged bosses is securely keyed to the end of each shaft using a tapered
key driven from inside. While assembling, generally the two flanges are set such that the keys
fitted in them are out of alignment by 90degrees to each other. The two flanges are bolted
together by a number of bolts and nuts. Power is transmitted from one other through bolts.

54
 Assembly of Flange Coupling

RESULT:
The given Machine Component is modeled is modeled using Standard Cad software

55
56
Ex.No.:
ASSEMBLEY OF UNIVERSAL COUPLING
Date:

Aim:
To create the models of the components for the UNIVERSAL COUPLING and
assemble these components together, as shown. Save this assembly model as UNIVERSAL
COUPLING.asm. By using the SolidWorks software.

Application:
It is a rigid coupling that connects two shafts, whose axes intersect if extended. It
consists of two forks which are keyed to the shafts. The two forks are pin joined to a central
block, which has two arms at right angle to each other in the form of a cross. The angle between
the shafts may be varied even while the shafts are rotating.

Description:
Figure shows the details of universal coupling. The forks 2 are mounted at the ends of
two shafts 1, making use of sunk keys 6. The central block 3, having two arms at right angle
to each other, is placed between the forks and connected to both of them by using pins 4 and
collars 5. A taper pin (not shown) is used to keep the pins 4 in position. During rotation of
shafts, the angle between them can be varied. Figure shows the assembly drawing.

57
 Exploded view of Universal Coupling

RESULT:
The given Machine Component is modeled is modeled using Standard Cad
software.

58
59
Ex.No.:
ASSEMBLEY OF SLEEVE AND COTTER JOINT
Date:

Aim:

1. To create 3D models of Sleeve and Cotter Joint parts using Standard Software
2. To Create the Assembly of Sleeve and Cotter Joint using Standard Software
3. To understand the type of fits and tolerances used in Assembly.

Procedure:
1. The modeling concepts – Solid modeling, Surface modeling were trailed in
standard Cad Software by creating 3D model of Sleeve and cotter Joint-
connecting rod, sleeve, cotter.
2. The options available in each Feature command are tried to understand the
capabilities of each command
3. Design Methods: Bottom-up Design, Top down Design are discussed
4. Assembly of Sleeve and Cotter Joint was created using Bottom-up design approach

Commands used:
Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show,
and View
Features Commands: Extrude (pad) and Cut, Revolve (shaft), Sweep, and Loft,
Fillet/Round, Chamfer, and Draft, Hole - Simple and Hole Wizard, Hole Series, Scale,
Shell, Rib, Dome, Freeform, Shape, Deform, Indent, Flex, Pattern and Mirror, Curves,
Fastening Features
Assembly Commands: Insert, Component, Existing Part/Assembly
Mating Commands: Angle, Coincident, Concentric, Distance, Parallel, Perpendicular,
Tangent

60
 Cross Sectional view of Sleeve and Cotter Joint

Result:
The 3D models of Sleeve and Cotter Joint parts are created using Standard Cad
software

61
62
Ex.No.:
ASSEMBLEY OF GIB AND COTTER JOINT
Date:

Aim:

1. To create 3D models of GIB & COTTER JOINT parts using Standard Cad Software
2. To Create the Assembly of Gib & Cotter Joint using Standard Cad Sofware.
3. To understand the type of fits and tolerances used in Assembly.

Procedure:
1. The drawings of Gibb & Cotter parts (Gibb & Cotter, Fork, Square rod) are studied.
2. 3D models of all the parts are created using Standard Cad Software.
3. The Assembly of Gibb & Cotter was created as per the drawing specification.

Commands used:

Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations,
Show, and View.

Features Commands: Extrude (Pad) and Cut, Revolve (Shaft), Fillet/Round,

Chamfer, Hole - Simple, Pattern, Fastening Features.

Assembly Commands: Insert, Component, Existing Part/Assembly.

Mating Commands: Coincident, Concentric, Distance.

