ZJ900

SUPER HIGH-SPEED OVERLOCK SEWING MACHINE

OPERATION MANUAL
PARTS BOOK

ZOJE SEWING MACHINE CO., LTD.

:
ADD: DAMAIYU ZONE,YUHUAN,ZHEJIANG, 317604 CHINA
: TEL: 800-857-6715 ZOJE SEWING MACHINE CO., LTD.

ZJ900

SUPER HIGH-SPEED OVERLOCK SEWING MACHINE

OPERATION MANUAL
PARTS BOOK

ZOJE SEWING MACHINE CO., LTD.

:
ADD: DAMAIYU ZONE,YUHUAN,ZHEJIANG, 317604 CHINA
: TEL: 800-857-6715 ZOJE SEWING MACHINE CO., LTD.

From the library of: Superior Sewing Machine & Supply LLC
 CONTENTS
BEFORE OPERATING PAGE

Schematic diagram of the machine table 1

Lubrication 2

Manual lubrication 3

Filling the HR device with silicon oil 4

Threading 5

TEST SEWING

Presser foot pressure 6

Diff.feed ratio 7

Stitch length 8

Thread tension 9

MAINTENANCE DURING PAGE

USE

Cleaning the machine 10

Replacing the needle 11

Checking the oil circulation 12

Checking and replacing the oil filter 13

Checking the oil 14

Replacing the lower knife 15

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From the library of: Superior Sewing Machine & Supply LLC
 CAUTION
OBSERVE THESE SAFETY PRECAUTIONS
Though Pegasus takes the utmost care to
produce safe sewing machines and devices,
operstors should follow these basic safety
rules.

To prevent accidents,do not remove safety

devices or parts while operating the
machine.
Do not leave tools or other unnecessary
objects on the machine table while
operating the machine.
Before maintenance,adjusting,cleaning,
threading or replacing the needle,and to
prevent accidents,be sure the power is
turned off.Check that the machine will not
operate when the pedal is pressed.

Note
lncase a clutch type motor is used,it will
keep on rotating by inertia after turning
off power supply. lf the machine pedal
is stepped on inadvertently,it is
dangerous because the machine will move
unexpectedly.keep on stepping on the
pedal until the machine comes to a stop
after tuming off power supply.

Tum the power off before leaving the

machine table.

In the event of a power failure,be sure to

tum the machine off.

H Check that the machine is securely

grounded.

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24

21 14

22
17

23
18 15

19

20 16

From the library of: Superior Sewing Machine & Supply LLC
 932 GAUGE PARTS LIST

Cut the table refeming to the diagram.

932 GAUGE PARTS LIST

55
70
80
86.3
115

Standard dimention

...........................................306mm
EFKA QUICK .......................334mm
Notes
Dimension for motors in Jopan....................................306mm
Dimension for EFK motor.............................................334mm

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From the library of: Superior Sewing Machine & Supply LLC
 932 ± ×
êÁ¼¼
ã±þí 952 GAUGE PARTS LIST

After filling the oil pan ,the top of the indicator

should lie between (H)and(L) lines.

Add oil, when the oil level indicator reaches or

goes below( L) .

8
N O.1
te oil
i
ve loc
bil
Mo

952 GAUGE PARTS LIST

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From the library of: Superior Sewing Machine & Supply LLC
 Apply 2 or 3 drops of oil by hand when the
machine is used for the first time or has been
left unused for some time.

18 #
Mobil velocite oil No.18

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14

From the library of: Superior Sewing Machine & Supply LLC
 Fill the HR device with oil before it is too low in
order to prevent needle thread breakage and
fabric damage.

Note:Use Pegasus recommended silicon oil.

UNION CARBIDE CORPORATION
UCC L-45(10)

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18

From the library of: Superior Sewing Machine & Supply LLC
 Open three covers.
Sewing the presser foot aside.

Knot the preset thread and the

thread being used together to
thread the machine.

Needle thread
Trim the knots off neatly
before passing through
the eye of the needle to
rethread.

Make sure the machine is

threaded correctly by referring
to the threading diagram.

Looper thread
Trim the knots off neatly
after passing through the
eye of the looper
Threadlng diagram

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From the library of: Superior Sewing Machine & Supply LLC
 Loosen sdjusting nut and turn adjusting nut
to adjust the presser foot pressure. Is should
be as light as possible.yet be sufficient to
obtain the proper stitch formation.

Heavy

18

Light

18

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From the library of: Superior Sewing Machine & Supply LLC
 Loosen the adjusting nut and tum the
adjusting nut to adjust the dlfferentlal
feed ratio.

To shrink To stretch

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31

33

32
34

From the library of: Superior Sewing Machine & Supply LLC
 While pressing the push button , turn the hang- Ailgning Mark
wheel to seek the position at which the push
button goes further into the depth.
Then, keeping the push button pressed, Coarse
turn the handwheel and set the desired
scale to the aligning mark.

Note: Stitch length adjustment must only be Flne

made after the differential feed ratio
has been changed.

Handwheel

Push Button

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From the library of: Superior Sewing Machine & Supply LLC
 Make tension adjustments with the needle
thread knob the upper looper knob
and the lower looper knob .

To tighten
To loosen

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From the library of: Superior Sewing Machine & Supply LLC
 Mainly the slots of the needle plate and the
feed rows should be cleaned.

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From the library of: Superior Sewing Machine & Supply LLC
 * Check the needle carefully to see that the
scarf is turded to the rear of the machine.
* Insert the needle to the proper depth,and
fasten securely.
Scarf

Standard needle:Organ DC 27
E3200H 5200Hseries:Organ Dc 27

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From the library of: Superior Sewing Machine & Supply LLC
 Operating

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From the library of: Superior Sewing Machine & Supply LLC
 Check and replace the oil filter every six
months.

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From the library of: Superior Sewing Machine & Supply LLC
 From the library of: Superior Sewing Machine & Supply LLC
To remove the lower knife
Correct angles to resharpen
the lower knife
Loosen the screw.
Loosen the screw.
Remove the lower k
Temporarily screw
after sliding the lower
knife holder to the left.
To replace the lower knife
Thin the hand wheel as the
drawing on the right figure.
Upper knife
Cuttung edge of Top surface
the lower knife B of the needleA
plate
Tighten the screw.
Tighten the screw.
Lower knife
Level of A Level of B
Insert the lower knife
Loosening the screw (See the right figure.) Chek cutting action of knife
makes the lower knife
holder slide to the right.
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and every six months thereafter.(See p 2.)
Replacing the oil one month after the firstuse