SCD Mini v7 Rev e Installation Manual v112 Customer en
SCD Mini v7 Rev e Installation Manual v112 Customer en
SCD Mini v7 Rev e Installation Manual v112 Customer en
MANUAL
SCD mini V7 standard manual V1.1.2
WWW.DOORCONTROL.EU
TABLE OF
Doorcontrol.eu
CONTENTS
Table of contents:
Introduction 4
DESCRIPTION 4
DISCLAIMER 4
WHO IS THIS MANUAL INTENDED FOR? 4
SAFETY NOTICE 4
SAFETY WARNINGS 4
SAFETY WARNINGS (CONTINUED) 5
SAFETY WARNINGS (CONTINUED) 6
CONTROLLER OVERVIEW 7
Basic wiring 8
MAINS CONNECTION 8
MOTOR CONNECTION 8
SAFETY EDGES 9
LIGHT CURTAINS 9
PHOTOCELLS 10
CONTROL SIGNALS 11
FOIL BUTTONS 11
Power up sequence 12
Menu system 13
MAIN MENU 13
NAVIGATION 14
BUTTON FUNCTIONALITY 14
ACCESS LEVEL 14
VALUES AND FUNCTIONS 15
Menu description 16
HOME SCREEN 16
OPERATION MESSAGES 16
EXPRESS MENU 17
MAIN MENU 18
SYSTEM STATUS 18
LIMIT SETUP 19
OPERATING MODES 20
SYSTEM SETUP 20
TIMERS 21
TIMER FUNCTIONS 21
OUTPUTS 22
OUTPUT FUNCTIONS 22
SAFETY DEVICES 23
SAFETY E. XXXXX 23
PHOTOCELL TYPES 23
Quick setup 24
Specifications 25
PRODUCT LABEL 25
MODEL IDENTIFICATION 25
TECHNICAL SPECIFICATIONS 26
Appendix 27
TROUBLESHOOTING 27
REPAIR AND DISPOSAL 29
CHANGE LOG 29
INTRODUCTION
DESCRIPTION
The Speed Commander mini control panel has been specifically designed for industrial doors and gates. The panel
provides inverter speed adjustment and control as well as monitoring and responding to external inputs.
The Speed Commander mini incorporates a comprehensive range of configurable parameters that allows the
door/gate manufacturer and installer to configure for optimal performance. In addition, live fault diagnosis is
provided for the installer and end user allowing for quick resolve of any issues the door so that the door or gate can
continue operation with a minimum of delay.
DISCLAIMER
Whilst every effort has been made to ensure that the details in this manual are correct and up to date.
Doorcontrol cannot be held liable for any equipment damage or personal injury due to any error or omission.
SAFETY NOTICE
It is necessary to follow these regulations when installing this device:
• EN12453 - Safety in use of power operated doors - Requirements
• EN12445 - Safety in use of power operated doors - Test methods
SAFETY WARNINGS
Use of the device: • The door controller is to be kept in sound condition in regard to safety and health related
matters.
• The door controller must be used exclusively for the purpose of opening and closing of
industrial doors.
• External devices may only be connected to the terminals intended for those specific devices.
• The door controller must not be used unless all safety components are undamaged/in working
order.
• The door controller must not be used if there exist any doubts about that it's responsible to do
so.
• The door controller must not be used if there's damage to any wires connected to the device.
• Only operate with appropriate coverings and protective devices. Ensure that gaskets are fitted
correctly and that all cable glands are tightened. Use external buttons to control menu / setup.
See section EXTERNAL BUTTON - MENU CONTROL
• Children are not allowed to play with the controller.
• The controller must not be used by person with reduced physical, sensory or mental capabilities
or other untrained persons, unless they have been given instruction or is supervised.
Maintenance, • Repairs must only be performed by qualified and skilled technicians with in-depth knowledge
inspection & repair:
about the system.
• The door controller is to be kept in sound condition in regard to safety and health related
matters.
• Use only original spare parts for repair of the installation.
• If the connecting lead is damaged, it must be changed by the manufacturer or qualified person.
• During repair and service of the installation the mains must be disconnected.
• The terminals can provide lethal voltages up to 5 minutes after the mains has been
disconnected.
Environmental: • The door controller must not be installed in an enclosure that meets IP class 65 or higher.
• The door controller must not be installed outdoor.
• The door controller must not be installed in explosion hazardous areas.
• The door controller must be kept clean and clear of any dust and dirt.