63
 Assembly view of Gib & Cotter Joint

Result:

The 3D models of Gib & Cotter Joint parts are created using Standard Cad Software

64
65
Ex.No.:
ASSEMBLEY OF KNUCKLE JOINT
Date:

Aim:
1. To create 3D models of Knuckle Joint parts using Standard Cad Software.
2. To Create the Assembly of Knuckle Joint using Standard Cad Software.

Procedure:
1. The modeling concepts – Solid modeling, Surface modeling were trailed in
Standard Cad Software by creating 3D model of Knuckle Joint Parts – Fork, Eye,
Pin, Collar, Taper pin
2. The options available in each Feature command are tried to understand the
capabilities of each command
3. Design Methods: Bottom-up Design, Top down Design are discussed
4. Assembly of Knuckle Joint was created using Bottom-up design approach

Commands used:
Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations,
Show, and View
Features Commands: Extrude (pad) and Cut, Revolve (shaft), Sweep, and Loft,
Fillet/Round, Chamfer, and Draft, Hole - Simple and Hole Wizard, Hole Series, Scale,
Shell, Rib, Dome, Freeform, Shape, Deform, Indent, Flex, Pattern and Mirror, Curves,
Fastening Features

Assembly Commands: Insert, Component, Existing Part/Assembly

Mating Commands: Angle, Coincident, Concentric, Distance, Parallel, Perpendicular,
Tangent

66
 Exploded view of Knuckle Joint

Result:
The 3D models of Knuckle Joint parts are created using Standard Cad Software.

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Ex.No.:
ASSEMBLEY OF PLUMMER BLOCK
Date:

Aim:

1. To create 3D models of PLUMMER BLOCK parts using Standard Cad Software

2. To Create the Assembly of Plummer block using Standard Cad Software

Procedure:
1. The drawings of Body, Cap, Bearing top & Bottom half, Nuts and shaft are studied

2. 3D models of Body, Cap, Bearing top & Bottom half Nuts and shaft
are created using Standard Cad Software
3. The Assembly of Plummer block was created as per the drawing specification

Commands used:
Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations,
Show, and View
Features Commands: Extrude (pad) and Cut, Revolve (shaft), Fillet/Round, Chamfer,
Hole Simple, Pattern, Fastening Features
Assembly Commands: Insert, Component, Existing Part/Assembly
Mating Commands: Coincident, Concentric, Distance

69
 Assembly view of Plummer Block

Result:
The 3D models of Plummer block parts (Body, Cap, Bearing top & Bottom half, Nuts and
shaft) are created using Standard Cad Software

70
71
Ex.No.:
ASSEMBLEY OF SCREW JACK
Date:

Aim:
1. To create 3D models of SCREW JACK parts using Standard Cad Software
2. To Create the Assembly of Screw Jack using Standard Cad Software

Procedure:
The drawings of Body, Nut, Screw Spindle, Cup, Washer Special, CSK Screw,
and Tommy Bar are studied.
3D models of Body, Nut, Screw Spindle, Cup, Washer Special, CSK Screw, and Tommy
Bar are created using Standard Cad Software
The Assembly of Screw Jack was created as per the drawing specification.

Commands used:
Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show, and
View
Features Commands: Extrude (pad) and Cut, Revolve (shaft), Fillet/Round,
Chamfer, Hole - Simple, Pattern, Fastening Features
Assembly Commands: Insert, Component, Existing Part/Assembly
Mating Commands: Coincident, Concentric, Distance

72
 Assembly View of Screw Jack

Result:
The 3D models of Screw Jack parts (Casting, Nut, Cup, Tommy bar, Setscrew, Screw,
washer) are created using Standard Cad Software

73
74
Ex.No.:
ASSEMBLEY OF UNIVERSAL JOINT
Date:

Aim:
1. To create 3D models of UNIVERSAL JOINT parts using Standard Cad
Software
2. To Create the Assembly of Universal Joint using Standard Cad Software
3. To understand the type of fits and tolerances used in Assembly.

Procedure:
1. The drawings of Fork, Shaft, Centre, Parallel key, Pin, Collar and Taper pin
are studied.
2. 3D models of all the parts are created using Standard Cad Software
3. The Assembly of Universal Joint was created as per the drawing specification.

Commands used:
Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show,
and View.
Features Commands: Extrude (pad) and Cut, Revolve (shaft), Fillet/Round,
Chamfer, Hole - Simple, Pattern, Fastening Features.
Assembly Commands: Insert, Component, Existing Part/Assembly.
Mating Commands: Coincident, Concentric, Distance.

75
 Assembly view of Universal Coupling

Result:
The 3D models of Universal Joint parts (Fork, Centre block, Pin & Collar and Key) are
created using Standard Cad Software. The type of fits and tolerances used in Assembly are
studied.

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77
Ex.No.:
ASSEMBLEY OF CONNECTING ROD
Date:

Aim:

1. To create 3D models of Connecting Rod parts using Standard Cad Software

2. To Create the Assembly of Connecting Rod using Standard Cad Software
3. To understand the type of fits and tolerances used in Assembly.

Procedure:
1. The drawings of Connecting Rod, Bush, Stud, Pin, Bearing Brasses,
Distance Piece, Cover, Washer, Nut, and Split pin are studied.
2. 3D models of all the parts are created using Standard Cad Software
3. The Assembly of Connecting Rod was created as per the drawing specification.

Commands used:
Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show,
and View.
Features Commands: Extrude (pad) and Cut, Revolve (shaft), Fillet/Round,
Chamfer, Hole - Simple, Pattern, Fastening Features.
Assembly Commands: Insert, Component, Existing Part/Assembly.
Mating Commands: Coincident, Concentric, Distance.

78
 Assembly view of Connecting Rod

Result:
The 3D models of Connecting Rod parts (Connecting Rod, Bush, Stud, Pin, Bearing
Brasses, Distance Piece, Cover, Washer, Nut, and Split pin) are created using Standard Cad
Software. The type of fits and tolerances used in Assembly are studied.

79
80
Ex.No.:
ASSEMBLEY OF PISTON
Date:

Aim:
To create the models of the components for the PISTON and assemble these components
together.

Description:

A piston is cylindrical in form and reciprocates in a cylinder. The petrol engine piston is
generally die cast in aluminium alloy. It is connected to the small end of the connecting rod by
means of a gudgeon pin. Figure 18.6 shows the details of the petrol engine piston assembly.
Five piston rings 4 are positioned in the piston 1; four at the top and one at the bottom. The top
piston rings, known as compression rings, prevent leakage of gases from combustion chamber
into the crank case. The bottom one; oil or scraper ring, prevents the lubricating oil from
entering the combustion chamber. The piston is connected to the small end of the connecting
rod, by means of the gudgeon or piston pin 2; the axial movement of which is prevented by
piston plugs 3.

81
 Cross Sectional View of Piston

RESULT:
The given Piston Component is modelled using Standard Cad software.

82
83
Ex.No.:
ASSEMBLEY OF STUFFING BOX
Date:

Aim :
To create the models of the components for the STUFFING BOX and assemble
these components together, as shown. Save this assembly model as STUFFING
BOX.asm. By using the standard cad software.

Description:

It is used to prevent loss of fluid such as steam, between sliding or turning parts of
machine elements. In a steam engine, when the piston rod reciprocates through the cylinder
cover; stuffing box provided in the cylinder cover, prevents leakage of steam from the cylinder.
Figure 18.1 shows the various parts of a stuffing box. At the base of stuffing box body 1, a
bush 3 is placed such that the beveled edge of the bush is at the inner side of the body. Gland
2 is placed at the other end of the body and is connected to the main body by means of studs 4
and nuts 5. The space between the reciprocating rod and the bush and the gland is packed with
a packing material such as mineral fibers, leather, rubber or cork.

84
 Assembly view of Stuffing Box

RESULT:

The given Stuffing box is modelled using Standard Cad software.

85