Other: • Any technical modifications to the door controller are not allowed.
• The door controller must not be used before the entire installation is declared in accordance
with the relevant directives, including 2006/42 / EC Machinery Directive
• The installer has the responsibility for the CE marking of the door/gate. The installer must
inform / advise the end user on how to use the door/gate.
• Mechanical forces must be checked / adjusted so it complies with relevant norms.
This is the originally manual, written in English, all others copies are translated from this.
CONTROLLER OVERVIEW
MEMBRANE
REMOTE COMM.
PUSH BUTTON
(SCip Protocol) CONNECTIONS
OPTO EDGE
CONNECTIONS
ABSOLUTE
ENCODER
CONNECTIONS
Terminal
X1
MEMBRANE
PUSH BUTTON
CONNECTIONS PROGRAMABLE
RELAY
MOTOR MAINS
CONNECTIONS CONNECTIONS
BRAKE RELAY
ENCODER
SAFETY EDGE CONNECTIONS
CONNECTIONS
INTEGRATED
PROGRAMABLE PHOTOCELL
INPUTS AMPLIFIER
BASIC WIRING
MAINS CONNECTION
MOTOR CONNECTION
IMPORTANT:
Proper grounding practice is mandatory when installing frequency converter
drives. Not only because of personal safety, but also to ensure reliable operation.
• Always terminate both motor earth and motor chassis to a common earth
point using lowest possible impedance option available.
• Always use shielded, correctly rated cable.
• Do never route the motor cable in parallel with the encoder cable.
• Ensure that the shielding on the motor cable is properly connected in both
controller and motor end.
• Do not separate or damage the cable in any way. The cable must be in
one piece throughout the entire length, and all connections unbroken.
SAFETY EDGES
IMPORTANT
It is essential that safety edges are
used in conjunction with the SCD
mini.
The safety edge should comply with
EN 12978.
Use only the dedicated safety edge
inputs on terminals 1 and 27.
CONDUCTIVE 8K2
Connect front edge to terminal 1 and 2. The terminating resistor must be 8K2 Ohms.
If no safety edge is connected, the door can only be operated in dead man mode.
LIGHT CURTAINS
Receiver: Transmitter:
SCD mini SCD mini
terminal: Color: Signal: terminal: Color: Signal:
5 Brown +24V Supply 5 Brown +24V Supply
2 Blue 0V Ground 2 Blue 0V Ground
27 Black TR1 Test Input 1 Black R1 SGR Output
2 Black 0V SGR Output
2 White 0V Blanking Control (0V if used)
To meet safety level Cat 2. / P.L. D - NPN2 is used for performing self-test of the light curtain before each close cycle.
Cedes Gridscan/Mini:
Important!
The output type must be O.S.E.: GRS/Mini-xx-xxxx-xx,xx,FS,x,x
The photocell input of the controller is able to interface with different types of WARNING
photocells, the terminals 19 thru 22 are used for connecting either NPN, N/C To avoid damage to the
switch, D.O.T. or Telco LS100 series photocells. system, set up the correct
For safety critical operation, integrity check of the photocell system is required photocell type to avoid
and therefore the photocell system must be connected to terminals 27 thru 29. damage to transmitter
under:
System ConfigSafety
DevicesPhotocell
CONTROL SIGNALS
FOIL BUTTONS
POWER UP SEQUENCE
When power is switched on, the display will show the model information i.e. power, voltage rating, serial number,
software version and active profile.
Firmware version
MENU SYSTEM
MAIN MENU
NAVIGATION
The door controller has a graphics display and 3 buttons for setting up the controller to the desired functions.
BUTTON FUNCTIONALITY
Enter selected menu Exit Select menu / Repeat exit after 2 seconds
ACCESS LEVEL
Please note that some menus require a code to be entered in order to gain access.
This is used to prevent unauthorized changes to the controller that could result in be potentially dangerous
situations. When a menu is protected by access code a request is prompted.
Enter the correct code to get access o menu.
Code: Description:
15 End user
Installer
Installer plus
Service
MENU DESCRIPTION
HOME SCREEN
The "home screen" is displayed during normal operation and if no menu is accessed.
The display is divided into the 3 following sections:
Icons:
Top Displays status information about peripherals such as battery status and wireless
operation.
Controller status:
Displays information about the current status of the controller, if an error is present
Middle the error code will be shown here. See section Troubleshooting for description of
faults. If door is operating normal it will display one of the messages shown in table
below.
Event messages:
when an external event occurs the source will be shown here for a short period or
Bottom
the duration of the event. I.e. if a stop input is active it will be displayed “Stop
Active”.
OPERATION MESSAGES
Display: Description
OFF Door controller is off.
MID T. Door is outside "fully open / closed" position.
FIND REF Door must make a reference run in order to find its "0" position
LOCKED Door is locked. Door cannot move before lock signal removed.
MAUNAL Door is in manual operating mode. Door can only run in dead man mode.
CLOSED Door is in its "fully closed" position.
CLOSING Door is closing.
OPEN Door is in it "fully open" position.
OPENING Door is opening.
PART 1 Door is open at "Part open position 1"
PART 2 Door is open at "Part open position 2"
BREAK Door is in breakout mode. Reset breakout to return to normal operation.
Enter the express menu by pressing UP button while the controller is in "idle mode".
The Express menu provides a quick method for a user to edit commonly used parameters.
Enter the menu by pressing the UP button from the idle menu.
Navigate the menu with the UP or DOWN buttons.
To exit press and hold the MENU/EXIT button.
Safety Edge 1 The analog input value of the Safety Edge Input 1 (terminal 1).
Safety Edge 2 The analog input value of the Safety Edge Input 2 (terminal 27).
The main menu is entered by pressing the Menu/Enter button from the Idle menu
MAIN MENU Main menus: Description:
Limit Setup Set up the door positions. Adjust positions already set.
See the status of the photocells, safety edges and the current position.
Overview
Change between photocell 2 / safety edge 2 by pressing the UP button.
Displays the analog value of the received signal strength and graphic
illustration of the actual photocell status.
Photocells Change view to channel 2 by pressing the UP button.
Use this function when aligning photocells.
Adjust to maximum value for best performance.
Displays the internal door position count.
Position If an incremental encoder is used information about the reference status
is also shown here.
Displays information about the current reference status.
If reference position found or not.
Reference
Reference switch connection error.
If door is Above or below reference switch.
SYSTEM STATUS
(CONTINUED) Description:
Displays the current internal DC Link voltage and the range it should be
DC Link
within.
OPERATING
MODES Description:
OFF OFF - no output the motor.
It is possible to run the motor in dead man operation with no limits.
Manual
This is done at dead man speed.
Service N/A
Automatic operations – the door runs in full speed to the programmed
Auto (default) positions.
The safety edge is checked before each close and is
By default Similar to "Auto" mode but requires that the safety edge is activated
operating mode is Auto SE Check during each "fully closed" event.
set to Auto after Used mainly with pneumatic safety edges).
quick setup is
Runs within limits with the same ramps and speeds as in "Auto" mode.
performed. A. Dead man
But operable in dead man mode.
Automatic open / dead man close.
A. Dead man C. Door travels within limits at the same ramps and speeds as in "Auto"
mode
TIMERS Description:
Auto Close F. Set the value for the Auto close timer that is used when the door is in the
"fully open" position.
Auto Close P. Set the value for the Auto close timer that is used when the door is in the
"part open" position.
Auto Close O. Set the value for the Auto close timer that is used when the door is not in the
"fully open" or "part open" position.
Run Timer The maximum time a door travel can take before a timeout error occurs.
The value should be set to 5 seconds longer than the time required to close
the door/gate.
During a "reference run" the time is 3 times the normal run time used.
Timer 1 Timer Value:
Timer 2 Set the time value for the following timers.
Timer 3 Time base is 1/10 seconds.
Timer Functions: Set the function for the timer see table below;
OUTPUTS Description:
Relay outputs max.
1A @ 24V DC
Relay 1
0.5A @ 120V AC
Resistive loads only.
Power Relay Power relay output max. 5A @ 240V AC - Resistive loads only.
NO with 8K2
QUICK SETUP
If the display shows E15 then press and hold the down button. This will enter the quick setup menu.
Otherwise locate it at the menu Limit Setup -> Quick Setup.
The quick setup makes it easy to setup the door positions, please be aware that the below procedure
differs with the type of encoder used.
"fully closed" position: Now move the door to the fully closed position using the
UP or DOWN button.
SPECIFICATIONS
PRODUCT LABEL
This label informs you of the model/type of the This label informs you of the controller type
enclosed controller. number, serial number, test at factory date and
relevant electrical/environmental specifications.
MODEL IDENTIFICATION
Mains Brake
I out Mains input filter chopper
(1 phase)
(1 Phase)
120VAC
230VAC
3 x 10A
3 x 4A
TECHNICAL SPECIFICATIONS
IP class rating: 54
Cooling: Internal fan
Altitude: Contact supplier for installations in high altitude locations (> 1000)
Humidity: RH <90% (Non-condensing)
Ambient Operating Temperature: -10°C to +40°C
Noise levels: 47dB (A)
Mains power no load 5W (No load)
Mains Input: 110V model: 230V model:
Mains voltage: 100 to 117VAC Mains voltage: 207 to 244VAC
Frequency: 50/60hz Frequency: 50/60hz
Max fuse: 20A - Curve C 6kA Max fuse: 16A - Curve C 6kA
Min. wire dia. 1.5mm2 if in free
space / air.
Internal power supply: +24V – 0.5A – Fused – Monitored
+12V – 0.2A – Current limited - Monitored
Outputs: 28 12V output for O.S.E. safety edge
19 Exclusively used for signals to photo transmitter
24, 25, 26 (Relay) Max: 1A - 24V DC / 0.5A - 120V AC
Power relay Max: 5A - 240V AC
Inputs digital: 11 to 15 12 -24V DC compatible.
6, 7 Quadrature inputs for encoder or standard digital inputs
Inputs analog: 21 Exclusively used for analog signals from photo receiver
Safety Inputs: Safety Edge input for 8K2 terminated edge. N.O.
1, 2
– Cat. 2 / P.L.d
27, 28, 29 O.S.E. Safety edge (opto edge terminal)
19, 20, 21 Photocell / Light Curtain Input – Cat 2 /P.L. d
17 Emergency stop
Communications: RS485 CH1 RS485 communications. Terminated with 120 Ohms
RS485 communications for encoder communications. Terminated
30, 31 (RS485 CH2)
with 120 Ohms
TROUBLESHOOTING
UU The mains voltage is too low Check mains voltage and cabling
Check mains voltage and System Config -> Ramps
Over voltage.
Deceleration. If deceleration is too fast the
OV Either the mains voltage is too high or the
controller cannot dissipate the excess voltage
deceleration is too fast
quickly enough.
Over heating inside the panel, the inverter is
OH too hot. check ventilation.
The drive is overloaded.
Check motor connections and for mechanical
OC1 The motor current exceeds the
obstructions.
Inverter rating by 210%
The motor current has exceeded the inverter
OC2 rating by 150% for more than 30 seconds.
Check for mechanical obstructions.
HE1 Low internal 12V supply. Check I/O wiring for short or overload.
HE2 Low internal 24V supply. Check I/O wiring for short or overload.
Mechanical overload (slip monitoring) or Check the encoder wiring and possible mechanical
E01 missing signal from the encoder. obstruction.
Check encoder wiring.
E02 Direction error. Confirm that the pulses count up while opening
and down when closing the door.
No signal from the encoder - (only during Check the wiring related to the encoder, and any
E03 installation). possible mechanical obstruction.
Another input than expected has been Check the position of the reference point and the
E04 activated. reference setup.
E05 The reference switch is shorted or broken. Check the reference switch.
If using an incremental encoder the reference
The reference switch input is activated at an switch has activated at the wrong position, or if
E06 unexpected/wrong position. using limit switches, the pre-close limit switch is
open circuit.
E08 The safety edge test has failed. Check the connections to the safety edge.
E09 Connection fault on safety edge 1. Check the connections to safety edge 1.
E10 The safety edge 1 has been activated. Check if there is a mechanical obstruction.
E11 Connection fault on safety edge 2. Check the connections to safety edge 2.
E25 Safety Device test fault Ch1 Check that test signals are connected correctly
E26 Safety Device test fault Ch2 Check that test signals are connected correctly
Make sure that Inputs are not activated during
E27 Critical input active during power up
power up
Internal self test failed - RAM / ROM / Reload door profile – If problem consists contact
E28 EEPROM supplier
Make sure monitored input are connected to the
E30 Test of safety critical inputs failed
monitored +12V supply at terminal 28
SERVICE
All the safety functions must be tested at least 2 times a year in accordance with the regulation. This must be done
so each safety photocell, safety edge and light curtain is checked for its functionality.
If you need technical support or if the product is damaged please contact your supplier.
The product should be disposed and treated as WEEE (Waste Electrical and Electronic Equipment) according to
national rules.
CHANGE LOG